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DOI 10.1007/s00396-013-3112-9
INVITED REVIEW
Received: 11 September 2013 / Accepted: 31 October 2013 / Published online: 21 November 2013
# Springer-Verlag Berlin Heidelberg 2013
Abstract Interest in nanofibrillated cellulose has been increasing exponentially because of its relatively ease of preparation in high yield, high specific surface area, high strength
and stiffness, low weight and biodegradability etc. This biobased nanomaterial has been used mainly in nanocomposites
due to its outstanding reinforcing potential. Solvent casting,
melt mixing, in situ polymerization and electrospinning are
important techniques for the fabrication of nanofibrillated
cellulose-based nanocomposites. Due to hydrophilic character
along with inherent tendency to form strong network held
through hydrogen-bonding, nanofibrillated cellulose cannot
uniformly be dispersed in most non-polar polymer matrices.
Therefore, surface modification based on polymer grafting,
coupling agents, acetylation and cationic modification was
used in order to improve compatibility and homogeneous
dispersion within polymer matrices. Nanofibrillated cellulose
opens the way towards intense and promising research with
S. Kalia : A. Celli
Department of Civil, Chemical,
Environmental and Materials Engineering, University of Bologna,
Via Terracini 28, 40131 Bologna, Italy
S. Kalia (*)
Department of Chemistry, Bahra University, Shimla Hills,
Waknaghat 173 234, Himachal Pradesh, India
e-mail: susheel.kalia@gmail.com
S. Kalia
e-mail: susheel_kalia@yahoo.com
S. Boufi (*)
LMSE, University of Sfax, BP1171, 3000 Sfax, Tunisia
e-mail: Sami.boufi@fss.rnu.tn
S. Kango
Department of Physics and Materials Science,
Jaypee University of Information Technology,
Waknaghat 173 234, District Solan (Himachal Pradesh), India
expanding area of potential applications, including nanocomposite materials, paper and paperboard additive, biomedical
applications and as adsorbent.
Keywords Nanofibrillated cellulose . Surface modification .
Polymer grafting . Nanocomposites
Introduction
Cellulose, the most abundant component of plant biomass, is
found in nature almost exclusively in plant cell walls, but also
it is produced by some animals (e.g. tunicates), algae and few
bacteria [1, 2]. Cellulose is a semi-crystalline polysaccharide
appearing in nature in the form of fibres with width ranging
from 5 to 20 m and length in the range of 0.5 up to several
millimetres. Over the past decades, natural cellulose materials
have been used as an energy source, for building materials,
paper, textiles and clothing etc. [3]. However, there are certain
drawbacks in cellulosic materials such as incompatibility with
hydrophobic polymer which reduced their use as reinforcement in polymers [4].
For engineering applications and other cellulose-based
products, new features and functions such as uniformity and
durability are required in natural cellulose. These features can
be displayed by cellulose elementary building blocks called
cellulose microfibrils with nanosized scale, which is the base
reinforcement unit that strengthens all subsequent structures in
plant, trees etc. Thus, production of the nanofibrillated cellulose (NFC) from native cellulose and their use as reinforcement agent in polymer composite materials has gained increasing attention due to its unique features such as high
strength and stiffness, low weight and biodegradability [5].
A wide use of nanocellulose in dimensionally stable, optically transparent composites for flexible electronics or in
improved barrier membranes has been explored by many
Nanofibrillated cellulose
NFC consists of long, flexible and entangled cellulose
nanofibres and is composed of more or less individualized
cellulose microfibrils, presenting lateral dimensions in the
order of 10 to 100 nm, and length generally in the micrometre
scale, and consisting of alternating crystalline and amorphous
domains. In the literature, the term nanofibrillated cellulose, or
nanofibrillar cellulose, is also employed to designate the same
material. The terminology nanofibrillated/nanocellulose or
NFC was first used by Turbak, Snyder and Sandberg in late
1970s [11, 12]. They were the first to report the extraction
of NFC by high-pressure homogenization (HPH) of dilute
slurries of softwood cellulose fibres using a Manton Gaulin
homogenizer. As the slurry reached 80 C at 500 MPa, the
suspension turned into a translucent, high consistent gel
that they called nanofibrillated cellulose. Since then, NFC
opens the way towards intense and promising research on
nanocellulose-based materials with expanding area of potential applications, including transparent materials [13, 14],
packaging materials due to their high mechanical properties
and low gas permeability rates [1518], biomedical applications [19] and production of paper with better sheet
properties such as tensile strength [20, 21]. Cellulose
nanofibres could also be used as a rheological modifier in
foods, paints, cosmetics and pharmaceutical products [11].
NFC has been also the subject of a number of publications
focusing mainly in method of preparation and on nanocomposite applications [10, 22, 23].
In fact the term NFC should not be confused with cellulose
microfibrils which constitute the smallest discernible building
blocks of natural cellulose with lateral dimensions in the
range of 5 to 20 nm depending of the cellulose origin [24]
and length generally in micrometre scale. Actually, the
Microfluidization
In micro-grinding, dilute slurries of cellulosic fibres (consistency of ~2 %) are forced through a gap between two specially
modified grooved discsone static, other revolving at about
1,500 rpm (Fig. 3). These discs have bursts and grooves that
contact the fibres to disintegrate them into the sub-structural
components [4547]. Contact with the hard surfaces and
repeated cyclic stresses result in the defibrillation of the fibres.
Typically, the materials used for the discs in the micro-grinder
are non-porous resins containing silicon carbide. The discs
can be produced using different grit classes and different
Grinding
Ultrasound-assisted fibrillation
10
Table 1 Summary of the different technologies used to extract nanofibrillated cellulose (http://www.microfluidicscorp.com) [18, 24, 4042, 4467]
Technology
Advantages
Disadvantages
High-pressure
homogenization
Microfluidization
Ultrasonication
Micro-grinding
TEMPO-mediated oxidation
Another more promising route towards making easier the
extraction of NFC relies on chemical treatments involving
the addition of negatively charged entities at the microfibrils
surface. Saito et al. were the first to report that 2,2,6,6tetramethylpiperidine-1-oxyl (TEMPO)-mediated oxidation
of cellulose fibres facilitated the release of NFC and allowed
for low energy mechanical disintegration of the oxidized fibres
in aqueous suspensions [62, 7882]. TEMPO is a highly stable
nitroxyl radical which is used extensively in the selective
oxidation of primary alcohols to corresponding aldehydes
and carboxylic acids. In aqueous environment, TEMPO catalyzed the conversion of carbohydrate primary alcohols to
carboxylate (COO-) functionalities in the presence of a primary
oxidizing agent, e.g. sodium hypochlorite (NaOCl) [83]
11
12
Enzymatic pre-treatments
Enzyme pre-treatment, an environmentally friendly alternative to chemical pre-treatment, was also reported to reduce the
processing cost, by lowering the number of passes through the
homogenizer. Few researchers have investigated the effect of
the enzyme pre-treatment on the ease of the release of NFC
[63, 8891]. A recent patent revealed an energy efficient
process to produce NFC based on alternating enzymatic
treatment with mechanical treatments, followed by a high
shear mechanical defibrillation, such as homogenization,
grinding or microfluidization [92]. The most widely used
enzyme is commercial cellulase, which encompasses of
three groups endoglucanases, cellobiohydrolases or
exoglucanases, and glucosidases as illustrated in Fig. 6.
The cell walls become softened by the enzymatic breakages
of the cellulose networks prior to the mechanical disintegration, thus promoting the cell wall delamination and the
release of NFC [93].
Steam explosion
The steam explosion process is based on short time vapour
phase cooking at temperatures in the range of 180 to 210 C,
followed by explosive decompression, and sudden release of
pressure, during which the flash evaporation of water exerts a
thermomechanical force causing the rupture of material. This
effect results in a substantial breakdown of lignocellulosic
structure, hydrolysis of the hemicellulose fraction, depolymerization of the lignin components and defibrillization [94]. To
date, steam exploded fibre has been used mainly as a pulping
process for the extraction of cellulose fibres from biomass.
However, this approach was successfully extended to the
13
Fig. 7 Ring-opening
polymerization of -CL from
NFC, using benzyl alcohol as
co-initiator. Reprinted from [103],
Copyright 2008, with permission
from Elsevier
Fig. 8 Oxidation of 1,2-glycol groups followed by grafting of glycidyl methacrylate. Reprinted from [107], Copyright 2007, with permission from Springer
14
Table 2 Polymerization parameters and gravimetrically determined conversion (C), graft yield (G), graft efficiency (G E) and weight fraction of polymer
(W G) in each product (reprinted from [109], Copyright 2011, with permission from Elsevier)
Sample
n (M)/m (NFC)a
(mmol/g)
[CAN]
(mmol/dm3)
t (min)
C b (%)
G b (%)
G Eb (%)
W Gb (%)
M w,G (kg/mol)
PDG
NFC-PGMA 3
38
60
85
321
96
76
NFC-PGMA 4
NFC-PGMA 5
NFC-PGMA 6
NFC-PEA 4
NFC-PEA 5
NFC-PEA 6
NFC-PEA 7
NFC-PMMA 1
NFC-PMMA 2
NFC-PMMA 3
NFC-PMMA 4
NFC-PBuA 1
NFC-PBuA 2
NFC-PBuA 3
NFC-PBuA 4
NFC-PHEMA 1
NFC-PHEMA 2
NFC-PHEMA 3
20
40
40
20
40
40
40
40
21
40
40
41
20
40
40
40
21
40
2
4
2
2
2
4
2
2
2
4
2
2
2
4
2
2
2
4
60
60
90
60
60
60
90
60
60
60
90
60
60
60
90
60
60
60
54
78
77
82
70
74
74
35
36
35
41
81
81
81
86
10
14
11
146
434
439
95
230
251
255
78
56
94
98
369
177
345
392
33
19
37
96
97
99
81
84
85
56
75
67
60
86
85
83
89
63
51
64
59
81
81
49
70
72
72
44
36
48
49
79
64
78
80
25
16
27
33c
40c
391c
127c
256d
121d
194d
239d
3,480d
1,420d
1,890d
1,770d
1.5
4.9
1.9
2.6
2.0
1.5
1.7
1.9
1.2
1.8
1.4
1.7
NFC-PHEMA 4
40
90
29
27
18
21
Determined gravimetrically
Determined by MALLS
Determined by GPC
15
Fig. 9 The reaction mechanism of titanate coupling agent on the cellulose surface. Reprinted from [115], Copyright 2008, with permission from Elsevier
16
Fig. 10 Acetylation of NFC with acetic anhydride (AA). Reprinted from [120], Copyright 2010, with permission from American Chemical Society
total amounts. Figure 11 shows the high-resolution transmission electron microscopy (HRTEM) image from a single
surface-modified and unmodified nanofibril. In Fig. 11b,
black dots (CTAB molecules) were encountered along the
nanofibril structure which means that the CTAB molecules
are adsorbed on the nanofibril surfaces. Such black dots
were not encountered on the unmodified TEMPO-mediated
cellulose nanofibrils (Fig. 11a). Transparent and high gas
barrier films were synthesized from TEMPO-oxidized cellulose nanofibres. These films were found to be flexible and have
high tensile strength and low coefficient of thermal expansion.
The unique characteristics of these films are promising for
potential applications in some high-tech materials [14].
Alkali treatment of NFC was carried out by immersing the
dry sheets of NFC in NaOH aqueous solutions of 5 and
20 wt.% concentrations, kept at reduced pressure of 0.01 MPa
for 2 h and at ambient pressure for an additional 10 h. It was
found that sheets treated with 5 wt.% alkali solution showed no
variations in dimensions compared to the untreated ones,
whereas 20 wt.% NaOH solution treatment resulted in a visible
contraction in diameter of about 17 % for NFC as compared
to untreated sheets. Thicknesses of the sheets were slightly
enhanced by the alkali treatment. In case of crystalline
structure, diffraction pattern of the 20 wt.% alkali solutiontreated NFC samples was characteristic of cellulose II, and
5 wt.% NaOH solution-treated sheets showed the same
cellulose I profile as the untreated sheets [128].
Synthesis of amino functionalized NFC using click
chemistry was reported in aqueous reaction conditions [129].
Firstly, the reactive azide groups were introduced on the surface
of NFC by the etherification of 1-azido-2,3-epoxypropane in
alkaline water/isopropanol mixture at ambient temperature
followed by reaction with propargyl amine utilizing copper
17
18
Fig. 16 Water droplet on the surface of unmodified NFC (1) and products grafted with PGMA (2), PEA (3), PMMA (4), PBuA (5) and
PHEMA (6). Reprinted from [109], Copyright 2011, with permission
from Elsevier
19
The impact of chemical modification on the crystal structure of fibre using wide-angle X-ray diffraction (WAXD)
analysis was evaluated by Tingaut et al. [120]. It was observed
that more than 4.5 % of Ac promoted significant changes in
the NFC crystalline structure (WAXD experiments) and
prevented hornication upon drying. This was possible because
grafted acetyl groups allowed reduced hydrogen bonding
between cellulose microfibrils.
The impact of acetyl content on the thermal properties
of NFC was evaluated by TGA [115]. The thermograms of
acetylated NFC with %Ac ranging from 0 to 17 % are
presented in Fig. 17, where the 5 % weight loss temperatures (T 5 wt.%) are listed. At 5 % weight loss, a T5 wt.%
of 290 C was measured for the unmodified NFC but was
systematically shifted to higher temperatures for acetylated
samples. T5 wt.% increased gradually with the acetyl content, up to 10.5 %, for which a temperature of 345 C was
measured.
20
findings suggest that final properties of nanocomposite materials can be controlled by adjusting the %Ac of NFC [120].
The untreated and silane-treated NFC were successfully
incorporated into epoxy resin system by using acetone as
solvent. The better dispersion of NFC and stronger adhesion
between microfibrils and matrix were confirmed by ESEM,
which resulted in better mechanical properties of composite
materials. At a 3.7 wt.% addition of NFC, the storage modulus
at 30 C increased about 20 %, with the ANFC having a
modulus increase of greater than 25 %. At 130 C, modulus
increase was more substantial with ANFC, increasing the
modulus from 10 MPa to over 65 MPa [115].
Synthesis of nanocomposites of alkali-treated NFC and
phenolic resin was reported, and their mechanical properties
were compared with their pulp fibre-based microcomposite
counterparts. Tensile tests showed that strong alkali-treated
NFC nanocomposites with resin content around 20 wt.%
achieved strain at fracture values two times higher than those
of untreated NFC nanocomposites and five times higher than
those of untreated pulp microcomposites. The improvement in
work of fracture of alkali-treated NFC nanocomposites was
attributed to the ductility of the nanofibres caused by transformations in the amorphous regions along the cellulose microfibrils [128]. Polylactide/NFC composites were prepared by
compression moulding of wet-comingled NFC and PLA latex
or powder, twin screw extrusion of the wet-comingled compounds and solvent mixing of PLA with NFC or acetylated
NFC. Optical microscopy and transmission electron microscopy were used to investigate the morphology of composites.
Acetylation of NFC decreased the hydrophilicity of NFC and
improved chemical affinity with the PLA matrix. Solvent
casting resulted in a more uniform dispersion of NFC fibres
and compression moulding of wet comingled NFC and PLA
latex or powder compounds resulted in a cellular NFC network, whereas in case of acetylated NFC, somewhat lower
aggregate diameters were observed [146].
In situ polymerization
In this approach, a pre-polymer or monomer is polymerized in
the presence of nanofibrillated cellulose thus allowing better
dispersion of the NFC with superior mechanical and other
properties.
UV photopolymerization was used for the synthesis of in
situ polymerized bionanocomposite hydrogels. The swelling
behaviour, mechanical properties, morphology and biocompatibility of synthesized polymer nanocomposites based on
nanofibrillated cellulose were studied. All synthesized composite hydrogels reinforced with NFC showed lower swelling, increases mechanical properties, a porous and homogeneous structure and resulted biocompatible as compared to
neat hydrogel [147]. NFC/PANi composite paper was fabricated through in situ polymerization of aniline monomers on
21
nanocellulose fibrils followed by vacuum filtration or solvent evaporation of casting (Fig. 18). NFC/PANi composite
paper-based materials were found to exhibit good mechanical properties and high conductivity. The NFC/PANi composite paper exhibits a percolation threshold of electrical
conductivity of 4.57 vol.% of PANi content, at which the
corresponding conductivity was measured to be 2.6
105S cm1, which is well above the antistatic criterion of
108S cm1. Remarkably, at the percolation threshold, the
mechanical strength of the NFC/PANi composite paper is as
same as that of neat NFC. These materials may find potential applications in flexible electrodes, antistatic coatings and
electrical conductors [148].
An electrically conducting nanocellulose polypyrrole composite based on nanofibrillated cellulose from wood was fabricated through in situ polymerization. On the basis of experimental, it was reported results that synthesized nanocellulose
composites may significantly facilitate industrial manufacturing of highly porous, electroactive conductive paper materials
for applications including ion-exchange and paper-based
energy storage devices [149].
Electrospinning
Electrospinning is an efficient technique for the fabrication of
polymer nanocomposite fibres. Only few investigations are
available for reinforcement of e-spun fibres. Nanofibrillated
cellulose was introduced into polyethylene oxide (PEO) fibres
by an e-spinning procedure in order to improve their
mechanical properties. Effect of NFC was investigated
with respect to e-spinning process parameters as well as
morphological and mechanical properties of the fibres. The
morphological investigations showed that reinforcing fibres
with circular cross-sections results in homogeneous dispersion within the polymer matrix. Modulus of elasticity was
increased from about 3866 MPa for PEO fibres having
no or little content of NFC to 240470 MPa for highly
filled fibres as has been observed [150].
Electrospun nanofibres of poly(vinyl alcohol) reinforced
with cellulose nanofibrils were prepared by electrospinning,
and tensile strength and Youngs modulus of reinforced composites were found to be increased by ca. 240 % by addition of
only 6.6 wt.% of cellulose nanofibres without major changes
in elongation at break. This may be attributed to the good
interaction between PVA and cellulose nanofibres during the
compounding step [151]. A dispersion of cellulose nanofibril
with PEO dissolved in water was used to obtain composite
nanofibres by electrospinning techniques. Various parameters
like target-source distance, voltage, flow rate and concentration of PEO solution were found to be 15 cm, 2225 kV,
13 ml/min and 5 wt.% [152]. Nanocomposite fibres were
electrospun into non-woven fabrics at elevated temperature from
poly(lactic acid) in dimethylformamide solutions containing
22
23
r2
0.59a
0.001
0.989 2.91
1.93 0.988
0.13b
0.02
0.998 0.002
0.39 0.979
1.21a
0.002
0.995 1.0
1.23 0.997
0.24b
0.01
0.986 0.002
0.43 0.942
Cellulose-g-oxolane-2,5-dione nanofibres
Raw cellulose-g-oxolane-2,5-dione
24
Table 4 Physical characteristics of the different solutes and their maximum adsorbed amount on both the unmodified and modified
nanofibrillated aerogel. Reprinted from [166], Copyright 2013, with permission from Elsevier
25
Conclusions
Nanofibrillated cellulose has exciting potential as reinforcements
in polymer matrices for the development of bionanocomposites.
26
TEMPO-mediated oxidation pre-treatment was shown to dramatically decrease the energy consumption and size of
nanofibrillated cellulose. Enzyme pre-treatment can reduce the
processing cost by lowering the number of passes through the
homogenizer. Hydrophilic nature of nanofibrillated cellulose can
be tailored by various methods such as esterification, silylation,
polymer grafting etc.
In fact all of the chemical modification likely to be undertaken on cellulose fibres might be implemented on the NFC
surface. These wide possibilities of surface modification
open the horizon towards more possible use of NFC in
advanced and new functional materials. Developing
greener approach of surface modification of NFC will
certainly constitute a promising strategy within the context
of new sustainable and environmental-friendly products
derived from renewable resources.
Due to the improved properties, in applications
nanofibrillated cellulose composites are being developed for
use in engineering and medical fields. Transparent nanocomposite material with enhanced stiffness and strength could be
obtained with the incorporation of NFC in a polymer matrix.
Water-soluble harmful organic pollutants can be removed
with the help of nanofibrillated membranes, and paper and
paperboard with improved strength and reduced energy
consumption can be produced by the addition of NFC to
the pulp. The main challenge in the scale-up of commercial production of NFC will be tributary on the energy
requirement for the disintegration process and how efficient will be the fibres pre-treatment to make easier the
cell wall breakup.
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Sami Boufi is presently a Professor in the Department of Chemistry of the University of Sfax in
Tunisia. He got his PhD in the
Sciences of Polymeric Materials
from the Grenoble Institute of
Technology, France in 1993. His
research activities include composites and nanocomposites
based on natural fillers and
nanofillers, chemical modification of cellulose, colloidal chemistry with special focus on
nanocellulose and polysaccharide
based nanoparticles.
31
Annamaria Celli received her
PhD in Materials Engineering from
the University of Bologna. She was
employed as a researcher at the
Giulio Natta Research Center of
Himont/Basell in Ferrara and then,
she rejoined the University of Bologna as an assistant professor in the
Polymer Group of DICAM. Her
research focus is within the fields
of relationships between macromolecular structure and properties,
preparation of novel polymers, composites and nanocomposites, mainly
in the field of renewable materials.