*Checkout the latest dates and training venues on http://www.itrainingexpert.com/course-calender.

asp

OVERVIEW
Integrate production management methods into your operation and keep productivity up...even when the
economys down.
Learn proven techniques for planning, scheduling and controlling production activities. Develop the strategy
and systems that let capacity and resources be scheduled most effectively.
This intensive workshop covers the overview of product and service requirements into resource planning
and quality control.
COURSE OBJECTIVES
Upon completion of this course, delegates should be able to:

Achieve world-class manufacturing standards

Organize production operations to meet customer needs
Reduce lead and cycle times
"Build" products that can be effectively scheduled in varying environments
Build an information infrastructure that smoothly converts to your manufacturing management systems
Develop an understanding of the strategic importance of production resource planning on the supply
chains and how resources planning can provide a competitive advantage in the marketplace
Design and plan for production, and manage the shop-floor with optimum costs and productive
maintenance
Learn methods of forecasting to manage capacities and plan production
Work through the tools and techniques of cost effective production planning
Recognize the significance of purchasing and materials management for continued operations at
minimal costs
Understand the importance of quality planning and management

SUITABLE FOR
iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)
Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

Plant managers, master schedulers, production activities planners, production control managers, shift
supervisors, materials managers, capacity planners, production staff and manufacturing and industrial
engineers who interface with operations driving improvement activities in a Material Requirements Planning
(MRP) environment.
COURSE OUTLINE (2 days)
DAY 1
Module 1: Fundamentals of Production Resource Planning & Control

What is Production Resource Planning & Control?

Holistic Approach to Production Resources Planning & Control
The Customer-Supplier Chain Functional Performance & Inter phases on the Chain
Order Management & Engineering Change Control
Enterprise Resource Planning (with Materials Resource Planning)
Material requirements planning (MRP)

Module 2: Production Design & Planning

Production Capacity Requirements Planning & Control
Process & Performance Design, Planning & Control
Production Layout & Work-Flow Efficiency & Effectiveness
Equipment Planning & Commissioning
Human Capital & Capability Management (incl. Work Study, Job Design & Competency Needs Analysis)
Module 3: Production Management & Control
Production & Process Controls (incl. Time & Motion Study)
Shop Floor Control
Shop floor data collection
Standard Costing & Cost Control
Cost Management & Reporting
Total Productive Maintenance & Tool Management
Module 4: Forecasting, Long-Term Capacity Management & Continual Improvement
Sales analysis and forecasting in the supply chain
Production forecasting techniques
Selecting suitable forecasting methods
Calculating optimal production capacity
Monitoring production capacity utilization
DAY 2
Module 5: Production Planning & Scheduling
Master production schedule (MPS)
Item master data (technical data)
Bill of materials (BOM) (technical data)
Lot traceability
Lean Manufacturing, JIT & Operational Efficiency
Finite capacity scheduling (FCS) & Bottleneck (Constraint) Management

iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)

Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

Production & Process Controls (incl. Time & Motion Study)

Module 6: Purchasing, Goods Receiving & Materials Management

Purchasing Management - Sourcing, Purchasing, Procurement
Inventories & Orders Control - Warehousing, Stock Planning & Control
Sales Order Management & Distribution Requirements Planning (DRP)
Packaging, Finished Goods & Warehouse Management
Automated warehouse management
Logistics Planning & Control
Module 7: Quality Planning, Management & Control
Planning the Quality
Quality Management & TQM
Quality, Speed, Dependability, Flexibility, Cost Trade-offs
Quality of conformance and performance
Quality of features and aesthetics
Quality of reliability and durability
Aesthetics and perceived quality
Common quality control tools
Common quality management tools

METHODOLOGY
This workshops methodology is a combination of experiential learning ; expert input, case studies,
simulation, group discussions and sharing. Uses live case analyses in 3 phases:
Phase 1: Identify all that can go wrong on your customer-supplier chain.
Phase 2: Learn the methods, tools and techniques basic appreciation level in work-groups.
Phase 3: Identify the methods, tools and techniques that can contain, resolve and prevent the identified
problems
Wide scope is covered by introductory lecture, assisted workshop learning and presentation; different
groups prepare and present different tools and techniques at the basic application level.
LEAD TRAINER

Dr BARRAK ADAM
Phd, Author-Trainer-Business & Technical Consultant, Trade Negotiator, Change Agent
Barrak specialises in training leaders world class negotiations around the Globe. He has been actively
developing customised trainings and conducted them in Malaysia, Thailand, Indonesia, Philippines, the UAE,
Sudan, Mauritania and Turkmenistan.
Senior Negotiator, Lead trainer, he has a clear and comprehensive understanding of what competencies are
to be developed to be a successful negotiation. His abundant knowledge and experience addresses every
situation in our fast pace business world and everyone is guaranteed to take home valuable learnings useful
for their next deal.
iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)
Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

Barrak comes to you with more than 40 years of enriched, result-oriented experience in many positions
among SMEs, government agencies, multinational and businesses.
Equipped with solid experience and a wide range of state-of-art resources and latest development, his
training programs are geared towards competency development.
With only the minimum amount of necessary theory (he says the participants can read his notes later) his
training/ speaking sessions are filled with mindset, behavioural and capability change activities. There is
always excitement, A-Hah moments in every session at his programs.
Barrak had worked with the Audio-Visual, Automotive, Printing, Property Development, Construction,
Timber and Food industries, in capacities ranging from Group Engineer, Manager, Plant Manager, Senior
Negotiator, Project Director and Managing Director.
Being a Management Consultant, Management System Auditor, Trainer and Counselor, he had consulted for
an even wider range of industries that includes Medical services, Financial institutions, Petroleum industries,
Metal, Plastics, Cellulose and Electronic components manufacturers, and the Civil service around the world.
He graduated in Engineering from the Singapore Polytechnic in 1973 and continued with post graduate and
continuing studies in Engineering, Social Science, Rubber and Plastics Technology, Training and
Development, Radiation Protection, and Quality Management, with a PhD in Organizational Management
from Iowa State (US).
Author
He has recently published his second book via Seaburn Publishing, New York, titled Pre-Emptive Thinking
Managing Problems and Threats, that identifies why organizations continue to have problems at their
middle management and operational levels in spite of all the systems and what has to be done to resolve
this. Being the first book on this thinking, its reviewers expect it to have an international impact similar to
creative and critical thinking.
To contact Barrak, please feel free to email us at info@itrainingexpert.com or call +603 8074 9056.
TESTIMONIALS
The fact that most of the topics well-taught to me in this course is relevant to my line of work has
benefited me greatly. I can apply most of what I have learned to my work. The trainer was very informative
and entertaining.. Syazami, Tradewinds Bhd
The most beneficial part of the course that I can apply to my work immediately I think would be
Productive Planning, BPR. and SOWS. Dr. Barrak Adams had an action-packed training method! I
definitely think this course should have been longer. Thank you Daniel, Central Sugars Refinery.
I learned of many other aspect of operations management I was as yet unaware when I attended this
course. The trainer was very knowledgeable and experienced on the subject. Purchasing, Procurement
and Supply Chain were the parts of the training that I enjoyed the most. Shaniza Zakaria, Purchasing,
Central Sugars Refinery.
Most of what I have learned can be applied. It is only a matter of studying how to implement it technically.
The trainer was very experienced in real situations pertaining to the industry and was able to relate to the
participants well point by point on each subject. The training was very intensive and compact. Firdaus B.
Mihat, Project Engineer, Tradewinds Bhd.
iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)
Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

INVESTMENT
Normal price:
RM 2590.00 | US 880.00 per delegate
Early Bird Price:
RM 1990.00 | US 680.00 per delegate ( Payment 14 days before the course commence)
Group Registration: RM 1890.00 | US 640.00 per delegate for a minimum of 3 participants register together.
(Fee inclusive of Buffet Lunch, Refreshment, Training Materials Certificate of Achievement)

Fee inclusive of:

Pre-workshop assessment & preparation list
Training Welcome Pack
Complete customised Training Manual
Certificate of Achievement
Refreshment & Buffet Lunch

iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)

Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

TRAINING REGISTRATION FORM (PUBLIC PROGRAM)

Upon submission of this registration form, you undertake the Registration Policies and have read and
understood the terms and regulations.
Registration date: ________________________________________________________
Training Programme Title: _________________________________________________
Training Programme Date: _________________________________________________
Fee per pax (RM): ___________________________Total (RM) ____________________
Meal preference:

No

Vegetarian

Participants Name

Normal

Designation

Contact No

Email

(Handphone)
1
2
3

Company Name: _________________________________________________________

Address: ________________________________________________________________
________________________________________________________________________
Telephone : _________________ Fax : _____________________
E-mail

: ____________________________________________

Contact Person
Name : ________________________________ Designation : _____________________
Telephone : _________________________ Fax : ____________________________
Mobile:_____________________ Email: _____________________________________

________________________________
Authorised Signature

Company Stamp

By submitting the registration form, you have fully read and understand the policy stated:
PLEASE FAX THIS FORM TO +603-8082 4164 or email to info@itrainingexpert.com
For enquiry, please contact us at +603 8074 905
iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)
Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com

INVOICE, REGISTRATION, CANCELLATION, PAYMENTS, DISCOUNT, AND REFUND POLICIES

PAYMENT AGREEMENT
1.
The organiser shall confirm all registrations latest by one (1) week before the commencement of the
2.
To join, please complete this Registration Form and return to us via FAX NO. +603-8082 4164, send a signed scanned copy to
info@itrainingexpert.com or register online. Reservation or Registration by Telephone WILL NOT BE ACCEPTED.
3.
A pro-forma invoice will be emailed to you upon acceptance of the Registration Form.
Payment is required within 14 days upon receipt of the invoice. All payment must be before to the training date. Confirmation
letter will be issued to participants once payments have been received. All payments must be banked into the organisers bank
account and email or fax payment slip as proof of payment.
4. Payment MUST BE DONE prior to the events commencement otherwise the registrant can be refused entry.
5. For late payment, we will start charging a 10% interest for payment not received 7 days after the completion of the program.
6. Please make cheque payable to: "ITRAININGEXPERT GLOBAL PLT" and bank in to CIMB Bank Berhad
7.
Account No: 800 356 1683. Swift code: CIBBMYKL. Email or fax the payment slip back to us for confirmation.
8. The course offered is SBL claimable under Human Resources Development Fund (Malaysia).
CANCELLATION POLICY
1.
The organiser shall confirm all registrations latest by one (1) week before the commencement of the course.
2.
Once a registration is confirmed, NO CANCELLATION IS ALLOWED. If the registered delegate is unable to attend, a substitute is
allowed. A registration cancelled on the week of confirmation will be charged the full training fee.
3. All cancellations will incur a 10 per cent administration fee.
4. Cancellations made less than seven working days before the training event will not be eligible for a refund.
5. For cancellation in writing (letter/email) in more than 14 days prior to the training we will prepare a full refund.
6. If you cannot attend an event, you can nominate a substitute at any time without payment of an administration fee.
7.
In case of registrations that have been paid in advance, no refunds or credits will be given for registrations cancelled on the week
of confirmation or for no-shows. A substitute may be sent.
8. A full (100%) refund may be granted if the course is cancelled by the organiser. The organiser reserves the right to postpone or
cancel any course and/or change instructors at any time.
PROGRAM POLICY
Please note that consultant and topics are confirmed at the time of publishing. However, should circumstances beyond the control of
the organizer may occur, we reserve the right to alter or modify the advertised speakers/ topics/ dates if necessary.
DATA PROTECTION
Personal Data is gathered in accordance with the Personal Data Protection Act 2010 (Act 709).
ORGANIZERS RIGHT TO CANCEL OR RESCHEDULE
We reserve the right to cancel or reschedule any program or course. In the event that, the organizer cancels a program or course, a full
refund of the amount paid for the program or course will be issued or applied as a credit toward a rescheduled program or course.
We cannot and do not assume responsibility for any other costs (i.e. non-refundable airline tickets or hotel reservations) or damages
(including consequential, exemplary, incidental, or tort damages) or for any lost profits resulting from the rescheduling or cancelling a
program or course.

Email to info@itrainingexpert.com with any questions or concerns.

iTRAININGEXPERT GLOBAL PLT (Co Reg. LLP 0000201-LGN)

Corporate Admin Headquarters: No 9, Jalan BK8A/2, Bandar Kinrara, 47180 Puchong, Selangor, Malaysia
Tel: +603-8074 9056
|
Fax: +603-8082 4164
Email: info@itrainingexpert.com
Website: www.iTrainingExpert.com