Académique Documents
Professionnel Documents
Culture Documents
AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 747 Part 1 Issue 4 dated October 1999.
Ministry of Defence
Naval Engineering Standard
CATEGORY 2
NES 747
Part 1
Issue 4
October 1999
PART 1
Record of Amendments
AMDT
1
2
3
4
5
INSERTED BY
DATE
Published by:
Sea Technology Group,
Defence Procurement Agency,
STGSA,
Ash 0, #95,
MOD Abbey Wood,
Bristol BS34 8JH
(i)
(ii)
This NES states the requirements for the physical characteristics, test methods and
acceptance standards of centrifugally cast nickel aluminium bronze naval alloy from ingots
and approved certified scrap.
(iii)
(iv)
This Naval Engineering Standard (NES) is sponsored by the Defence Procurement Agency,
Ministry of Defence (MOD).
The complete NES 747 comprises:
Requirements for Nickel Aluminium Bronze (NAB) Castings and Ingots
Part 1:
Nickel Aluminium Bronze Naval Alloy Centrifugally Cast
Part 2:
Nickel Aluminium Bronze Naval Alloy Ingots and Sand Castings with
Welding Permitted to the Wetted Surface
Part 3:
Nickel Aluminium Bronze Commercial Alloy Sand Castings and Ingots
Part 4:
3.
4.
5.
6.
7.
8.
Conditions of Release
General
9.
This Naval Engineering Standard (NES) has been devised solely for the use of the MOD, and
its contractors in the execution of contracts for the MOD. To the extent permitted by law, the
MOD hereby excludes all liability whatsoever and howsoever arising (including but without
limitation, libability resulting from negligence) for any loss or damage however caused when
the NES is used for any other purpose.
10.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
11.
13.
This NES is the property of the Crown. Unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made to
the authority named in the tender or contract.
(v)
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contractual and other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Categories of NES
15.
The Category of this NES has been determined using the following criteria:
a.
b.
c.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
17.
All applications to the MOD for related documents are to quote the relevant MOD Invitation
to Tender or Contract number and date, together with the sponsoring Directorate and the
Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that are injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
20.
This NES has been written and is to be used taking into account the policy stipulated in JSP
430: MOD Ship Safety Management System Handbook.
Additional Information
21.
(vi)
(i)
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(iii)
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(v)
Categories of NES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vi)
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vi)
(vi)
Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vi)
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vii)
SECTION
1.1
1.1
1.1
1.1
1.1
1.1
1.2
1.2
1.2
1.2
1.3
1.3
1.3
1.3
1.3
1.
1.1
1.2
1.2.1
1.2.2
Table 1.1
1.2.3
1.2.4
Table 1.2
1.2.5
1.3
Table 1.3
1.4
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
1.4.6
1.4.7
1.4.8
1.5
1.5.1
1.5.1.1
1.5.1.2
1.5.1.3
1.5.2
1.5.2.1
PERFORMANCE SPECIFICATION . . . . . . . . . . .
Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Physical Characteristics . . . . . . . . . . . . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ingot Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Composition of Ingots . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Casting Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chemical Composition of Castings . . . . . . . . . . . . . .
Quality of Material . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Properties . . . . . . . . . . . . . . . . . . . . . . . .
Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defects and Rectification of Defects . . . . . . . . . . . . .
Defects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectification of Defects . . . . . . . . . . . . . . . . . . . . . . .
Rectification of Dimensional Defects by
Weld Deposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectification of Surface Defects by Blending . . . . .
Rectification of Surface and Sub-surface Defects
by Welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Limits of Combined Weld Repairs . . . . . . . . . . . . . .
Impregnation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-Destructive Tests . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Check . . . . . . . . . . . . . . . . . . . . . . . . . . .
(vii)
1.3
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5.2.7
1.5.2.8
Visual-Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid-Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiography/Ultrasonic Examination . . . . . . . . . . .
Radiography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiographic Examination of Non-Designated
Regions on a Sample Basis . . . . . . . . . . . . . . . . . . . .
Ultrasonic Examination . . . . . . . . . . . . . . . . . . . . . . .
Pressure Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION
2.
NATIONAL/INTERNATIONAL REGULATIONS
2.1
SECTION
3.
3.1
3.1.1
3.1.1.1
3.1.1.2
3.1.1.3
3.1.2
3.1.2.1
3.1.2.2
3.1.2.3
3.1.2.4
3.1.2.5
3.1.2.6
3.2
3.2.1
3.2.2
3.3
3.3.1
3.3.2
3.4
MILITARY STANDARDS/REQUIREMENTS . . . .
Acceptance Standards . . . . . . . . . . . . . . . . . . . . . . . .
Destructive Examination Standards . . . . . . . . . . . . .
Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Non-Destructive Examination Standards . . . . . . . .
Dimensional Check . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual-Optical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liquid-Penetrant . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ultrasonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quality Assurance Documentation . . . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification of Ingots and Castings . . . . . . . . . . . .
Ingots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Castings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.3
3.3
SECTION
4.
DESIGN REQUIREMENTS/GUIDANCE . . . . . . .
4.1
SECTION
5.
5.1
ANNEX A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX B.
B.1
ANNEX C.
C.1
1.6
1.6
1.6
(viii)
PERFORMANCE SPECIFICATION
Related Documents: BS 375, BS EN 1976, BS EN 1978, BS 6208, BS EN 100021, DEF
STAN 031, NES 729 Parts 1, 4 & 5, NES 771, NES 863; see also Annex A.
1.1
Classification
a.
1.2
Physical Characteristics
1.2.1
Ingots
a.
(2)
Iron that is of high purity, 99.5% w/w with a carbon content not exceeding
0.05% w/w.
NOTE
1.2.2
(3)
(4)
(5)
Ingot Analysis
a.
Element
Aluminium
8.9
9.6
Iron*
4.0
5.0
Nickel*
4.5
5.5
Manganese
1.0
1.4
Remainder
Impurities
Zinc
0.05
Lead
0.01
Tin
0.05
Silicon
0.05
Magnesium
0.05
Chromium
0.01
0.20
Total Impurities
Castings
a.
Castings are to be supplied in the As Cast condition and made from ingots and
approved scrap complying with the definition given in Annex B.
NOTE
1.2.4
Casting Analysis
a.
Element
Aluminium
8.9
9.5
Iron*
4.0
5.0
Nickel*
4.5
5.5
Manganese
0.75
1.3
Remainder
Impurities
Zinc
0.05
Lead
0.01
Tin
0.05
Silicon
0.10
Magnesium
0.05
Chromium
0.01
0.25
Total Impurities
Quality of Material
a.
Only the manufacturers own approved scrap complying with the definition
given in Annex B may be included in the cast. No other scrap is permitted.
Following acceptance of the analysis from the melt no further additions are
permitted prior to pouring into the mould.
1.2
Mechanical Properties
a.
Tensile Strength
(N/mm2)
(N/mm2)
Elongation On
5.65 S o
Gauge Length
(Per Cent)
600
230
15
1.4.1
Defects
a.
1.4.2
1.4.3
Rectification of Defects
a.
b.
Weld repair of Class III castings is to be in accordance with NES 771 and is to
be within the following limits of this NES.
b.
(2)
NOTE
1.3
1.4.5
b.
1.4.6
The total combined area of weld repairs from all causes, eg dimensional
correction, surface and sub-surface defects is to be within the following limits:
(1)
1.4.7
The total weld repair area of class III castings is not to exceed 20% of the
surface area of the casting excluding flange thickness and webs.
Impregnation
a.
1.4.8
Class III casting may be impregnated with the approval of the Project
Manager.
(2)
The area of leakage necessitating remedial action does not exceed 10% of
the total area pressure tested in non-designated regions in Class III
castings.
Special Repairs
a.
Where the repairs necessary to meet the acceptance standards are more
extensive than are permitted by this specification and if it is considered that
effective economical repair is possible the Contractor may submit repair
proposals in accordance with NES 771 to the Project Manager for decision.
1.5
Test Methods
1.5.1
Destructive Tests
1.5.1.1
Analysis
a.
1.4
Mechanical Tests
a.
1.5.1.3
Retests
a.
1.5.2
1.5.2.4
All castings are to be 100% visually inspected, assisted where necessary by the
use of 5 magnification optics. All imperfections are to be identified and
recorded.
Liquid-Penetrant
a.
b.
Radiography/Ultrasonic Examination
a.
1.5.2.5
Visual-Optical
a.
1.5.2.3
Dimensional Check
a.
1.5.2.2
Should any of the original test specimens fail to meet acceptance standards, two
further specimens from the same test piece are to be broken in accordance with
BS EN 100021.
Non-Destructive Tests
a.
1.5.2.1
The manufacturer is to subject Critical Test Regions and Test Regions to either
100% radiographic or 100% ultrasonic examination.
Radiography
a.
1.5
1.5.2.7
(2)
(3)
Ultrasonic Examination
a.
NOTE
1.5.2.8
Pressure Tests
a.
When stated in the contract the castings are to be subjected to the specified
water-pressure test for a period of 15 minutes. Certain castings may require
longer periods of pressure testing. When necessary this will be specified in the
contract.
1.6
NATIONAL/INTERNATIONAL REGULATIONS
This NES contains no National/International Regulations information.
2.1
2.2
MILITARY STANDARDS/REQUIREMENTS
Related Documents: NES 747 Part 1, NES 863 Part 1; see also Annex A.
3.1
Acceptance Standards
3.1.1
3.1.1.1
Analysis
a.
3.1.1.2
(1)
(2)
Mechanical Tests
a.
3.1.1.3
Retests
a.
Both tensile test results are to conform to Table 1.3 of this NES.
3.1.2
3.1.2.1
Dimensional Check
a.
3.1.2.2
Visual-Optical
a.
NOTE
b.
3.1.2.3
Defects are deemed to be rounded when the aspect ratio of length to width
is 3:1 or less.
The surface finish is to meet the standard specified in the contract documents
and drawings.
Liquid-Penetrant
a.
b.
(2)
3.1
c.
3.1.2.4
b.
Cracks, hot tears and cold shuts are not acceptable in any area of the castings.
Internal porosity and shrinkage are acceptable where;
(1)
the local reduction in wall thickness does not exceed 5% of the designed
wall thickness in Critical Test Regions and 10% in Test Regions,
(2)
the total defective area does not exceed 10% of each Critical Test Region
and 20% of each Test Region containing the defect.
Where sample inspection is carried out in accordance with Clause 1.5.2.6a. the
cumulative local reduction in section thickness resulting from sub-surface
defects at any position is not to exceed 20% of the contract drawing section
thickness. The total defective area is not to exceed 20% of the total area of the
casting examined.
Ultrasonics
a.
3.1.2.6
Radiography
a.
3.1.2.5
Any defect that causes a signal greater than or equal to the signal produced by
the approved calibration standard is to be deemed unacceptable and the casting
rejected. Where the backwall echo is attenuated by 40% or greater, the
examination by ultrasonics is unacceptable and radiography in accordance with
Clause 1.5.2.5a. is to be employed.
Pressure Tests
a.
3.2
3.2.1
Ingots
a.
3.2.2
Castings
a.
3.3
3.3.1
Ingots
a.
Each ingot is to be marked with the legend NAB stamped or embossed in easily
discernible letters. Each ingot is also to be marked with a unique cast number
which can be stamped or embossed in easily discernible letters, or an indelibly
marked self adhesive label is to be affixed; the unique cast number is to
positively identify the ingot to its quality assurance documentation.
3.2
Castings
a.
3.4
(2)
Class of casting, ie CI, CII, CIII (see NES 863 Part 1).
(3)
(4)
A unique cast Number that will relate the casting to its Quality Assurance
Documentation.
b.
c.
Packaging
a.
Description of castings.
(2)
Quantity.
(3)
Contract Number.
3.3
3.4
DESIGN REQUIREMENTS/GUIDANCE
This NES contains no Design Requirements/Guidance information.
4.1
4.2
5.1
5.2
BS 6208
BS EN 1976
BS EN 1978
BS EN 100021
NES 729
NES 771
NES 863
A.1
ANNEX A
ANNEX A
A.2
B2.
DLO
Cast
A cast is:
the product of one furnace melt; or
the product of one crucible melt; or
the product of a number of furnace
or crucible melts where such are
aggregated and mixed prior to
sampling.
Centrifugal castings
Contractor
Ingot
Pinpoint porosity
Project Manager
So
B.1
ANNEX B
ANNEX B
B.2
= included
NA
= not applicable
CHECK
CHECK
No
1
Tensile test piece requirements.
CLAUSE No
p or NA
1.5.1.2a.
Pressure tests
1.5.2.8a.
1.5.2.6a.
3.1.2.2b.
3.1.2.3b.(1)
3.1.2.3c.
Packaging requirements.
3.4a.
C.1
ANNEX C
ANNEX C
C.2
A
Acceptance standards, 3.1
Alumina wash, 1.2
L
Liquid penetrant, 1.5, 3.1
M
Manufacturers approved scrap, 1.2, B.1
Mechanical properties, 1.3
Mechanical tests, 1.5, 3.1
Analysis, 3.1
D
Defects, 1.3, 1.4, 3.1
Definitions, B.1
P
Physical characteristics, 1.1
Pinpoint porosity, 3.1
Pressure tests, 1.6, 3.2
Proof stress, 1.3
Q
Quality Assurance, 3.2, 3.3
Quality of material, 1.2
E
Elongation, 1.3
T
Tensile strength, 1.3
Tensile test, 1.5, 3.1
Test pieces, 1.4, 1.5
Tests, 1.4
INDEX.1
INDEX.2