AML-B195-PRJ-032-000 (Monthly Report 21 March 2012 To 20 April 2012 PDF

21st March 12 20th April 12
AL-HASSAN ENGINEERING CO. S.A.O.G

PROJECT: AMAL POWER STATION
PDO CONTRACT NO: C-310987
DOCUMENT NO.
AML-391-AA -6944-0032-000
AL-HASSAN ENGINEERNG CO. SAOG

PROJECT: AMAL POWER STATION
(PDO CONTRACT NO: C-310987)
AML-391-AA-6944-0032000
01
25.04.12
1 to 57
For Approval
A.R.D
K.G.B.
Document No
Rev
No
Date
No. of
`Pages
Description
Prepared
By
Reviewed
by
Approved
by PDO
MONTHLY PROGRESS REPORT

TABLE OF CONTENTS
Page
Section 1
Contract Particulars
1.01
Salient Features of the Contract
1.02
Contract Scope of Work in brief
Section 2
7
8
Project Summary Report
2.01
Project Progress Statistics
2.02
Narrative Summary Report
2.03
Over-all Progress Curve for the Project
2.04
Areas of Concern
Section 3
11
12
12
12
Detailed Report
3.01
Health, Safety and Environment (HSE)
3.02
Engineering & Design Documents
3.03
Procurement
3.04
Manufacturing
3.05
Delivery
3.06
Mobilization
3.07
On plot construction and commissioning
3.08
Off Plot construction and Commissioning
3.09
Equipment Deployment
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3.10
Manpower Deployment
3.11
Quality Assurance
3.12
Plan for Next month
3.13
Contract Financials
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20
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Section 4
Appendices
Project Milestone Dates
26
II
Project Schedule (Updated)
31
III
Drawing Control Register
32
IV
Material Tracking Register
33
Critical Project Material List
34
VI
Health & Safety Statistics (Monthly Return)
35
VII
HSE Audit / Inspection Schedule
36
VIII
HSE Training Matrix
38
IX
Quality internal and external audit schedule
39
Summary of progress
40
XI
S-curve for Engineering Progress
42
XII
S-curve for Procurement Progress
43
XIII
S-curve for Construction progress
44
XIV
S-curve for Overall progress
45
XV
S-curve for VOWD
46
XVI
Manpower & Equipment Histogram
47
XVII
Subcontract Details
48
XVIII
Variations Register
50
XIX
Omanisation Requirement
51
XX
SPIR Progress
53
XXI
Progress Photographs
55
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SECTION 1
CONTRACT PARTICULARS
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1.01
Salient Features of the Contract

Project Title
: Amal Power Station
Company / Employer
: Petroleum
LLC
Company Contract Holder
: Mr. Harith M Al Amry UIE/5
Company Representative
: Mr. Saud Al Habsi UIE/52
Contractor
: Al-Hassan Engg. Co. S.A.O.G
Contract Value
: Rial Omani 22,950,786/-
Effective Date of Contract
: 24th June 2009
Commencement Date
: 4th July 2009
Contract Duration
: 730 Days
Substantial Completion
: 5th April 2011
Completion Date
: 4th July 2011
Engineering Sub-Contractor
: Mott MacDonald & Company LLC,

Oman
SAP Purchase Order No
: 4500439405
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Development
Date: 25.04.12
Oman
Page 7 of 57

1.02: Contract Scope of Work in Brief:
The Amal Power Station will be of modular construction and will comprise initially of
two Frame 9E Gas Turbine Generator (GTG) units.
Construction and commissioning of Amal Power plant comprising two

frame 9E Gas turbine units Installed capacity 252 MW.
Provision will be made for the future addition of Once through Heat
Recovery Generators (OTHRSs) on the back end of the GTG.
Amal Power Station with Frame 9E GTGs will have an ISO rated installed
capacity of 252MW. At a site ambient temperature of 48 deg C,
corresponding to maximum summer temperatures, this will drop to
197.4MW.
Each GTG unit will be unitised such that any equipment failures
associated with one GTG unit will not cause a trip of an adjacent GTG
unit.
The fuel gas for Amal Power Plant will be supplied from 18 Hubara to
Amal Pipeline and the tie-in point for fuel gas will be provided on 18
bypass line near Amal pie receiver A-2075.
A unitized gas treatment trains will be provided to ensure the gas

delivered to the gas turbine meets the gas turbine Original Equipment
Manufacturers (OEM) requirements at all times.
The Amal Power Station is designed for unmanned operation and under
normal operation will be remotely controlled by SCADA and monitored
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from the Yibal/QA Master Control Room with backup from the
Marmul\Nimr Control Room.
Facilities Service water, DM water, Instrument air system incorporating

screw type compressors and membrane dryers will be provided.
Facilities for transferring Diesel fuel to the Emergency DG set will be

provided.
Gas turbines shall be free issued by PDO. Design, supply of BOP is part
of AHEC scope.
Design and construction of Unit Electrical buildings and Gas treatment

plant building.
Design, supply and construction of OHL from Nimr Central to LILO

location AP05(28 KM) and from LILO location AP05 to Thuleilat ( 70 KM)
HVAC System.
Power Station internal and external communication with provision of

CCTV.
Fire detection and alarm system.
Scope includes interfacing with GTG OEM supplier/ Vendor.
Pre commissioning and commissioning.
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SECTION 2
PROJECT SUMMARY REPORT
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2.01
Project Progress Highlights:

Highlights of April, 2012.
10.1 KM New OHL erection and bolt tightening 34 / 34 nos completed.
10.1 KM New OHL ELM conductor stringing completed except 2 shut

down location.
2.02
10.1 KM OHL OPGW installation works in progress.
Unit # 1 & 2 punch point attending in progress.
Narrative Summary Report

Project progress during the month of March 21st to April 20th
is summarized as follows
Overall project progress for the month has reported 0.05% against the
planned progress 0.10%.
Cumulative overall progress for the month has reported 99.85% against
the planned progress 100%.
Cumulative engineering progress for the month has reported 100%

against the planned progress 100%.
Cumulative Procurement /Manufacturing/ delivery progress is 100%

against the planned progress 100%.
Cumulative construction progress for the month is 99.58% against the

planned progress 100%
2.03
Overall progress curve for the project
2.04
As per section 4, Appendix XII
AREAS OF CONCERN
Receipt of inputs from PDO/BHEL
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1. Unit # 2 - CO2 system connecting Hose. CO2 panel battery back up for
unit # 1 & 2.
2. Unit # 2 - 125V - DCDB - Variable Resistor - 01 set. (3 nos) for DC
Jacking oil pump cubicle.
3. Lube oil NRV, Step down transformer (220V/110V) for the MOV's in U#2
Accessory Base. Shaft for ABOC Fan#7 bearing block
4. Refer critical material list for balance materials.
Other area of concerns

1. Communication between Marks V1 and DCS.
2. MFM SCADA communication.
3. Passing of ESD valve in GTP
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SECTION 3
DETAILED REPORTS
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3.01: Health, Safety and Environment (HSE).

Major highlights of the month:
Weekly HSE gate meeting conducting on every Saturday.
Conducting daily tool box for driver and work force before starting of
work.
HSE Monthly meeting conducted.
Vehicle inspection completed 50% along with plant department.
3.02: Engineering & design documents

3.03: Procurement
3.04: Manufacturing
3.05: Delivery
3.06: Mobilization:
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Mobilization and demobilization of manpower and equipment in progress.
3.07: On plot Construction and commissioning.

Civil
Unit # 2 - Punch point attending in progress.
Unit # 2 Test pack submission completed.
Mechanical
Unit # 2
Unit # 2 Punch point attending works completed.
Unit # 2 Test pack submission completed.
ELECTRICAL
Unit -1
Punch point attending in progress.
Test pack submission completed except 1 package.
Unit -2
Punch point attending in progress.
Test pack submission in progress for 6 packages.
Instrumentation
Unit # 1 & 2 Punch point attending works 95% completed.
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Unit # 1 & 2 Test pack preparation and submission in progress for 10

packages.
Testing
Pre Commissioning and Commissioning

Unit-1 & 2
Unit # 1 & 2 - DCS punch point attending in progress
DCS SAT 84% completed.
Alarm rationalization 45% completed.
3.08: Off plot Construction and commissioning.

AP07 to Nimr Central OHL
Tower assembly 34/ 34 completed. Tower erection 34 /34 completed.
Stringing for 9 section completed out of 10 sections.
FOC stringing works in progress.
Spacer damper installation works completed.
3.09: Plant And Equipment Deployed At Site:

1.
Station wagon
2.
Pickup
3.
Potable water tanker 5000 Gallon
4.
Tipper
5.
Diesel Tanker
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6.
Shovel/Loader
7.
Grader
8.
Bucket truck
9.
62 Seat Big bus
10.
Crew cab
11.
7 Ton Truck
12.
Box Tailor
13
7 Ton Hiab
14
Brackish water tanker
15
Excavator
16
1 T Roller
17
JCB
18
10 T Roller
19
Concrete Mixture machine
20
Power generator portable
21
Plate compactor
22
Jumping compactor
23
Welding machine
24
Air compressor
25
24 Seater Bus
26
Crane 140 T
27
Crane 50/25 T
28
Generator 225 KV
29
Ambulance
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30
Folk lift
31
Transit Mixer
32
Cement Bulker
33
Batching plant
34
Waste Disposal Truck
35
60 Seated Big Bus
36
Bobcat
37
Vibrator
38
Generator 350 KVA
39
Hydra
40
Truck Gas
3.10: Manpower Deployment:

Project Office at Muscat
1.
Project Manager
2.
Interface Manager
3.
Planning Manager
4.
Procurement Manager
5.
Design Manager
6.
Design Electrical Engineer
7.
Design Civil Engineer
8.
Project Coordinator
9.
Cost Accountant
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10.
Draughts man
11
Secretary
12
Drivers (Omani)
MMC (Engg. Consultant) Office at Muscat

1.
Project Manager
2.
Civil Discipline
3.
Electrical Discipline
4.
Mechanical Discipline
5.
Process Discipline
6.
C & I Discipline
7.
Piping Discipline
Manpower Deployed at Site

1.
Staff ( Expat)
30
2.
Staff (Omani)
10
3.
JE (Expat)
92
4.
JE (Omani)
59
Sub contract
35
3.11: Quality Assurance:

Major Highlights of the Month:
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Unit # 2 - Tests pack preparation and submission for Electrical and

instrumentation in progress.
Mark up drawings preparation and submission works in progress.
3.12, Plan for Next Month:

Health, Safety and Environment.
Inspection of plant and equipments.
Conducting monthly HSE Meeting.
Gate meeting on every Saturday
Tool box talk for driver and work force
Drivers forum.
Mobilization:
Manpower and equipment mobilization and demobilization.
On Plot Construction / Commissioning:

Civil
Punch point attending works to complete.
Mechanical
Punch point close out.
Electrical
UEB # 1 & 2
De energizing of temporary transformer. Termination of cables for SUAT.
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Punch point attending
Commissioning
Unit # 1 Reliability run to start
Unit # 2 DLN tuning.
Unit # 1 & 2 Marks V1 e and DCS communication establishment through

Matrikon.
Instrumentation
Punch point close out.
Off Plot Construction:

AP07 to NIMR CENTRAL(TWIN ELM)
Shut down jobs at Tower location 2 & 3 and 34 & 35 to complete.
OPGW stringing works to complete.
Aviation light and sphere installation works to complete.
QUALITY ASSURANCE
Unit # 1 Balance test pack submission for CO2, EDG and CEMS.
Unit # 2 Test pack submission for Electrical and instrumentation

packages.
Unit # 1 & 2 As built drawings submission and approval.
CONTRACT FINANCIALS:
Milestone 1 payment invoice submitted on 26.08.09 payment received on

05.10.09.
Milestone 2a payment invoice submitted on 26.08.09 payment received on

05.10.09.
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Milestone 02B payment invoice submitted on 18.11.09, payment received

on 26.12.09.
Milestone 03 invoice submitted on 05.03.10, payment received on

09.04.10.
Milestone 02D payment invoice submitted on 10.04.10, payment received

on 28.05.2010.
Milestone 02C payment invoice submitted on 15.05.10, Payment received

on 14.06.10.
Milestone 05A payment invoice submitted on 24.04.10, payment received

on 28.05.10.
Mile stone 06A payment invoice submitted on 16.07.2010, payment

received on 06th September 2010.
Mile stone 04 A documents submitted and approved, Invoice submitted on

19th August 2010, payment received on 30th September 2010.
Mile stone 05 B documents submitted for approval, payment received on

26th December 2010.
Mile stone MS 04B completion certificate received. Payment received on

30th April 2011.
Mile stone MS 06 C completion certificate received. Payment received on

30th April 2011.
Mile stone MS 06 D completion certificate received. Payment received on

27th August 2011.
Mile stone MS 06 E completion certificate received. Payment received on

27th August 2011.
Mile stone MS 06 B completion certificate received. Payment received on

13th September 2011.
Mile stone MS 07 B completion certificate received. Payment received on

23rd October 2011.
Mile stone MS 05 C completion certificate received. Payment due on 12 th

December 2011.
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Mile Stone 07 A and 08 completion certificate received 50%. Payment

received on 9th January 2012.
Mile Stone 07 A and 08 completion certificate for balance 50% received.

Invoice submitted for payment.
Mile stone 09 completion certificate for 50% received. Invoice submitted for
payment.
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SECTION 4
APPENDICES
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APPENDICES-I
PROJECT MILESTONE DATES
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Project Milestone Schedule / Dates
Milesto
ne
MS-1
MS-2a
MS-2b
MS-2c
MS-2d
MS-3
MS-4a
MS-4b
Description
Weight
-age
Amount
in
Million
R.O
6%
Mobilization
PO for 3 critical
items (
Generator
transformer,GCB
,6.6KV
switchgear
PO issue for
wooden poles
and steel towers
of OHL
Upon completion
of issue of PO
for remaining
engineered item
purchase order
for electrical ,C &
Upon the
completion of
issue of PO for
remaining
engineered item
purchase orders
for mechanical
Site
Establishment
Upon
Completion of
Engineering
activities for
Design review,
IPF/HAZOP,SAF
OP
Upon
Completion of
Remaining
Engineering
activities
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Sch.
Comple
tion
Act
Completi
on date
Payment
Receive
d
1.377
15-Aug09
15-Aug09
05-Oct09
6%
1.377
18-Aug09
18-Aug09
4%
0.918
17-Nov09
17-Nov09
26-Dec09
4%
0.918
15-Feb10
02-May10
14-Jun10
5%
1.147
13-Jan10
25-Mar10
28-May10
5%
1.147
11-Dec09
02-Mar10
09-Apr10
2%
0.459
31-Mar10
19-Aug10
30
Sep-10
4%
0.918
Rev. No : 01
29-Jul10
16-Mar11
Date: 25.04.12
Remarks
05-Oct09
30-Apr11
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Milesto
ne
Ms-5a
Ms-5b
Ms-5c
Ms-6a
MS-6b
Description
Upon
Completion of
following Civil
work Amal power
station site
leveling &
grading
Upon
Completion of
following Civil
work UEB, GTP,
GTG and Off
base foundation.
Upon
Completion of
following Civil
work balance
foundation,
fencing on plot
and off plot,
Road works.
Upon receipt at
Site of following
Equipment
(including
documentation)
materials for
OHL (wooden
poles, steel
towers, FOC)
Upon receipt at
Site of following
Equipment
(including
documentation) (
Generator
transformers,15/
6.6KV
transformer,
Control &
automation
cable, bus duct )
Weight
-age
Amount
in
Million
R.O
Sch.
Act
complet Completi
ion
on date
Payment
Receive
d
2%
0.459
24-Feb10
15-Apr10
28-May10
10%
2.295
27-Sep10
27-Sep10
3%
0.688
11-Mar11
10-Nov11
4%
0.918
19-Jun10
16-Jul-10
16-Nov10
25-Jun11
10%
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2.295
Rev. No : 01
Date: 25.04.12
Remarks
26-Dec10
09-Jan12
6-Sep-10
13-Sep11
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Milesto
ne
Ms-6c
Ms-6d
Ms-6e
Ms-7a
Ms-7b
Description
Weight
-age
Amount
in
Million
R.O
4%
0.918
3-Oct-10
3%
0.688
22-Jul10
4%
0.918
03-Sep10
2%
0.459
03-Nov10
2%
0.459
23-Oct10
Upon receipt at
Site of following
Equipment
(including
documentation)(
GCB,6.6KV
switchgear,415V
switchgear,6.6K
V cables &
termination)
Upon receipt at
Site of following
Equipment
(including
documentation)(
vent system
,drain system)
Upon receipt at
Site of following
Equipment
(including
documentation)(
DC and AC UPS,
EDG, Instrument
air compressor,
DCS)
Upon completion
of 132kv
switchyard works
at Nimr West
132kv Substation
including
Upon completion
of 132kv OHLS
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Sch.
Act
complet Completi
ion
on date
Rev. No : 01
20-Mar11
25-Jun11
23-Jun11
15-Jul 11
Date: 25.04.12
Payment
Receive
d
Remarks
30-Apr11
27-Aug11
27-Aug11
23-Oct11
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Milesto
ne
Ms-8
Ms-9
Ms-10
Description
Weight
-age
Amount
in
Million
R.O
5%
1.147
16-Jan11
9%
2.065
05-Apr11
Upon completion
of precommissioning
of GTG package
including all
auxiliaries (precommissioning
completed, ready
for introduction
of hydrocarbons)
Upon Substantial
Completion of
the Work for
GTG Package
Upon
Completion of
the Work
(Demobilization)
Doc. No: AML-394-AA-6944-0032-000
6%
Sch.
Act
complet Completi
ion
on date
1.377
Rev. No : 01
Payment
Receive
d
Remarks
30-Jan12
04-Jul11
Date: 25.04.12
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APPENDICES II
INTERGRATED OVERALL PROJECT SCHEDULE
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APPENDICES-III
DRAWING CONTROL REGISTER
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APPENDICES-IV
MATERIAL TRACKING REGISTER
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APPENDICES-V
CRITICAL PROJECT MATERIAL LIST
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APPENDICES-VI
HEALTH & SAFETY STATISTICS
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APPENDICES-VII
HSE AUDIT/INSPECTION SCHEDULE
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#
Subject
Auditor
Schedule
Month
Journey
management
HSE Advisor + Site

Manager
Road
safety
November
09
Lifting equipment Site HSE Advisor +

and lifting gears
Project Manager
November
09
November
09
Welding and gas Site HSE Advisor +

cutting
Corp. HSE Manager
December
09
April 2010
Catering
Site HSE Advisor
February
2010
March
2010
Welding
Site HSE Manager
March
2010
April 2010
Transportation of Site HSE Manager +

compressed gas Project Manager
cylinder
May 2010
May 2010
Site HSE Manager +

Construction
Manager
June 2010
Nov 2010
Radiography
Scaffolding
Site HSE Manager
July 2010
July 2010
10
Waste Disposal
Site HSE Manager
Aug 2010
Oct 2010
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Remarks
October 09
October 09
transport HSE
Advisor
+
Manager
HSE+
Construction
Manager
August 09
Actual
Month
Date: 25.04.12
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APPENDICES-VIII
HSE TRAINING MATRIX
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APPENDICES-IX
QUALITY INTERNAL AND EXTERNAL AUDIT

SCHEDULE
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APPENDICES-X
SUMMARY OF PROGRESS
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MONTHLY
CUMULATIVE
PLANNED
CUMULATIVE
ACTUAL
ENGINEERING
100.00%
100%
PROCUREMENT
100.00%
100%
DESCRIPTION
PLANNED
MONTHLY
ACTUAL
CONSTRUCTION
0.24%
0.12%
100%
99.58%
OVERALL
0.10%
0.05%
100%
99.85%
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APPENDICES-XI
S-CURVE FOR ENGINEERING PROGRESS
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APPENDICES-XII
S-CURVE FOR PROCUREMENT PROGRESS
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APPENDICES-XIII
S-CURVE FOR CONSTRUCTION PROGRESS
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APPENDICES-XIV
S-CURVE FOR OVERALL PROGRESS
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APPENDICES-XV
S-CURVE FOR VOWD PROGRESS
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APPENDICES-XVI
MANPOWER & EQUIPMENT HISTOGRAM
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APPENDICES-XVII
SUBCONTRACT DETAILS
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Sl no
Description of subcontract
Subcontractor
Design consultant
Mott Macdonald & co LLC
Topographical survey
AZD land survey LLC
Soil investigation
Fugro middle east & Partners LLC
Lab Technician for soil testing
Fugro middle east & Partners LLC
Grading and backfilling
Sayouh
Mahwees
Trading
and
contracting company LCC

6
Catering
Socat universal sodexho
Pole hole drilling
Ray Oman LLC
Block works & slope protection, Cable Al Badea National trading & Cont.
trench works
Est
Block works
Durat Al Ghubra trading
10
Pole Hole drilling
Powertech Engineering LLC
11
Rock Anchoring and Grouting for tower IBN Salim Al Hadi trading
foundation
12
NDT
Hi Tech Inspections services LLC
13
Back filling works & Cable trench works
Harweel International LLC
14
Wadi protection works
Al Badea National trading & Cont.

Est
15
Reaming works
Singh Tool industries India
16
On plot Telecommunication
M/s Bhawan projects and telecom
17
Off Plot Telecommunication
ORB communications network LLC
18
Excavation and backfilling of tower United International LLC

foundation
19
Tower Foundation concreting
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Global Design trading LLC
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APPENDICES-XVIII
VARIATION REGISTER
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APPENDICES-XIX
OMANISATION REQUIREMENTS
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OPAL CVC certificate submitted to PDO.
All drivers shall be Omani nationals.
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APPENDICES-XX
SPIR PROGRESS
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SPIR FORMS ATTACHED FOR FOLLOWING MATERIALS
125 V DC UPS
I P Bus Duct
142 MVA Generator Transformer
14 MVA M V UAT
1.6 MV LV Transformer
2.25 MV LV Transformer
240 V AC UPS
Generator circuit breaker
MAC system
HVAC system
Instrument air compressor
415 V GTP UAS
415 V GTP UAS Sub DB
6.6 KV MVUAS
415 V LVMCC
Emergency Diesel Generator
GTP skids
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APPENDICES-XXI
PROGRESS PHOTOGRAPHS
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Doc. No: AML-394-AA-6944-0032-000
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AML-B195-PRJ-032-000 (Monthly Report 21 March 2012 To 20 April 2012 PDF

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AML-B195-PRJ-032-000 (Monthly Report 21 March 2012 To 20 April 2012 PDF

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21st March 12 20th April 12

AL-HASSAN ENGINEERING CO. S.A.O.G

AL-HASSAN ENGINEERNG CO. SAOG

MONTHLY PROGRESS REPORT

Salient Features of the Contract

Contract Scope of Work in brief

Project Summary Report

Project Progress Statistics

Narrative Summary Report

Over-all Progress Curve for the Project

Health, Safety and Environment (HSE)

Engineering & Design Documents

On plot construction and commissioning

Off Plot construction and Commissioning

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Plan for Next month

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Project Milestone Dates

Project Schedule (Updated)

Drawing Control Register

Material Tracking Register

Critical Project Material List

Health & Safety Statistics (Monthly Return)

HSE Audit / Inspection Schedule

HSE Training Matrix

Quality internal and external audit schedule

S-curve for Engineering Progress

S-curve for Procurement Progress

S-curve for Construction progress

S-curve for Overall progress

S-curve for VOWD

Manpower & Equipment Histogram

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Salient Features of the Contract

: Amal Power Station

Company Contract Holder

: Mr. Harith M Al Amry UIE/5

: Mr. Saud Al Habsi UIE/52

: Al-Hassan Engg. Co. S.A.O.G

: Rial Omani 22,950,786/-

Effective Date of Contract

: 24th June 2009

: 4th July 2009

: 5th April 2011

: 4th July 2011

: Mott MacDonald & Company LLC,

SAP Purchase Order No

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Construction and commissioning of Amal Power plant comprising two

A unitized gas treatment trains will be provided to ensure the gas

Doc. No: AML-394-AA-6944-0032-000

MONTHLY PROGRESS REPORT

Facilities Service water, DM water, Instrument air system incorporating

Facilities for transferring Diesel fuel to the Emergency DG set will be

Design and construction of Unit Electrical buildings and Gas treatment

Design, supply and construction of OHL from Nimr Central to LILO