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length of rope. The individual outer wires in the

strands of the rope shall be visible to this person
during the inspection. Any deterioration resulting in
appreciable loss of original strength, such as the
following, shall be noted and determination shall be
m.ade as to whether further use of the rope would
constitute a hazard:
(a) points listed in para. 2-2.4.l(a)
(b) reduction of rope diameter below nominal
diameter due toloss of core support, intemal or extemal
corrosion, or wear of outside wires
severely corroded or broken wiresat end
(d) severely corroded, cracked, bent, worn, or

(5) kinking, crushing, birdcaging, or any other

damage resulting in distortion of the rope structure
(6) evidence of heat dam.age from any cause
(7) reductions from nominal diameter greater than
those listed below
Rope Diameter

-4 6 in. (8 mm)
Over 546 in. to 'h in. (13
Over 1 in. to in. (19
Up to

Maximum Allowable
Reduction From
Nominal Diameter
lMin. (0.4 mm)
in. (0.8 mm)


in. (1.2 mm)

1.16 in. (1.6 mm)

Over 34 in. to 1';& in. (29
in. (2.4 mm)
mm) Over 114 in. to 11 in.
(38 mm)
(e) Broken wire removal criteria cited in this

improperly applied end connections

volume applytowirerope operating onsteelsheaves and
(3) Special care should be taken when inspecting
drums. The user shall contact the sheave,drum.,or
sections of rapid deterioration, such as the following:
crane manu facturer, or a qualified person, for broken
(a) sections in contact with saddles, equalizer
wire removal criteria far wire ropes operating on
sheaves, or other sheaves where rope travel is limited
sheaves and drums made of material other than steel.
(b) sections of the rope at or near terminal ends 1 (d) Attention shall be given to end connections.Upon
where corroded or broken wires m.ay protrude
-t> development of tWO broken wiresadjacent to a
(e) sections subject to reverse bends
socketed end connection, the rope should be
resocketed or
(d) sections of rope that are normally hidden
replaced. Resocketing shall not be attempted if the
dur ing visual inspection, such asparts passing over
resulting rope length willbe insufficient for proper
oper ation.
(e) In order to establish data as a basis of judging the
proper time for replacement, a continuing inspection
(e) Replacement rope and connections shall have a
record should be maintained. This record should cover
strength rating at least equal to the rating of the
points of deterioration listed.
2-2.4.2 Rope Replacement
rope and connections specified by the hoist manufac
turer. Any deviation fromshall
the original size, grade, or
construction of the rope
be specified by a rope


ASME 830 2-2005


(a) No precise rules canbe given for determination of

the exact time for rope replacement,since many variable
factorsare involved. Once a rope reaches any one of the
specified removal criteria, it may be allowed to operate
to the end of the work shift, based on the judgment of a
qualified person. Tu.e rope shall be replaced after that
work shift, at the end of the day, or at the latest time
prior tothe equipment beingused by the nextwork shift.
(b) Removal criteria for rope replacement shall be as
(1) in running ropes, twelve randomly distributed
broken wjres in one lay or four broken wires in pne
strand in one lay; except as noted in para. 2-2.4.2(b)(2)
(2) in rotation-resistant ropes, two randomly dis
tributed broken wires in six rope diameters or four ran
domly distributed broken wires in thirty rope diameters
(3) one outer wire broken at the contact point with
the core of the rape, which has worked its way out of
the rope structure and protrudes or loops out from the
rope structure
(4) wear of one-third the original diameter of out- .
side individual wires

thecrane or
or a qual
ified person.
2-2.4.3 Rope


should be stored to prevent damage or dete

(b) Rope shall be unreeled or uncoiled in a
manner to avoid inducing a twist in or kinking of
the rope.
(e) Befare cutting rope,means shallbe used to
prevent unlaying of the strands.
(d) During installation, care should be observed
to avoid dragging the rope in dirt or around
objects that will scrape, nick, crush, or induce

sharp bends.
(e) Rope should be maintained in a well-lubricated
condition. Lubricant applied as part of a maintenance
program shall be compatible with the original
lubricant. Lubricant applied shall be of the type that
does not hinder visual inspection. Tu.ose sections of
rope that are located over sheaves or otherwise
hidden during inspection and maintenance prcedures
require special attention when the rope is being
lubricated. The object of rope lubrication is to reduce
intemal friction and to prevent corrosion.