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ultraviolet) is absorbed by ozone layer in stratosphere. The ultraviolet radiation not absorbed by
the atmosphere is responsible for the change of colour in skin pigments. The solar radiation, that
traverses the atmosphere further, is subjected to scattering, reflection and absorption by air
molecules, aerosols and clouds. [2]
The radiation from the Sun travels in the space as electromagnetic wave. Above the
earths atmosphere, sunlight carries 1367 watts of power per square meter. This is known as solar
constant. We define solar constant as the amount of solar radiation received outside the earths
atmosphere on a unit area perpendicular to the rays of the sun, at the mean distance of the earth
from the sun. [2]
The Earth receives 1.8 x 1017 W of incoming solar radiation continuously at top of its
atmosphere. But only half of it reaches the earths surface. Factors like absorption, scattering and
reflection of light during its passage through the atmosphere are responsible for reduction of the
amount of solar radiation available on the earths surface .It is particularly suitable in our country
with dearth of economic resources. Our country has abundant sunlight throughout the year and
electricity is not available in rural areas and solar energy can solve the problem. Figure 1.1
shows the solar radiation over India.
1.3. ADVANTAGES:
a) Availability About half the incoming solar energy reaches the Earth's surface. The Earth receives
174 petawatts (PW) of incoming solar radiation (insolation) at the upper atmosphere.
Approximately 30% is reflected back to space while the rest is absorbed by clouds, oceans and
land masses.
b) Green Energy Solar energy is one of the cleanest energy resources in our planet, so when we use solar energy,
we will also help our environment, the most effective solution for the current series
environmental problems likes the Global warming.
c) Reduces reliance On Fossil Fuels.
d)
In case of areas with no or unreliable connection to the grid solar panels can be used as:
1. Power supply for telecommunication.
2. Power supply for agricultural equipment like pumps.
3. Power supply for individual house-holds.
1.4. APPLICATIONS:
1. Water heating
2. Space heating
3. Power generation
4. Space cooling and refrigeration
5. Distillation
6. Drying
7. Cooking
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CHAPTER 2
LITERATURE REVIEW
2.1. RESEARCH PAPER REVIEW:
V.K.Sharma et al [3] have worked on mathematical modelling and experimental evaluation of a
natural convection type solar cabinet dryer. This paper gives the brief view of design
methodology, performance studies and analytical solution of a cabinet type solar dryer. The
analytical solution is based on the principle of simultaneous heat and mass-transfer.
H. P.Garg et al [4] have done the design and performance studies of a solar dryer suitable for
rural applications. This research paper is aimed at investigating means for food preservation
using processes suitable for implementation in rural areas, where energy resources are scarce.
Bearing in mind the low cost of capital investment and utilization possibilities, mainly
agricultural drying, they have fabricated different types of solar dryers. Air flow in the drying
system is by natural convection. The performance of the various types of solar dryers, along with
a preliminary heat transfer analysis, is presented.
O.V. Ekechukwu et al [5] have given the review of solar-energy drying systems II: an overview
of solar drying technology. In this paper review of the various designs, details of construction
and operational principles of the wide variety of practically-realised designs of solar-energy
drying systems has been given. A systematic approach for the classification of solar-energy
dryers has been evolved. Two generic groups of solar-energy dryers can be identified, which are
passive or natural-circulation solar-energy dryers and active or forced-convection solar-energy
dryers. Three sub-groups of these can also be identified, such as integral-type (direct mode),
distributed-type (indirect mode) and the mixed-mode type. The appropriateness of each design
type for application by rural farmers in developing countries is discussed.
A. Saleh et al [6] have discussed modelling and experimental studies on a domestic solar dryer.
This paper gives the brief view of a domestic solar dryer with transparent external surfaces. This
paper aims to propose a solar dryer with a uniform temperature profile that meets the
requirements of the exponential model over a wide range of cases, thus, providing a simple and
accurate design tool. The performance was tested under different operational conditions and the
drying characteristics were experimentally investigated by conducting the experiments on two
local herbs, Jews mallow and mint leaves.
P. Gbaha et al [7] have done experimental investigation of a solar dryer with natural convective
heat flow. In this paper a direct type natural convection solar dryer was designed. It was
constructed with local materials (wood, blades of glass, metals) and then different food products
were tested. The study relates mainly kinetics and establishment of drying heat balances. The
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influence of significant parameters governing heat and mass transfers, such as solar incident
radiation, drying air mass flow and effectiveness, is analysed in order to evaluate its thermal
performances.
2.2. SOLAR FOOD DRYER:
1. Introduction:
Preservation of fruits and vegetables is essential for keeping them for a long time without
deterioration in the quantity of the product. Various methods such as canning, refrigeration;
chemical treatments, controlled atmospheres, dehydration and the use of sub atomic particles are
available for their preservation. Dehydration is the modest approach in which the major energy
source is solar energy which is abundant in India. As an economically viable energy device a
solar energy seems to be the most promising way of preservation of various agricultural
products, such as food grain, fruits, vegetables, medical plants etc.[4]
Although for commercial production of raisins (or any other agricultural product), the forced
convection solar dryer provides better control of required drying air conditions, the natural
convection solar dryer does not require any other energy during operation. Hence, the natural
convection solar dryer may become a more suitable proposition for the rural sector and other
areas in which electricity is scarce and in irregular supply. Various designs for small scale solar
dryers have been proposed for their applications in developing countries in the past and still a
good deal of work is going on in this direction. Still, solar drying units are not readily available,
commercially, and those that are available are not functioning properly. The non-uniform
temperature distribution, no control over drying temperature, non-availability of technical knowhow, etc. are some of the major problems associated with the drying phenomenon. In a
controlled cabinet type drying process, the external parameters that affect the drying process are
carefully controlled to provide the desired drying rate, compatible with the attainment of the
desired product quality. [3]
Solar food drying can be used in most areas but how quickly the food dries is affected by many
variables, especially the amount of sunlight and relative humidity. Typical drying times in solar
dryers range from 1 to 3 days depending on sun, air movement, humidity and the type of food to
be dried.
value, or to store it for use at a later date. With the reduction of moisture content, growth of
yeasts, mould and bacteria is inhibited and the product can be stored for relatively long periods
of time without deterioration.
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for solar-energy applications. Thus, some conventional dryers and most practically-realised
designs of solar-energy dryers are of the low temperature type.[5]
2.2.3.3. Classification of solar-energy drying systems:
Fig.2.1 illustrates a systematic classification of drying systems, indicating the sub-classes and the
group lineage of solar drying systems. Solar-energy drying systems are classified primarily
according to their heating modes and the manner in which the solar heat is utilised.
In broad terms, they can be classified into two major groups, namely
I.
Three distinct sub-classes of either the active or passive solar drying systems can be
identified (which vary mainly in the design arrangement of system components and the mode of
utilisation of the solar heat, namely
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I.
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a) Open-to-sun drying:
There are two traditional approaches by which passive solar crop drying is undertaken in tropical
countries, namely:
The plant bearing the crop is allowed to die, either in contact with the soil or is cut down
but not removed, thus the crop is dried ``in situ''.
The crop is spread on the ground, mat, cemented floor or placed on either horizontal or
vertical shelves exposed to solar radiation and to natural air currents. The crop is usually
stirred occasionally in order to expose different parts of it to the sun and thereby
encourage more rapid removal of the saturated air.
Despite the rudimentary nature of the processes involved, such techniques still remain in
common use. Because the power requirements (i.e. from the solar radiation and the air's
enthalpy) are readily available in the ambient environment, and as little or no capital cost is
required and running costs low (often labour only), these are frequently the only commercially
viable methods in which to dry agricultural produce in developing countries. Though utilised
widely, natural open-to-sun drying techniques have inherent limitations: high crop losses ensue
from inadequate drying, fungal and insect infestation, birds and rodent encroachment and
weathering effects. The process is intermittent, being affected by cloudiness and unexpected rain.
Output is low and can be of very poor quality. For tropical climates, sun drying poses serious
practical problems during the wet season, as periodically but irregularly, the crop has to be
removed to storage or protected from rain. The quality of the dried product is often degraded
seriously, sometimes beyond edibility. Thus, at present, a large proportion of the world's supply
of dried fruits and vegetables continue to be ``sun dried'' in the open under primitive conditions.
Whilst more efficient solar drying methods are being developed, the traditional drying methods
do have the following positive attributes:
natural-circulation solar-energy tropical dryers that enable them to compete economically with
traditional drying techniques are:
They require a smaller area of land in order to dry similar quantities of crop that would
have been dried traditionally over large land areas in the open.
They yield a relatively high quantity and quality of dry crops because fungi, insects and
rodents are unlikely to infest the crop during drying.
The drying period is shortened compared with open air drying, thus attaining higher rates
of product throughput.
Commercial viability, i.e. their relatively low capital and maintenance costs because of
the use of readily available indigenous labour and materials for construction.
Three generic types of natural-circulation solar-energy dryers have evolved and both retain
many of the advantages of traditional open-to-sun drying.
These are:
1. integral-type natural-circulation solar-energy dryers
2. distributed-type natural-circulation solar-energy dryers
3. Mixed-mode natural-circulation solar-energy dryers
1. Integral-type natural-circulation solar-energy dryers:
Integral-type natural-circulation solar-energy dryers (often termed direct solar dryers), the
crop is placed in a drying chamber with transparent walls that allow the insulation necessary for
the drying process to be transmitted. Thus, solar radiation impinges directly on the product. The
heat extracts the moisture from the crop and concomitantly lowers the relative humidity of the
resident air, thereby increasing its moisture carrying capability. In addition, it expands the air in
the chamber, generating its circulation and the subsequent removal of moisture along with the
warm air. The features of a typical integral passive solar dryer are illustrated in Fig 2.3
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These are usually relatively small units used to preserve ``household'' quantities of fruit,
vegetables, fish and meat. They are usually single or double-glazed insulated hot boxes with
holes at the base and upper parts of the cabinet's walls. The solar radiation necessary for the
drying process is transmitted through the cover and is absorbed on blackened interior surfaces as
well as on the product. Air circulation is provided by the warm moist air leaving via the upper
apertures under the action of buoyancy forces while replenishing fresh air is drawn from the
base. The dryer consists of a container, insulated at both its base and sides and covered with a
double-layered transparent roof. Drying temperatures in excess of about 80 0C were reported for
the dryer.
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Distributed-type dryers, though, have an inherent tendency towards greater efficiency, as the
component units can be designed for optimal efficiency of their respective functions. They are,
however, relatively elaborate structures requiring more capital investment in equipment and incur
larger running (i.e. maintenance) costs than the integral units. A typical distributed naturalcirculation solar-energy dryer would be comprised of the following basic units:
A chimney.
through its bottom and rises to the chimney. Chimney is covered with black PVC to keep the air
warm. There is a cap at the top of the chimney which allows humid air to escape. Height of the
chimney and hot air inside creates a pressure differential which causes air flow from bed to top
of the chimney. Drying rate depends on depth of the bed, initial moisture content, ambient
temperature in the bed etc. It is observed that the product in the bottom layer gets overheated
while the top layer is under dried, hence stirring is necessary.
II.
Active solar drying systems depend only partly on solar-energy. They employ solar-energy
and/or electrical or fossil-fuel based heating systems and motorised fans and/or pumps for air
circulation. All active solar dryers are, thus, by their application, forced-convection dryers. A
typical active solar dryer depends solely on solar-energy as the heat source but employs
motorised fans and/or pumps for forced circulation of the drying air. Other major applications of
active solar dryers are in large-scale commercial drying operations in which air heating solarenergy collectors supplement conventional fossil-fuel fired dehydrators, thus reducing the overall
conventional energy consumption, while maintaining control of the drying conditions.
A variety of active solar-energy dryers exist which could be classified into either the integraltype, distributed-type or mixed-mode dryers.
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In this design of active solar dryers, the product absorbs solar radiation directly, thus no separate
solar collectors are required. Practically-realised designs include large-scale commercial forcedconvection greenhouse dryers, illustrated in figure 2.7
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Namely,
The ducting.
For conventional drying systems, drying efficiencies increase with temperature, thus encouraging
drying at temperatures as high as the product can withstand. However, for distributed-type active
solar dryers, the maximum allowable temperature may not yield an optimal dryer design, as the
efficiencies of solar collectors decrease with higher outlet temperatures. Thus, a critical decision
in the design of distributed active solar dryers would be either to choose high drying air
temperatures and, consequently, accommodating lower air-flow rates (implying the use of
smaller fans and requiring high levels of insulated ducting) or to employ low temperature drying,
thus minimising the cost of insulation, since heat losses are low.
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There is no control over drying rate, crop may be over dried resulting in discoloration,
loss of germination power, nutritional changes and sometimes complete damage.
Drying is non-uniform.
In case of slow drying, there may be deterioration of food due to fungi and bacteria.
The rain and dust storm can destroy the crop since in open drying, there is no protection.
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2.5. APPLICATIONS:
1. The solar dryers are useful for drying a variety of materials. Both food & non-food
materials can be effectively dried without changing basic properties.
2. All types of cereal grains & their products (Flours, Maida, Wafers, vermicelli, Noodles
etc.), legumes, green leafy vegetables, root vegetables, other vegetables, fruits & fruit
products-bars, toffees, spices & condiments, herbs, flowers, gums, mushrooms, forest
produce, meat, shrimps, fish, papads, chemicals etc are well dried in the solar dryer under
clean conditions in a reasonably short time. The dryer ensures well-dried product
irrespective of the season / climate / location.
3. Solar drying technology enables processing fruits & vegetables under clean & hygienic
conditions meeting the international standards for quality.
4. Drying of herbal product for medical purpose.
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CHAPTER 3
CASE STUDY
The moisture content can be expressed on either a wet or dry basis. The amount of moisture in a
product is designated on the basis of the weight of water and is usually expressed as a
percentage. The moisture content on a wet basis is obtained by dividing the weight of water
present in the material by the total weight of the material [4]:
Percentage moisture content (wet basis) 100(W d)/W
(1)
where,
W = mass of the wet sample
d = mass of the dry material in the sample.
The percentage moisture on a dry basis is determined by dividing the weight of water by the
weight of dry matter. The moisture content on a dry basis is always larger than on the wet basis.
A number of different methods, viz. oven methods, distillation methods, drying with desiccants,
electrical resistance methods, dielectric methods, chemical methods, hygrometric methods and
various other methods, are available for the measurement of moisture content.
In the laboratory, the oven method is convenient. The sample should be left in the oven until
weight loss stops. It is practically impossible to remove all the moisture from a sample without
deterioration of the product. If the sample is left in the oven too long, the organic materials will
be reduced, and a loss of weight occurs which appears as moisture loss. For some air-oven
determinations (at 100C), it is specified that the sample be kept in the oven for a minimum of 72
hr. For accurate moisture content determinations, it is necessary to prevent the sample from
absorbing moisture after the moisture has been removed from sample.
3.1 THE ENERGY BALANCE FOR DRYING:
Hygroscopic materials have bound moisture in the form of water trapped in closed
capillaries, the water component of juices, or water absorbed by surface forces as well as
unbound water held within the material by the surface tension of the water itself, The removal of
water from a surface requires an amount of heat equal to the latent heat of vaporization of water,
plus a current of air moving past the surface to carry away the water vapour produced, We have
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T
( f T i) . ma . C p
mv . h fg =
(2)
where
mv = weight of water evaporated,
ma = weight of air circulated,
h fg = latent heat of vaporization
Cp
(3)
where
mw = initial mass of sample
Mi, Mf
(4)
where
mv , the amount of water evaporated,
Can be read from a moisture ratio scale. Because the vapour pressure of bound water in
hygroscopic material is less than saturation, the effect of bound water is also to be taken into
account. Also, the latent heat value should be chosen to correspond to a very low vapour
pressure,
3.2.THE QUANTITY OF AIR NEEDED FOR DRYING :
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The quantity of air needed for drying green peas by means of the dehydration process has been
estimated, both by using an energy-balance equation as well as by a psychrometric chart. The
volumes of air needed for drying a specified quantity, under given conditions, as calculated by
both methods, are found to be in satisfactory agreement. The calculation details are as given
below.
The quantity of air needed for drying green peas
Use of a psychrometric chart.
Using the psychrometric chart I have calculated the amount of air needed to dry 1 kg of green
peas (as a whole) from an initial moisture content of 70% (wet basis) to a final moisture content
of 12%. The ambient air has a temperature of 30C and r.h. = 50%. The final temperature of the
air is assumed to be 60C. The path AB, representing the heating process on the psychrometric
chart, shows that the r.h. of the air is reduced to 15%. The path BC represents the change in state
of the air as it passes through the drying material. The point D, with temperature 36C and
humidity ratio 0.0240, represents the end of the process, since here, the r.h. of 65% is in
equilibrium with peas having the moisture content 11.2% On average, therefore, the humidity
ratio of the drying air can be expected to rise by about 0.0105. The amount of water to be
extracted from 1 kg of green peas, calculated from equation (3), is 0.662 kg.
The mass of air needed = 0.662/0.0105 = 63.06 kg (by definition of the humidity ratio). Using
the expression Pv = m, RT, I have the required volume of air when P = 101.3 kPa, T = 309 K
3
3
(36C) and R = 0.291 kPa m /kg K, which is about 55.97 m .
From the energy-balance equation.
The calculation of the volume of air needed for drying from the energy-balance equation (2), in
the above example, is as follows. Amount of water to be extracted--0.662 kg, specific latent heat
of vaporization =2.8 MJ/kg and specific heat capacity = 1.02 kJ/kgC; then, by using the same
data, we get the mass of air needed: 64.90 kg. The corresponding volume of air, calculated as
3
before, using the expression Pv = m a RT, is 57.60 m . So, in view of the approximate
nature of the calculations, these values are in satisfactory agreement.
The area of absorber required
The area required to collect sufficient solar energy to dry a given quantity of green peas, potatoes
and grapes can be determined [4], provided we 'know' the mass of water to be evaporated, the
specific latent heat of vaporization of the water, the quantity of global solar radiation falling on
the unit per day and the efficiency of the drying unit. An attempt has been made to elaborate this
concept as below.
The calculation given earlier shows that the amount of water to be extracted = 6.621 kg, for 10
kg of green peas, and hence, the amount of heat required to evaporate the water in the drying
2
process is 18.54 MJ. The daily global solar radiation ranges from 15 to 25 MJ/ m per day. So
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20 MJ/ m
per day may be taken as an average value. Also, the efficiency of the solar unit is
assumed to be 40%. The amount of heat provided by the collector per unit area in 3 days is,
2
therefore, estimated to be 24MJ/ m on average. Since,
QR
( )e I Tt A
Where
= Transitivity = 0.8
= Absorptivity = 1
I Tt
2
= Daily global solar radiation range = 20 MJ/ m per day
So A = 0.91 m
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= the initial and final dry bulb temperatures of the drying air,
t = drying time
W DM
CHAPTER NO 4
REFERENCES
1.
2. Solar radiation hand book 2008, solar energy centre, MNRE Indian metrological
department.
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