T3908-390-02 SG-Ins Exc EN

T3908-390-02
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Milling using Creo Parametric 2.0
Authored and published using
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Copyright 2012 Parametric Technology Corporation. All Rights Reserved.
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Copyright for PTC software products is with Parametric Technology Corporation, its subsidiary companies (collectively PTC),
and their respective licensors. This software is provided under written license agreement, contains valuable trade secrets and
proprietary information, and is protected by the copyright laws of the United States and other countries. It may not be copied
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Training Agenda
Day 1
Introduction to Manufacturing
Module 02
Creating and Using NC Model Assemblies
Module 03
Creating Manufacturing Models
Module 04
Configuring Operations
Module 05
Using Reference Models
Module 06
Using Workpiece Models
Module 07
Creating and Configuring Workcells
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Module 01
Creating and Configuring Tools
Module 09
Using Template Manufacturing Models
Module 10
Using Manufacturing Parameters
Module 11
Creating Face Milling Sequences
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Module 08
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Day 2
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Day 3
Creating Volume Milling Sequences
Module 13
Creating Profile Milling Sequences
Module 14
Creating Straight Cut Surface Milling Sequences
Module 15
Creating From Surface Isolines Surface Milling Sequences
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Module 12
Day 4
Creating Cut Line Surface Milling Sequences
Module 17
Advanced Surface Milling Options
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Module 16
Module 18
Creating Roughing and Re-roughing Sequences
Module 19
Creating Finishing Sequences
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Day 5
Module 20
Creating Trajectory Milling Sequences
Module 21
Creating Holemaking Sequences
Module 22
Using the Process Manager
Module 23
Creating and Post-Processing CL Data Files
Table of Contents
Configuring Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Configuring a Milling Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
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Using Reference Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Different Methods for Assembling Reference Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Using Workpiece Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Creating a Workpiece with Inherited Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
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Creating and Configuring Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Creating and Configuring Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Creating Face Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Creating Face Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
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Creating Volume Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Creating Volume Milling Sequences: Extrude and Trimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Creating Volume Milling Sequences with Mill Windows. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Customize in Volume Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12-1
12-2
12-6
12-9
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Creating Profile Milling Sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Creating Profile Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
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Creating Straight Cut Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Creating Straight Cut Surface Milling Sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2
Creating From Surface Isolines Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Creating From Surface Isolines Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2
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Creating Cut Line Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

Creating Cut Line Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-2
Advanced Surface Milling Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1
Using Advanced Surface Milling Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2
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Creating Roughing and Re-roughing Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1

Mold Core Roughing and Re-Roughing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2
Creating Finishing Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-1
Mold Core Finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-2
Creating Trajectory Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-1
Slot Milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2
Creating Holemaking Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-1
Creating Holemaking Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-2
Using the Process Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-1
Creating NC Sequences Using the Process Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-2
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Module 4
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Configuring Operations
2012 PTC
Module 4 | Page 1
Exercise 1: Configuring a Milling Operation

Objectives
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Scenario
After successfully completing this exercise, you will be able to:

Create manufacturing operations.
Select existing workcells when configuring machine tools.
Assemble fixtures.
Create coordinate systems when specifying machine zero positions.
Specify retract planes.
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FADAL_EXAMPLE.ASM
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Milling\Operations_Configure
Create an operation and configure a machine tool.
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Task 1:
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You need to configure an operation that involves specifying a machine tool by selecting a
pre-configured fadal workcell. You also assemble a fixture that represents the fadal machine tool.
You configure the machine zero coordinate system for the operation. This involves creating a
new coordinate system in the manufacturing model. This coordinate system references model
geometry from the fixture assembly. Finally, you specify the retract plane relative to the machine
coordinate system.
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1. Enable only the following Datum Display type: Csys Display

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2. Click the Work Center drop-down list from the Machine Tool Setup group.
Select User-Defined Work Center.
Select the FADALVMC.GPH workcell, and click Open.
You have retrieved an existing workcell for the fadal-vmc machine type; this workcell can
have pre-configured options such as maximum spindle speed, and travel limits.
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3. Select the FADALVMC01 work center from the

model tree.
Right-click and select Edit Definition.
Select the Travel tab; note the tool travel limits
in the X-, Y-, and Z-directions.
In the Milling Work Center dialog box, click
.
Accept Changes
Task 2:
Assemble a fixture.
1. Click Operation
from the Process group.
Open the Fixture Setup tab.
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Click Add Fixture
Select FADAL_VMC.ASM, and click Open.
Module 4 | Page 2
2012 PTC
1. Create a new coordinate system by referencing

existing geometry.
Select the Model tab in the ribbon.
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from the
Start the Coordinate System
Datum group.
Zoom in to the model.
Press CTRL, and select the front and left
edges on X-AXIS-TABLE.PRT, as shown.
Note the position of the coordinate system and
the direction of the axes.
Specify a machine zero coordinate system in the manufacturing model.
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Task 3:
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2. Select the datum coordinate system

NC_ASM_DEF_CSYS on the manufacturing
model.
3. Select the datum coordinate system
FADAL_REF on the fixture assembly.
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Click Complete Component
dashboard.
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You can select many alternative references to configure coordinate systems. In this case,
you could have selected three orthogonal surfaces to locate the coordinate system.
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2. Reorient the coordinate system axes.

In the Coordinate System dialog box, click the
Orientation tab.
Click Flip to change the X-axis direction.
Observe the axes directions update, as
shown.
Click OK in the Coordinate System dialog
box.
2012 PTC
Module 4 | Page 3
Task 4:
Specify a retract plane.
1. Select the Operation tab in the ribbon.

Select the Clearance tab.
In the Retract box, select Plane from the
Type drop-down menu.
Select ACS0 for the Reference.
Type 200 and press ENTER for the Value.
from the Graphics toolbar.
Disable Csys Display
in the Operation dashboard.

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2. Click Complete Feature
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Click Refit
from the Quick Access toolbar.

Click Save
Click OK in the Save Object dialog box.
3. Save the manufacturing model and erase all objects from memory.
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ClickClose
Click File > Manage Session > Erase Not Displayed.
Click OK to erase all objects from memory.
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This completes the exercise.
Module 4 | Page 4
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Module 5
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Using Reference Models
2012 PTC
Module 5 | Page 1
Exercise 1: Different Methods for Assembling Reference

Models
Objectives

Assemble reference models using the Merge by Reference option.
Assemble reference models using the Inherited option.
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Scenario
You need to assemble reference models to two different manufacturing models. You start by
opening the mold cavity manufacturing model and assemble the mold cavity part using the Merge
by Reference option. This option copies all the mold cavity geometry into one merge feature in
the reference model.
Milling\Reference_Models
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MOLD_CAVITY.ASM
1. Disable all Datum Display types.
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Assemble the mold cavity reference model.
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Task 1:
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You then open the cover manufacturing model and assemble the cover part using the Inherited
option. The Inherited option gives you the flexibility to modify geometry and features on the inherited
reference part without changing the original cover part if required.
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2. Click Merge Reference Model

from the Reference Model drop-down menu.
Select MOLD_CAVITY.PRT, and click Open.
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3. Create the first assembly constraint.

Select the front surface on MOLD_CAVITY.
PRT.
Select the front surface on X-AXIS-TABLE.
PRT, as shown.
If necessary, edit the offset value to 0.
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4. Create the second assembly constraint.

Select the hidden underside surface on
MOLD_CAVITY.PRT.
Select the top surface on X-AXIS-TABLE.PRT,
as shown.
Edit the offset value to 0.
5. Create the third assembly constraint.

Select the right surface on MOLD_CAVITY.
PRT.
Select the right surface on X-AXIS-TABLE.
PRT, as shown.
Edit the offset value to 300.
Module 5 | Page 2
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6. Click Complete Component

in the dashboard.
7. In the Create Reference Model dialog box, notice the Merge by Reference option is set.
Accept the default name of MOLD_CAVITY_REF.PRT for the new reference model.
Click OK.
In the model tree, expand MOLD_CAVITY_REF.PRT.
Select the EXTERNAL MERGE feature in the model tree.
Notice the feature highlights in the MOLD_CAVITY_REF.PRT model.
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An external merge feature has been created in the new reference model. Note the
geometry of the merge feature cannot be edited directly; however, additional features can
be added to the new reference model as required. In addition, the merge feature can be
updated to show any changes from the original reference part.
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Click Save
Click OK in the Conflicts dialog box.
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Click Close Window
Task 2:
Open the cover manufacturing model.
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1. From the Quick Access toolbar, click Open

.
Select COVER_OP010.ASM, and click Open.
Enable Csys Display
Task 3:
Assemble the cover reference model.
1. Click Inherit Reference Model

from the Reference Model drop-down menu.
Select COVER.PRT, and click Open.
2012 PTC
Module 5 | Page 3
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in the dashboard.
4. In the Create Reference Model dialog box, notice the Inherited option.
Note the default name COVER_OP010_REF in the Name text box.
Click OK to create a new reference model.
Expand COVER_OP010_REF.PRT in the model tree.
Expand the EXTERNAL INHERITANCE feature in the model tree.
2. Create the assembly constraint.

Select datum coordinate system OP010 on
the cover model.
Select datum coordinate system MACH_0 on
the manufacturing model, as shown.
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Note an external inheritance feature has been created in the new reference model. You
can edit inherited features without changing the original reference part.
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5. Suppress a number of reference model features that are not required for machining in the
first operation.
In the model tree, select feature HOLE 1.
Press CTRL and select features EXTRUDE 4 and EXTRUDE 6 in the model tree.
Right-click and select Suppress.
Click OK to suppress the related round features.
Module 5 | Page 4
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6. In the model tree, click Settings

, and then
click Tree Filters.
If necessary, select the Suppressed Objects
check box.
Click OK.
Notice the updated listing showing suppressed
features in the model tree, as shown.
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Click Save
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Click Close
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Module 5 | Page 5
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Module 5 | Page 6
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Module 6
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Using Workpiece Models
2012 PTC
Module 6 | Page 1
Exercise 1: Creating a Workpiece with Inherited Features

Objectives
Create workpiece models using the Inherited Feature option.
Suppress features in workpiece models with inherited features.
Add features to workpiece models with inherited features.
Scenario
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GEARBOX_CASTING.ASM
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Milling\Workpiece_Models
Assemble the gearbox casting as the workpiece model.
Task 1:
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You need to create a workpiece in a manufacturing model using the Inherited Features option. The
workpiece represents a casting, so you need to suppress a number of features in the workpiece
and add material to the workpiece to ensure the workpiece accurately represents the as-cast
version of the casting.
1. Enable only the following Datum Display type: Csys Display
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2. Click Inherit Workpiece

from the Workpiece drop-down menu.
Select GEARBOX.PRT, and click Open.
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3. Create the assembly constraint.

Select datum coordinate system REF on the
gearbox casting model.
Select datum coordinate system REF on the
manufacturing model.
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in the dashboard.
5. In the Create Stock-Workpiece dialog box, note the Inherited option is already selected.
Note the default name GEARBOX_CASTING_WRK in the Name text box.
Click OK to create a new workpiece model.
Expand the GEARBOX_CASTING_WRK.PRT in the model tree.
Expand the EXTERNAL INHERITANCE feature in the model tree.
An external inheritance feature has been created in the new workpiece part. You can edit
inherited features in the workpiece part without changing the original part. This is useful if
you want to edit the workpiece to represent the as-cast version of the model.
Module 6 | Page 2
2012 PTC
Task 2:
Edit the workpiece to represent the as-cast version of the casting.
3. Add material to the top of the casting.
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Click Extrude
from the Shapes group.
Right-click and select Define Internal Sketch.
Cursor over the workpiece model, and
right-click and select the hidden surface on
GEARBOX_CASTING_WRK.PRT, as shown.
Click Sketch.
In the model tree, select the VERTICAL datum
feature, and then select the HORIZONTAL
datum feature as sketching references.
In the References dialog box, click Close.
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2. Activate the casting part.

Select GEARBOX_CASTING_WRK.PRT in the model tree.
Right-click and select Activate.
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1. Suppress a number of workpiece model features.

In the model tree, select feature SLOT_1.
Press CTRL and select group HOLES.
Right-click and select Suppress.
Click OK to suppress the related round
feature.
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4. Select the first loop of edges for the sketch.
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from Setup group in the ribbon.

From the Main toolbar, select Sketch View
Click Project
from Sketching group in the ribbon.
Select the Loop option.
Cursor over the workpiece model, and right-click until the top surface on the
GEARBOX_CASTING_WRK.PRT highlights, as shown.
Select the highlighted surface.
Click Accept to select the outer loop of edges, as shown.
2012 PTC
Module 6 | Page 3
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5. Select the second loop of edges for the sketch.

Cursor over the workpiece model, and right-click until the surface on the
GEARBOX_CASTING_WRK.PRT highlights, as shown.
Select the highlighted surface.
Click Next > Accept to select the inner loop of edges, as shown.
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6. Complete the extrusion.

from the Sketcher toolbar.
Click OK
Press CTRL + D to return to the standard
orientation.
In the dashboard, edit the depth to 2.
Click Complete Feature .
Select GEARBOX_CASTING.ASM in the
model tree.
Right-click and select Activate.
Select the EXTRUDE 1 feature in the model
tree.
Observe the material added to the top of the
casting, as shown.
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You could also vary the dimensions of the external inheritance features in the gearbox
casting workpiece if required.
Click Save
Click Close
Click File > Manage Session > Erase Not Displayed

Module 6 | Page 4
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Module 8
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Creating and Configuring Tools
2012 PTC
Module 8 | Page 1
Exercise 1: Creating and Configuring Tools

Objectives
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Create tools by configuring tool parameters.
Use cutting data during the configuration of tools.
Retrieve tools from a tool library.
Configure a solid tool.
Scenario
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Task 1:
FADAL_TOOLS.ASM
Milling\Tools_Configuring
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You need to configure a number of tools for an existing fadal-vmc workcell. You create a number of
new tools and retrieve some existing tools from a tool library. You also configure a solid tool and
add it to the workcell configuration.
Review the existing tools for the FADAL_VMC workcell.
and Csys Display
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1. Enable only the following Datum Display types: Plane Display

2. Load a configuration option to specify the tool directory.
Click File > Options.
Select Configuration Editor.
Select Import/Export button.
Select Import Configuration file.
Select the CONFIG.PRO file, and click Open.
Click OK to close the Options dialog box.
Click No in the Creo Parametric Options Panel.
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3. Click Cutting Tools

to open the Tools Setup dialog box.
Observe the tools currently associated with the FADAL_VMC workcell, as shown.
4. Review a center drill tool.

Ensure that the CTRDRILL_04 tool is selected
in the tool table.
Notice that the tool parameters and tool
geometry appear in the General tab, as
shown.
Select the Settings tab.
Notice the tool number and offset number are
already configured, as shown.
Module 8 | Page 2
2012 PTC
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6. Review the Cut Data tab.

Select the Cut Data tab.
Notice that values for feed and speed have
been set, as shown.
5. Display the tool geometry.

Select the General tab.
Click Hide Details. Notice that the tool
geometry no longer appears.
Click Show Details to display the tool
geometry again.
In the Tool Setup dialog box, click Display
.
Tool
Notice that the tool geometry appears in
a separate window, as shown. The tool
geometry updates as parameter values are
edited.
Click Close to close the tool display window.
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You can store cutting data for specific stock materials with tools. You can then use this
cutting data when creating NC sequences.
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7. Review an end mill tool.

Select the FEM_06_0 tool in the tool table.
Notice that the tool parameters and tool
geometry appear in the General tab, as
shown.
Notice that the tool number and offset number
are already configured, as shown.
You can use the Material and Number of Flutes parameters with a machinability database
to determine cut feed and spindle speed.
2012 PTC
Module 8 | Page 3
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8. Review the Cut Data tab.

Notice that values for feed and speed have
been set, as shown.
Task 2:
Create new tools in the FADAL_VMC workcell.
1. Create a spot drilling tool.

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You can manually set data values for cutting data or you can read them in from existing
data files. You can do this by clicking the Read DB button.
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in the Tool Setup dialog

Click New Tool
box.
Select SPOT DRILL from the Type drop-down
list.
Notice the tool geometry graphic updates.
Type SPOT_DRILL_12 in the Name text box.
Type CARBIDE in the Material text box.
Edit the geometry parameters, as shown.
Type 5 in the Tool Number text box.
Type 5 in the Offset Number text box.
Click the Apply button to update the tool
information.
Notice that the tool is added to the tool table,
as shown. The tools are ordered by tool
position.
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2. Configure cutting data for the tool.

Type 500 in the Speed text box.
Type 130 in the Feed text box.
Click the Apply button.
Click Yes to save the changes to the tool.
3. Save the tool configuration.
In the Tool Setup dialog box, click Save Tool
to save the tool.
Module 8 | Page 4
2012 PTC
The tool information is saved to a file named spot_drill_12.xml. All saved tools are stored
in the current pro_mf_tprm_dir folder (or the current working directory if no tool folder
is specified). You can then manually move the saved tool file to a suitable sub-folder.
Repeating this process enables you to add tools to a tool library.
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Retrieve a tool from a tool library, and configure the tool.
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Task 3:
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in the Tool Setup dialog

Click New Tool
box.
Select BALL MILL from the Type drop-down
list.
Notice that the tool geometry graphic updates.
Type BEM_12_0 in the Name text box.
Type CARBIDE in the Material text box.
Type 2 in the Number of Flutes text box.
Edit the geometry parameters, as shown.
Click the Apply button to update the tool
information.
Notice that the tool is added to the tool table,
as shown.
4. Create a ball mill tool.

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1. Retrieve a flat end mill tool.

Select MILLING from the Type drop-down list.
Note that you must change the tool type
before retrieving the required tool.
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in the Tools Setup

Click Retrieve Tool
dialog box.
Notice you are selecting from the previously
configured pro_mf_tprm_dir folder.
Double-click the MILL_TOOLS folder.
Select the MMFLT20.XML tool, and click
Open.
Note, all stored tool parameters are retrieved
with the tool, as shown.
2. Edit the Settings tab.

Click Move to move the tool to an existing
pocket.
Notice that the tool is appended to the end of
the tool table, as shown.
2012 PTC
Module 8 | Page 5
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3. Configure cutting data for the tool.

Type 2330 in the Speed text box.
Type 605 in the Feed text box.
Type 20 in the Axial Depth text box.
Type 12 in the Radial Depth text box.
Click Yes when prompted.
Click OK to close the Tools Setup dialog box.
4. Save the manufacturing model.
Task 4:
Review and configure a solid model tool.
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1. Open a solid model tool.
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From the Quick Access toolbar, click Save .

Click OK to save the manufacturing model.
Note the tool information is stored with the manufacturing model.
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From the Quick Access toolbar, click Open

.
Select BEM_25_0_SOLID.PRT and click Open.
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2. Edit the dimension symbol text.

In the model tree, select the REVOLVE 1
feature, right-click, and select Edit.
Observe the model dimensions, as shown.
Select the 100 linear dimension, right-click,
and select Properties.
Type length in the Name text box.
Click OK in the Dimension Properties dialog
box.
Select the 25 diameter dimension, right-click,
Type cutter_diam in the Name text box.
box.
Select the 12.5 radius dimension, right-click,
Type corner_radius in the Name text box.
box.
3. Review the model relations and symbolic
dimension values.
From the main toolbar, click Tools >
Relations.
Notice the model dimension symbols, as
shown.
Module 8 | Page 6
2012 PTC
Changing the dimension symbols to length, cutter_diam, and corner_radius creates a link
between the tool model's dimensions and the corresponding tool parameters.
Notice that the solid model tool has a coordinate system named TIP. This represents
the tool tip (often referred to as the control point). This point specifies the X-, Y-, and
Z-positions for the tool in NC sequences.
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4. Add relations to the solid model tool.

In the Relations dialog box, type the relations,
as shown.
These relations assign a material to the tool
model, and set the number of teeth.
Click OK to close the Relations dialog box.
from the Quick Access toolbar to

5. Click Close
return to the manufacturing model.
Click Cutting Tools
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6. Open the Tool Setup dialog box.
to open the Tools Setup dialog box.
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7. Configure a solid model tool.

Select MILLING from the Type drop-down list.
Note, you must set the correct tool type before
retrieving a tool.
Click File > New in the Tool Setup dialog box.
Click File > Open Tool Library > By
Reference in the Tool Setup dialog box.
In the Open dialog box, click Working
Directory .
Select BEM_25_0_SOLID.PRT and click
Open.
Notice that the tool parameters have been
assigned from the solid model, as shown.
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8. Edit the settings tab.

Click Move to move the tool to an existing
pocket.
Notice that the tool is appended to the end of
the tool table, as shown.
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Module 8 | Page 7
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9. Change the tool table listing.

In the Tools Setup dialog box, click the Cutter
Diam column header.
Notice that the tool table listing updates, as
shown.
In the Tools Setup dialog box, click the Tool
Position column header.
Notice the tool table listing updates again, as
shown.
In the Tools Setup dialog box, click File >
Save Tool List.
This saves the tool list to a file named
tool_dialog_tool_list.xml.
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.
Click Cutting Tools
Notice this opens the Tool Setup dialog box,
as shown.
The tool information can be saved with the
workcell configuration.
Select FADAL_VMC in the model tree.
Select Save Work Center from the Work
Center drop-down menu, in the Machine Tool
Setup group.
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10. Review the tool listing in the workcell and save

the workcell.
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Click Save
from the Quick Access toolbar and click OK to save the model.
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from the Quick Access toolbar, to close the window.

Click Close
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Module 11
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Creating Face Milling Sequences
2012 PTC
Module 11 | Page 1
Exercise 1: Creating Face Milling Sequences

Objectives

Create mill window geometry.
Create face milling sequences.
Edit milling parameters to adjust face milling sequences.
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Scenario
Milling\Face_Cover
COVER_FACING.ASM
Create a mill window as a machining reference.
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from the Manufacturing
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2. Click Mill Window

Geometry toolbar.
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Erase Not Displayed
Close Window
Task 1:
You need to create a face milling sequence to machine the top face of a cover component. During
the creation of this sequence, you adjust sequence parameters and references to create a more
efficient toolpath.
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in the dashboard.
3. Click Chain Window
4. To configure the window plane, cursor over the
model, right-click, and select the hidden model
surface, as shown.
5. Right-click and select Chain to active the
selection of edges.
6. Select one of the chain of edges at the top of the
workpiece, as shown.
7. Press SHIFT, cursor over the model, and select
the top surface of the workpiece, as shown.
Notice the loop of edges on the top surface of
the workpiece are selected, as shown.
in the dashboard.
Task 2:
Create a face milling sequence.
1. Select the Mill tab.

2. Click Face
from the Milling group.
Select the drop-down arrow next to the text box containing No Tool and select the
50_0_E_MILL.
Module 11 | Page 2
2012 PTC
3. Retrieve stored face milling parameters.

Select the Parameters tab.
5. Review the resulting toolpath.
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4. Configure the surface for machining.

Select the Reference tab.
Change Type from Mill Window to Surface.
Click in the Machining References box.
Select the top surface of the model, as shown.
.
Click Step Parameters
If necessary, click the All button, and select
All categories from the Categories drop-down
list.
In the Edit Parameters dialog box, click File
> Open.
Select the FACE.MIL parameter file, and click
Open.
Notice that the required parameter values
are now configured. You can retrieve stored
parameter files to expedite the configuration
of manufacturing parameters.
Click OK in the Edit Parameters dialog box.
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Click Display Toolpath
Click Play .
Notice that the toolpath follows the outline of
the selected model surface. You can change
this by editing the TRIM_TO_WORKPIECE
parameter value.
Click Close in the Play Path dialog box when
finished.
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6. Edit the trim to workpiece parameter.

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7. Edit TRIM_TO_WORKPIECE to YES.
Click OK.
.
Click Play .
Notice that the toolpath now follows the outline
of the workpiece, as shown.
finished.
2012 PTC
Module 11 | Page 3
9. Edit the trim to workpiece parameter to NO.

.
Edit TRIM_TO_WORKPIECE to NO.
Click OK.
Use a mill window as a machining reference for the NC sequence.
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Task 3:
Alternatively, you can adjust the outline of the toolpath by using a mill window.
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1. Select the Reference tab.

Change Type from Surface to Mill Window.
2. Select the Mill Window in the model tree.
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.
Click Play .
of the mill window, as shown.
4. Click Close in the Play Path dialog box when
finished.
3. Review the updated toolpath.
Use a mill surface as a machining reference for the NC sequence.
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Task 4:
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Alternatively, you can adjust the outline of the toolpath by using a mill surface.
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1. Select the Reference tab.

Change Type from Mill Window to Surface.
2. Select the hidden feature Fill 1 in the model tree.
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.
Click Play .
of the mill surface, as shown.
finished.
Module 11 | Page 4
2012 PTC
Task 5:
Edit the sequence parameters to adjust the approach and exit moves, the step depth,
and the cut angle.

.
Edit the following parameters.
Edit STEP_DEPTH to 4.
Edit CUT_ANGLE to 90.
Edit APPROACH_DISTANCE to CUTTER_DIAM/2.
Edit EXIT_DISTANCE to CUTTER_DIAM/2.
Click OK.
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Click Play .
finished.
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1. Select the Parameters tab.
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By configuring an APPROACH_DISTANCE and EXIT_DISTANCE, the tool clears the

workpiece at the beginning and end of the toolpath. By configuring a STEP_DEPTH of 4, we
have three passes (our stock is 10 mm). Notice that the third pass is much smaller than the
other two. The CUT_ANGLE makes the toolpath rotate 90 degrees relative to the X-axis.
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3. Edit the cut angle and number cuts parameters.

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4. Edit the following parameters.
Edit CUT_ANGLE to 0.
Edit NUMBER_CUTS to 3.
Click OK.
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Click Play .
finished.
Configuring the NUMBER_CUTS to 3 computes a smaller step depth, so NUMBER_CUTS
overrides the STEP_DEPTH parameter and you get three evenly spaced passes.
2012 PTC
Module 11 | Page 5
Task 6:
Edit the sequence parameters to adjust the over travel on each pass and the initial and
final edge offsets.
1. Select the Parameters tab.
From the Graphics toolbar, click Named Views
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.
Edit START_OVERTRAVEL to 25.
Edit END_OVERTRAVEL to 25.
Edit ENTRY_EDGE to CENTER.
Edit CLEARANCE_EDGE to CENTER.
Click OK.
3. Orient the model using a named view.
and select TOP from the drop-down list.
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.
Click Play .
finished.
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5. Edit the edge offset parameters.

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You specify which part of the tool to measure the over travel on each pass by changing the
ENTRY_EDGE and CLEARANCE_EDGE to CENTER. Configuring START_OVERTRAVEL
and END_OVERTRAVEL to 25 causes the center of the tool to move 25 mm past the
machined surface for each approach move and each exit move.
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Edit INITIAL_EDGE_OFFSET to
CUTTER_DIAM/4.
Edit FINAL_EDGE_OFFSET to
CUTTER_DIAM/4.
Click OK.
.
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Click Play .
You can configure the edge offset parameters to move the toolpath toward or away from
the initial and final edges (passes). A positive value moves the toolpath into the machined
surface. A negative value moves it away from the machined surface.
8. Click Close in the Play Path dialog box when finished.

9. Click Apply Changes .
10. Press CTRL + D to return to the standard orientation.
Module 11 | Page 6
2012 PTC
Task 7:
Create a material removal feature to cut away the machined volume from the workpiece
for the face milling sequence.
1. Click Material Removal Cut

from the Manufacturing Geometry group.
Select Face Milling from the menu manager.
Click Done.
Select the check box for Automatic Update, at the top of the Intersected Comps panel.
Click OK.
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Notice the automatic cut created in the workpiece. This also appears as a feature in the
model tree.
Click Save
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ClickClose
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Module 11 | Page 7
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Module 12
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Creating Volume Milling Sequences
2012 PTC
Module 12 | Page 1
Exercise 1: Creating Volume Milling Sequences: Extrude

and Trimming
Objectives
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Create volume milling sequences.
Create extruded mill volumes.
Edit mill volumes using trim and offset functionality.
Configure approach walls for mill volumes.
Scenario
Milling\Volume
Erase Not Displayed
Close Window
ELECTRODE.ASM

2. In the ribbon, select the Mill tab.
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Create a volume milling sequence and create a trimmed mill volume during the
configuration of the NC sequence.
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Task 1:
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You need to create a volume milling sequence to rough out material for an electrode. You use an
extruded mill volume which you trim to the reference model. You also extend the mill volume and
configure approach walls to get the desired toolpath.
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from the Roughing drop-down menu in the Milling group.

3. Select Volume Rough
Notice that in the SEQ SETUP menu, the Tool, Parameters, and Window check boxes are
automatically selected. These items must be configured to generate a toolpath.
Select the Volume check box.
Click Done.
4. Ensure that the 20_E_MILL tool is selected, and then right-click and select Select tool
and return.
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5. Retrieve stored volume milling parameters.

If necessary, click the All button, and select All categories from the Categories drop-down
list.
In the Edit Parameters dialog box, click File > Open.
Select the ROUGH_ELECTRODE.MIL parameter file, and click Open.
Click OK.
Module 12 | Page 2
2012 PTC
6. Create a mill volume using an extrude feature.

Click Mill Volume

Geometry group.
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.
7. Click Extrude
8. Right-click and select Define Internal Sketch.
9. Select the top surface of the workpiece, as
shown.
10. Click Sketch.
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13. Click Project

from the Sketching group.
14. Select the Loop option.
15. Select the top surface of the workpiece model
again.
16. Click OK .
11. Click References

from the Setup group.
Select the top and right edges of the workpiece
as references, as shown.
12. Click Close in the References dialog box.
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in the Extrude
17. Click Change Depth Direction
dashboard.
18. Edit the depth to 80.
in the Extrude
dashboard.
Notice that an extruded volume is created, as
shown.
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You have created an extruded mill volume. You can now subtract the reference model from
the mill volume geometry using the trim functionality.
20. Trim the reference model geometry from the mill

volume.
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from the Volume Features

Click Trim
group.
21. Select the reference model, as shown.
Notice that the reference model is subtracted
from the mold volume geometry, as shown.
You can offset mill volume walls to extend the mill volume beyond the edges of the
workpiece.
2012 PTC
Module 12 | Page 3
22. Offset the side walls of the mill volume.

from the
Click Offset Vertical Walls
Volume Features group.
23. Edit the offset value to 15.
in the dashboard.
Notice the mill volume vertical walls have
been offset, as shown.
25. Click OK .
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From the menu manager, click Play Path >
Screen Play.
Click Play .
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Click Repaint
.
Notice that the tool machines material within
the offset mill volume.
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27. From the NC SEQUENCE menu, click Seq

Setup.
28. Select the Appr Walls check box, and click
Done.
Press CTRL and select the front and back
walls of the mill volume, as shown.
Click OK.
Click Done/Return.
29. Hide the mill volume.
Select EXTRUDE 1 mill volume in the model
tree, right-click, and select Hide.
You can also configure approach walls to avoid plunging into the workpiece material.
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You can hide mill volumes to enable easier viewing of toolpaths. You can unhide mill
volumes for editing when required.
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Screen Play.
Click Play .
Notice that the tool now approaches the
selected approach walls when possible.
32. Click Done Seq.
Module 12 | Page 4
2012 PTC
Task 2:
Create a material removal feature to cut away the machined volume from the workpiece
for the volume milling sequence.
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1. From the menu manager, click Material

Removal Cut
Geometry Group drop-down menu.
Click Volume Milling.
Click Automatic > Done.
Click the Auto Add button to select the
workpiece to intersect.
Click OK to complete the feature.
The automatic cut is created in the workpiece. The cut geometry is based on the stock
allowance parameter values in the volume milling sequence.
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Click Save
Click File > Close.
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2012 PTC
Module 12 | Page 5
Exercise 2: Creating Volume Milling Sequences with Mill

Windows
Objectives

Create volume milling sequences.
Create sketched mill windows.
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Scenario
Milling\Volume_Mill_Window
HOUSING.ASM
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Erase Not Displayed
Close Window

2. Configure a mill window using the Sketch
Window option.
Create a mill window to use as a machining reference.
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Task 1:
You need to create a volume milling sequence to machine the inside of a pocket in the housing
component. During the creation of this sequence, you create a sketched mill window to specify
the machined volume.
in the dashboard.
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Click Sketch Window
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Click Mill Window

Geometry group.
In the model tree, select datum plane
RETRACT as the window plane.
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in the dashboard.
Click Sketch
Select NC_ASM_FRONT in the model tree as
the sketch orientation reference.
Click Sketch.
Orient the sketching plane parallel to the
screen.
from the
Select Corner Rectangle
Rectangle drop-down menu in the Sketching
group.
Sketch a rectangle, as shown.
Middle-click to finish sketching.
Edit the sketch dimensions, as shown.
Click OK .
orientation.
Notice that a mill window is created, as shown.
Module 12 | Page 6
2012 PTC
Task 2:
Create a volume milling sequence using the Sketched Mill window.

2. Select Volume Rough
Click Done.
3. Ensure the 20_E_MILL tool is selected, and then right-click and select Select tool and return.
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4. Retrieve stored volume milling parameters.

list.
> Open.
Select the VOLUME.MIL parameter file, and
click Open.
Notice that the required parameter values are now configured. You can retrieve stored
parameter files to speed up the configuring of manufacturing parameters.
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5. Click OK in the Edit Parameters dialog box.

6. Select the sketched mill window on the model,
as shown.
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Screen Play.
If necessary, click the CL data bar in the Play
Path dialog box. This makes the CL data
visible.
Click Play .
8. Orient the model using a named view.
From the In Graphics toolbar, click Named
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. Select TOP from the drop-down

Views
list.
Click Play Path > Screen Play.
Click Play .
Notice that the toolpath machines up to the edge of the mill window outline. You can
edit this by changing mill window options.
9. From the NC SEQUENCE menu, click Seq Setup.

10. Select the Window check box, and click Done.
11. Click Redef Wind to redefine the existing mill window.
In the dashboard, click Options.
Select the On window contour option.
2012 PTC
Module 12 | Page 7

Screen Play.
Click Play .
Notice that the toolpath now machines onto the edge of the mill window outline, as shown.
Click
Click
Click
Click
Click

Save
OK in the Save Object dialog box.
File > Close.
File > Manage Session > Erase Not Displayed.
OK to erase all objects from memory.
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14. Click Done Seq to complete the NC sequence.
15. Press CTRL + D to return to the standard orientation.
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Module 12 | Page 8
2012 PTC
Exercise 3: Using Customize in Volume Milling

Objectives
Use the customize functionality to modify cut motions.
Scenario
Milling\Volume_Toolpaths
BLOCK_CUSTOMIZE.ASM
Erase Not Displayed
Close Window
Use customize to create new cut motions and modify machining parameters in a
specific cut motion.
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Task 1:
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You need make the volume milling sequence more efficient. You can do this using the customize
functionality.
This manufacturing model does not contain a workpiece to enable easier viewing of the cut
motions.
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2. Select the VOLUME MILLING NC sequence in
the model tree.
3. Click Play Path > Screen Play.
Click Play .
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The tool machines across each pocket region by region. However, you need to change the
CUT_ANGLE to 90 degrees when the tool machines the three smaller pockets. You can do
this by editing the toolpath using the customize functionality.
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4. Click Customize in the NC SEQUENCE menu.

5. Create a new cut motion to machine the top
region of the pocket.
In the Customize dialog box, click Insert.
Click Upto Depth > Done.
Click Depth.
Select the bottom surface of the large pocket,
as shown.
Click Done Cut.
Notice that a new automatic cut motion plus
an auto plunge, and a follow cut have been
added to the Customize dialog box, as shown.
2012 PTC
Module 12 | Page 9
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6. Create another cut motion to machine the three

lower pockets.
In the Customize dialog box, click Insert.
Click From-To Depth > Done.
Click From Depth > Z Depth.
Type 11 for the height relative to the NC
sequence coordinate system, and press
ENTER.
Click To Depth.
Select the bottom surface of the reference
model, as shown.
Click Parameters.
Edit CUT_ANGLE to 90. Click OK.
Note, this only changes the cut angle for this
cut motion.
Click Done Cut.
Notice a retract cut motion plus a new
automatic cut, an auto plunge, and a follow
cut have been added to the Customize dialog
box, as shown.
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Notice that the new cut motions supersede the original automatic cut motions. You can
remove the original cut motions as they are no longer required.
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7. Delete the original automatic cut motions.

In the Customize dialog box, scroll up the cut
motion list and select the first cut motion 1:
Automatic Cut.
Press SHIFT and select the retract motion 4:
Retract, as shown.
Click Delete.
Click Yes to confirm deleting.
Notice that the new cut motions are reordered
in the Customize dialog box, as shown.
Click OK.

Click Play Path.
Select the Compute CL check box.
You must select this check box to recalculate
the updated toolpath.
Click Screen Play.
Click Play .
Module 12 | Page 10
2012 PTC
Notice that the tool machines the first region of the pocket with a cut angle of 0 degrees,
and then machines the next three regions of the pocket with a cut angle of 90 degrees.
10. Click Done Seq.
Save
File > Close.
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Click
Click
Click
Click
Click
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2012 PTC
Module 12 | Page 11
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Module 13
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Creating Profile Milling Sequences
2012 PTC
Module 13 | Page 1
Exercise 1: Creating Profile Milling Sequences

Objectives

Create profile milling sequences.
Edit milling parameters to adjust profile milling sequences.
Create lead in and lead out motions in profile milling sequences.
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Scenario
Milling\Profile_Cover
COVER_PROFILE.ASM
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Erase Not Displayed
Close Window
Create a profile milling sequence and edit parameter values.
Task 1:
You need to create a profile milling sequence to machine the inside of a pocket in the cover
component. During the creation of this sequence, you adjust sequence parameters and create lead
in and lead out motions to enable correct application of cutter compensation.
3. Click Profile Milling
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This manufacturing model does not contain a workpiece. You can still create NC
sequences, but material removal after creating NC sequences is not possible.
In
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4. Click Tool Manager in the Profile Milling dashboard.

5. Ensure that the 20_0_E_MILL tool is selected, and then right-click and select Select tool
and return.
6. Retrieve stored face milling parameters.

Select the Parameters tab. Click Edit
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Machining Parameters
.
list.
> Open.
Select the PROFILE.MIL parameter file, and
click Open.
Notice that the required parameter values are now configured. You can retrieve stored
parameter files to speed up the configuration of manufacturing parameters.
7. Click OK in the Edit Parameters dialog box.
Module 13 | Page 2
2012 PTC
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in the Profile
Milling dashboard.
If necessary, click the CL data bar in the Play
Path dialog box. This makes the CL data
visible.
Click Play .
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8. Configure the surfaces for machining.

Select the Reference tab in the dashboard.
Click Details below the Machining References
collector.
In the Surface Sets dialog box, click Add.
Notice the default rule selection is Loop
surfaces.
Cursor over the model, and select the top
surface of the reference model, as shown.
Select the inner edge of the reference model,
as shown.
Notice that the selected loop of surfaces
highlight.
Click OK.
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Notice the toolpath makes two profile passes. You can apply lead in and lead out motions
by editing manufacturing parameters.
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10. Create a lead in and lead out motion.

Click Resume Feature .
Select the Parameters tab, and click Edit
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12.
11.
.
Select LEAD_IN from the CUT_ENTRY_EXT
drop-down menu.
Select LEAD_OUT from the CUT_EXIT_EXT
drop-down menu.
Edit LEAD_RADIUS to 14.
Click OK.
Review the resulting toolpath.
13.
14.
15.
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Click Play .
Notice that a lead in and a lead out motions are now created, as shown. You can adjust the
entry and exit moves as required.
2012 PTC
Module 13 | Page 3
16. Adjust the entry and exit moves.

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Click Play .
17.
18.
19.
20.
21.
.
Edit TANGENT_LEAD_STEP to 12.
Edit NORMAL_LEAD_STEP to 12.
Edit OVERTRAVEL_DISTANCE to 8.
Click OK.
22. Add cutter compensation to the lead in and lead

out moves.
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Notice that the over travel distance removes any witness lines from the machined surfaces.
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Click Play .
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.
23. Select ON from the CUTCOM drop-down menu.
24. Click OK.
Create an approach and exit position.
Task 2:
In
Notice that during the lead in and lead out moves, cutter compensation is applied, as shown.
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1. Click Resume Feature

.
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2. Enable
Module 13 | Page 4
2012 PTC
3. Create a datum axis for the lead in and lead out

position.
In the Profile Milling dashboard , select Axis
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in the Milling dashboard.

Click Resume
4. Select the Options tab in the dashboard.
5. Select the Approach Axis text box in the
Options tab.
This enables the selection of Approach axis.
From the model, select axis AA_1.
6. Select the Exit Axis text box in the Options tab.
From the model, select axis AA_1, again.
from the Datum drop-down menu.

Select the surface at the bottom of the pocket
to position the datum axis, as shown.
Drag the positioning handles to snap onto the
rear and left surfaces of the pocket, as shown.
Edit the horizontal positional dimension to 16
and the vertical positional dimension to 40, as
shown.
Click OK to complete the datum axis
configuration.
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.
Edit LEAD_RADIUS to 6.
Edit TANGENT_LEAD_STEP to 0.
Edit NORMAL_LEAD_STEP to 0.
Click OK.
8.
9.
10.
11.
12.
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7. Select the Parameters tab, and click Edit
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Click Play .
The approach and exit location on the profile is based on the axis position. Notice that the
NORMAL_LEAD_STEP is zero as this move is controlled by the position of the axis.
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13. Create an additional profiling pass to reduce the lateral depth of cut.
Click Resume Feature
Select the Parameters tab, and click Edit Machining Parameters

14. Edit NUM_PROF_PASSES to 2.
15. Edit PROF_INCREMENT to 3.
16. Click OK.
2012 PTC
Module 13 | Page 5
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.
Click Play .
Notice that the toolpath now makes two
passes at each depth, as shown. This reduces
the lateral depth of cut.
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19. Click Close.

Click Named Views

from the In Graphics
toolbar.
Select the named view TOP.
.
Click Rewind
again.
Click Play
Notice the tool increments horizontally by 3
between each profile pass, as shown.
18. Change the view orientation.
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Click Save
Click Close
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from the Data group.

In the ribbon, click Erase Not Displayed
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Module 13 | Page 6
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Module 14
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Creating Straight Cut Surface Milling Sequences
2012 PTC
Module 14 | Page 1
Exercise 1: Creating Straight Cut Surface Milling

Sequences
Objectives

Create and edit mill surface reference geometry.
Create straight cut surface milling sequences.
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Scenario
Erase Not Displayed
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CAP_STRAIGHT.ASM
Milling\Surface_Straight-Cap
Task 1:
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You need to machine the top surface of the cap part using a semi-finish surface milling sequence.
You first create a mill surface as a reference for surface milling sequences. You then create a
semi-finish sequence by creating a straight cut surface milling sequence using a 25 millimeter
ball end mill.
Create a mill surface by copying a reference model surface.
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This manufacturing model does not contain a workpiece to enable easier viewing of mill
surface geometry.
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.
2. Click Mill Surface
3. Copy the curved surface on the reference model.
Select the reference model, as shown.
Select the curved surface on the reference
model, as shown.
In the ribbon, select the Manufacturing tab.
PT
Click Paste
Click Copy
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4. Fill the holes.

Click Options in the dashboard.
Select the Exclude surfaces and Fill holes
option.
Press CTRL, and select the four hole edges,
as shown.
Notice that the holes are filled, as shown.
in the SURFACE:
Click Complete Feature
Copy dashboard.
Notice the updated mill surface, as shown.
Module 14 | Page 2
2012 PTC
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5. Extend the outer edges of the mill surface.

Select the COPY 1 mill surface in the model
tree.
Select one outer edge of the mill surface, as
shown.
Press SHIFT and select the mill surface, until
the tangent chain of edges are selected, as
shown.
Notice the tangent chain of edges highlight on
the model, as shown.
Select the Mill Surface tab. Click Extend
from the Editing group.
Edit the extend value to 2.5.
in the Extend
dashboard.
Notice the extended surface on the model, as
shown.
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6. Extend the inner edges of the mill surface.

tree.
Select one inner edge of the mill surface, as
shown.
Press SHIFT and select the other inner edge
of the mill surface, as shown.
from the Editing group.
Click Extend
Edit the extend value to 3.0, as shown.
in the Extend
dashboard.
from the Controls group.
Click OK
Notice the extended surface on the model, as
shown.
2012 PTC
Module 14 | Page 3
Task 2:
Create a semi-finish surface milling NC sequence using the Straight Cut option.
1. In the ribbon, select Mill tab.
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2. Click Surface Milling
Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and Define Cut
check boxes are automatically selected.
You must configure these items to generate a toolpath.
Click Done.
3. Ensure that the 25_BEM tool is selected, and then right-click and select Select tool and
return.
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Click Mill Surface > Done.
Select the extended surface from the model,
as shown.
Click Okay to machine the top side of the
surface.
Click Select All > Done/Return.
4. Retrieve stored semi-finish surface milling

parameters.
> Open.
Select the SEMI_FINISH_SURF.MIL
parameter file, and click Open.
Click OK.
PT
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6. Configure the cut definition.

Notice that the Cut Type option is configured
as Straight Cut by default.
Click OK.
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Screen Play.
Click Play .
Notice that the tool machines past the edges of the model surfaces to the edge of the larger
mill surface, but the step-over is too large to produce an acceptable surfaced finish.
Module 14 | Page 4
2012 PTC
8. Edit the scallop height to control the step-over distance, and edit the profile stock allowance.
.
9. Edit PROF_STOCK_ALLOW to 0.15.
10. Edit SCALLOP_HGT to 0.1. Click OK.
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Click Screen Play.
Click Play .
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Notice that the resulting step-over has been reduced and is now calculated using the
SCALLOP_HGT parameter, as shown. Notice also 0.15 millimeters of stock are remaining
on the machined surface. Notice that the tool also machines over the opening in the top
surface. You can change this using the SCAN_TYPE parameter. In addition, the cut
direction is parallel to the X-axis of the sequence coordinate system, which is controlled
by the CUT_ANGLE parameter.
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12. Edit the NC sequence parameters to control the scan type and cutting angle.
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.
13. Edit CUT_ANGLE to 90.
14. Select TYPE_3 from the SCAN_TYPE drop-down menu.
15. Click OK.
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Click Screen Play.
Click Play .
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Modifying the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top
surface. Modifying the CUT_ANGLE to 90 degrees changes the direction of the cutting
motions.
Notice that the tool performs a lacing move between passes. This is controlled by the
LACE_OPTION parameter.
17. Edit the lace option parameter.

.
18. Select ARC_CONNECT from the LACE_OPTION drop-down menu.
19. Click OK.
2012 PTC
Module 14 | Page 5
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Click Screen Play.
Click Play .
Zoom in to a lacing move on the toolpath, as
shown.
orientation.
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Modifying the LACE_OPTION to ARC_CONNECT connects each pass with a smooth

motion.
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23. Hide the mill surface.

tree.
Right-click, and select Hide.
Notice that in the model, the mill surface no
longer appears, as shown.
21. Click Close in the Play Path dialog box.

22. Click Done Seq.
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You can unhide and redefine this mill surface at any time, as required.
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Click Save
Click Close
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from the Data group.

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Module 15
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Creating From Surface Isolines Surface Milling

Sequences
2012 PTC
Module 15 | Page 1
Exercise 1: Creating From Surface Isolines Surface

Milling Sequences
Objectives

Create and edit from surface isolines surface milling sequences.
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Scenario
Milling\Surface_Isolines
CAP_ISOLINES.ASM
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Create a surface milling NC sequence using the From Surface Isolines option.
Task 1:
You need to machine the top surface of the cap part and leave a small amount of stock remaining on
the part. An extended mill surface has already been created to be used as a machining reference.
You create a from surface isolines surface milling sequence using a 25 millimeter ball end mill.
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in the Milling group.

3. Click Surface Milling
Notice that in the SEQ SETUP menu, the Tool, Parameters, Surfaces, and Define Cut
check boxes are automatically selected.
Click Done.
4. Ensure that the 25_BEM tool is selected, and then right-click and select Select tool and
return.
PT
5. Retrieve stored finish surface milling parameters.

Select the FINISH_SURF.MIL parameter file, and click Open.
Note you can edit these parameters to precisely meet your requirements at any time.
Click OK.
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Click Mill Surface > Done.
Select the extended surface from the model,
as shown.
Click Okay to machine the top side of the
surface.
Click Select All > Done/Return.
7. Configure the cut definition.
Select the From Surface Isolines option.
Select the first surface in the Surface list. Note
that the cut direction highlights on the model,
as shown.
Click OK.
Module 15 | Page 2
2012 PTC

Screen Play.
Click Play .
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Notice that the cut direction follows the contour of the surface (UV vectors) instead of a true
linear cut. Notice that the tool machines past the edges of the model surfaces to the edge
of the larger mill surface. The tool also machines over the opening in the mill surface. You
can change this using the SCAN_TYPE parameter. You can also improve the surface finish
by reducing the SCALLOP_HGT parameter value, and you can leave stock remaining on
the surface by editing the PROF_STOCK_ALLOW parameter value.
9. Edit the manufacturing parameters to produce a more efficient toolpath.
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Click Screen Play.
Click Play .
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10.
11.
12.
13.
.
Edit PROF_STOCK_ALLOW to 0.1.
Edit SCALLOP_HGT to 0.05.
Select TYPE_3 from the SCAN_TYPE drop-down menu.
Click OK.
PT
Notice that the resulting step-over has been reduced to provide a better surface finish.
Modifying the SCAN_TYPE to TYPE_3 eliminates machining over the opening in the top
surface. Notice also 0.1 millimeters of stock now remain on the machined surface.

16. Click Done Seq.
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17. Hide the mill surface.

tree.
Right-click, and select Hide.
Notice that the mill surface no longer appears
in the model, as shown.
You can unhide and redefine this mill surface at any time, as required.
2012 PTC
Module 15 | Page 3
Click Save
Click Close
Click File > Manage Session Erase Not Displayed

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2012 PTC
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Module 16
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Creating Cut Line Surface Milling Sequences
2012 PTC
Module 16 | Page 1
Exercise 1: Creating Cut Line Surface Milling Sequences

Objectives
Create and edit cut line surface milling sequences.
Scenario
Milling\Surface_Cut-Line
Erase Not Displayed
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CAP_CUT_LINE.ASM
Create a surface milling NC sequence using the Cut Line option.
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Task 1:
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You need to finish machine the top surface of the cap model. You create a cut line surface milling
sequence using a 25 millimeter ball end mill.
Click Cut Line Milling

from the Milling group drop-down list.
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3. Next to the Tool Manager icon, in the dashboard, click the down arrow next to NO TOOL and
select 01:25_BEM.
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Click the Step Parameters
Select the FINISH_SURF.MIL parameter file, and click Open.
Notice that you can edit these parameters to precisely meet your requirements at any time.
Click OK.
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4. Retrieve stored finish surface milling parameters.

PT

Select the Reference tab.
Click in the Machining Reference area.
Select the top surface of the model as shown.
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6. Configure the first closed cut line.

Select the Cut Lines tab.
Click the Details button, below References.
Press CTRL and select the 2 curves of the
inside circle, as shown.
Click OK.
Click Start Point.
Type 0.5 in the value box and press ENTER.
.
Click Accept Changes
Module 16 | Page 2
2012 PTC
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7. Configure the second closed cut line.

Select Cutline 2.
Click the Details button, below References.
Press CTRL and select the outside curves of
the top surface, as shown.
Click OK.
Click Start Point.
Type 0.5 in the value box and press ENTER.
.
Click Accept Changes

From the dashboard, click Show Toolpath
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.
Click Play .
finished.
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from the dashboard.
Click View Toolpath
Notice that the toolpath gradually changes shape between the start and end cut lines. You
can also improve the surface finish by reducing the SCALLOP_HGT parameter value.
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9. Reduce the scallop height.

10. Edit SCALLOP_HGT to 0.025.

From the dashboard, click Show Toolpath
.
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.
Click Play
Notice that the resulting step-over has been reduced to provide a better surface finish.

13. Click Accept Changes
2012 PTC
from the dashboard.
Module 16 | Page 3
Click
Click
Click
Click
Click

Save
File > Close.
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2012 PTC
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Module 17
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Advanced Surface Milling Options
2012 PTC
Module 17 | Page 1
Exercise 1: Using Advanced Surface Milling Options

Objectives
Gouge check surface milling sequences.
Configure approach and exit moves to surface milling sequences.
Scenario
Milling\Surface_Advanced
CAP_CHECK_SURFS.ASM
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2. Review the current toolpath. Select the
STRAIGHT_CUT NC sequence in the model
tree.
Click Play Path > Screen Play.
Click Play .
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Gouge check the surface milling sequence.
Erase Not Displayed
Close Window
Task 1:
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You need to adjust the surface milling sequence to avoid the clamp surfaces. You also need to
configure approach and exit motions to remove witness lines on the machined surface.
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Notice that the toolpath may be gouging into the vise at the beginning and end of each
pass. You can check and correct this.
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3. Configure surfaces for gouge checking.

From the Play Path menu, click Gouge
Check.
4. Press CTRL and select the six top surfaces on
the vise part.
5. Click OK > Done/Return > Done/Return.
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PT
6. Perform gouge checking. Click Run from the

GOUGE CHECK menu.
7. Notice that gouges were found.
8. Click Show All to view all detected gouges on
the toolpath, as shown.
9. Click Done/Return > Done/Return >
Done/Return.
10. Click Repaint

from the In Graphics toolbar.
11. Configure check surfaces.
12. From the NC SEQUENCE menu, click Seq
Setup.
13. Select the Check Surfs check box, and click
Done.
the vise part, as shown.
Module 17 | Page 2
2012 PTC
16. Perform gouge checking again. Click Play Path

> Gouge Check.
the vise part, as before.
19. Click Run. Notice that no gouges were found.
20. Click Done/Return > Done/Return.
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Use Customize to split the automatic cut motion and configure approach and exit motions
to remove witness lines on the machined surface.
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Task 2:

Click Play Path.
Click Screen Play.
Click Play .
Notice that the toolpath is adjusted to avoid
the check surfaces.
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21. Adjust the check surface stock allowance. In the ribbon, click Step Parameters
the Update group.
22. Edit CHK_SRF_STOCK_ALLOW to 2.
23. Click OK.
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PT
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1. Click Customize in the NC SEQUENCE menu.

2. Split the follow cut, cut motion.
In the Customize dialog box, select the cut
motion 3: Follow Cut.
Click Redefine.
Click Split.
Click Add.
Zoom in to the toolpath and select the point,
as shown.
Click Add again.
In the same area of the toolpath, select the
point, as shown.
Click OK > OK.
You now have three follow cut, cut motions,
as shown.
2012 PTC
Module 17 | Page 3
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3. Configure a tangent approach move.

motion 3: Follow Cut, as shown.
Select Tangent Approach from the drop-down
list.
Type 10 in the Approach Distance text box.
Click Preview.
Observe the previewed cut motion, as shown.
Click OK in the Tangent Approach dialog box.
Notice that a tangent approach is inserted in
front of the selected cut motion, as shown.
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4. Configure a second tangent approach move.

motion 6: Follow Cut.
Select Tangent Approach from the drop-down
list.
Type 10 in the Approach Distance text box.
Click Preview.
Observe the previewed cut motion, as shown.
Click OK in the Tangent Approach dialog box.
Notice that a tangent approach is inserted in
front of the selected cut motion, as shown.
Note, you can remove an unwanted cut motion.
Module 17 | Page 4
2012 PTC
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5. Delete the unwanted cut motion.

Select the cut motion 5: Follow Cut, as
shown.
Click Delete.
Click Yes to confirm deletion.
Notice that the cut motions are reordered in
the Customize dialog box, as shown.
Click OK in the Customize dialog box.
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Click Play Path.
Click Screen Play.
Click Play .
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Notice that the tool now makes a tangent approach move before machining the surface.
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8. Click Done Seq.
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Click Save
Click Close
PT
.
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Module 17 | Page 5
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Module 18
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Creating Roughing and Re-roughing Sequences
2012 PTC
Module 18 | Page 1
Exercise 1: Mold Core Roughing and Re-Roughing

Objectives

Create roughing NC sequences.
Create re-roughing NC sequences.
Create mill windows for roughing sequences.
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Scenario
Milling\Roughing_Mold-Core
MOLD_CORE.ASM
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Close Window
Create a roughing NC sequence and edit parameter values.
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2. Configure a mill window using the Chain Window
option.
Task 1:
You create a roughing sequence and then re-roughing sequence to machine the mold core. You
edit parameters to apply high speed machining methods. The re-roughing sequence machines
material remaining from the roughing sequence.
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Click Mill Window

to start the Mill Window
tool from the Manufacturing Geometry group.
Select the top surface of the reference model
as the window placement plane, as shown.
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PT
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in the Mill Window

Click Chain Window
dashboard.
Right-click and select Chain to activate the
selection of edges.
Select one of the inner chain of edges at the
top of the pocket, as shown.
Press SHIFT and select another edge in the
loop, as shown.
Notice that the tangent chain of edges
highlights on the model, as shown.

4. Select Roughing
5. Click Tool Manager in the Roughing dashboard.

6. Ensure that the 20_FEM tool is selected, and then right-click and select Select tool and
return.
Module 18 | Page 2
2012 PTC
7. Retrieve stored rough milling parameters.

Select the Parameters tab in the Roughing
dashboard.
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.
Click Edit Machining Parameters
> Open.
Select the ROUGH.MIL parameter file, and
click Open.
Note, you can edit the stored parameter
values as required.
in the Roughing
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dashboard.
Click Play .
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8. Edit the following roughing related parameters for the NC sequence.

Edit MAX_STEP_DEPTH to 5.
Edit INSIDE_TOLERANCE to 0.04.
Click OK.
10. Change the view orientation.
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Click Named Views

from an In Graphics
toolbar.
Select the named view FRONT.
to see the toolpath.
Click Repaint
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Notice that the tool is making passes at approximately 5 millimeter depth increments. You
need to modify the ROUGH_SCALLOP_CONTROL and ROUGH_SCALLOP parameters
to create additional passes between the roughing passes.
PT
11. Click Resume Feature in the dashboard.

12. Edit the step scallop height control parameters.
Select the Parameters tab in the Roughing dashboard.
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13.
14.
15.
16.
.
If necessary, click the All button.
Select DURING from the ROUGH_SCALLOP_CONTROL drop-down menu.
Edit ROUGH_SCALLOP to 0.4.
Click OK.

orientation.
.
If necessary, drag the Display Speed slider to
the left to slow down the toolpath simulation.
Click Play .
2012 PTC
Module 18 | Page 3
Notice that the tool has created additional passes between the initial roughing passes.
The ROUGH_SCALLOP_CONTROL parameter enables you to create the passes either
during or after the initial roughing passes. The ROUGH_SCALLOP parameter specifies the
maximum allowable scallop height on the walls of the cavity. The resulting scallop height is
now reduced, leaving a more uniform thickness of remaining material.
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The manufacturing parameter CLOSED_AREA_SCAN is currently configured

with the default value of CONSTANT_LOAD. This produces a toolpath with an
approximately constant tool load. Alternatively, you can use MAINTAIN_CUT_TYPE or
MAINTAIN_CUT_DIRECTION values to minimize retract moves during the toolpath.
Note, for reviewing purposes, you can see the toolpath more easily by disabling
ROUGH_SCALLOP_CONTROL.
19. Edit the scan parameter.
Select the Parameters tab in the Roughing dashboard.
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.
Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down menu.
Select NO from the ROUGH_SCALLOP_CONTROL menu.
Click OK.
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.
Click Play .
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Notice that the toolpath now maintains the cut direction. You can round the sharp corner
moves using the SMOOTH_SHARP_CORNERS option.
PT
21. Click Resume Feature .

22. Edit corner option parameters.
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.
23. Select MAX_RADIUS from the SMOOTH_SHARP_CORNERS drop-down menu.
24. Edit SMOOTH_RADIUS to 10.
25. Click OK.
.
Click Play .
Notice that the sharp corners have been rounded. Setting SMOOTH_SHARP_CORNERS
to MAX_RADIUS rounds sharp corners using the largest possible radius between 10%
and 100% of the SMOOTH_RADIUS value.
Module 18 | Page 4
2012 PTC
28. Click Complete Feature .
Task 2:
Create a re-roughing NC sequence and reference the previous roughing sequence.
1. Click Re-Rough
from the Milling group .
Ensure that the Roughing sequence is selected in the dashboard.
4. Retrieve stored re-roughing milling parameters.

.
Select the RE_ROUGH.MIL parameter file, and click Open.
Note you can edit the stored parameter values as required.
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2. Click Tool Manager in the Re-roughing dashboard.

3. Select the 12_BEM tool, and then right-click and select Select tool and return.
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5. Edit the following parameters for the sequence.

Select MAINTAIN_CUT_TYPE from the CLOSED_AREA_SCAN drop-down menu.
Edit MIN_STEP_DEPTH to 0.2.
Edit MAX_STEP_DEPTH to 2.0.
Click OK.
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in the Re-roughing
dashboard.
Click Play .
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Notice that the tool machines only the areas where the previous roughing sequence could
not reach.
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Click Close
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2012 PTC
Module 18 | Page 5
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Module 19
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Creating Finishing Sequences
2012 PTC
Module 19 | Page 1
Exercise 1: Mold Core Finishing

Objectives
Create and edit finishing NC sequences.
Scenario
Milling\Finish_Mold-Core
Create a finishing NC sequence and edit sequence parameters to optimize the toolpath.
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Task 1:
MOLD_CORE_FINISH.ASM
Erase Not Displayed
Close Window
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You create a finishing sequence to finish machine the mold core. You edit parameters to apply high
speed machining methods. Note that roughing and re-roughing sequences have already been
created for this operation.
3. Click Finishing

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.
Select the FINISH.MIL parameter file, and click Open.
Note, you can edit the stored parameter values as required.
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6. Retrieve stored finish milling parameters.

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4. Click Tool Manager in the Finishing dashboard.

5. Select the 12_BEM tool, and then right-click and select Select tool and return.
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7. Edit the following parameters for the sequence.

If necessary, click the All button.
Edit SLOPE_ANGLE to 75.
Edit STEP_OVER to 1.0.
Edit INSIDE_TOLERANCE to 0.025.
Edit OUTSIDE_TOLERANCE to 0.025.
Click OK.
8. Select a mill window.
Select the References tab.
Click in the Machining Reference collector to
select the geometry to be machined.
Select the Mill Window 1 on the reference
model, as shown.
in the Finishing
dashboard.
Click Play .
Module 19 | Page 2
2012 PTC
Notice that the tool machines both steep and shallow areas. It creates profile cuts for
the steep areas and spiral scanning cuts for the shallow areas. You can change these
options if required.
10. Click Resume Feature in the Finishing dashboard.
11. Machine only steep areas.
12. Select PROFILE_CUTS from the FINISH_OPTION drop-down menu.
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Notice that only profile cuts are now created.
.
Click Play .
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15. Machine shallow and steep areas and change the scan type.
16. Select STRAIGHT_CUTS_WITH_CROSSCUT from the FINISH_OPTION drop-down menu.
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.
Click Play .
Notice that the tool creates a crosscut toolpath, machining both the steep and shallow
areas in a series of straight cuts.
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19. Machine only shallow areas and change the shallow area scan.
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20. Select SHALLOW_CUTS from the FINISH_OPTION drop-down menu.
21. Select SPIRAL_3D_EQUIDISTANT from the SHALLOW_AREA_SCAN drop-down menu.
Click OK.
.
Click Play .
Notice that the toolpath now machines only the shallow area, and scans the shallow area
using a constant 3-D step-over.
2012 PTC
Module 19 | Page 3

24. Machine both shallow and steep areas.
25. Select COMBINED_CUTS from the FINISH_OPTION drop-down menu.
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in the Finishing
dashboard.
Click Play .
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Notice that the tool machines both steep and shallow areas. It creates spiral scanning
cuts with a constant 3-D step-over for the shallow areas and creates profile cuts for the
steep areas.
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Click Save
Click Close
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Module 19 | Page 4
2012 PTC
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Module 20
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Creating Trajectory Milling Sequences
2012 PTC
Module 20 | Page 1
Exercise 1: Slot Milling

Objectives
Use 3-axis trajectory milling sequences to create slots.
Create sketched tools.
Scenario
Erase Not Displayed
Milling\Slot
FIXING_PLATE.ASM
Create a sketched tool.
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Task 1:
Close Window
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You create a 3-axis trajectory milling sequence to machine a slot in a fixing plate. You create two cut
motions and specify approach and exit moves. You also create a sketched tool for the sequence.
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from the Machine Tool Setup group to open the Tools Setup dialog
2. Click Cutting Tools
box.
3. Configure a sketched tool.
Click Edit > Sketch in the Tool Setup dialog box.
Type 65_DEG_SLOT_10 in the Name text box.
Click the Sketcher button to open Sketcher.
4. Sketch the tool section.
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from the Centerline

Select Centerline
drop-down menu in the Sketching group.
Sketch a vertical centerline.
from the Line drop-down
Click Line Chain
menu in the Sketching group.
Sketch the tool outline, as shown.
Middle-click to stop sketching lines.
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5. Dimension the sketch.

Right-click and select Dimension.
Dimension the sketch, as shown. Note your
dimension values will vary from those shown.
Middle-click to stop creating dimensions.
Edit the dimensions, as shown.
Module 20 | Page 2
2012 PTC
6. Add a Sketcher coordinate system to specify the

tool tip.
.
Click Coordinate System
Select a location for the coordinate system on
the sketch, as shown.
Middle-click to stop creating Sketcher
coordinate systems.
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Click Save
Click OK to save the section.
Click OK .
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7. Finalize the tool configuration.

In the Tools Setup dialog box, click Apply.
Click OK to complete the tool configuration.
Task 2:
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You can save the sketched tool configuration with the workcell ready for future use, or save
it with the manufacturing model.
Create a 3-axis trajectory milling sequence and configure cut motion options.
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2. Click Custom Trajectory
Notice that 3 Axis is selected in the MACH AXES menu manager.
Click Done.
Notice that in the SEQ SETUP menu, the Tool and Parameters check boxes are
automatically selected.
Click Done.
3. Ensure that the 65_DEG_SLOT_10 tool is selected, and then right-click and select Select
tool and return.
4. Edit the required parameters for the NC sequence.
Edit CUT_FEED to 100.
Edit CLEAR_DIST to 2.
Edit SPINDLE_SPEED to 500.
Click OK.
5. Specify the first cut motion configuration.
Click Insert in the Customize dialog box to insert an automatic cut motion.
Click Edge > Done.
Ensure that the Edge, Direction, and Offset check boxes are selected.
Click Done.
2012 PTC
Module 20 | Page 3
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7. Extend the ends of the cut motion.

Click Ends > Start.
Select the Specify check box, and click Done.
Drag the start point to a new location, as
shown.
Click to finalize the location.
Click Ext Length.
Type 40 for the extension length, and press
ENTER.
Click End.
Drag the end point to a new location, as
shown.
Click Ext Length.
ENTER.
Click Done/Return.
Click Done Cut.
Notice that the cut motion appears, as shown.
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6. Create a cut motion to machine the first edge.

Select the hidden edge of the slot on the
model, as shown.
Click OK > Done.
Click Flip > Okay to reverse the direction.
Click Right > Done to specify the offset, as
shown.
Notice that a cut motion appears, as shown.
You can create additional cut motions as required. The cut motions are joined to form
one toolpath.
8. Specify the second cut motion configuration.

Click Insert in the Customize dialog box to insert an automatic cut motion.
Click Edge > Done.
Ensure that the Edge, Direction, and Offset check boxes are selected.
Click Done.
Module 20 | Page 4
2012 PTC
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10. Extend the ends of the second cut motion.

Click Ends > Start.
Drag the start point to a new location, as
shown.
Click Ext Length.
ENTER.
Click End.
Drag the end point to a new location, as
shown.
Click Ext Length.
ENTER.
Click Done/Return.
Click Done Cut.
Notice that the cut motion appears, as shown.
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9. Create a cut motion to machine the second

edge.
Select the hidden edge of the slot on the
model, as shown.
Click OK > Done.
Click Okay to specify the direction.
Click Right > Done to specify the offset.
Notice that a cut motion appears, as shown.
2012 PTC
Module 20 | Page 5
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11. Delete unwanted cut motions.

Select cut motion 4: Retract, as shown.
Click Delete, and click Yes to confirm deleting
the cut motion.
Select cut motion 5: Auto Plunge, as shown.
Click Delete, and click Yes to confirm deleting
the cut motion.
Notice the updated cut motion list in the
Customize dialog box, as shown.
Click OK in the Customize dialog box.
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Screen Play.
If necessary, click the CL data bar to make the
CL data visible.
repeatedly to single
Click Next Record
step through the toolpath until you reach the
end.
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Notice that the two cut motions are joined to form a single toolpath.
14. Click Done Seq.
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Click Save
Click Close
.
Module 20 | Page 6
2012 PTC
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Module 21
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Creating Holemaking Sequences
2012 PTC
Module 21 | Page 1
Exercise 1: Creating Holemaking Sequences

Objectives
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Create drill groups.
Create center-drilling sequences.
Create standard drilling sequences.
Create tapping sequences.
Create boring sequences.
Scenario
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You need to machine holes in a new machining bracket fixture. You create drill groups to enable
easy selection of the holes for the holemaking sequences. You center-drill all the holes in the model.
You create a holemaking sequence to drill the seven holes on the stepped face of the model. You
then drill and tap the four holes in the bolt hole pattern on the top face of the model and finish by
drilling and boring the large hole on the top face.
BRACKET_DRILL.ASM
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Milling\Drilling_Bracket
Erase Not Displayed
Close Window
Module 21 | Page 2
2012 PTC
Task 1:
Create two drill groups one for the seven holes on the stepped face and the other for
the holes in the bolt hole pattern.
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Click Drill Group
Geometry group.
Select the Properties tab in the Drilling Group
dialog box.
Type GROUP_14_0 in the Name text box.
Select the Definition tab.
Select the Rule: diameters from the Subsets
list.
Select the 14.000000 diameter from the
Available list and click Add .
Notice seven axes highlight on the model, as
shown.
in the Drilling Group dialog box.
Click Done

3. Configure the drill groups.
Create a holemaking sequence to center-drill all the holes.
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Click Drill Group
Geometry group.
Select the Properties tab and type
GROUP_M_18_0 in the Name text box.
Select the Definition tab.
Select the Rule: diameters from the Subsets
list.
Select the 18.000000 diameter from the
Available list and click Add .
Notice four axes highlight on the model, as
shown.
in the Drilling Group dialog box.
Click Done
1. Click Standard
from the Holemaking Cycles group.
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2. Click Tool Manager in the Drilling dashboard.

3. Select the CTRDRILL_04 tool, and then right-click and select Select tool and return.

2012 PTC
Module 21 | Page 3
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.
From the End drop-down list, click Blind
Type 4 in the End Value text box, and press
ENTER.
Select By Tip from the Measure drop-down
list.
in the Holes dialog box.
Click Done
5. Configure the first set of holes for center-drilling.

Click Details.
Ensure that the Holes tab is selected in the
Holes dialog box. Select the Individual Axes
from the Subsets list.
Select the large hole in the center of the top
face of the model, as shown.
Notice the five holes to be drilled highlight on
Select the Depth tab in the Holes dialog box.
From the Start drop-down list, click Select
.
Start Surface
Select the top surface on the model, as shown.
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6. Configure the second set of holes for

center-drilling.
Select New Set in the References tab.
Click Details.
Holes dialog box. Select Rule:drill groups
Select the GROUP_14_0 group from the
Available list.
Click Add .
Notice the seven holes to be drilled highlight
on the model, as shown.
.
Start Surface
Select the stepped surface of the model as
the start surface, as shown.
.
ENTER.
list.
Click Done
Module 21 | Page 4
2012 PTC
Create a standard drilling sequence to drill the seven holes on the stepped face of
the model.
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1. Click Standard
Task 3:
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in the Drilling
dashboard.
Click Play .
Notice that all holes on the model are
center-drilled, as shown.

3. Select the DRILL_14_0 tool, and then right-click and select Select tool and return.
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Edit BREAKOUT_DISTANCE to 2.
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5. Configure the holes for drilling.

Click Details.
Select the GROUP_14_0 group from the
Available list.
Click Add .
Notice the seven holes to be drilled highlight
on the model, as shown.
From the End drop-down list, click Through
.
All
Click Done
2012 PTC
Module 21 | Page 5
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in the Drilling
dashboard.
Click Play .
Click the CL Data bar to make the CL data
visible.
Notice that all holes on the stepped surface
are drilled, as shown.
1. Click Standard
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Create a holemaking sequence using a tapping drill to drill the four holes in the bolt
hole pattern.
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Notice that the BREAKOUT_DISTANCE is added to the depth of all holes drilled using the
THRU ALL option.
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Click Details.
Select the GROUP_M_18_0 group from the
Available list.
Click Add .
Notice the four holes to be drilled highlight on
.
All
Click Done
Module 21 | Page 6
2012 PTC
Create a holemaking sequence to tap the four holes in the bolt hole pattern.
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1. Click Tapping
Task 5:
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in the Drilling
dashboard.
Click Play .
Notice that four holes on the top surface are
drilled, as shown.
2. Click Tool Manager in the Tapping dashboard.

3. Select the TAP_18_0 tool, and then right-click and select Select tool and return.
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4. Edit the following parameters for the NC sequence.

Edit THREAD_FEED to 2.5.
Select MMPR from the THREAD_FEED_UNITS drop-down menu.
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Click Details.
Select the GROUP_M_18_0 group from the
Available list.
Click Add .
Notice the four holes to be drilled highlight on
.
All
Click Done
2012 PTC
Module 21 | Page 7
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in the Tapping
dashboard.
Click Play .
Notice four holes on the top surface are
tapped, as shown.

Create a holemaking sequence to drill the large hole on the top face of the model.
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1. Click Standard
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Notice a CYCLE/TAP statement is output in the CL data file, as shown.
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5. Configure the hole for drilling.

Click Details.
Holes dialog box. Select the Individual Axes.
Select the large hole on the model, as shown.
.
All
Click Done
in the Drilling
dashboard.
Click Play .
Notice that the large hole is drilled, as shown.
Module 21 | Page 8
2012 PTC

Task 7:
Create a holemaking sequence to counter bore the large hole on the top face of the
model.
1. Select Boring
from the Boring drop-down menu in the Holemaking Cycles group.
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5. Configure the hole for drilling.

Click Details.
Holes dialog box. Select the Individual Axes.
Select the large hole on the model, as shown.
.
Start Surface
Select the top surface on the model, as shown.
From the End drop-down list, click Select End
.
Surface
Select the surface at the bottom of the counter
bore on the model, as shown.
list.
Click Done
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2. Click Tool Manager in the Boring dashboard.

3. Select the BORE_40_0 tool, and then right-click and select Select tool and return.

in the Boring
dashboard.
Click Play .
Notice that the large hole is counter bored, as
shown.
2012 PTC
Module 21 | Page 9
Notice that a CYCLE/BORE statement is output in the CL data file, as shown.


Click Save
Click Close
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Module 21 | Page 10
2012 PTC
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Module 23
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Using the Process Manager
2012 PTC
Module 23 | Page 1
Exercise 1: Creating NC Sequences Using the Process

Manager
Objectives

Create and edit holemaking sequences using the process manager.
Scenario
Task 1:
PLATE.ASM
Milling\Process_Plate
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Erase Not Displayed
Close Window
Create a standard drilling step to center drill holes in the plate model.
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In the ribbon, click Process Manager

from the Process group.
Notice that a fixture and an operation step
have been created.
Notice that a workcell and tooling have also
been configured.
3. In the Manufacturing Process Table dialog box,
select the operation row, as shown.
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2. Open the process table.
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4. In the Manufacturing Process Table, click Insert > Step > Drilling Step.
Type CENTER_DRILLING in the Name text box.
Click OK to create a standard drilling step.
In the Drilling dashboard, click Complete Feature .
5. Edit the standard drilling step.
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Click Edit
.
Notice that the status column indicates a
missing tool for the drilling step.
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6. Configure the tool.

In the Drilling dashboard, click Tool Manager
.
Ensure that the CTRDRILL_04 tool is
selected, and then right-click and select
Select tool and return.
In the Drilling dashboard, click Complete
Feature .
Notice that the status column indicates
missing parameters for the drilling step, as
shown.
Module 23 | Page 2
2012 PTC
7. Edit the manufacturing parameters.

Click Edit
.
.
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In the Drilling dashboard, select the Parameters tab. Click Step Parameters
8. Edit the required parameters.
Click OK.
In the Drilling dashboard, click Complete Feature .
Notice that the status column in the process table indicates missing holesets.
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Click Edit
.
In the Drilling dashboard, select the
References tab.
Click Details.
Select the Individual Axes.
Press CTRL and select the five holes on the
model, as shown.
10. Configure the hole depth.
In the Holes dialog box, select the Depth tab.
.
Start Surface
Select the top surface on the model, as
shown.
.
ENTER.
list.
Click Done
Feature .
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9. Configure the holes for machining.
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11. Review the operation toolpath.

Click Show Toolpath
.
To slow down the toolpath simulation, drag the
display speed slider to the left.
Click Play .
Notice that the selected holes are center
drilled, as shown.
Click Close when finished.
2012 PTC
Module 23 | Page 3
Task 2:
Create a standard drilling step to drill the four blind holes in the plate model.

ensure that the CENTER_DRILLING row is
selected, as shown.
the process table, click Insert > Step > Drilling Step.
Type DRILL_10_0_HOLES in the Name text box.
In the Drilling dashboard, select No tool from the Edit Tool drop-down menu, and click
Complete Feature .
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.
Select the 10_0_DRILL tool, and then
right-click and select Select tool and return.
Feature .
shown.
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Click Edit
.
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Click Edit
.
Parameters tab. In the Parameters tab, click
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Step Parameters
.
Click OK.
Feature .
Notice that the status column in the process
table indicates missing holesets, as shown.
Module 23 | Page 4
2012 PTC
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Click Edit
.
References tab.
Click Details.
Press CTRL and select the four 10 millimeter
holes on the model, as shown.
In the Holes dialog box, select the Depth
tab. Notice that the End Depth is configured
to Auto, and Measure is configured to By
Shoulder, as shown.
You do not have to change these depth
settings.
Click Done
Feature .
Create a standard drilling step to drill the 30 millimeter diameter hole in the plate model.
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Task 3:
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Click Show Toolpath
To slow down the toolpath simulation, drag
the display speed slider to the left.
Click Play .
Notice that the selected holes are drilled.
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1. In the Manufacturing Process Table dialog

box, ensure the DRILL_10_0_HOLES row is
selected, as shown.
Type DRILL_30_0_HOLE in the Name text box.
In the Drilling dashboard, select No tool from the Edit Tool drop-down menu, and click
Complete Feature .
2012 PTC
Module 23 | Page 5

Click Edit
.
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.
Select the 30_0_DRILL tool, and then
Feature .
shown.
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Click Edit
.
Parameters tab. In the Parameters tab, click
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Step Parameters
.
Click OK.
Feature .
7. Configure the hole for machining.
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Click Edit
.
References tab.
Click Details.
Select the 30 millimeter hole on the model,
as shown.
Select the Depth tab and click Through All
from the End drop-down list.
Click Done
Feature .
Module 23 | Page 6
2012 PTC
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Create a countersink drilling step to countersink the four blind holes in the plate model.
Task 4:
Click Show Toolpath

.
If necessary, click the CL Data bar to make
the CL data visible.
Click Play .
Notice that the selected hole is drilled, as
shown.
Notice that the BREAKOUT_DISTANCE is
added to the hole depth in the CYCLE/DRILL
statement in the CL data.
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ensure that the DRILL_30_0_HOLE row is
selected, as shown.
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Type COUNTERSINK_10_0_HOLES in the Name text box.
Select COUNTERSINK from the Type drop-down list.
In the Countersinking dashboard, select No tool from the Edit Tool drop-down menu,
and click Complete Feature .
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Click Edit
.

In the Countersinking dashboard, click Tool
Manager .
Select the CSINK_18_0 tool, and then
shown.
2012 PTC
Module 23 | Page 7

Click Edit
.
In the Countersinking dashboard, select the
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.
Parameters tab. Click Step Parameters
Click OK.
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Click Edit
.
In the Countersinking dashboard, select the
References tab.
Click Details.
Press CTRL and select the four 10 millimeter
holes on the model, as shown.
8. Configure the hole start surface and depth.
Select the Depth tab.
Select the top surface of the model as Start
surface, as shown.
Edit Countersink Diameter value to 18 and
press ENTER.
Click Done
In the Countersinking dashboard, click
Complete Feature .
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Module 23 | Page 8
2012 PTC
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10. Apply changes to the manufacturing model.

Click Close in the Manufacturing Process
Table dialog box.
Notice that four NC sequences are added to
the model tree listing, as shown.
Click Show Toolpath

.
Click Play .
Notice that the selected holes are countersink
drilled, as shown.
Notice the countersink diameter is included in
the CYCLE/CSINK statement in the CL data.
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Click Close
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Click Save
.
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2012 PTC
Module 23 | Page 9
Copyright
Copyright 2012 Parametric Technology Corporation and/or Its Subsidiary Companies. All Rights Reserved.
User and training guides and related documentation from Parametric Technology Corporation and its subsidiary companies (collectively "PTC") are subject to the copyright laws of the United States and
other countries and are provided under a license agreement that restricts copying, disclosure, and use of such documentation. PTC hereby grants to the licensed software user the right to make copies
in printed form of this documentation if provided on software media, but only for internal/personal use and in accordance with the license agreement under which the applicable software is licensed. Any
copy made shall include the PTC copyright notice and any other proprietary notice provided by PTC. Training materials may not be copied without the express written consent of PTC. This documentation
may not be disclosed, transferred, modified, or reduced to any form, including electronic media, or transmitted or made publicly available by any means without the prior written consent of PTC and no
authorization is granted to make copies for such purposes.
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Information described herein is furnished for general information only, is subject to change without notice, and should not be construed as a warranty or commitment by PTC. PTC assumes no responsibility
or liability for any errors or inaccuracies that may appear in this document.
The software described in this document is provided under written license agreement, contains valuable trade secrets and proprietary information, and is protected by the copyright laws of the United
States and other countries. It may not be copied or distributed in any form or medium, disclosed to third parties, or used in any manner not provided for in the software licenses agreement except with
written prior approval from PTC.
UNAUTHORIZED USE OF SOFTWARE OR ITS DOCUMENTATION CAN RESULT IN CIVIL DAMAGES AND CRIMINAL PROSECUTION. PTC regards software piracy as the crime it is, and we view
offenders accordingly. We do not tolerate the piracy of PTC software products, and we pursue (both civilly and criminally) those who do so using all legal means available, including public and private
surveillance resources. As part of these efforts, PTC uses data monitoring and scouring technologies to obtain and transmit data on users of illegal copies of our software. This data collection is not
performed on users of legally licensed software from PTC and its authorized distributors. If you are using an illegal copy of our software and do not consent to the collection and transmission of such
data (including to the United States), cease using the illegal version, and contact PTC to obtain a legally licensed copy.
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Important Copyright, Trademark, Patent, and Licensing Information: See the About Box, or copyright notice, of your PTC software.
UNITED STATES GOVERNMENT RESTRICTED RIGHTS LEGEND
This document and the software described herein are Commercial Computer Documentation and Software, pursuant to FAR 12.212(a)-(b) (OCT95) or DFARS 227.7202-1(a) and 227.7202-3(a) (JUN95),
and are provided to the US Government under a limited commercial license only. For procurements predating the above clauses, use, duplication, or disclosure by the Government is subject to the
restrictions set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software Clause at DFARS 252.227-7013 (OCT88) or Commercial Computer Software-Restricted Rights at
FAR 52.227-19(c)(1)-(2) (JUN87), as applicable. 01012012
Parametric Technology Corporation, 140 Kendrick Street, Needham, MA 02494 USA
PRINTING HISTORY
Date
Description
T3908-390-02
06/04/2012
Initial Printing of:

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Document No.
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Order Number DT-T3908-390-02

Printed in the U.S.A

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Milling using Creo Parametric 2.0

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Precision Learning After the Class

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Precision Learning Recommendations

Creating and Using NC Model Assemblies

Creating Manufacturing Models

Using Reference Models

Using Workpiece Models

Creating and Configuring Workcells

Creating and Configuring Tools

Using Template Manufacturing Models

Using Manufacturing Parameters

Creating Face Milling Sequences

Creating Volume Milling Sequences

Creating Profile Milling Sequences

Creating Straight Cut Surface Milling Sequences

Creating From Surface Isolines Surface Milling Sequences

Creating Cut Line Surface Milling Sequences

Advanced Surface Milling Options

Creating Roughing and Re-roughing Sequences

Creating Finishing Sequences

Creating Trajectory Milling Sequences

Creating Holemaking Sequences

Using the Process Manager

Creating and Post-Processing CL Data Files

Using Reference Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Using Workpiece Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Creating and Configuring Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Creating Face Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

Creating Volume Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Creating Profile Milling Sequences. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

Creating Straight Cut Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

Creating From Surface Isolines Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1

Creating Cut Line Surface Milling Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

Creating Roughing and Re-roughing Sequences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1

Exercise 1: Configuring a Milling Operation

After successfully completing this exercise, you will be able to:

Erase Not Displayed

Create an operation and configure a machine tool.

1. Enable only the following Datum Display type: Csys Display

3. Select the FADALVMC01 work center from the

1. Create a new coordinate system by referencing

Specify a machine zero coordinate system in the manufacturing model.

2. Select the datum coordinate system

2. Reorient the coordinate system axes.

Specify a retract plane.

1. Select the Operation tab in the ribbon.

Disable Csys Display

in the Operation dashboard.

2. Click Complete Feature

from the Quick Access toolbar.

from the Quick Access toolbar.

This completes the exercise.

Using Reference Models