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MODEL
MODEL 1622
Yo u r L o c a l A g e n t / D e a l e r
9-52, Ashihara-cho,
Nishinomi ya, Japan
Te l e p h o n e :
Te l e f a x :
0 7 9 8 - 6 5- 2 111
0798- 65- 4200
A l l r i g h t s r es e r ve d .
Printed in Japan
MO D EL 1622
FIRST
ED ITIO N: FEB. 20 00
B:
S E P. 1 2 , 2 0 0 0
CONTENTS
Chapter 1. General
1.1 Display Unit .................................................................. 1
1.2 Scanner Unit.................................................................. 2
Chapter 2.
Block Description
Chapter 3.
Adjustment
Chapter 4.
Maintenance
Chapter 5.
Troubleshooting
Chapter 1.
1.1
General
Display Unit
All parts are sandwiched together and fastened by four screws and three connector fixing nuts
from the rear side.
Resin cover
Shield cover
DU Board
LCD Display
PNL pcb
Panel cover
Figure 1-1.
Waterproofs
The display unit conforms to the IEC standard IPX5; namely, waterproof against water jets. Even
the small hole to the right of the arrow keys, which is where the aural alarm is released, is
waterproof. A breathing sheet between the panel cover and the buzzer allows air to pass and
prevents water from being drawn into the enclosure during atmospheric pressure changes.
1.2
Scanner Unit
The scanner unit mainly consists of INT Board (03P9271), IF AMP Board (03P9269), MIC (RU9458), radiator, antenna motor, reed switch which generates HD signal, magnetron, and MD
Board
(03P9270).
Power to Scanner Unit
The ships mains is directly supplied to the scanner unit, where various voltages are made.
Therefore, if the antenna cable length of 12VDC set is 20m or more, scanner rotation may
be abnormal due to voltage drop. If the antenna cable is more than 20m, modify the unit
to 24VDC set.
Antenna Cable
Both the scanner unit and the display unit have a CPU. They communicate with each other on
two lines, COM (HOT) and COM (COLD). The result: the number of lines in the cable was
reduced.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
GAIN
STC
TUNE
TUN.IND
MOTOR(+)
MOTOR(-)
BP
HD
P/L-A
P/L-B
TRIGGER
VIDEO
GND
+12V
-12V
GND
SHIELD
Conventional radars
Figure 1-2
COM (HOT)
COM (COLD)
1
2
BP/HD
TRIGGER
VIDEO
GND
S.M. (HOT)
S.M. (COLD)
GND
SHIELD
4
5
6
7
8
9
10
MODEL 1622
Antenna Cable
Chapter 2.
2.1
Block Description
General
The CPU on the DU board of the display unit communicates with the CPU on the SD board of
the scanner unit in RS-422 format.
Radiator
Ships mains
Transceiver
MD
Board
Display Unit
DU Board
Video signal
BP/HD
INT
Board
IF
Board
Communication (H.C)
Trigger
Signal processor
& power supply
LCD
PNL Board
Scanner Unit
Figure 2-1.
The trigger pulse from the DU board is modulated at the MD board to oscillate the magnetron.
The echo received by the antenna is amplified by the IF amplifier and is fed to the DU board as a
video signal. The DU board converts the analog signal to digital signal and processes to display
it on the LCD.
Bearing pulse (BP) and heading signal (HD) are generated in the scanner unit and received by
the DU Board in the display unit.
2.2!Display Unit
2.2
Display Unit
From Scanner
To Scanner
FTC
VIDEO
A/D CONV.
U107,C104
R112
U101
TRIGGER
GATE
ARRAY
( )
U111
EEPROM
U105
CPU
U108
From NAV AID
To Scanner
From Scanner
To Scanner
NMEA
RS-422
I/F
I/F
U114
U126
GATE
ARRAY
( )
ROM
U115
U108
RAM
U109
U119
BP-HD
GDC
U112
ADJ
Ships Mains
DC-DC
CONV.
12V
6V
U6,Q6,T1
22V
DU Board
03P9268
Figure 2-2.
U113
U116
5V
FILTER
L1,L2
V-RAM
PANEL Board
PNL9194
Back-Light volt.
AC210V
R-C
CONV.
Q52,Q53,T2
LCD
03S9461
2.3!Scanner Unit
2.3
Scanner Unit
IF Board 03P9269
IF
MIC
TUNE
INTERFACE
COM
Display
Unit
GAIN
IF AMP
A/C SEA
Auto Gain
Auto STC
Auto Tune
Communication
Motor Drive
RU-9458
(U801)
TUNE
Circulator
ANT.
03P9267
BP/MD
TRIGGER
RM-9455
(B801)
SHIPS
MAINS
MODULATOR
12V
5V
POWER
SUPPLY
Magnetron
E3588
(V801)
8V
TX-HV
MD Board 03P9270
Figure 2-3.
2.4
While the target scanning system of the radar uses the method of R#$ coordinates, LCD
display of this radar employs the method of X-Y coordinates, which is similar to so called TVsweep method.
The sweep time of the LCD display is independent of that of the radar scanning system, so
VRAM U116 is provided as the interface between them.
In order to write the radar echo signal received after every transmission trigger on VRAM U116,
CPU converts the antenna bearing signal $ into the values of SIN$ and COS$ and send
them to U118. U118 further converts them to X-Y coordinates of RSIN$ and
RCOS$. These values are used as the address to write the radar video signal on VRAM U116.
VRAM U116 also holds the past video signal for display for a trail time specified by the panel
operation.
According to the settings of the operating panel, CPU writes on VRAM U113 the display data
such as the fixed range rings, EBL, VRM, cursor, guard alarm range, and scale of azimuth angle.
Further, CPU also writes on VRAM U113 the character and numbers to be displayed on the
screen. For writing these data, GDC U112 is used.
The data writing/reading onto/from the VRAM is carried out by U118 in time-sharing method.
The display data are read out from VRAM and sent to LCD display using GDC U112.
The signals for controlling scanner unit (including the transceiver) are converted to RS-422 serial
signals in U119 and sent through a balanced RS-422 cable so that the signals may not be affected
by external noise. The control signals include those for switching the transmission on/off,
adjusting the transmitting pulse width and IF amplifier gain, and adjusting STC.
The information from the navigational aid is received through U114 and U126 to be displayed on
the radar screen.
The unit requires power supply source ranging 10.2 to 31.2 V DC. This voltage meets the
voltage requirement for ships: 10% lower and 30% higher than 12V/24V ships mains. This DC
power is supplied through noise filters, L1, and L2, to the pulse-width-controlled DC-DC
converter mainly consisting of U6, Q6, and T1, which generates the stable voltages of +5 V, +12
V, -6V, and -22 V that are needed in display unit. The voltage +5 V is mainly used for the digital
circuits, +12 V and -6 V are used for the video and other analog circuits, and 22 V is for the
LCD display. The DC-AC inverter consisting of Q52, Q53, and T2 generates AC 210 V which is
used for the backlighting of the LCD display.
If the power supply is reverse-connected to the radar, the reverse-polarity protector activates so
that the circuit breaker is tripped or fuse is blown off to prevent the damage to the unit.
The power supply circuit contains low- and high-input voltage protectors.
RU-9458 Module
This module includes the circulator and MIC circuit that converts the microwave frequency to
the intermediate frequency.
The circulator switches between the transmitting and receiving microwave circuits so that the
transmitting radio energy may be efficiently transmitted to the antenna without leaking to the
receiver side and the receiving radar signal from the antenna may be sent with efficiency to the
receiver without leaking to the transmitter side.
The receiver side is provided with the waveguide to coaxial converter, diode limiter, and
balanced mixer. The diode limiter, set after the converter, protects the balanced mixer from the
excessive input power, and the mixer converts the input microwave signal to the 60-MHz IF
signal.
A voltage-controlled FET oscillator outputs the signal to the mixer.
MD Board (03P9270)
The power supply circuit and modulation circuit of the scanner unit (transceiver) are mounted on
the MD board.
There are provided two DC-DC converter power supply circuits: one supplies 6 V, +5 V, and
+12 V to the circuits except the magnetron and the other supplies power to the magnetron heater
and TXHV. The two DC-DC converters generate stable voltage outputs with Q803 and Q832
driven by the pulsewidth controllers U801 and U805.
The magnetron current, -6 V, +5 V, +12 V, +8 V (magnetron heater voltage), and TX HV can be
checked at the check points TP804 on the board.
In the magnetron modulation circuit, the transmitting pulse waveform is determined by the oneshot multivibrator U851 which is triggered by the transmitting trigger pulse. The pulsewidth of
the multivibrator is set by the time constant which is determined by the pulsewidth control signal
from INT board. The output of the multivibrator inputs to the FET switching transistor Q857
through transistor buffer Q853 and variable resistor VR851. The VR851 presets the voltage for
driving Q857 to determine the magnetron output power.
VIDEO
TRIG
U4
Amplifier
Q1
Buffer
Antenna
motor drive signal
Q3 Q6
Buffer
RS422
U1
U5
I/O PORT
BP
Q11 Q12
Q13
Mixer
BP/HD
HD Marker
U3
CPU
Buffer
U7
D/A
Q14
GAIN
Control
Q15
STC
Control
Q16
Tune
Control
PL B
PL A
TUNE IND
Figure 2-4.
10
Figure 2-5.
11
TRIG
PL-B
PL-A
Ships mains
U851
Pulse width controller
Pulse width
decoder
Q851,Q852
Q801 Q802
Q805 CR804
Error detector
Q801
Pulse width
controller
Q803
6V
Q801
12V MAG.CUR.
Buffer
Q853
5V
TP804
VR801
CR832
CR831
VR851
Q855
Q856
Buffer
8V HV.CHECK
Q857
T851
Medulation
transformer
U805
Inverter driver
Q832
T802
U804
Regulator
6V
5V
CR855
L851
CR836
CR837
CR838
12V
MAG.CUR.
TUNE GATE
TX HV
8V
STC Control
Q2 Q3
GAIN
STC
Controllers
GAIN Control
Trigger
VIDEO
Output
Q4
Buffer
U2 3rd
IF AMP
Video detector
60MHz IF
LC filter
U1
2nd
IF AMP
60MHz IF
LC filter
Q5 to Q10
Tune level
detector
Figure 2-6.
12
Q1
1st
IF AMP
60MHz
IF-IN
Chapter 3.
Adjustment
DANGER
Both display and scanner units use high voltage electricity, which
endanger human life. Precautions must always be exercised when
reaching inside the unit. (1 kVAC for LCD backlighting and 300
VDC for TX)
3.1
Display Unit
Voltage check
Remove the resin cover, and measure each voltage. It is not necessary to open the shield cover
on the DU board.
Table 3-1
Item
Setting
"5 V
TX
#8NM$
"12 V
Test point
Ratings
%TP5#&$
TP4#"$
4.95'5.05 Vdc
ST-BY
%J1#5#&$
J1#7#"$
11.2'12.4 Vdc
&22 V
ST-BY
J1#10#"$%J1#5#&$
&22.9'&20.7 Vdc
&6 V
ST-BY
%J1#5#&$
J1#9#"$
&6.0'&5.0 Vdc
J1
TP4 ("5V)
VR2
13
Adjuster
VR2
3.2!Scanner Unit
3.2
Scanner Unit
Voltage check
Open the radome, and measure each voltage with the modulator cover removed.
Table 3-2
Item
Setting
Check point
Rating
"12 V
ST-BY
TP804#3#"$%
TP804#4#&$
11.9'12.1 Vdc
"8 V
heater volt.
ST-BY
TP804#6#"$%
TP804#4#&$
7.8'8.2 Vdc
TX-HV
(divided)
TX(Note)
(3NM)
TP804#7#"$%
TP804#4#&$
8.5'9.35 V
Magnetron
current
TX(Note)
(3NM)
TP804#5#"$%
TP804#4#&$
2.8'3.6 V
Adjuster
VR801
VR851
Note) To transmit with scanner rotation suspended, turn on the power while pressing and
holding down the%&'key. After one minute, the radar is in transmission mode.
VR851
VR801
TP804
14
Chapter 4.
Maintenance
This unit is designed for board level maintenance, not component replacement.
4.1
Maintenace Parts
Table 4-1 Maintenance Parts
Parts
Type
Code No.
DU Board
PNL Board
MD Board
IF Board
INT Board
LCD Unit
MIC
Magnetron
03P9268
PNL9194
03P9270
03P9269
03P9271
DG52Y-5MC
S-RX50/RU-9458
E3588
008-499-680
008-481-680
008-499-650
008-499-640
008-499-660
000-142-310
000-142-269
000-142-270
Antenna Motor
Fuse
RM-9455
FGBO-A, 5A, 125 V
000-142-252
000-549-064
Program ROM
Radome cover
Radome packing
PROM0359158101
RSB-0060
03-118-3203
008-499-730
008-440-720
100-185-430
15
Remarks
U115, DU Board
4.2
Loosen and remove the nuts from three jacks at the display unit cover.
Remove four screws fixing the display unit cover.
Remove the display unit cover, the shield cover will be exposed.
Of the two shield tapes attached to the shield cover, remove the shorter one.
Remove four screws fixing the shield case.
Lift up the shield case to expose the board.
Shield tape
Figure 4-1.
Figure 4-2.
Reassembling
7. Fix the shield case to the board with four screws.
8. Attach the shield tape (shorter one) supplied to the same position as before.
!"
#$%&'()*+,&
Shield case
Space
P.C. Board
P.C. Board
Chassis
Chassis
Figure 4-3.
9. If the longer shield tape came off during work, exchange it with new one.
Parts Name
Shield tape
Shield tape
Type
DK-102-35/L=45
DK-102-19/L=110
Code No.
10. Make sure that each of three jacks on the board is fitted with a gasket.
11. Put the display unit cover back in position.
12. Set and tighten three nuts and four screws to fix the jacks and the display unit cover.
16
Cover
LCD Assy.
Round side
Panel(E) 03-135-1021
O-ring (large)
O-ring (small)
A
View from A
LCD
VH connector wires from LCD
Figure 4-4.
(P)DU
03P9268
LCD
DG 052Y-5MC
J3
Shield plate
03-146-1002
J2
PCB fixing plate, 03-118-1001
Figure 4-5.
17
Panel packing
03-118-1006
(P)PNL
PNL9194
Figure 4-6.
18
M3
6 SCM3
Radiator Assy.
Driving Pulley
03-146-3304
M3
B801 Motor
RM-9455
M3
8 2pcs.
8 4pcs.
Connector
Driver Pulley
Fix at the
same time.
Bearing
Retainer
STS Bert
40S2M266UG
two dowels
dowels
B
View from B
STS Belt
Driving pulley
Driver pulley
Figure 4-7.
19
Magnetron
Handle the magnetron, taking the followings into account.
1. Use a non-magnetic screw driver to dismount and mount the magnetron.
2. Keep the magnetron 25mm away from the metals.
3. Never pull the magnetron lead wires.
MIC
See figure below.
M4
20
U801
S-RX50
Dowels
M4
IF
03P9269
V801 Magnetron
E3588
J810
J808
Figure 4-8.
20
10 4pcs.
4.3
PROM, U115 on the DU Board stores system program. Change the ROM to update the program.
M27C1001-10F1
035915800X
U115(PROM)
Figure 4-9.
DU Board (03P9268)
21
Chapter 5.
Troubleshooting
The unit does not provides self-test function. This chapter mainly describes how to check each
block.
5.1
Maintenance Menu
22
5.2!Error massages
5.2
Error Messages
The following messages appear to call the operators attention to missing heading or bearing
pulses. Check the scanner cable for damage or disconnection when these messages appear.
Table 5-1.
Error Messages
Message
HD-SIG-MISS
BP-SIG-MISS
5.3
Meaning
Heading pulse is not applied to the CPU on the DU board.
The heading mark disappears.
Bearing pulse is not applied to the CPU on the DU board.
Radar automatically changes from TX to ST-BY mode.
The troubleshooting matrix table on the next page helps the service technician to quickly identify
defective pcb or block. To use the table, locate the symptom in one of the three columns of the
table. Possibly defective circuits and their likelihood of defectiveness, indicated by a circle, star
or triangle, corresponding to 70 to 80%, approximately 20% and a few percent respectively, are
listed in each column. Numeral inside circle shows degree of possibility; the smaller the number,
the higher the possibility.
Note) Before consulting the table, check the ships mains (input voltage at J1351#1(+) and
#2(-) of the display unit: 10.2 to 31.2VDC) and the power fuse.
23
24
Fuse#5A$
MIC
Magnetron
MD PCB 03P9270
IF PCB 03P9269
DU PCB 03P9268
!!Check Point
!!!!!!!!Symptom
5.4
1) DU Board)03P9268*
Test point
Check Item
Ratings
Remarks
TP1
DC&
TP2/TP1
"9V
8.7'9.9Vdc
U3-#5
TP3/TP1
Q6-D
21.7'29.4us
TP4/TP1
"5V
4.8'5.2Vdc
Adjuster: VR2
Same reading at between J1#2(+) and J1-#5(-)
TP5
TP7/C55
GND
INV
GND
11.2'14.5V-68'92kHz
TP11/TP5
XTAL
36.85'40.85kHz
TP12/TP5
BLCK
8.1725'10.7125kHz
TP13/TP5
TRIG
TP14/TP5
BP
TP15/TP5
HD
TP16/TP5
VIDE
V=9.0'12.0.
T=6.0'10.0us
V=4.0'5.2V
T=5.5'6.5ms
V=4.0'5.2V
T=2.5'2.9S
Same wave as
TP602, IF Board (03P9269)
2) MD Board)03P9270*
Test point
Check Item
Ratings
Remarks
TP801/TP802
+9V
8.7'9.9Vdc
TP803/TP802
VD1
34'46kHz
TP804-1/ TP804-4
-6V
-6.9'-5.5Vdc
TP804-2/ TP804-4
+5V
4.75'5.25Vdc
TP804-3/ TP804-4
+12V
11.9'12.1Vdc
Adjuster: VR801
TP804-5/ TP804-4
Magnetron Current
2.8'3.6Vdc
TP804-6/ TP804-4
+8V
TP804-7/ TP804-4
ST-BY/TX
7.8'8.2Vdc
8.5'9.35Vdc
(8.1'9.1Vdc)
ST-BY
(TX-6nm)
TP805/TP806
+12V
11.9'12.1Vdc
TP807
GATE2
Waveform 2
TP808
VD2
Waveform 3
TP811
TRIG
Waveform 1
TP812
GND
TP813
TX. PW.
Waveform 4
TP814
GATE1
Waveform 5
25
3) IF Board)03P9269*
Test Point
TP601
TP602
TP603
TP604
Check Item
IND
ECHO
AGC
IF
Ratings
2.5Vdc
Waveform 6
Remarks
4) STC Waveform
Condition ; TX, STC voltage (J809 #9) adjusted to 3.4 to 3.6 V manually.
Test Point ; Between R46 and R47.
Ratings ; V1+3.1,3.5V, V2=0.8,1.0V, V3=0.2,0.4V, T1=40,50us
26
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28