Académique Documents
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AMENDMENT RECORD
Amd No
Date
Text Affected
REVISION NOTE
This standard is raised to Issue 1 to update its content.
HISTORICAL RECORD
This standard supersedes the following:
Naval Engineering Standard (NES) 805 Part 1 Issue 2 dated April 1989.
Ministry of Defence
NES 805
Part 1
Issue 2 (Reformatted)
April 1989
Record of Amendments
AMDT
1
2
3
4
5
6
7
8
9
10
INSERTED BY
DATE
ECROWN COPYRIGHT
Published by:
Director of Naval Architecture
Procurement Executive, Ministry of Defence
Foxhill, Bath BA1 5AB
i
ii
NES 805
Part 1
Issue 2 (Reformatted)
SCOPE
1.
The requirements for the supply of vapour barrier coating suitable for use on thermal
insulation in HM Surface Ships and Submarines, where such a coating is specified.
iii
NES 805
Part 1
Issue 2 (Reformatted)
iv
NES 805
Part 1
Issue 2 (Reformatted)
FOREWORD
Sponsorship
1.
This Naval Engineering Standard (NES) is sponsored by the Ministry of Defence, Chief Naval
Architect (CNA), Section NA 131.
2.
It is to be applied as required to any Ministry of Defence contract for vapour barrier coating
used on thermal insulation in HM Surface Ships and Submarines.
3.
Part 2
4.
5.
Any user of this NES in MOD or industry may propose an amendment to it. Proposals for
amendments which are:
a.
not directly applicable to a particular contract are to be made to the Sponsor of the NES.
b.
directly applicable to a particular contract are to be dealt with using existing procedures
or as specified in the contract.
6.
7.
Unless otherwise stated, reference in this NES to approval, approved, authorized or similar
terms, means by the Ministry of Defence.
8.
Any significant amendments that may be made to this NES at a later date will be indicated
by a vertical sideline. Deletions will be indicated by 000 appearing at the end of the line
interval.
9.
This NES has been reissued as a result of a general review and update of the contents.
Conditions of Release
General
10.
This Naval Engineering Standard (NES) has been prepared for the use of the Crown and of
its contractors in the execution of contracts for the Crown. The Crown hereby excludes all
liability (other than liability for death or personal injury) whatsoever and howsoever arising
(including but without limitation, negligence on the part of the Crown, its servants or agents)
for any loss or damage however caused where the NES is used for any other purpose.
11.
This document is Crown Copyright and the information herein may be subject to Crown or
third party rights. It is not to be released, reproduced or published without written permission
of the MOD.
NES 805
Part 1
Issue 2 (Reformatted)
12.
The Crown reserves the right to amend or modify the contents of this NES without consulting
or informing any holder.
This NES is the property of the Crown and unless otherwise authorized in writing by the MOD
must be returned on completion of the contract, or submission of the tender, in connection
with which it is issued.
14.
When this NES is used in connection with a MOD tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related documents,
relevant to each particular tender or contract. Enquiries in this connection may be made of
the local MOD(PE) Quality Assurance Representative or the Authority named in the tender
or contract.
15.
When NES are incorporated into MOD contracts, users are responsible for their correct
application and for complying with contracts and any other statutory requirements.
Compliance with an NES does not of itself confer immunity from legal obligations.
Related Documents
16.
In the tender and procurement processes the related documents listed in each section and
Annex A can be obtained as follows:
a.
British Standards
b.
Defence Standards
c.
d.
Other documents
All applications to Ministry Establishments for related documents are to quote the relevant
MOD Invitation to Tender or Contract Number and date, together with the sponsoring
Directorate and the Tender or Contract Sponsor.
18.
Prime Contractors are responsible for supplying their subcontractors with relevant
documentation, including specifications, standards and drawings.
This NES may call for the use of processes, substances and/or procedures that may be injurious
to health if adequate precautions are not taken. It refers only to technical suitability and in
no way absolves either the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use. Where attention is drawn to hazards, those
quoted may not necessarily be exhaustive.
vi
NES 805
Part 1
Issue 2 (Reformatted)
CONTENTS
Page No
TITLE PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SCOPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iii
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sponsorship . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conditions of Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOD Tender or Contract Process . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Health and Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
v
v
v
v
vi
vi
vi
vi
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vii
SECTION
1.
TYPE APPROVAL . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
SECTION
2.
2.1
MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.1
SECTION
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solids Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specific Gravity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viscosity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water Vapour Permeance . . . . . . . . . . . . . . . . . . . . .
Freedom from Defects . . . . . . . . . . . . . . . . . . . . . . . .
Water and Oil Penetration . . . . . . . . . . . . . . . . . . . . .
Steam Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leachable Chloride Content . . . . . . . . . . . . . . . . . . .
Surface Spread of Flame . . . . . . . . . . . . . . . . . . . . . .
Smoke Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Toxicity Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oxygen Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Test Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.1
3.2
3.2
3.2
3.2
3.2
SECTION
4.
4.1
4.2
4.1
4.1
4.1
ANNEX
A.
RELATED DOCUMENTS . . . . . . . . . . . . . . . . . . . .
A.1
ANNEX
B.
B.1
ANNEX
C.
C.1
C.1
ANNEX
D.
D.1
ANNEX
E.
E.1
ANNEX
F.
F.1
ALPHABETICAL INDEX
vii
NES 805
Part 1
Issue 2 (Reformatted)
viii
NES 805
Part 1
Issue 2 (Reformatted)
1.
TYPE APPROVAL
a.
b.
To obtain type approval the manufacturer must comply with Clauses 1.c., 1.d.,
1.e., 1.f.
c.
d.
Provide samples of the material so that the type approval tests may be
undertaken on test samples prepared using normal trade methods.
e.
f.
g.
h.
If any change is made in the formulation of the material after initial acceptance,
full particulars of the changes are to be supplied to the Approving Authority so
that acceptability of the material can be reconsidered.
1.1
NES 805
Part 1
Issue 2 (Reformatted)
1.2
NES 805
Part 1
Issue 2 (Reformatted)
2.
MATERIAL
a.
2.1
Colours
a.
b.
(2)
The coating is to be used as a three coat system; a first coat of grey followed by
two successive coats of white.
2.1
NES 805
Part 1
Issue 2 (Reformatted)
2.2
NES 805
Part 1
Issue 2 (Reformatted)
3.
TESTING
a.
3.1
Solids Content
a.
3.2
When a sample is tested against the effects of steam, in accordance with Annex
E., there is to be no evidence of detachment or permanent softening of the film.
3.9
Steam Test
a.
3.8
When visually examined, the 3-coat section of a glass cloth specimen, prepared
in accordance with Annex C., is to be free of any pinholes.
3.7
3.6
The viscosity of the coating is to be such that it can be applied by brush. The
viscosity is to be determined by a test method acceptable to the Approving
Authority, and is to be declared for Type Approval. The viscosity recorded at
subsequent production tests is not to vary by more than 12.5% from the value
recorded at Type Approval.
3.5
Viscosity
a.
3.4
Specific Gravity
a.
3.3
The tests detailed in Clauses 3.1 to 3.3 are to be carried out once for each
production batch. For Type Approval the test in Clauses 3.1 to 3.12 are to be
undertaken. When a manufacturer submits test data for Type Approval, the
methods of test used for determining solids content, specific gravity and
viscosity are to be stated.
The leachable chloride content of the cured coating (3-coat system) is not to
exceed 50ppm when established by potentiometric titration or mercuric nitrate
volumetric analysis, from a sample prepared in boiling water.
3.1
NES 805
Part 1
Issue 2 (Reformatted)
3.10
Smoke Index
a.
3.11
Toxicity Index
a.
3.12
Test Certificates
a.
3.14
Oxygen Index
a.
3.13
Test certificates giving the results of the tests required in Clauses 3.1 to 3.3 are
to be retained for inspection by the Quality Assurance Representative named
in the contract.
Rejection
a.
Should the samples selected fail to meet any of the requirements given in
Clauses 3.1 to 3.3 two further samples will be allowed. If either of these samples
fails to meet the test requirements the facts are to be reported to the Approving
Authority.
3.2
NES 805
Part 1
Issue 2 (Reformatted)
4.
4.1
Packaging
a.
4.2
Identification
a.
Description of contents;
(2)
Volume of contents;
(3)
(4)
(5)
(6)
4.1
NES 805
Part 1
Issue 2 (Reformatted)
4.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX A.
RELATED DOCUMENTS
A.1
BS 4800
NES 711
NES 713
NES 714
ASTM E96
A.1
2.1
3.12
3.4
ANNEX A.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX A.
A.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX B.
DEFINITIONS AND ABBREVIATIONS
B.1
B.1
ANNEX B.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX B.
B.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX C.
GLASS CLOTH TEST SPECIMEN
C.1
C.1
ANNEX C.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX C.
C.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX D.
FLUID PENETRATION TEST METHOD
D.1
Three pieces (A, B and C), 100mm 100mm, are to be cut from the 3-coat section of
the glass cloth test specimen, see Annex C.; each piece is to be formed into a shallow
cone and placed over a suitable beaker. Into the formed depression the following
liquids are to be poured, one for each sample:
Sample A
Sample B
Sample C
The samples are to be left for 7 days; the water and diesel specimens are to be at
ambient temperature, the lubricating oil is to be at 60 C. The specimens are to be
examined daily; if penetration is noted within 7 days the test is to be terminated and
failure recorded.
D.1
ANNEX D.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX D.
D.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX E.
EFFECT OF STEAM TEST
E.1
A 75mm 75mm piece cut from the 3-coat section of the glass cloth test specimen
is to be subjected to steam from a 1mm diameter jet situated at a distance of 5mm from
the surface under test. The steam is to be produced at atmospheric pressure. The
specimen is to be positioned vertically, so that the dripping condensate can be
collected. When 50ml of condensate is obtained the test piece is to be removed and
examined whilst still hot for any evidence of detachment or softening of the coating;
when cool the condition of the coating is to be examined again.
E.1
ANNEX E.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX E.
E.2
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX F.
BS 476 Pt 7 TEST SPECIMENS
F.1
Specimens are to be prepared to the dimensions and the number off required for the
British Standard test. Each specimen is to have a substrate of 19mm thick cork slab,
NS Cat No 0414/9241884, attached to an aluminium backing plate with an epoxy
adhesive. The sealer is to be applied in the following manner to the cork face of the
specimen: brush apply a first coat of barrier coating (grey) and, whilst still wet, embed
a cotton calico cloth, NS Cat No 0330/1389248, into the coating and smooth to
remove entrapped air; after drying for 24 hours apply a second coat of barrier coating
(white), allow to dry a further 24 hours and apply a third coat (white). The sealer and
cotton calico cloth are to extend over all edges of the cork slab a minimum of 10mm.
The rate of application is to be such that the dry coating is to have a minimum
thickness of 0.75mm.
F.1
ANNEX F.
NES 805
Part 1
Issue 2 (Reformatted)
ANNEX F.
F.2
NES 805
Part 1
Issue 2 (Reformatted)
ALPHABETICAL INDEX
A
Approving Authority, 1.1
C
Chemical Constituents, 1.1
Colours, 2.1
F
Formulation, changes in, 1.1
Freedom from Defects, 3.1
H
Health and Safety Information
disclosure of information, 1.1
safe handling, recommendations, 1.1
I
Identification, 4.1
L
Leachable Chloride Content, 3.1
M
Material, 2.1
O
Oxygen Index, 3.2
P
Packaging, 4.1
Q
Quality Assurance Representative, 3.2
R
Rejection, 3.2
Related Documents, A.1
INDEX.1
INDEX
NES 805
Part 1
Issue 2 (Reformatted)
S
Scope, iii
Smoke Index, 3.2
Solids Content, 3.1
Specific Gravity, 3.1
Steam Test, 3.1
Surface Spread of Flame, 3.1
T
Test Certificates, 3.2
Testing, 3.1
Toxic Substances, 1.1
Toxicity Index, 3.2
Type Approval, 1.1
V
Viscosity, 3.1
W
Water and Oil Penetration, 3.1
Water Vapour Permeance, 3.1
INDEX
INDEX.2