L-S-14-A050

MITSUI PHENOLS SINGAPORE PTE LTD

OWNER

SUMITOMO CHEMICAL ENGINEERING S'PORE PTE. LTD

CLIENT

GA-814 FA 811 JACKET PIPE REPLACE (39)

PROJECT TITLE

3/4BA-8193-B11F-360kPa/230C
1-1/2S10-0955B-B11B-HR-1400KPa/210C
LINE NO.

MPS -BPA2-2014-TP042
TEST PACKAGE NO.

Sumitomo Chemical Engineering Co., Ltd

Blasting & Painting Inspection Report

Client
Project Code
Job No.

Product

:
:
:

#REF!
#REF!
#REF!

Form No.
Report No.
Place of Insp.
Insp. Date

Batch No :

Paint Maufacturer :

NO

Remarks:

PROPERTIES

SPECIFICATION

RESULT

If Paint Maufaturer Inspection Report attached. Please indicate report No.

Paint Representative

SCEC Q. C. Inspector

Client's Representative

Signature

Signature

Signature

Name

Name

Name

: SCEC-IF-006
:
:
:

Sumitomo Chemical Engineering Co., Ltd

Date

Date

Date

P & ID

ISO
DRAWING

WELD
INSPECTION
LOGSHEET

Sumitomo Chemical Engineering S'pore Pte. Ltd

WELDING INSPECTION LOGSHEET

Owner

Form No.
: SCES-IF-001
Drawing No. : L-S-14-A050
3/4BA-8193-B11F-360kPa/230C

: MITSUI PHENOLS SINGAPORE PTE .LTD

Project Code : GA-814 TO FA 811 JACKET PIPE REPLACE (39)

Line No.

Job No.

Piping Class : B11F/B11B

S/NO.

: -JOINT DETAILS

JT NO.

LOCATION

FIT UP

SIZE

SCH

TYPE

SHOP/FIELD

DATE

WELDER TAG NO.

ROOT

CAP

: 1-1/2S10-0955B-B11B-HR-1400kPa/210C

NON-DESTRUCTIVE TESTING

HYDROSTATIC / PNEUMATIC TEST

DATE

RT DATE

PT DATE

RESULT

TYPE

TEST

DATE

RESULT

3/4"

S80

SHOP

26/10/14

TIONG KHOO YING

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1-1/2"

S40

SHOP

26/10/14

TIONG KHOO YING

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1/2"

S80

SHOP

26/10/14

TIONG KHOO YING

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1/2"

S80

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

3/4"

S80

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1-1/2"

S40

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

3/4"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1-1/2"

S40

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

1/2"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC
ACC

10

10

1/2"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

11

11

3/4"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

12

12

1-1/2"

S40

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

13

13

3/4"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

14

14

1-1/2"

S40

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

15

15

1/2"

S80

SHOP

26/10/14

NAGARAJAN

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

16

16

1/2"

S80

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

17

17

3/4"

S80

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

18

18

1-1/2"

S40

SHOP

26/10/14

PONNUSAMY

27/10/14

NA

NA

NA

HYDRO

WATER

01/11/14

ACC

Legend :
Prepared by :
contrator :

B=Girth Butt Weld C=Branch Connection Weld F =Fillet Weld T=Threaded Joint L=Longitudinal Butt Weld
Checked by :
SCES :

Verified by :
MPS :

REMARKS

(Name & signature)

(Name & signature)

Sumitomo Chemical Engineering S'pore Pte. Ltd

(Name & signature)

TEST
PLAN

PRESSURE
TEST
REPORT

Sumitomo Chemical Engineering S'pore Pte. Ltd

PRESSURE TEST REPORT

Owner

: MITSUI PHENOLS SINGAPORE PTE.LTD

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39)

Job No

Form No.

: SCES-IF-002

P & ID No.

E022-05

: -DRAWING NO.

LINE NO

1 L-S-14-A050

1 1-1/2S10-0955B-B11B-HR-1400kPa/210C

10

10

TYPE OF TEST

: HYDRO / PNEUMATIC

Others :

MEDIUM OF TEST : WATER / COMPRESSED AIR / N2

TEST PRESSURE

21.00

kPaG / BAR / PSIG /

Kgf/Cm

ACTUAL TEST
PRESSURE

21.0

kPaG / BAR / PSIG /

Kgf/Cm

HOLDING TIME

TEST RESULT

The result were found to be satisfactory.

REMARKS

There were no pressure drop, leaks and piping abnormalities detected during

HOURS

the time of testing.

TESTED BY :

WITNESSED BY :

VERIFIED BY :

DATE

DATE

DATE

SIGN.

SIGN.

SIGN

Sumitomo Chemical Engineering S'pore Pte. Ltd

PRESSURE TEST REPORT

Owner

: MITSUI PHENOLS SINGAPORE PTE.LTD

Project Code : GA-814 TO FA 811 JACKET PIPE REPLACE (39)

Job No

Form No.

: SCES-IF-002

P & ID No.

E022-05

: -DRAWING NO.

LINE NO

1 L-S-14-A050

1 3/4BA-8193-B11F-360kPa/230C

10

10

TYPE OF TEST

: HYDRO / PNEUMATIC

Others :

MEDIUM OF TEST : WATER / COMPRESSED AIR / N2

TEST PRESSURE

4.00

kPaG / BAR / PSIG /

Kgf/Cm

ACTUAL TEST
PRESSURE

5.0

kPaG / BAR / PSIG /

Kgf/Cm

HOLDING TIME

TEST RESULT

: The result were found to be satisfactory.

REMARKS

: There were no pressure drop, leaks and piping abnormalities detected during

HOURS

the time of testing.

TESTED BY :

WITNESSED BY :

VERIFIED BY :

DATE

DATE

DATE

SIGN.

SIGN.

SIGN

LINE CHECK
PRE-PRESSURE TEST
CHECK LIST

Sumitomo Chemical Engineering S'pore Pte. Ltd

VISUAL INSPECTION / PRE-PRESSURE TEST CHECK LIST

Owner

: MITSUI PHENOLS SINGAPORE PTE.LTD

Form No.

Project Code

: GA-814 FA 811 JACKET PIPE REPLACE (39)

Drawing No. : L-S-14-A050

Job No.

Line No.

--

: SCES-IF-003

3/4BA-8193-B11F-360kPa/230C

Piping Class : B11F/B11B

(If pressure test more that one line)
S/n
Check Description

Status

LINE CHECK
1
2
3
4

Completion of Visual Inspection of all welding.

Installed line is in accordance with ISO drawing and P & ID.
Slope of the pipeline is as per drawing, where applicable.
Fabricate of all support according to drawing. (Construction Standard)

Installed of all valves and other in line items are checked for their flow
direction. E.g. Globe valve, check valve, orifice etc.

6
7
8

Adequate access provided for operation & maintenance of valves / filters

etc.
Completion of bolts tightening.
Low point drain & High point vent provided.

PRE-PRESSURE TEST CHECK

1

All category punch list items completed.

Current calibration validity of gauges is checked. (within twelve (12)

months validity)

Test gauges used with ranges within 1.5 ~ 4 times of line test pressure.

4
5

Non-Destructive Testing / PWHT is completed. (if any)

Overflow at the highest vent point prior to apply pressure test.

All blind location and temporary spool piece had proper install.

7
8

Gate valves, ball valves and others are opened.

Check valves and relief valves had been removed.

Safety, Hazardous tape to barricade off area, signboard is display.

Contractor's Representative
Name
:

SCES Representative
Name :

MPS Representative
Name :

Sign
Date

Sign
Date

Sign
Date

:
:

:
:

:
:

Remarks

Sumitomo Chemical Engineering S'pore Pte. Ltd

VISUAL INSPECTION / PRE-PRESSURE TEST CHECK LIST

Owner

: MITSUI PHENOLS SINGAPORE PTE.LTD

Form No.

Project Code

: GA-814 FA 811 JACKET PIPE REPLACE (39)

Drawing No. : L-S-14-A050

Job No.

Line No.

--

: SCES-IF-003

1.1/2S10-0955b-B11B-HR-1400kPa/210c

Piping Class : B11F/B11B

(If pressure test more that one line)
S/n
Check Description

Status

LINE CHECK
1
2
3
4

Completion of Visual Inspection of all welding.

Installed line is in accordance with ISO drawing and P & ID.
Slope of the pipeline is as per drawing, where applicable.
Fabricate of all support according to drawing. (Construction Standard)

Installed of all valves and other in line items are checked for their flow
direction. E.g. Globe valve, check valve, orifice etc.

6
7
8

Adequate access provided for operation & maintenance of valves / filters

etc.
Completion of bolts tightening.
Low point drain & High point vent provided.

PRE-PRESSURE TEST CHECK

1

All category punch list items completed.

Current calibration validity of gauges is checked. (within twelve (12)

months validity)

Test gauges used with ranges within 1.5 ~ 4 times of line test pressure.

4
5

Non-Destructive Testing / PWHT is completed. (if any)

Overflow at the highest vent point prior to apply pressure test.

All blind location and temporary spool piece had proper install.

7
8

Gate valves, ball valves and others are opened.

Check valves and relief valves had been removed.

Safety, Hazardous tape to barricade off area, signboard is display.

Contractor's Representative
Name
:

SCES Representative
Name :

MPS Representative
Name :

Sign
Date

Sign
Date

Sign
Date

:
:

:
:

:
:

Remarks

PUNCH LIST

Sumitomo Chemical Engineering Singapore Pte. Ltd.

PUNCH LIST
Owner

: MITSUI PHENOLS SINGAPORE PTE. LTD

Form No.

: SCEC-IF-004

Project Code

: GA-814 FA 811 JACKET PIPE REPLACE (39)

Drawing No.

: L-S-14-A050

Job No.

Line No.

: 1-1/2S10-0955b-B11B-HR-1400kPa/210C

Piping Class

: B11F/B11B

S/NO.

PUNCH ITEMS

3/4BA-8193-B11F-360kPa/230C

PUNCH IN DATE

PUNCHED BY :

REACTIFIED BY:

DATE

DATE

SIGN.

SIGN.

PUNCH OUT DATE

REMARKS

BLANKING LIST

Sumitomo Chemical Engineering Co., Ltd.

BLANKING LIST
Owner

MITSUI PHENOLS SINGAPORE PTE.LTD

Form No.

: SCES-IF-005

Project Code :

GA-814 FA 811 JACKET PIPE REPLACE (39)

Drawing No.

: L-S-14-A050

Job No.

--

P&ID No.

Piping Class

: B11F/B11B

Blind No. Size

Rating

Thickness

CONTRATOR

SCES

OWNER

SIGN

SIGN

SIGN

Line No.
IN

OUT

IN

OUT

IN

OUT

E022-05

Date
IN

Remarks
OUT

FLUSHING
REPORT

Sumitomo Chemical Engineering Co., Ltd

FLUSHING REPORT
Owner

: MITSUI PHENOLS SINGAPORE PTE.LTD

Project Code : GA-814 FA 811 JACKET PIPE REPLACE (39)

Job No

Form No.

: SCEC-IF-013

P & ID No.

E022-05

: -DRAWING NO.

LINE NO

1 L-S-14-A050

1 3/4BA-8193-B11F-360kPa/230C

2 1-1/2S10-0955b-B11B-HR-1400kPa/210C

10

10

FLUSH DATE

FLUSH MEDIUM

: WATER / COMPRESSED AIR / OIL

Others :

TYPE OF INSPECTION :
JUDGMENT

REMARKS

FLUSH BY :

WITNESSED BY :

VERIFIED BY:

DATE

DATE

DATE

SIGN.

SIGN.

SIGN.

OVERALL
TIGHTNESS
TEST REPORT

OVERALL TIGHTNESS TEST REPORT

Owner

MITSUI PHENOLS SINGAPORE PTE.LTD

Form No.

Project Code

GA-814 FA 811 JACKET PIPE REPLACE (39)

Drawing No. :

L-S-14-A050

Job No.

--

Line No.

: 1-1/2S10-0955b-B11B-HR-1400KPa/210C

Line No.

3/4BA-8193-B11F-360kPa/230C

Equipment No. / Identification No. : -Tighting Method : Manual

S/n

Piping Class :

Check Description

All bolts & nuts are in good condition

Bolts,nuts & gasket are used as per isometrics drawing

All Flange are tightened properly with permanent gasket

All valve are properly installed

Bolt, nuts & gasket are install at mechanical joints

SCEC-IF-016

B11F/B11B

Yes No

Legend: S = Satisfactory , R = To be Rectify

Contractor's Representative
Name
:

SCES Representative
Name :

MPS Representative
Name :

Sign
Date

Sign :
Date :

Sign
Date

:
:

:
:

Remarks

-016

93-B11F-360kPa/230C

1B

Remarks

CALIBRATION
CERTIFICATE

MATERIALS MILL
CERTIFICATE