HGM93XXMPU (CAN) V1.0 en PDF

HGM93XX MPU(CAN) Series Genset Controller
USER MANUAL
Smartgen Technology
Chinese trademark
English trademark
Smartgen make your generator smart

Smartgen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou
Henan Province
P. R. China
Tel: 0086-371-67988888/67981888
0086-371-67991553/67992951
0086-371-67981000(overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn
http://www.smartgen.cn
Email: sales@smartgen.cn
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying or storing in any medium by electronic means or other) without the
written permission of the copyright holder.
Applications for the copyright holders written permission to reproduce any part of this
publication should be addressed to Smartgen Technology at the address above.
Any reference to trademarked product names used within this publication is owned by their
respective companies.
Smartgen Technology reserves the right to change the contents of this document without
prior notice.
Software Version
Date
Version
2014-07-24
1.0
Note
Original release
This manual is suitable for HGM9310MPU, HGM9320MPU, HGM9310CAN and

HGM9320CAN series controller only.
Clarification of notation used within this publication.
SIGN
INSTRUCTION
NOTE
Highlights an essential element of a procedure to ensure correctness.
CAUTION!
Indicates a procedure or practice, which, if not strictly observed, could

result in damage or destruction of equipment.
WARNING!
Indicates error operation may cause death, serious injury and significant
property damage.
CONTENTS
1
OVERVIEW .................................................................................................................... 7
MODULES COMPARISON ............................................................................................ 8
PERFORMANCE AND CHARACTERISTICS ................................................................ 9
SPECIFICATION .......................................................................................................... 12
OPERATION ................................................................................................................ 13
5.1 INDICATOR LIGHT ..................................................................................................... 13
5.2 KEY FUNCTIONS ....................................................................................................... 15
5.3 LCD DISPLAY ............................................................................................................. 17
5.3.1 Main Display ...................................................................................................... 17
5.3.2 User Menu And Parameters Setting Menu ........................................................ 19
5.4 AUTO START/STOP OPERATION ............................................................................. 22
5.5 MANUAL START/STOP OPERATION......................................................................... 24
5.6 SWITCH CONTROL PROCEDURES ......................................................................... 25
5.6.1 HGM9320MPU(CAN) Switch Control Procedures ............................................. 25
5.6.2 HGM9610 Switch Control Procedures ............................................................... 26
PROTECTION .............................................................................................................. 28
6.1 WARNINGS ................................................................................................................ 28
6.2 SHUTDOWN ALARM.................................................................................................. 30
6.3 TRIP AND STOP ALARM ............................................................................................ 32
6.4 TRIP ALARM............................................................................................................... 33
WIRINGS CONNECTION ............................................................................................. 34
SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ...................... 37

8.1 CONTENTS AND SCOPES OF PARAMETERS ......................................................... 37
8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS ............................... 46
8.2.1 Custom Period Output ....................................................................................... 50
8.2.2 Custom Combined Output ................................................................................. 50
8.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL ACTIVE WHEN
CONNECT TO GRAND (B-)) ............................................................................................ 52
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8.4 SELECTION OF SENSORS ....................................................................................... 55

8.5 CONDITIONS OF CRANK DINSCONNECT SELECTION .......................................... 56
9
PARAMETERS SETTING ............................................................................................ 57
10 SENSORS SETTING ................................................................................................... 58

11 COMMISSIONING........................................................................................................ 59
12 TYPICAL APPLICATION ............................................................................................. 60
13 INSTALLATION ............................................................................................................ 61
14 GSM SHORT MESSAGE ALARM AND REMOTE CONTROL.................................... 63
14.1
GSM SHORT MESSAGE ALARM.......................................................................... 63
14.2
GSM SHORT MESSAGE REMOTE CONTROL .................................................... 63
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ....................................... 65

15.1
CUMMINS ISB/ISBE ............................................................................................. 65
15.2
CUMMINS QSL9 ................................................................................................... 65
15.3
CUMMINS QSM11(IMPORT) ................................................................................ 66
15.4
CUMMINS QSX15-CM570 .................................................................................... 66
15.5
CUMMINS GCS-MODBUS .................................................................................... 67
15.6
CUMMINS QSM11................................................................................................. 67
15.7
CUMMINS QSZ13 ................................................................................................. 68
15.8
DETROIT DIESEL DDEC III / IV............................................................................. 68
15.9
DEUTZ EMR2........................................................................................................ 69
15.10
JOHN DEERE .................................................................................................... 69
15.11
MTU MDEC........................................................................................................ 70
15.12
MTU ADEC(SMART MODULE).......................................................................... 70
15.13
MTU ADEC(SAM MODULE) .............................................................................. 71
15.14
PERKINS ........................................................................................................... 71
15.15
SCANIA ............................................................................................................. 72
15.16
VOLVO EDC3 .................................................................................................... 72
15.17
VOLVO EDC4 .................................................................................................... 73
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15.18
VOLVO-EMS2 .................................................................................................... 73
15.19
YUCHAI ............................................................................................................. 74
15.20
WEICHAI ........................................................................................................... 74
16 FAULT FINDING .......................................................................................................... 75
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1OVERVIEW
HGM93XX MPU(CAN) series genset controllers are used for genset automation and
monitor control system of single unit to achieve automatic start/stop, data measure, alarm
protection and three remote (remote control, remote measuring and remote
communication). The controller adopts large liquid crystal display (LCD) and selectable
Chinese, English or other languages interface with easy and reliable operation.
HGM93XX MPU(CAN) series genset controllers adopt 32 bits micro-processor technology
with precision parameters measuring, fixed value adjustment, time setting and threshold
adjusting and etc. The majority of parameters can be set using front panel and all the
parameters can be set using PC (via USB port) and can be adjusted and monitored with
the help of RS485 port. It can be widely used in a number of automatic genset control
system with compact structure, simple connections and high reliability.
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2 MODULES COMPARISON
Item
Dimension
LCD
Pixel
AMF
Input Port
Number
Output port
Number
Sensor number
Neutral
(earth)
current
Schedule
function
RS485
GSM
J1939
USB
Real-time clock
Event log
HGM9310MPU
HGM9320MPU HGM9310CAN
4.3
480 x 272
HGM9320CAN
NOTE:
(1) Two of the output ports are fixed: start output and fuel output.
(2) The analog sensors are composed by 3 fixed sensors (temperature, pressure, fuel level)
and 2 flexible sensors.
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3PERFORMANCE AND CHARACTERISTICS

HGM9310 MPU(CAN), used for single automation systems, auto start/stop of the unit are
performed with the help of remote signal.
HGM9320 MPU(CAN), has all functions of HGM9310 MPU(CAN) as well as automatic
mains failure function (AMF), particularly well suited for single automation systems that
include mains and generator.
Key characteristics,
With ARM-based 32-bit SCM, highly integrated hardware, new reliability level.
480x272 TFT LCD with backlight, multilingual interface (including English, Chinese or
other languages) which can be chosen at the site, making commissioning convenient for
factory personnel;
Improved LCD wear-resistance and scratch resistance due to hard screen acrylic;
Silicon panel and pushbuttons for better operation in high-temperature environment;
RS485 communication port enabling remote control, remote measuring, remote
communication via ModBus protocol (RS485 communication port is needed);
Equipped
with SMS (Short Message Service) function. When genset is alarming,
controller can send short messages via SMS automatically to max. 5 telephone numbers.
besides, generator status can be controlled and checked using SMS(GSM port is
needed);
Equipped with CANBUS port and can communicate with J1939 genset. Not only can you
monitoring frequently-used data (such as water temperature, oil pressure, speed, fuel
consumption and so on) of ECU machine, but also control start, stop, raising speed and
speed droop via CANBUS port(CAN BUS port is needed).
Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire
systems with voltage 120/240V and frequency 50/60Hz;
Collects
and shows 3-phase voltage, current, power parameter and frequency of
generator or mains.
Mains
Generator
Line voltage (Uab, Ubc, and Uca)
Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc)
Phase voltage (Ua, Ub, and Uc)
Phase sequence
Phase sequence
Frequency Hz
Frequency Hz
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Load
Current
IA,
IB,
IC
Each phase and total active power
KW
Each phase and total reactive power
Kvar
Each phase and total apparent power
KVA
Each phase and average power factor
PF
Accumulate total generator power kWh,

Earth current
kvarh,
kVAh
For Mains, controller has over and under voltage, over and under frequency, loss of
phase and phase sequence wrong detection functions; For generator, controller has
over and under voltage, over and under frequency, loss of phase, phase sequence
wrong, over and reverse power, over current functions;
3 fixed analog sensors (temperature, oil pressure and fuel level);

2 flexible sensors can be set as temperature sensor, oil pressure sensor or level sensor;
Precision measure and display parameters about Engine,
Temp. (WT)
C/F both be displayed
Oil pressure (OP)
kPa/Psi/Bar all be displayed
Fuel level (FL)
%(unit)
Speed (SPD)
r/min (unit)
Battery Voltage (VB)
V (unit)
Charger Voltage (VD)
V (unit)
Hour count (HC) can accumulate to max. 65535 hours.

Start times can accumulate to max. 65535 times.
Protection: automatic start/stop of the genset, ATS(Auto Transfer Switch) control with
perfect failure indication and protection function;
All output ports are relay-out;

Parameter setting: parameters can be modified and stored in internal FLASH memory
and cannot be lost even in case of power outage; most of them can be adjusted using
front panel of the controller and all of them can be modified using PC via USB or RS485
ports.
More kinds of curves of temperature, oil pressure, fuel level can be used directly and
users can define the sensor curves by themselves;
Multiple crank disconnect conditions (generator frequency, speed sensor, oil pressure)
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are optional;
Widely
power supply range DC(8~35)V, suitable to different start battery voltage
environment;
Event log, real-time clock, scheduled start & stop generator (can be set as start genset
once a day/week/month whether with load or not);
PLC
(programmable logic control) function allows for specific function can be
user-defined.
Logon wallpaper and display time are user-defined.

Can be used on pumping units and as an indicating instrument (indicate and alarm are
enable only, relay is inhibited);
With
maintenance function. Actions (warning or shutdown) can be set when
maintenance time out;
All parameters used digital adjustment, instead of conventional analog modulation with
normal potentiometer, more reliability and stability;
Waterproof
security level IP55 due to rubber seal installed between the controller
enclosure and panel fascia;
Metal fixing clips enable perfect in high temperature environment;

Modular design, self-extinguishing ABS plastic enclosure, pluggable
connection
terminals and embedded installation way; compact structure with easy mounting
Accumulative total run time and total electric energy of A and B. Users can reset it as 0
and re-accumulative the value which make convenience to users to count the total value
as their wish.
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4 SPECIFICATION
Items
Contents
Operating Voltage
DC8.0V to DC35.0V, Continuous Power Supply.
Power Consumption
<4W (standby 2W)
Alternator Input Range

3-Phase 4-Wire
3-Phase 3-Wire
Single-Phase 2-Wire
2-Phase 3-Wire
AC15V-AC 360V (ph-N)

AC30V - AC620V (ph-ph)
AC15V - AC360V (ph-N)
AC15V - AC360V (ph-N)
Alternator Frequency
50Hz/60Hz
Speed Sensor Voltage
1.0V to 24.0V (RMS)
Speed Sensor Frequency
10,000 Hz (max.)
Start Relay Output
16A DC28V supply output
Fuel Relay Output
Auxiliary Relay Output (1)
7A AC250V voltage free output
Case Dimension
237 mm x 172 mm x 45 mm
Panel Cutout
214mm x160mm
C.T. Secondary
5A rated
Working Conditions
Temperature: (-25~+70)C;
Storage Condition
Temperature:(-25~+70)C
Protection Level
IP55 Gasket
Insulating Intensity
Apply AC2.2kV voltage between high voltage terminal

and low voltage terminal;
The leakage current is not more than 3mA within 1min.
Net Weight
0.85kg
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Humidity: (20~93)%RH
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5 OPERATION
5.1 INDICATOR LIGHT
HGM9310MPU/HGM9310CAN
HGM9320MPU/HGM9320CAN
Note: Selected light indicators description:

Warning indicator and Alarm indicator:
Alarm Type
Warning
Trip Alarm
Shutdown Alarm
Trip and Stop Alarm
Warning Indicator
Slow flashing
Slow flashing
Off
Off
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Alarm Indicator
Slow flashing
Slow flashing
Fast flashing
Fast flashing
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Running indicator: illuminated from crank disconnect to ETS while extinguished during
other periods.
Genenerator normal lightIt is illuminated when generator is normal; flashing when
generator state is abnormal; extinguished when there is no generator power.
Mains normal lightIt is illuminated when mains is normal; flashing when mains state is
abnormal; extinguished when there is no mains power.
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5.2 KEY FUNCTIONS

Stop running generator in Auto/Manual mode;
Stop
Reset alarm in stop mode; Lamp test (press at least

3 seconds); During stopping process, press this
button again to stop generator immediately.
Start
Manual Mode
Start genset in Manual mode.

Press this key and controller enters in Manual
mode.
Auto Mode
Press this key and controller enters in Auto mode.
Mute/Reset
Alarming sound off; If there is trip alarm, pressing
Alarm
the button at least 3 seconds can reset this alarm.
Gen Close/Open
Mains Close/Open
Close
Open
Up/Increase
Down/Decrease
Left
Right
Can control generator to switch on or off in manual

mode. (HGM9310MPUHGM9310CAN without)
Can control generator to switch on or off in manual
mode. (HGM9310MPUHGM9310CAN without).
Can
close
breaker
in
manual
mode
(HGM9320MPUHGM9320CAN without)
Can
open
breaker
in
manual
mode
(HGM9320MPUHGM9320CAN without)
1) Screen scroll;
2) Up cursor and increase
value in setting menu.

1) Screen scroll;
2) Down cursor and decrease
value in setting menu.

1) Screen scroll;
2) Left move cursor in setting
menu.
1) Screen scroll;
2) Right move cursor in setting
menu.
Set/Confirm
Select viewing area;
Exit
1. Returns to the main menu;

2. In settings menu returns to the previous menu.
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NOTE: In manual mode, pressing
and
simultaneously will force
generator to crank. Successful start will not be judged according to crank disconnect
conditions, operator will have to crank the starter motor manually; when operator decides
that the engine has fired, he/she should release the button and start output will be
deactivated, safety on delay will start.
WARNING: Default password is 00318, user can change it in case of others change the
advanced parameters setting. Please clearly remember the password after changing.
If you forget it, please contact Smartgen services and send all PD information in the controller
page of ABOUT to us.
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5.3 LCD DISPLAY

5.3.1 MAIN DISPLAY
Main screen show pages; use
to scroll the pages and
to scroll the screen.
Main screen, including as below:

Gen: voltage, frequency, current, active power, reactive power;
Mains: voltage, frequency;
Engine: speed, temperature, oil pressure, battery voltage;
Other some status
Status, including as below,
Status of genset, mains, and ATS
NOTE: HGM9310MPUHGM9310CAN has no mains status screen.
Engine, including as below,
Speed, engine temperature, engine oil pressure, fuel level, auxiliary analog 1, auxiliary
analog 2, battery voltage, charger voltage, accumulated run time, accumulated start times,
users total run time A, users total run time B.
NOTE: If connected with J1939 engine via CANBUS port, this page also includes:
coolant pressure, coolant level, fuel temperature, fuel pressure, inlet temperature, exhaust
temperature, turbo pressure, fuel consumption, total fuel consumption and so on. (Different
engine with different parameters)
Gen, including as below,
Phase voltage, line voltage, frequency, phase sequence
Load, including as below,
Current, active power(positive and negative), total active power (positive and negative),
reactive power(positive and negative), total reactive power (positive and negative), apparent
power, total apparent power, power factor(positive and negative), average power factor
(positive and negative), accumulated energy, earth current, total electric energy A and B.
NOTE: Power factor shows as following,
Remark:
P stands for active power
Q stands for inactive power
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Power
factor
Conditions
Active
power
Inactive power
Remark
COS>0L
P>0,Q>0
Input
Input
Load is inductive resistance.
COS>0C
P>0,Q<0
Input
Output
Load is capacitance resistance.
COS<0L
P<0,Q>0
Output
Input
COS<0C
P<0,Q<0
Output
Output
Load equal to one under excitation

generator
Load equal to one over excitation
generator.
Note:
1. Input active power: generator or mains supply electricity to load.
2. Output active power: load supply electricity to generator or mains.
3. Input reactive power: generator or mains send reactive power to load.
4. Output reactive power: load send reactive power to generator or mains.
Mains, including as below,
Phase voltage, line voltage, frequency, phase sequence
NOTE: HGM9310MPUHGM9310CAN has no mains status screen.
Alarm:
Display all alarm information. e.g. warning alarm, shutdown alarm, trip alarm and trip and stop
alarm.
NOTE: For ECU alarms and shutdown alarms, if the alarm information is displayed,
check engine according to it, otherwise, please check the manual of generator according to
SPN alarm code.
Event log
Records all start/stop events (shutdown alarm, trip and stop alarm, manual /auto start or stop)
and the real time when alarm occurs.
Others, including,
Time and Date, count down time for maintenance, input/output ports status
About, including,
Issue time of software and hardware version, product PD number
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5.3.2 USER MENU AND PARAMETERS SETTING MENU

Press and hold
for more than 3 seconds to enter into user menu;
Parameter
1. After entering the correct password (factory default password is 00318) you can enter
parameter settings screen.
2. After entering the correct password (factory default password is 09300) you can enter
basic parameter settings screen which can meet the demands of most users as the
basic parameters can be set in sequence.
Language
Selectable Chinese, English and others (default: Espanol)
Commissioning
On load, off load or custom commissioning can be chosen. Custom commissioning can
configure on load or not during commissioning, when to commissioning and select the
mode after commissioning (manual mode, auto mode and stop mode).
Clear users accumulation
Can clear total run time A and B, total electric energy A and B.
Parameter setting Including as following,
Mains settings
Timer settings
Engine settings
Generator settings
Load settings
Switch settings
Temperature sensor settings
Oil pressure sensor settings
Level sensor settings
Flexible sensor 1
Flexible sensor 2
Input port settings
Output port settings
Module settings
Scheduling and maintenance settings
GSM settings
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Example,
Return
Mains
Timers >
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
>Start Delay
>Return Delay
>Preheat Delay
>Cranking Time
>Crank Rest Time
>Safety On Time
>Start Idle Time
>Warming Up Time
>Cooling Time
>Stop Idle Time
>ETS Hold Time
Return
Mains
Timers
>
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
> Start Delay

> Return Delay
> Preheat Delay
> Cranking Time
> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
Form 2:
Return
Mains
>Start Delay
> Return Delay
> Preheat Delay
Form 3:
Timers >
Engine
Generator
Load
Switch
Temp. Sensor
OP Sensor
Level Sensor
Flexible Sensor 1
> Cranking Time

> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
Form1: Use
to scroll settings,
enter settings (form2),
to
to exit settings
menu.
Use
to scroll settings,
settings (form 4),
to enter
to return to previous
menu. (Form 1).
Use
to scroll settings,
settings (form 4),
to enter
menu. (Form 1).
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> Start Delay

> Return Delay
> Preheat Delay
> Cranking Time
>Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
> Start Delay
> Return Delay
>Preheat Delay
> Cranking Time
> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
> Start Delay
> Return Delay
> Preheat Delay
> Cranking Time
> Crank Rest Time
> Safety On Time
> Start Idle Time
> Warming Up Time
> Cooling Time
> Stop Idle Time
> ETS Hold Time
NOTE: Pressing
Form 4
00008
Press
to enter settings (form 5),
to
return to previous menu. (Form 6).
Form5:
00008
Press
to change cursor position,

are used for changing cursor
value,
Confirm setting (form 4),
exit
setting (form 4).
Form 6:
00008
Use
to scroll settings.
settings (form 4),
to enter
menu. (Form 1).
can exit setting directly during setting.
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5.4 AUTO START/STOP OPERATION

Auto mode is selected by pressing the
button; a LED besides the button will
illuminate to confirm the operation.

Automatic Start Sequence:
1. HGM9320MPU(CAN): When Mains is abnormal (over and under voltage, over and under
frequency, loss of phase, phase sequence wrong), it enters into mains abnormal delay
and LCD display count down time. When mains abnormal delay is over, it enters into
start delay; it also enters into this mode when remote start on load is active.
2. HGM9310MPU(CAN): When Remote Start (on load) is active, Start Delay timer is
initiated;
3. Start Delay countdown will be displayed on LCD;
4. When start delay is over, preheat relay energizes (if configured), preheat delay XX s
information will be displayed on LCD;
5. After the above delay, the Fuel Relay (if configured) is energized, and then one second
later, the Start Relay is engaged. The engine is cranked for a pre-set time. If the engine
fails to fire during this cranking attempt then the fuel relay and start relay are disengaged
for the pre-set rest period; crank rest time begins and wait for the next crank attempt.
6. Should this start sequence continue beyond the set number of attempts, the start
sequence will be terminated, the first line of LCD display will be highlighted with black and
Fail to Start fault will be displayed.
7. In case of successful crank attempt, the Safety On timer is activated, allowing Low Oil
Pressure, High Temperature, Under speed and Charge Alternator Failure inputs to
stabilise without triggering the fault. As soon as this delay is over, start idle delay is
initiated (if configured).
8. During start idle delay, under speed, under frequency, under voltage alarms are inhibited.
When this delay is over, warming up delay is initiated (if configured).
9. After the warming up delay has expired, if generator status is normal, its indicator will be
illuminated. If generator voltage and frequency have reached on-load requirements, then
the generator close relay will be energized; genset will take load; generator power indicator
will illuminate and generator will enter into Normal Running status. If voltage or frequency
is abnormal, the controller will initiate shutdown alarm (alarm information will be displayed
on LCD).
Note: When started via Remote Start (off Load) input, same procedures as above but
generator close relay deactivated, moreover, genset off load in NO.9 item.
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Automatic Stop Sequence:

1. HGM9320MPU(CAN), when mains return normal during genset running, enters into mains
voltage Normal delay and its indicator illuminated. When mains normal delay is over,
enter into stop delay; also can be into this mode when remote start on load is inactive.
2. HGM9310MPU(CAN), When the Remote Start signal is removed, the Stop Delay is
initiated.
3. Once this stop delay has expired, the Generator Breaker will open and the Cooling
Delay is then initiated. After transfer delay, close mains relay is energized and mains will
take load. Generator indicator extinguish while mains indicator lights.
4. During Stop Idle Delay (if configured), idle relay is energized.
5. ETS Solenoid Hold delay begins, ETS relay is energized while fuel relay is de-energized,
complete stop is detected automatically.
6. "Fail to Stop Delay" begins, complete stop is detected automatically.
7. When generator is stop completely, After stop delay will be initiated. Otherwise, fail to
stop alarm is initiated and the corresponding alarm information is displayed on LCD. ( If
generator is stop successfully after fail to stop alarm has initiated, After stop delay will
be initiated and the alarm will be removed)
8. Generator is placed into its standby mode after its After stop delay.
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5.5 MANUAL START/STOP OPERATION

1. MANUAL START: Manual mode is selected by pressing the
button; a LED besides
the button will illuminate to confirm the operation; then press
button to start the
gen-set; can detect crank disconnect condition and generator accelerates to high-speed
running automatically. With high temperature, low oil pressure, over speed and abnormal
voltage during generator running, controller can protect genset to stop quickly. Press
(HGM9320MPU, HGM9320CAN) or
(HGM9310MPU, HGM9310CAN) can
control the switch to close or open. (please refer to No.4~9 of Automatic Start Sequence
for detail procedures; it is noted that the switch close/open ways are different)
2. MANUAL STOP: Press
can stop the running generators. (please refer to No.3~8
of Automatic Stop Sequence for detail procedures).

NOTE: In manual mode, the procedures of ATS please refer to Switch Control
Procedure of generator in this manual.
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5.6 SWITCH CONTROL PROCEDURES

5.6.1 HGM9320MPU(CAN) SWITCH CONTROL PROCEDURES
Manual transfer procedures
When controller is in Manual mode, the switch control procedures will start through manual
transfer process.
Users can control the loading transfer of ATS via pressing button to switch on or off.
A. If Open breaker detect is SELECT Disable
Press generator switch on or off key
, if generator has taken load, will send unload signal;
if taken no load, generator will send load signal; if mains has taken load, will send unload
signal, and then generator will take load after the mains open delay.
Press mains switch on or off key
, if mains has taken load, will send unload signal; if
taken no load, mains will send load signal; if generator has taken load, will send unload
signal, and then mains will take load after the generator open delay.
If Open breaker detect is SELECT Enable
To transfer load from mains to generator need to press mains switch off key
After open delay, press generator switch on key
firstly.
, and generator will take load (there is
no action when pressing switch on key directly).

The way to transfer from generator to mains is as same as above.
Auto transfer procedures:
When controller is in AUTO mode, switch control procedures will start through automatic
transfer.
1. If input port is configured as Close Mains Auxiliary
A. If Open breaker detect is SELECT Enable
When transferring load from mains to generator, controller begins detecting fail to
transfer, then the open delay and transfer rest delay will begin. When detecting time out,
if switch open failed, the generator will not switch on, otherwise, generator switch on.
Detecting transfer failure while generator switch on. When detecting time out, if switch on
fail, it is need to wait for generator to switch on. If transfer failed and warning SELECT
Enable, there is alarming signal whatever switch on or off failure.
The way to transfer from generator load to mains load is as same as above.
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B. If Open breaker detect is SELECT Disable

Mains load is transferred into generator load, after the delay of switch off and transfer
interval, generator switch on. Detecting transfer fail while generator switch on. After
detecting time out, if switch on fail, then wait for generator switch on. If transfer fail and
warning SELECT Enable, there is alarming signal.
2. If input port is not configured as Close Mains Auxiliary
Mains load is transferred into generator load, after switch off and transfer interval delay,
generator switch on.
The way to transfer generator load to mains load is as same as above.
5.6.2 HGM9610 SWITCH CONTROL PROCEDURES
Manual control procedures,
When controller is in Manual mode, manual control will be executive.
Users can control switch on or off by pressing panel key.
Press generator switch on key
off key
, generator will output load signal. Press generator switch
, generator will output unload signal.
Auto control procedures,

When controller is in auto mode, switch control procedures will start auto transfer.
1. If input port is configured as Close Mains Auxiliary
A. If Open breaker detect is select Enable
Generator load is transferred into generator unload, after the open delay, the controller
detects transfer failure while open signal is outputting. When detecting time out, if open
failed, it will wait for breaker opened. Otherwise, breaker open is completed.
Generator unload is transferred into generator load, after the close delay, the controller
detects transfer failure while close signal is outputting. When detecting time out, if close
failed, it will wait for breaker closed. Otherwise, breaker close is completed.
If transfer failed and warning select Enable, there is alarming signal whatever breaker
open or close failure.
B. If Open breaker detect is select Disable
Generator unload is transferred into generator load, after the close delay, the controller
detects transfer failure while close signal is outputting. When detecting time out, if close
failed, it will wait for breaker closed. Otherwise, breaker close is completed.
If transfer failed and warning select Enable, there is alarming signal whatever breaker
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open or close failure.

2. If input port is not configured as Close Mains Auxiliary
Generator un-load is transferred into generator load, close generator output.
Generator load is transferred into generator un-load, open generator output.
NOTE:
When using ATS of no interposition, Open breaker detect should Disable;
When using ATS of having interposition, Open breaker detect select Disable or Enable
both are OK. If select Enable, breaker open output should be configured;
When using AC contactor, Open breaker detect should select Enable.
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6PROTECTION
6.1 WARNINGS
Warnings are not shutdown alarms and do not affect the operation of the gen-set. Warning
alarms does not lead to shutdown. Warning alarms types are as follows:
No
Type
Description
When the controller detects that the engine speed has
1
Over Speed
exceeded the pre-set value, it will initiate a warning alarm.
When the controller detects that the engine speed has fallen
2
Under Speed
below the pre-set value, it will initiate a warning alarm.
When the controller detects that the engine speed is 0 and
3
Loss of Speed Signal
the action select Warn, it will initiate a warning alarm.
When the controller detects that the genset frequency has
4
Gen Over Frequency
Gen
Under When the controller detects that the genset frequency has
5
Frequency
fallen below the pre-set value, it will initiate a warning alarm.
When the controller detects that the generator voltage has
6
Gen Over Voltage
exceeded the pre-set value, the controller will initiate a
warning alarm.
Genset
Under When the controller detects that the genset voltage has fallen
7
Voltage
When the controller detects that the genset current has
8
Gen Over Current
exceeded the pre-set value and the action select Warn, it
will initiate a warning alarm.
After fail to stop delay, if gen-set does not stop completely,
9
Fail To Stop
it will initiate a warning alarm.
Charge
Alternator When the controller detects that charger voltage has fallen
10
Failure
When the controller detects that start battery voltage has
11 Battery Under Volt
When the controller detects that start battery voltage has
12 Battery Over Volt
When count down time is 0 and the action select Warn, it
13 Maintenance Due
If reverse power detection is enabled, when the controller
detects that the reverse power value (power is negative) has
14 Reverse Power
fallen below the pre-set value and the action select Warn, it
If over power detection is enabled, when the controller
detects that the over power value (power is positive) has
15 Over Power
exceeded the pre-set value and the action select Warn, it
If an error message is received from ECU via J1939, it will
16 ECU Warn
initiate a warning alarm.
If loss of phase detection is enabled, When controller detects
17 Gen Loss of Phase
the generator loss phase, it will initiate a warning alarm.
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No
Type
18
Gen
Phase
Sequence Wrong
19
Switch Fail Warn
20
Temperature Sensor
Open Circuit
21
High Temperature
22
Low Temperature
23
Oil Pressure Open

Circuit
24
Low Oil Pressure
25
Level Sensor Open

Circuit
26
Low Fuel Level
27
Flexible Sensor
Open Circuit
Flexible
High
Flexible
Low
Sensor
Sensor
Flexible Sensor
Open Circuit
Flexible
High
Flexible
Low
Sensor
Sensor
28
29
30
31
32
33
Digital Input
34
GSM Com Fail
35
Earth Fault
Description
When the controller detects a phase rotation error, it will
initiate a warning alarm.
When the controller detects that the breaker close or open
failure occurs, and the action select Warn, it will initiate a
warning alarm.
When the controller detects that the temperature sensor is
open circuit and the action select Warn, it will initiate a
warning alarm.
When the controller detects that engine temperature has
When the controller detects that the oil pressure sensor is
open circuit and the action select Warn, it will initiate a
warning alarm.
When the controller detects that the oil pressure has fallen
When the controller detects that the level sensor is open
circuit and the action select Warn, it will initiate a warning
alarm.
When the controller detects that the fuel level has fallen
When the controller detects that the flexible sensor 1 is open
alarm.
When the controller detects that the sensor 1 value has
When the controller detects that the sensor 1 value has fallen
alarm.
When digit input port is set as warning and the alarm is
active, it will initiate a warning alarm.
When select GSM enable but the controller couldnt detect
GSM model, controller sends corresponding warning signal.
If earth fault detection is enabled, when the controller detects
that the earth fault current has exceeded the pre-set value
and the action select Warn, it will initiate a warning alarm.
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6.2 SHUTDOWN ALARM

When controller detects shutdown alarm, it will send signal to open breaker and shuts down
generator.
Shutdown alarms as following:
No Type
Description
When the controller detects an emergency stop alarm signal,
1
Emergency Stop
it will initiate a shutdown alarm.
When the controller detects that the generator speed has
2
Over Speed
exceeded the pre-set value, it will initiate a shutdown alarm.
When the controller detects that the generator speed has
3
Under Speed
fallen below the pre-set value, it will initiate a shutdown
alarm.
When the controller detects that the engine speed is 0 and
4
Loss of Speed Signal
the action select Shutdown, it will initiate a shutdown alarm.
5
Gen Over Frequency
Gen
Under
6
fallen below the pre-set value, it will initiate a shutdown
Frequency
alarm.
When the controller detects that the generator voltage has
7
Gen Over Voltage
exceeded the pre-set value, the controller will initiate a
shutdown alarm.
Genset
Under When the controller detects that the genset voltage has fallen
8
Voltage
below the pre-set value, it will initiate a shutdown alarm.
If the engine does not fire after the pre-set number of
9
Fail To Stop
attempts, it will initiate a shutdown alarm.
10 Gen Over Current
exceeded the pre-set value and the action select
Shutdown, it will initiate a shutdown alarm.
When count down time is 0 and the action select Shutdown,
11 Maintenance Due
it will initiate a shutdown alarm.
If an error message is received from ECU via J1939, it will
12 ECU Shutdown
initiate a shutdown alarm.
If the module does not detect the ECU data, it will initiate a
13 ECU Fail
shutdown alarm.
14 Reverse Power
fallen below the pre-set value and the action select
15 Over Power
exceeded the pre-set value and the action select
When the controller detects that the temperature sensor is
Temperature Sensor
16
open circuit and the action select Shutdown, it will initiate a
Open Circuit
shutdown alarm.
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No
Type
17
High Temperature
18
Oil Pressure Open

Circuit
19
Low Oil Pressure
20
Level Sensor Open

Circuit
21
Flexible Sensor
Open Circuit
Flexible
High
Flexible
Low
Sensor
Sensor
Flexible Sensor
Open Circuit
Flexible
High
Flexible
Low
Sensor
Sensor
22
23
24
25
26
27
Digital Input
28
Earth Fault
Description
When the controller detects that the oil pressure sensor is
open circuit and the action select Shutdown, it will initiate a
shutdown alarm.
When the controller detects that the oil pressure has fallen
When the controller detects that the level sensor is open
circuit and the action select Shutdown, it will initiate a
shutdown alarm.
shutdown alarm.
shutdown alarm.
When digit input port is set as shutdown and the alarm is
active, it will initiate a shutdown alarm.
and the action select Shutdown, it will initiate a shutdown
alarm.
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6.3 TRIP AND STOP ALARM

On initiation of the trip and stop condition the controller will de-energize the Close Generator
Output to remove the load from the generator. Once this has occurred the controller will start
the Cooling delay and allow the engine to cool before shutting down the engine.
No
Type
Description
1
Gen Over Current
exceeded the pre-set value and the action select Trip and
Stop, it will initiate a trip and stop alarm.
When count down time is 0 and the action select Trip and
2
Maintenance Due
3
Reverse Power
fallen below the pre-set value and the action select Trip and
4
Over Power
exceeded the pre-set value and the action select Trip and
When digit input port is set as Trip and Stop and the alarm
5
Digital Input
is active, it will initiate a trip and stop alarm.
6
Earth Fault
and the action select Trip and Stop, it will initiate a trip and
stop alarm.
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6.4 TRIP ALARM

On initiation of the trip condition the controller will de-energize the Close Generator Output
without stop the generator.
Trip alarm as following,
No
Type
1
Gen Over Current
Reverse Power
Over Power
Digital Input
Earth Fault
Description
exceeded the pre-set value and the action select Trip, it will
initiate a trip alarm.
fallen below the pre-set value and the action select Trip, it
will initiate a trip alarm.
exceeded the pre-set value and the action select Trip, it will
initiate a trip alarm.
When digit input port is set as Trip and the alarm is active, it
will initiate a trip alarm.
and the action select Trip, it will initiate a trip alarm.
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7WIRINGS CONNECTION
HGM93XXMPU(CAN) series controllers rear as following:
Description of terminal connection:

Cable
No.
Function
Size
1
B2.5mm2
2
B+
2.5mm2
3
4
Emergency stop
Fuel relay output
2.5mm2
1.5mm2
Crank relay output
1.5mm2
Aux. Output 1
1.5mm2
Aux. Output 2
1.5mm2
Aux. Output 3
1.5mm2
Charger(D+)
1.0mm2
Remarks
Connected with negative of starter battery.
Connected with positive of starter battery. If wire
length is over 30m, better to double wires in
parallel. Max. 20A fuse is recommended.
Connected with B+ via emergency stop button.
B+ is supplied by 3 terminal, rated 16A.
B+ is supplied by 3 terminal, Connected
to
rated 16A.
starter coil.
B+ is supplied by 2 terminal,
rated 7A.
B+ is supplied by 2 terminal, Details see form
rated 7A.
2.
B+ is supplied by 2 terminal,
rated 7A.
Connected with charger starters D+ (WL)
terminals. Being hang up If there is no this
terminal.
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No.
Function
Cable
Size
10
Aux. Input 1
1.0mm2
11
Aux. Input 2
1.0mm2
12
Aux. Input 3
1.0mm2
13
Aux. Input 4
1.0mm2
14
Aux. Input 5
1.0mm2
15
Aux. Input 6
1.0mm2
16
17
18
Magnetic Pickup
Magnetic Pickup 2
Magnetic Pickup 1
0.5mm2
19
Aux. Input 7
1.0mm2
Aux. Output 4
1.5mm2
ECU CAN
ECU CAN H
ECU CAN L
RESERVE
RS485
RS485+
RS485-
/
0.5mm2
0.5mm2
/
/
0.5mm2
0.5mm2
20
21
22
23
24
25
26
33
34
35
2.5mm2
36
37
Aux. Output 5
2.5mm2
38
39
2.5mm2
Aux. Output 6
2.5mm2
2.5mm2
40
41
Mains
A-phase
voltage input
1.0mm2
42
Mains
B-phase
voltage input
1.0mm2
Remarks
Ground connected is active
(B-).
(B-).
(B-).
Details see form
Ground connected is active 3
(B-).
(B-).
(B-).
Connected with Speed sensor, shielding line is
recommended. (B-) has already connected with
speed sensor 2.
Ground connected is active Details see form
(B-).
3.
Normally close output, rated
7A.
Details see form
Public points of relay.
2.
Normally open output, rated
7A.
Impedance-120 shielding wire is recommended,
its single-end earthed.
(HGM9310MPU, HGM9310CAN without).
Empty terminal
Impedance-120 shielding wire is recommended,
its single-end earthed.
Normally close output, rated
7A.
7A.
Details see form
Public points of relay
2.
7A.
Public points of relay
Connected to A-phase of mains (2A fuse is
recommended).
Connected to B-phase of mains (2A fuse is
recommended).
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Cable
Size
No.
Function
43
Mains
C-phase
voltage input
1.0mm
44
Mains N-wire input
1.0mm2
Genset
A-phase
voltage input
Genset
B-phase
voltage input
Genset
C-phase
voltage input
Genset
N-wire
input
1.0mm2
1.0mm2
Connected to N-wire of gen-set.
49
CT A-phase input
1.5mm2
50
CT B-phase input
1.5mm2
51
CT C-phase input
1.5mm2
52
53
54
CT COM
1.5mm2
1.5mm2
1.5mm2
55
Aux. Input 8
1.0mm2
56
57
Aux. sensor 1
Aux. sensor 2
1.0mm2
1.0mm2
58
Oil pressure sensor
1.0mm2
59
Temperature sensor
1.0mm2
60
Fuel level sensor
1.0mm2
61
Sensor COM
Outside connected to secondary coil of current

transformer(rated 5A).
See following installation instruction.
Ground connected is active Details see form
(B-).
3.
Connected to temperature, oil
pressure or level sensors.
Connected to oil pressure
sensor.
Details see form
Connected to temperature 4.
sensor.
Connected to fuel level
sensor.
Public terminal of sensor, (B-) has already
connected.
62
63
64
RS232
RS232 RX
RS232 TX
45
46
47
48
Earth Current
Remarks
2
1.0mm2
1.0mm2
/
0.5mm2
0.5mm2
0.5mm2
Connected to C-phase of mains (2A fuse

recommended).
Connected to N-wire of mains.
Connected to A-phase of gen-set (2A fuse
recommended).
Connected to B-phase of gen-set (2A fuse
recommended).
Connected to C-phase of gen-set (2A fuse
recommended).
is
is
is
is
Connected to GSM module.
NOTE: USB ports in controller rear panel are programmable parameter ports, user can
directly configure controller via PC.
NOTE: Please refer to the Module Comparison in this manual for more details.
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8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS

8.1 CONTENTS AND SCOPES OF PARAMETERS
Form 1
No.
Items
Parameters
Defaults
Description
Mains Setting
1
AC System
(0~3)
0:
2:
3P4W; 1:
2P3W; 3:
3P3W;
1P2W.
Rated Voltage
(30~30000)V
230
Standard
for
checking
mains
over/under voltage. (It is primary
voltage
when
using
voltage
transformer).
Rated
Frequency
(10.0~75.0) Hz
50.0
Standard
for
checking
over/under frequency.
Normal Time
(0~3600)s
10
Abnormal Time
(0~3600)s
Volt.
Trans.(PT)
(0~1)
Over Voltage
(0~200)%
120%
Under Voltage
(0~200)%
80%
Over
Frequency
(0~200)%
114%
10
Under
Frequency
(0~200)%
90%
11
12
Loss of Phase (0~1)

Reverse Phase (0~1)
1
1
mains
The delay from mains abnormal to

normal.
The delay from mains normal to
abnormal.
0: Disable ;
1: Enable
Setting value is mains rated voltages

percentage, and return value (Over
Voltage default: 116; Under Voltage
default: 84) and delay value (default:
5s) can be set.
Setting value is mains rated
frequencys percentage, return value
(Over Frequency default: 110; Under
Frequency default: 94) and delay
value (default: 5s) can be set.
0: Disable;
1: Enable
Timer Setting
1
Start Delay
(0~3600)s
Return Delay
(0~3600)s
Preheat Delay
(0~3600)s
Cranking Time
(3~60)s
Time from mains abnormal or remote

start signal is active to start genset.
Time from mains normal or remote
start signal is deactivated to genset
stop.
Time of pre-powering heat plug
before starter is powered up.
Time of starter power up
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No.
Items
Parameters
Crank
Time
Rest
Safety
Delay
On
Defaults
(3~60)s
10
(0~3600)s
10
Start Idle Time
(0~3600)s
Warming Up
Time
(0~3600)s
10
Cooling Time
(0~3600)s
10
10
Stop Idle Time
(0~3600)s
11
ETS Solenoid
(0~3600)s
Hold
20
12
Fail to
Delay
(0~3600)s
13
After Stop Time (0~3600)s
Stop
Description
The waiting time before second
power up when engine start fail.
Alarms for low oil pressure, high
temperature, under speed, under
frequency /voltage, charge fail are
inactive.
Idle running time of genset when
starting.
Warming time between genset switch
on and normal running.
Radiating time before genset stop,
after it unloads.
Idle running time when genset stop.
The time of powering up the
electromagnet during stop procedure.
Time between ending of genset idle
delay and stopped when ETS time
is set as 0;
Time between ending of ETS hold
delay and stopped when ETS Hold
output time is not 0.
Time between genset stopped and
standby
Engine Setting
Default: Conventional genset (not
J1939)
When connected to J1939 engine,
choose the corresponding type.
Tooth number of the engine, for
judging
of
crank
disconnect
conditions and inspecting of engine
speed.
See
the
installation
instructions.
Engine Type
(0~39)
Flywheel Teeth
(10~300)
118
Rated Speed
(0~6000)r/min
1500
5
6
Speed on Load
(0~100)%
Loss of Speed
(0~3600)s
Signal
Loss of Speed (0~1)
90%
5
0
Offer
standard
to
over/under/loading speed.
judge
Setting value is percentage of rated

speed. Controller detects when it is
ready to load. It wont switch on when
speed is under loading speed.
Time from detecting speed is 0 to
confirm the action.
0:Warn;
1:Shutdown
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No.
7
8
9
10
11
12
Items
Parameters
Action
Over
Speed
(0~200)%
Shutdown
Under Speed
(0~200)%
Shutdown
Over
Speed
(0~200)%
Warn
Under
Warn
Speed
(0~200)%
Battery Rated
(0~60.0)V
Voltage
Battery
Over
(0~200)%
Volts
13
Battery
Volts
14
Under
Defaults
114%
80%
110%
86%
24.0
120%
(0~200)%
85%
Charge Alt Fail
(0~60.0)V
8.0
15
Start Attempts
(1~10) times
16
Crank
Disconnect
(0~6)
17
Disconnect
(0~200)%
Generator Freq
24%
18
Disconnect
Engine Speed
24%
19
Disconnect Oil
(0~1000)kPa
Pressure
(0~200)%
200
Description
speed and delay value (Over Speed
default: 2s; Under Speed default: 3s)
can be set.
speed. Delay value (default: 5s) and
return value (Over Speed default:
108; Under Speed default: 90) also
can be set.
Standard for detecting over/under
voltage of battery.
voltage of battery. Delay value
(default: 60s) & return value (Over
Volts default: 115; Under Volts
default: 90) can be set.
In normal running, when charger
D+(WL) voltage under this value,
charge failure alarms.
Max. Crank times of crank attempts.
When reach this number, controller
will send start failure signal.
See form 5
There
are
3
conditions
of
disconnecting starter with engine.
Each condition can be used alone
and simultaneously to separating the
start motor and genset as soon as
possible.
When generator frequency higher
than the set value, starter will be
disconnected. See the installation
instruction.
When generator speed higher than
the set value, starter will be
instruction.
When generator oil pressure higher
than the set value, starter will be
instruction.
Generator Setting
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No.
Items
Parameters
Defaults
Description
0: 3P4W; 1: 3P3W;
2: 2P3W; 3: 1P2W.
Numbers of generator pole, used for
calculating starter rotate speed when
without speed sensor.
To offer standards for detecting of
generator over/under voltage and
loading voltage. (It is primary voltage
when using voltage transformer).
Setting value is percentage of
generator rated voltage. Detect when
controller ready to loading. If
generator voltage under load voltage,
wont enter into normally running.
To offer standards for detecting of
over/under/load frequency.
generator rated frequency. Detect
when controller ready to loading.
When generator frequency under
load frequency, it wont enter into
normal running.
AC System
(0~3)
Poles
(2~64)
Rated Voltage
(30~30000)V
230
Loading
Voltage
(0~200)%
85%
Rated
Frequency
(10.0~600.0)Hz 50.0
Loading
Frequency
(0~200)%
85%
Volt.
Trans.(PT)
(0~1)
0: Disable;
120%

generator rated volt. Delay value
(default: 3s) can be set.
7
8
9
10
11
12
Over
Volt.
(0~200)%
Shutdown
Under
Volt.
Shutdown
Over
Freq.
Shutdown
Under
Freq.
Shutdown
Over
Volt.
Warn
13
Under
Warn
Volt.
14
Over
Warn
Freq.
15
Under
Warn
Freq.
16
Loss of Phase
(0~200)%
80%
(0~200)%
114%
(0~200)%
80%
(0~200)%
110%
(0~200)%
84%
(0~200)%
110%
(0~200)%
84%
(0~1)
1:Enable

generator rated freq. Delay value
(Over Freq. default: 2s; Under Freq.
default: 3s) can be set.
generator rated volt. Delay value
(default: 5s) and return value (Over
Volt. default: 108; Under Volt. default:
86) can be set.
generator rated frequency. Delay
value (default: 5s) and return value
(Over Freq. default: 108; Under Freq.
default: 86) can be set.
0: Disable 1: Enable
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No.
Items
Parameters
Phase
17
Sequence
(0~1)
Wrong
Load Setting
1
Current Trans. (5~6000)/5
Full
Current
2
(5~6000)A
Rating
Defaults
Description
500/5
500
The ratio of external CT

Generators rated current, standard
of load current.
Generators rated power, standard of
load power.
generator rated full current. Delay
value can be set as definite time and
inverse definite minimum time.
Full kW rating
(0~6000)kW
276
Over Current
(0~200)%
120%
Over Power
(0~1)
6
Reverse Power (0~1)
7
Earth Fault
(0~1)
Switch Setting
0
0
Transfer Time
(0~7200)s
Close Time
(0~20.0)s
5.0
Open Time
(0~20.0)s
3.0
Check Time
(0~20.0)s
5.0
Warn Enable
Check Enable
Enable
7
immediate
mains Dropout
Module Setting
Power
on
1
Mode
Module
2
Address
3
Stop Bits
(0~1)
(0~1)
0
0
Interval time from mains switch off to

generator switch on; or from
generator switch off to mains switch
on.
Pulse width of mains/generator
switch on. When it is 0, means output
constantly.
Pulse width of mains/generator
switch off.
Time of detecting switch auxiliary
contacts after transferred.
(0~1)
0: Disable
(0~2)
(1~254)
(0~1)
Language
(0~2)
Password
(0~65535)
00318
5
6
1: Enable
0: Stop mode 1: Manual mode

2: Auto mode
Controllers address during remote
sensing.
0: 2 stop bits;
1: 1 stop bit
0: Simplified Chinese
1: English
2: Others
For entering advanced parameters
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2014-07-24
Page 41 of 75
No.
Items
Parameters
Defaults
Description
setting.
Temperature
Units
Pressure Units
Module Mute
User Page
(0-1)
0C1F
(0-2)
(0-1)
(0-1)
0
0
0
(0-20.0)s
3.0
11
Date and Time
GSM Setting
1
GSM Enable
0kPa; 1Psi; 2Bar.

If User Page Time is enabled, the
user-set time will be displayed
continuously.
Set the modules date and time.
(0~1)
Max.20 digits
7
8
9
10
User
Time
Page
Phone Number
Scheduling And Maintenance Setting

1
Scheduled Run (0~1)
Scheduled Not
2
(0~1)
Run
3
Maintenance
(0~1)
Analog Sensors Setting
Temperature Sensor
1
Curve Type
(0~15)
Open Circuit
2
(0~2)
Action
0: Disable;
1: Enable
0: Disable;
1: Enable
0: Disable;
1: Enable
SGX See form 5.

0: Warn; 1: Shutdown;
2: No action
Shutdown when sensor temperature
higher than this value. Detecting only
after safety delay is over. The delay
value (default: 3s) can be set.
Warn when sensor temperature
higher than this value. Detecting
only after safety delay is over. The
delay value (default: 5s) and return
value (default: 93) can be set.
High
Temp.
(0~300)C
Shutdown
98
High
Warn
95
Temp.
(0~300) C
Low
Temp.
(0~1)
Warn
Oil Pressure Sensor
1
Curve Type
(0~15)
Open
Circuit
2
(0~2)
Action
5
Low
Shutdown
OP
(0~1000)kPa
0: Disable; 1: Enable
0: Disable; 1: Enable
Its national and areas cods must be
added. e.g. China: 8613666666666.
0: Disable;
SGX
See form 5.
0: Warn 1: Shutdown
2: No action
Shutdown when oil pressure lower
than this value. Detecting only after
safety delay is over. The delay value
0
103
Version: 1.0
1: Enable
2014-07-24
Page 42 of 75
No.
Items
Low OP Warn
Parameters
(0~1000)kPa
Level Sensor
1
Curve Type
(0~15)
Open
Circuit
2
(0~2)
Action
3
Low
Warn
Level
(0~300)%
Flexible Sensor 1
Flexible Sensor
1
(0~1)
1 Setting
Flexible Sensor 2
Flexible Sensor
1
(0~1)
2 Setting
Defaults
124
4
0
10
Description
(default: 3s) can be set.
Warn when oil pressure higher than
this value. Detecting only after safety
delay is over. The delay value
(default: 5s) and return value (default:
138) can be set.
SGH
See form 5.
0:Warn; 1:Shutdown;
2:No action
Warn when level lower than this
value. It is detecting all the time. The
delay value (default: 5s) and return
value (default: 15) can be set.
0: Disable 1: Enable; (can be set as

temperature/pressure/ lever sensor).
0: Disable; 1: Enable; (can be set as

temperature/pressure/ lever sensor).
(0~50)
28
Remote start (on load). See form 3
(0~1)
0: Closed to active
1: Open to active
(0~50)
26
(0~1)
(0~50)
27
(0~1)
(0~50)
Flexible Input Ports

Flexible Input Port 1
Contents
1
Setting
2
Active Type

Contents
1
Setting
2
Active Type

Contents
1
Setting
2
Active Type

Contents
1
Setting
2
Active Type
(0~1)
Arming
(0~3)
High temperature shutdown

See form 3
0: Closed to active
1: Open to active
Low oil pressure shutdown
See form 3
0: Closed to active
1: Open to active
User defined.
See form 3
0: Closed to active
1: Open to active
0: From safety on 1: From starting
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No.
Items
Parameters
Defaults
Active Actions
(0~4)
Active Delay
(0~20.0)s
2.0
Description
(0~50)

Contents
1
Setting
2
Active Type
(0~1)
Arming
(0~3)
Active Actions
(0~4)
Active Delay
(0~20.0)s
2.0
Description
(0~50)

Contents
1
Setting
Description
2: Always 3:Never
0: Warn; 1: Shutdown; 2:Trip and stop
3:Trip 4: Indication
Time from detecting active to confirm
LCD display detailed contents when
the input is active.
User defined. See form 3
0: Closed to active
1: Open to active
2: Always 3:Never
User defined. See form 3
0: Closed to active
1: Open to active
2: Always 3:Never
Active Type
(0~1)
Arming
(0~3)
Active Actions
(0~4)
Active Delay
(0~20.0)s
2.0
Description
(0~50)
Lamp test.
(0~1)
0: Closed to active
1: Open to active
User defined .See form 3

Contents
1
Setting
2
Active Type
See form 3

1
Contents
Setting
(0~50)
Active Type
(0~1)
Arming
(0~3)
0: Closed to active
1: Open to active
2: Always 3:Never
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Page 44 of 75
No.
Items
Parameters
Defaults
Description
Active Actions
(0~4)

Active Delay
(0~20.0)s
2.0
Description

Flexible Output Ports

Flexible Output Port 1
Contents
1
(0~239)
Setting
2
Active Type
(0~1)

Contents
1
(0~239)
Setting
2
Active Type
(0~1)

Contents
1
(0~239)
Setting
2
Active Type
(0~1)

Contents
1
(0~239)
Setting
2
Active Type
(0~1)

Contents
1
(0~239)
Setting
2
Active Type
(0~1)

Contents
1
(0~239)
Setting
2
Active Type
(0~1)
1
0
User defined period output (default

output is in preheating) See Form 4
0:Normally open;
1:Normally close
35
Idle control output.
0:Normally open;
1:Normally close
29
Generator closed output. See form 4
0:Normally open;
1:Normally close
31
Mains closed output. See form 4
0:Normally open;
1:Normally close
38
ETS solenoid hold. See form 4
0:Normally open;
1:Normally close
48
Common alarm.
0:Normally open;
1:Normally close
Version: 1.0
See Form 4
See form 4
2014-07-24
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8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS

Form 2
No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Type
Not Used
Custom Period 1
Custom Period 2
Custom Period 3
Custom Period 4
Custom Period 5
Custom Period 6
Custom Combined 1
Custom Combined 2
Custom Combined 3
Custom Combined 4
Custom Combined 5
Custom Combined 6
Reserved
Reserved
Reserved
Reserved
17
Air Flap
18
Audible Alarm
19
Louver Control
20
Fuel Pump Control
21
Heater Control
22
Cooler Control
23
Oil Pre-supply Output
24
Excite Generator
25
26
Pre-Lubricate
Remote PC Output
27
GSM Power
28
29
Reserved
Close Generator
Description
Details of function description please see the following.
Action when over speed shutdown and emergence stop.

It can close the air inflow to stop the engine as soon as
possible.
Action when warning, shutdown, trips. Can be
connected annunciator externally. When alarm mute
configurable input port is active, it can remove the
alarm.
Action when genset is cranking and disconnect when
genset stopped completely.
It is controlled by fuel pump of level sensors limited
threshold.
It is controlled by heating of temperature sensors
limited threshold.
It is controlled by cooler of temperature sensors limited
threshold.
Action from crank on to safety on.
Output in start period. If there is no generator frequency
during normal running, it outputs for 2 seconds again.
Actions in period of pre-heating to safety run.
This port is controlled by communication (PC).
Power for GSM module (GSM module is reset when
GSM communication failed).
Control generator to take load.
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30
31
32
33
Open Breaker
Close Mains
Reserved
Start Relay
34
Fuel Relay
35
Idle Control
36
Raise Speed
37
Drop Speed
38
ETS Control
39
Pulse Drop speed
40
41
ECU Stop
ECU Power
42
Pulse Raise Speed
43
44
Crank Success
Generator OK
45
Generator Available
46
47
Mains OK
Reserved
48
Common Alarm
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
Control generator to off load.

Control mains to take load.
Action when genset is cranking and disconnect when

stopped completely.
Used for engine which has idles. Close before starting
and open in warming up delay; Close during stopping
idle mode and open when stop is completed.
Action in warming up delay.
Action between the period from stop idle to failed to
stop.
Used for engines with ETS electromagnet. Close when
stop idle is over and open when pre-set ETS delay is
over.
Active 0.1s when controller enters into stop idle, used
for control part of ECU dropping to idle speed.
Used for ECU engine and control its stop.
Used for ECU engine and control its power.
Active 0.1s when controller enters into warming up
delay; used for control part of ECU raising to normal
speed.
Close when detects a successful start signal.
Action when generator is normal.
Action in period of generator is normal running to
hi-speed cooling.
Action when mains is normal.
Action when genset common warning, common

shutdown, common trips alarm.
Common Trip and Stop
Action when common trip and stop alarm.
Common Shutdown
Action when common shutdown alarm.
Common Trip Alarm
Action when common trips alarm.
Common Warning Alarm Action in common warning alarm.
Reserved
Battery High Volts
Action when batterys over voltage warning alarm.
Battery Low Volts
Action when batterys low voltage warning alarm.
Charge Alt Fail
Action when charge failure warning alarms.
Reserved
Reserved
Reserved
ECU Warn
Indicate ECU sends a warning signal.
ECU Shutdown
Indicate ECU sends a shutdown signal.
ECU Com Fail
Indicate controller not communicates with ECU.
Reserved
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64
65
66
67
68
69
70
71
72
73
74
75
76
77~
98
99
100
101
102
103
104
105
106
107
108
Reserved
Reserved
Reserved
Reserved
Reserved
Aux Input 1 Active
Aux Input 2 Active
Aux Input 3 Active
Aux Input 4 Active
Aux Input 5 Active
Aux Input 6 Active
Aux Input 7 Active
Aux Input 8 Active
Reserved
111
112
113
114
115
116
117
118
119
Emergency Stop
Failed To Start
Failed To Stop
Under Speed Warn
Under Speed Shutdown
Over Speed Warn
Over Speed Shutdown
Reserved
Reserved
Reserved
Gen Over Frequency
Warn
Gen Over Frequency
Shut
Gen Over Volt Warn
Gen Over Volt Shut
Gen Under Freq. Warn
Gen Under Freq. Shut
Gen Under Volt. Warn
Gen Under Volt. Shut
Gen Loss of Phase
Gen Reverse Phase
Reserved
120
Over Power
121
Reserved
122
Reverse Power
123
124
Over Current
Reserved
109
110
Action when input port 1 is active

Action when emergency stop alarm.

Action when failed start alarm.
Action when failed stop alarm.
Action when under speed alarm.
Action when under speed shuts down.
Action when over speed warns.
Action when over speed shutdown alarm.
Action when generator over frequency warns.

Action when generator over frequency shutdown alarm.
Action when generator over voltage warns.
Action when generator over voltage shutdown.
Action when generator low frequency warns.
Action when generator low frequency shutdown.
Action when generator low voltage warns.
Action when generator low voltage shutdown.
Action when generator loss phase.
Action when generator reverse phase.
Action when controller detects generator have over
power.
Action when controller detects generator have reverse
power.
Action when over current.
Version: 1.0
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125
126
127
128
129
130
131
132~
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158~
229
230
231
232
233
234
235
236
Mains Inactive
Mains Over Freq
Mains Over Volt
Mains Under Freq
Mains Under Volt
Mains Reverse Phase
Mains Loss of Phase
Reserved
High Temp Warn
Low Temp Warn
High Temp Shutdown
Reserved
Low OP Warn
Low OP Shutdown
OP Sensor Open
Reserved
Low Level Warn
Reserved
Reserved
Flexible Sensor 1 High
Warn
Flexible Sensor 1 Low
Warn
Shut
Shut
Warn
Warn
Shut
Shut
Action when hi-temperature warns.

Action when low temperature warns.
Action when hi-temperature shutdown alarm.
Action when low oil pressure warns.
Action when low oil pressure shutdown.
Action when oil pressure sensor is open circuit.
Action when controller has low oil level alarm.
Reserved
Stop Mode
Manual Mode
Reserved
Auto Mode
Generator On Load
Mains On Load
Reserved
Action in stop mode.

Action in Manual mode.
Action in Auto mode.
Version: 1.0
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Page 49 of 75
237
238
239
Reserved
Reserved
Reserved
8.2.1 CUSTOM PERIOD OUTPUT

Defined Period output is composed by 2 parts, period output S1 and condition output S2.
While S1 and S2 are TRUE synchronously, OUTPUT;

While S1 or S2 is FALSE, NOT OUTPUT.
Period output S1, can set generators one or more period output freely, can set the delayed
time and output time after enter into period.
Condition output S2; can set as any conditions in output ports.
NOTE: when delay time and output time both are 0 in period output S1, it is TRUE in this
period.
Example,
Output period: start
Delay output time: 2s
Output time: 3s
Condition output contents: output port 1 is active
Close when condition output active/inactive: close when active (disconnect when inactive);
Output port 1 active, after enter starts time and delay 2s, this defined period output is
outputting, after 3s, stop outputting;
Output port 1 inactive, defined output period is not outputting.
8.2.2 CUSTOM COMBINED OUTPUT
Defined combination output is composed by 3 parts, condition output S1 or S2 and condition
output S3.
S1 or S2 is TRUE, while S3 is TRUE, Defined combination output is outputting;

S1 and S2 are FALSE, or S3 is FALSE, Defined combination output is not outputting.
NOTE: S1, S2, S3 can be set as any contents except for defined combination output in
the output setting.
Version: 1.0
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Page 50 of 75
NOTE: 3 parts of defined combination output (S1, S2, S3) couldnt include or recursively
include themselves.
Example,
Contents of probably condition output S1: output port 1 is active;
Close when probably condition output S1 is active /inactive: close when active (disconnect
when inactive);
Contents of probably condition output S2, output port 2 is active;
when inactive);
Contents of probably condition output S3: output port 3 is active;
when inactive);
When input port 1 active or input port 2 active, if input port 3 is active, Defined combination
output is outputting; If input port 3 inactive, Defined combination output is not outputting;
When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not,
Defined combination output is not outputting.
Version: 1.0
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8.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (ALL

ACTIVE WHEN CONNECT TO GRAND (B-))
Form 3
No.
Type
Users Configured
Reserved
Alarm Mute
Reset Alarm
60Hz Active
Lamp Test
Description
Including following functions,
Indication: indicate only, not warning or shutdown.
Warning: warn only, not shutdown.
Shutdown: alarm and shutdown immediately
Trip and stop: alarm, generator unloads and
shutdown after hi-speed cooling
Trip: alarm, generator unloads but not shutdown.
Never: input inactive.
Always: input is active all the time.
From crank: detecting as soon as start.
From safety on: detecting after safety on run
delay.
Can prohibit Audible Alarm output when input is
active.
Can reset shutdown alarm and trip alarm when
input is active.
Use for CANBUS engine and it is 60Hz when
input is active.
All LED indicators are illuminating when input is
active.
All
buttons
in
Panel Lock
panel
is
inactive
and there is
except
in the left of
first row in LCD when input is active.

7
Reserved
Idle Control Mode
Inhibit Auto Stop
10
Inhibit Auto Start
11
Inhibit Scheduled Run
12
13
14
15
Reserved
Aux Gen Closed
Inhibit Gen Load
Aux Mains Closed
Under voltage/frequency/speed protection is

inactive.
In Auto mode, during generator normal running,
when input is active, inhibit generator shutdown
automatically.
In Auto mode, inhibit generator start automatically
when input is active.
In Auto mode, inhibit scheduled run genset when
input is active.
Connect generator loading switchs Aux. Point.
Prohibit genset switch on when input is active.
Connect mains loading switchs Aux. Point.
Version: 1.0
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16
Inhibit Mains Load
Prohibit mains switch on when input is active.

When input is active, controller enters into Auto
17
Auto Mode Lock
mode;
all
the
keys
except
are inactive.
When input is active, controller wont work under
18
Auto Mode Invalid
Auto mode.
key and simulate auto key
input does not work.

The LCD backlight will illuminated when the input
is active.
Controller buzzer will peal when the input is
active.
All shutdown alarms are prohibited except
emergence stop.(Means battle mode or override
mode)
All outputs are prohibited in this mode.
Controller will set maintenance time and date 1 as
default when input is active.
19
Controller Backlit
20
Controller Buzzer
21
Inhibit Alarm Stop
22
Aux Instrument Mode
23
Reset Maintenance 1
24
Reset Maintenance 2
25
Reset Maintenance 3
26
Aux. High Temp
Connected sensor digital input.
27
Aux. Low OP
28
Remote Start
(On Load)
29
Remote Start
(Off Load)
30
Aux. Manual Start
Connected sensor digital input.

In Auto mode, when input active, genset can be
started automatically and take load after genset
normal running; when input inactive, genset will
stop automatically.
In Auto mode, when input is active, genset can be
started automatically and NOT take load after
genset normal running; when input is inactive,
genset will stop automatically.
In Manual mode, when input active, genset will
start automatically; when input inactive, genset
will stop automatically
31
32
33
34
35
Reserved
Reserved
Simulate Stop Key
Simulate Manual Key
Reserved
An external button can be connected and pressed

as simulate panel.
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36
37
Simulate Auto Key

Simulate Start Key
38
Simulate G-Load Key
39
Simulate M-Load Key
40
41
42
43
44
Reserved
Reserved
Reserved
Reserved
Reserved
45
Aux Mains OK
46
Aux Mains Fail
47
48
Alternative Config1
Alternative Config2
49
Alternative Config3
50
Reserved
An external button can be connected and pressed

as simulate panel.
This
is
simulate
G-close
key
when
HGM9310MPU(CAN) controller is applied.
This
is
simulate
M-open
key
when
HGM9310MPU(CAN) controller is applied.
In Auto mode, mains are normal when input is

active.
In Auto mode, mains are abnormal when input is
active.
Alternative configuration is active when the input
is active. Users can set different parameters to
make it easy to select current configuration via
input port.
Version: 1.0
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8.4 SELECTION OF SENSORS

Form4
No.
Temperature
Sensor
Pressure Sensor
Oil Level Sensor
Description
0 Not used
1 Custom Res Curve
2 Custom 4-20mA curve
3 VDO
4 CURTIS
5 VOLVO-EC
6 DATCON
7 SGX
8 SGD
9 SGH
10 PT100
11~15 Reserved
0 Not used
1 Custom Res Curve
3 VDO 10Bar
4 CURTIS
5 VOLVO-EC
6 DATCON 10Bar
7 SGX
8 SGD
9 SGH
10 VDO 5Bar
11 DATCON 5Bar
12 DATCON 7Bar
13~15 Reserved
0 Not used
1 Custom Res Curve
3 SGD
4 SGH
5~15 Reserved
Remark
Defined resistances
range is (0~6)K,
default
is
SGX
sensor.
Defined resistances
range is (0~6)K,
default
is
SGX
sensor.
Defined resistances
range is (0~6)K,
default
is
SGH
sensor.
NOTE: User should make special declare when order controller if your genset equip
with sensor of 4~20mA.
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8.5 CONDITIONS OF CRANK DINSCONNECT SELECTION

Form 5
No.
0
1
2
3
4
5
6
Setting description
Gen frequency
Speed sensor
Speed sensor + Gen frequency
Oil pressure
Oil pressure + Gen frequency
Oil pressure + Speed sensor
Oil pressure + Speed sensor + Gen frequency
NOTE:
1. There are 3 conditions to make starter disconnected with engine, that is, speed sensor,
generator frequency and engine oil pressure. They all can be used separately. We
recommend that engine oil pressure should be using with speed sensor and generator
frequency together, in order to make the starter motor is separated with engine
immediately and can check crank disconnect exactly.
2. Speed sensor is the magnetic equipment which be installed in starter for detecting
flywheel teeth.
3. When set as speed sensor, must ensure that the number of flywheel teeth is as same as
setting, otherwise, over speed shutdown or under speed shutdown may be caused.
4. If genset without speed sensor, please dont select corresponding items, otherwise, start
fail or loss speed signal maybe caused.
5. If genset without oil pressure sensor, please dont select corresponding items.
6. If not select generator frequency in crank disconnect setting, controller will not collect and
display the relative power quantity (can be used in water pump set); if not select speed
sensor in crank disconnect setting, the rotating speed displayed in controller is calculated
by generator frequency and number of poles.
Version: 1.0
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9PARAMETERS SETTING
In HGM9310MPU(CAN) controller, there are no items of mains in setting and also no mains
items in configurable ports of input/output.
CAUTION: Please change the controller parameters when generator is in standby mode
only (e. g. Crank disconnect conditions selection, auxiliary input, auxiliary output, various
delay), otherwise, shutdown and other abnormal conditions may happen.
NOTE: Maximum set value must over minimum set value in case that the condition of too
high as well as too low will happen.
NOTE: When setting the warning alarm, please set the correct return value; otherwise,
maybe there is abnormal alarm. When setting the maximum value, the return value must less
than set value; When setting the minimum value, the return value must over set value.
NOTE: Please set the generator frequency value as low as possible when cranking, in
order to make the starter be separated quickly as soon as crank disconnect.
NOTE: Auxiliary input could not be set as same items; otherwise, there are abnormal
functions. However, the auxiliary output can be set as same items.
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10SENSORS SETTING
1. When reselect sensors, the sensor curve will be transferred into the standard value. For
example, if temperature sensor is SGX (120C resistor type), its sensor curve is SGX
(120C resistor type); if select the SGD (120C resistor type), the temperature sensor
curve is SGD curve.
2. When there is difference between standard sensor curves and using sensor, user can
adjust it in curve type.
3. When input the sensor curve, X value (resistor) must be input from small to large,
otherwise, mistake occurs.
4. If select sensor type as None, sensor curve is not working.
5. If corresponding sensor has alarm switch only, user must set this sensor as None,
otherwise, maybe there is shutdown or warning.
6. The headmost or backmost values in the vertical coordinates can be set as same as
below,
Normal Pressure Unit Conversion Form
1Pa
1kgf/cm2
1bar
1psi
pa
1
9.8x104
1x105
6.89x103
kgf/cm2
1.02x105
1
1.02
7.03x102
Version: 1.0
bar
1x105
0.98
1
6.89x102
2014-07-24
psi
1.45x104
14.2
14.5
1
Page 58 of 75
11 COMMISSIONING
Please make the under procedures checking before commissioning,
1. Ensure all the connections are correct and wires diameter is suitable.
2. Ensure that the controller DC power has fuse, controllers positive and negative
connected to start battery are correct.
3. Emergence stop must be connected with positive of start battery via scram buttons
normal close point and fuse.
4. Take proper action to prevent engine to crank disconnect (e. g. Remove the connection
wire of fuel valve). If checking is OK, make the start battery power on; choose manual
mode and controller will executive routine.
5. Set controller under manual mode, press start button, genset will start. After the setting
times as setting, controller will send signal of Start Fail; then press stop to reset
controller.
6. Recover the action of stop engine start (e. g. Connect wire of fuel valve), press start
button again, genset will start. If everything goes well, genset will normal run after idle
running (if idle run be set). During this time, please watch for engines running situations
and AC generators voltage and frequency. If abnormal, stop genset running and check
all wires connection according to this manual.
7. Select the AUTO mode from controllers panel, connect mains signal. After the mains
normal delay, controller will transfer ATS (if fitted) into mains load. After cooling time,
controller will stop genset and make it into at rest mode until there is abnormal of mains.
8. When mains is abnormal again, genset will be started automatically and into normal
running, then controller send signal to making generator switch on, and control the ATS
as generator load. If not like this, please check ATS wires connection of control part
according to this manual.
9. If there is any other question, please contact Smartgens service.
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12TYPICAL APPLICATION
HGM9310MPU(CAN) typical application diagram
HGM9320MPU(CAN) typical application diagram
Note: Fuse F1min. 2A; max. 20A.
Fuse F2max. 32A. Users should select
suitable fuse depend on practical application.

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13INSTALLATION
Controller is panel built-in design; it is fixed by clips when installed. The controllers overall
dimensions and cutout dimensions for panel, please refers to as following,
1)
Battery Voltage Input

NOTE: HGM93XXMPU(CAN) series controller can suit for widely range of battery voltage
DC(8~35)V. Negative of battery must be connected with the engine shell. The diameter of
wire which from power supply to battery must be over 2.5mm2 . If floating charge configured,
please firstly connect output wires of charger to batterys positive and negative directly, then,
connect wires from batterys positive and negative to controllers positive and negative input
ports in order to prevent charge disturbing the controllers normal working.
2)
Speed Sensor Input

NOTE: Speed sensor is the magnetic equipment which be installed in starter and for
detecting flywheel teeth. Its connection wires to controller should apply for 2 cores shielding
line. The shielding layer should connect to No. 16 terminal in controller while another side is
hanging in air. The else two signal wires are connected to No.17 and No.18 terminals in
controller. The output voltage of speed sensor should be within AC(1~24)V (effective value)
during the full speed. AC12V is recommended (in rated speed). When install the speed
sensor, let the sensor is spun to contacting flywheel first, then, port out 1/3 lap, and lock the
nuts of sensor at last.
3)
Output And Expand Relays

CAUTION: All outputs of controller are relay contact output type. If need to expand the
relays, please add freewheel diode to both ends of expand relays coils (when coils of relay
has DC current) or, increase resistance-capacitance return circuit (when coils of relay has AC
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current), in order to prevent disturbance to controller or others equipment.

4)
AC Input
Current input of controller must be connected to outside current transformer. And the current
transformers secondary side current must be 5A. At the same time, the phases of current
transformer and input voltage must correct. Otherwise, the current of collecting and active
power maybe not correct.
NOTE: ICOM port must be connected to negative pole of battery.
WARNING! When there is load current, transformers secondary side prohibit open
circuit.
5)
Withstand Voltage Test

CAUTION! When controller had been installed in control panel, if need the high voltage
test, please disconnect controllers all terminal connections, in order to prevent high voltage
into controller and damage it.
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14GSM SHORT MESSAGE ALARM AND REMOTE CONTROL

14.1 GSM SHORT MESSAGE ALARM
When controller detects alarm, it will send short message to phone automatically.
NOTE: All alarms about shutdown, trip and stop and trip will be sent to the pre-set phone.
Warnings are sent to the phone according to the pre-set.
14.2 GSM SHORT MESSAGE REMOTE CONTROL

Users send order message to GSM module, then controller will make actions according to
this SMS order and pass back corresponding operations information. Controllers only sent
the message to the pre-set phone number . Detail orders as following:
No. SMS Orders
Pass back Information
Description
When genset is
GENSET ALARM
shutdown alarm
SYSTEM IN STOP MODE At rest status in
GENSET AT REST
stop mode
SYSTEM IN MANUAL
At rest status in
MODE
manual mode
GENSET AT REST
SMS
SYSTEM IN AUTO MODE At rest status in
1
status of genset
GENSET
GENSET AT REST
auto mode
SYSTEM IN STOP MODE Running status in
GENSET IS RUNNING
stop mode
SYSTEM IN MANUAL
Running status in
MODE
manual mode
GENSET IS RUNNING
SYSTEM IN AUTO MODE Running status in
GENSET AT RUNNING
auto mode
Generator is
GENSET ALARM
shutdown alarm
or trip alarm
Cannot start in
STOP MODE NOT START
SMS
stop mode
2
Start genset
START
Start in manual
SMS START OK
mode
Cannot start in
AUTO MODE NOT START
auto mode
SMS STOP
3
SMS STOP OK
Set as stop mode
MODE
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SMS
MANUAL
SMS MANUAL MODE OK
MODE
SMS AUTO
SMS AUTO MODE OK
MODE
Pass back information can
SMS
be set via controller
DETAIL
software.
SMS
INHIBIT
INHIBIT START OK
START
SMS
PERMIT
PERMIT START OK
START
Set as manual mode
Set as auto mode
Gets details information of genset.
Generator start will be inhibited.
Discharge the inhibit start signal.
NOTE: Its national and areas cods must be added. e.g. China: 8613666666666
NOTE: When sending orders, users need to follow SMS orders in above form and all the
letters must be capital.
NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage,
generator voltage, load current, mains frequency, generator frequency, active power,
apparent power, power factor, battery voltage, D+ voltage, water temperature, oil pressure, oil
level, engine speed, total running time, genset status, and alarm status.
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15CONNECTIONS OF CONTROLLER WITH J1939 ENGINE

15.1 CUMMINS ISB/ISBE
Terminals of controller
Fuel relay output
Start relay output
Connector B
39
Expand 30A relay, battery
voltage of 01,07,12,13 is
supplied by relay
Remark
9 pins connector
CAN GND
SAE J1939 shield
CAN(H)
SAE J1939 signal
CAN(L)
SAE J1939 return
Remark
CAN communication shielding
line(connect with ECU terminal
only)
Impedance 120 connecting line
is recommended.
is recommended.
Auxiliary output port 1
Connect with starter coil directly

ECU power
Set Auxiliary output 1 as ECU
power
Engine type: Cummins ISB
15.2 CUMMINS QSL9

Suitable for CM850 engine control module
50 pins connector
Fuel relay output
39
Start relay output
-
Remark
Connect to starter coil directly
9 pins connector
CAN GND
SAE J1939 shield-E
CAN(H)
SAE J1939 signal-C
CAN(L)
SAE J1939 return-D
Remark
only)
is recommended.
is recommended.
Engine type: Cummins-CM850
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15.3 CUMMINS QSM11(IMPORT)

It is suitable for CM570 engine control module. Engine type is QSM11 G1, QSM11 G2.
C1 connector
Remark
Outside expand relay, when fuel
Fuel relay output
5&8
output, making port 5 and port 8
of C1 be connected
Start relay output
3 pins data link connector
CAN GND
CAN(H)
CAN(L)
Remark
only)
is recommended.
is recommended.
Engine type: Cummins ISB
15.4 CUMMINS QSX15-CM570

It is suitable for CM570 engine control module. Engine type is QSX15.
50 pins connector
Remark
Fuel relay output
38
Oil spout switch
Start relay output
9 pins connector
CAN GND
SAE J1939 shield-E
CAN(H)
SAE J1939 signal-C
CAN(L)
SAE J1939 return-D
Remark
only)
is recommended.
is recommended.
Engine type: Cummins QSX15-CM570
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15.5 CUMMINS GCS-MODBUS

It is suitable for GCS engine control module. Use RS485-MODBUS to read information of
engine. Engine types are QSX15, QST30, QSK23 / 45/60/78 and so on.
D-SUB connector 06
Remark
Outside expand relay, when fuel
Fuel relay output
5&8
output, making port 05 and 08 of
the connector 06 be connected.
Start relay output
D-SUB connector 06
RS485 GND
20
RS485+
21
RS485-
18
Engine
type:
Cummins
QSK-MODBUS,
Remark
only)
is recommended.
is recommended.
Cummins
QST-MODBUS,
Cummins
QSX-MODBUS
15.6 CUMMINS QSM11

Fuel relay output
Start relay output
CAN GND
OEM connector of engine

38
-
CAN(H)
46
CAN(L)
37
Remark
Connect with starter coil directly
line(connect with controllers this
terminal only)
is recommended.
is recommended.
Engine type: common J1939
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15.7 CUMMINS QSZ13

Fuel relay output
Start relay output
Auxiliary output 1
OEM connector of engine

45
16&41
Auxiliary output 2
19&41
CAN GND
CAN(H)
CAN(L)
21
Remark
Setting to idle speed control;
normally close output. Making 16
connect to 41 during high-speed
running of controller via external
expansion relay.
Setting to pulse raise speed
control; normally open output.
Making 19 connect with 41 for
0.1s during high-speed warming
of
controller
via
external
expansion relay.
terminal only)
is recommended.
is recommended.
Engine type: Common J1939
15.8 DETROIT DIESEL DDEC III / IV

Fuel relay output
Start relay output
CAN GND
CAN(H)
CAN(L)
CAN port of engine

Remark
Expand 30A relay; battery
voltage of ECU is supplied
by relay.
line(connect with controllers
terminal only)
CAN(H)
is recommended.
CAN(L)
is recommended.
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15.9 DEUTZ EMR2

Fuel relay output
Start relay output

CAN GND
CAN(H)
CAN(L)
F connector
Remark
voltage of terminal 14 is
supplied by relay. Fuse is
16A.
1
Connect to battery negative pole
terminal only)
12
is recommended.
13
is recommended.
Engine type: VolvoEDC4
15.10 JOHN DEERE

Fuel relay output
Start relay output
21 pins connector
G,J
D
CAN GND
CAN(H)
CAN(L)
Remark

terminal only)
is recommended.
is recommended.
Engine type: John Deere
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15.11 MTU MDEC

Suitable for MTU engines, 2000 series, 4000series
X1 connector
Fuel relay output
BE1
Start relay output
BE9
CAN GND
CAN(H)
CAN(L)
Remark

line(connect with one terminal
only)
is recommended.
is recommended.
Engine type: MTU-MDEC-303
15.12 MTU ADEC(SMART MODULE)

It is suitable for MTU engine with ADEC (ECU8) and SMART module.
ADEC (X1port)
Remark
Fuel relay output
X1 10
X1 Terminal 9 Connected to
negative of battery
Start relay output
X1 34
negative of battery
SMART (X4 port)
CAN GND
X4 3
CAN(H)
X4 1
CAN(L)
X4 2
Remark
line(connect to controllers this
terminal only)
is recommended.
is recommended.
Engine type: MTU-ADEC
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15.13 MTU ADEC(SAM MODULE)

It is suitable for MTU engine with ADEC (ECU7) and SAM module.
ADEC (X1port)
Remark
Fuel relay output
X1 43
negative of battery
Start relay output
X1 37
negative of battery
SAM (X23 port)
CAN GND
X23 3
CAN(H)
X23 2
CAN(L)
X23 1
Remark
terminal only)
is recommended.
is recommended.
15.14 PERKINS
It is suitable for ADEM3/ ADEM4 engine control module. Engine type is 2306, 2506, 1106,
and 2806.
Fuel relay output
Start relay output
Connector
1,10,15,33,34
-
CAN GND
CAN(H)
31
CAN(L)
32
Remark
line(connect
with
controllers
terminal only)
is recommended.
is recommended.
Engine type: Perkins
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15.15 SCANIA
It is suitable for S6 engine control module. Engine type is DC9, DC12, and DC16.
B1 connector
Remark
Fuel relay output
3
Start relay output
CAN GND
line(connect
with
controllers
terminal only)
CAN(H)
9
is recommended.
CAN(L)
10
is recommended.
Engine type: Scania
15.16 VOLVO EDC3

Suitable engine control mode is TAD1240, TAD1241, and TAD1242.
Stand alone connector
Remark
Fuel relay output
H
Start relay output
E
ECU power
Auxiliary output 1
P
power
Data bus connector
CAN GND
CAN(H)
CAN(L)
Remark
line(connect
with
controllers
terminal only)
is recommended.
is recommended.
Engine type: Volvo

NOTE: When this engine type is selected, preheating time should be set to at least 3
seconds.
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15.17 VOLVO EDC4

Suitable engine types are TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721,
TAD722, and TAD732.
Fuel relay output
Start relay output
CAN GND
CAN(H)
CAN(L)
Connector
Remark
voltage of terminal 14 is
supplied by relay. Fuse is
16A.
1
Connected to negative of battery
line(connect
with
controllers
terminal only)
12
is recommended.
13
is recommended.
Engine type: VolvoEDC4
15.18 VOLVO-EMS2
Volvo Engine types are TAD734, TAD940, TAD941, TAD1640, TAD1641, and TAD1642.
Engines CAN port
Remark
ECU stop
Auxiliary output 1
6
Stop
ECU power
Auxiliary output 2
5
power
3
Negative power
4
Positive power
CAN GND
line(connect
with
controllers
terminal only)
Impedance 120 connecting line is
CAN(H)
1(Hi)
recommended.
CAN(L)
2(Lo)
recommended.
Engine type: Volvo-EMS2
NOTE: When this engine type is selected, preheating time should be set to at least 3
seconds.
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15.19 YUCHAI
It is suitable for BOSCH common rail pump engine.
Engine 42 pins port
Fuel relay output
1.40
Start relay output
CAN GND
CAN(H)
1.35
CAN(L)
1.34
Battery
Battery negative
Battery positive
Engine 2 pins
1
2
Remark
Connect to engine ignition lock
terminal only)
recommended.
recommended.
Remark
Wire diameter 2.5mm2
Wire diameter 2.5mm2
Engine type: BOSCH
15.20 WEICHAI
It is suitable for Weichai BOSCH common rail pump engine.
Engine port
Remark
Fuel relay output
1.40
Connect to engine ignition lock
Start relay output
1.61
CAN
communication
shielding
CAN GND
line(connect to the controller at this
end only)
CAN(H)
1.35
recommended.
CAN(L)
1.34
recommended.
Engine type: GTSC1
NOTE: If there is any question of connection between controller and ECU
communication, please feel free to contact Smartgens service.
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16FAULT FINDING
Symptoms
Possible Solutions
Check starting batteries;
Controller no response with
Check controller connection wirings;
power.
Check DC fuse.
Check the water/cylinder temperature is too high or not;
Genset shutdown
Check the genset AC voltage;
Check DC fuse.
Check emergence stop button is correct or not;
Check whether the starting battery positive is connected
Controller emergency stop
with the emergency stop input;
Check whether the circuit is open.
Low oil pressure alarm after
Check the oil pressure sensor and its connections.
crank disconnect
High water temp. alarm after
Check the temperature sensor and its connections.
crank disconnect
Check related switch and its connections according to the
Shutdown Alarm in running
information on LCD;
Check auxiliary input ports.
Check fuel oil circuit and its connections;
Check starting batteries;
Fail to start
Check speed sensor and its connections;
Refer to engine manual.
Check starter connections;
Starter no response
Check starting batteries.
Genset running while ATS Check ATS;
not transfer
Check the connections between ATS and controllers.
Check connections;
Check COM port setting is correct or not;
RS485 communication is Check RS485s connections of A and B is reverse connect
abnormal
or not;
Check RS485 transfer model whether damage or not;
Check communication port of PC whether damage or not.
Check connections of CAN high and low polarity;
Check if correctly connected of 120 resister;
ECU communication failed
Check if type of engine correct;
Check if connections from controller to engine and output
ports setting are correct.
Get information from LCD of alarm page;
If there is detailed alarm, check engine according to
ECU warning or shutdown
description. If not, please refer to engine manual according
to SPN alarm code.
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HGM93XXMPU (CAN) V1.0 en PDF

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HGM93XX MPU(CAN) Series Genset Controller

Smartgen make your generator smart

This manual is suitable for HGM9310MPU, HGM9320MPU, HGM9310CAN and

Highlights an essential element of a procedure to ensure correctness.

Indicates a procedure or practice, which, if not strictly observed, could

HGM93XX MPU(CAN) Series Genset Controller

MODULES COMPARISON ............................................................................................ 8

PERFORMANCE AND CHARACTERISTICS ................................................................ 9

WIRINGS CONNECTION ............................................................................................. 34

SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ...................... 37

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

8.4 SELECTION OF SENSORS ....................................................................................... 55

PARAMETERS SETTING ............................................................................................ 57

10 SENSORS SETTING ................................................................................................... 58

GSM SHORT MESSAGE ALARM.......................................................................... 63

GSM SHORT MESSAGE REMOTE CONTROL .................................................... 63

15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ....................................... 65

CUMMINS ISB/ISBE ............................................................................................. 65

CUMMINS QSL9 ................................................................................................... 65

CUMMINS QSM11(IMPORT) ................................................................................ 66

CUMMINS QSX15-CM570 .................................................................................... 66

CUMMINS GCS-MODBUS .................................................................................... 67

CUMMINS QSZ13 ................................................................................................. 68

DETROIT DIESEL DDEC III / IV............................................................................. 68

JOHN DEERE .................................................................................................... 69

MTU ADEC(SMART MODULE).......................................................................... 70

MTU ADEC(SAM MODULE) .............................................................................. 71

VOLVO EDC3 .................................................................................................... 72

VOLVO EDC4 .................................................................................................... 73

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

16 FAULT FINDING .......................................................................................................... 75

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

3PERFORMANCE AND CHARACTERISTICS

with SMS (Short Message Service) function. When genset is alarming,

and shows 3-phase voltage, current, power parameter and frequency of

Line voltage (Uab, Ubc, and Uca)

Line voltage (Uab, Ubc, and Uca)

Phase voltage (Ua, Ub, and Uc)

Phase voltage (Ua, Ub, and Uc)

HGM93XX MPU(CAN) Series Genset Controller

HGM93XX MPU(CAN) Series Genset Controller

Each phase and total active power

Each phase and total reactive power

Each phase and total apparent power

Each phase and average power factor

Accumulate total generator power kWh,

3 fixed analog sensors (temperature, oil pressure and fuel level);

C/F both be displayed

Oil pressure (OP)

kPa/Psi/Bar all be displayed

Fuel level (FL)

Battery Voltage (VB)

Charger Voltage (VD)

Hour count (HC) can accumulate to max. 65535 hours.

All output ports are relay-out;