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Benefits
Generally, reducing the content of oxygen at the kiln inlets
leads to reduced heat consumption in the range of 25 to
75 kJ/kg per clinker output. This equals between 1% and
2% of heat consumption for modern cement kilns.
In addition, kiln inlet samples render optimal and immediate
control over the content of free lime in clinker and help maintain an optimal value range between 0.8% and 1.2%.
Generally, this leads to reduced heat consumption between
25 and 75 kJ/kg per clinker output or 0.5% and 0.8% of heat
consumption in cement kilns.
Further benefits include softer clinker and reduced energy
needs for cement mills.
I.D. fan
Raw meal #1
Electrostatic
precipitator
(dust removal)
Raw mill
Preheater
CO, O2
Cooling tower
Precalciner
#1
Cooler exhaust
Primary firing
(coal, oil, gas)
Rotary kiln
CO, NO, O2
(CH4, CO2, SO2)
#2
Cooler
Dust removal
Clinker
1000
125
800
100
Rea
75
NO kiln inlet
[ppm]
150
listic
50
25
0
Optimal range
0.8% < CaO < 1.2%
600
400
200
0
0.0
0.5
1.0
1.5
0 2 reduction at kiln inlet [%]
2.0
2.5
0.0
0.5
1.0
Free lime clinker [%]
1.5
2.0
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3BDD016599-EN 08.2011
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