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Laboratoire de Catalyse en Chimie Organique, UMR 6503 CNRS, Universit de Poitiers, 40 avenue du Recteur Pineau, 86022 Poitiers Cedex, France
Institute for Biotechnology and Bioengineering (IBB), Centre for Biological and Chemical Engineering, Instituto Superior Tcnico, Universidade Tcnica de Lisboa,
Av. Rovisco Pais, 1049-001 Lisboa, Portugal
b
a r t i c l e
i n f o
Article history:
Available online 3 May 2012
Keywords:
BEA aggregation
Diffusion limitations
Nanocrystals
Hydroisomerization
Composite materials
a b s t r a c t
The direct synthesis of BEA nanocrystals was performed on an a-Al2O3 surface, in order to avoid the typical aggregation of the zeolite, which causes diffusion limitations. Two different composite samples, with
different zeolite loadings were synthesized and compared with a pure BEA nanocrystals sample (similar
synthesis gel composition). The characterizations showed that both the BEA zeolite sample and the zeolite nanocrystals on the composite samples had similar textural and acidic properties. However, through
TEM and SEM characterizations it was possible to conrm not only the smaller occurrence of zeolite
aggregates on the composite samples, but also the existence of completely isolated BEA nanocrystals,
indicating the success of the synthesis procedure.
The catalytic test results of n-hexadecane hydroisomerization, at 220 C and 30 bar, showed a positive
effect of the decrease in nanocrystal agglomeration on both activity and isomers selectivity. The composite catalysts were 3.5 times more active than the pure zeolite sample and the maximum isomers yield
increased from 35 to 80 wt.%.
2012 Published by Elsevier Inc.
1. Introduction
The FischerTropsch waxes composed, mainly, of linear parafns must be upgraded for liquid fuel or lubricant base oil applications [1,2]. The catalytic dewaxing process, through skeletal
isomerization of the parafns, reduces the pour points, enhancing
the low temperature properties of diesel and lubricating oils [3].
The skeletal branching of n-alkanes is achieved using bifunctional
catalysts containing both metallic sites, for the dehydrogenation
and hydrogenation reactions, and acidic sites for the isomerization
(and cracking) reactions [3]. Zeolites loaded with platinum or palladium have been widely used for this purpose [4,5]. The olens
formed from the parafns through dehydrogenation on the metallic sites are protonated on the acidic sites into an alkylcarbenium
ion. This ion undergoes skeletal rearrangement and eventually,
cracking through b-scission [6,7]. The later is favored as the
branching degree of the carbon chain increases. Consequently, high
isomers selectivity is directly linked to low cracking rates.
When the hydrogenating function is highly active, the activity
and selectivity will depend on the number, the strength and the
location of the acidic function [810]. Therefore, a decrease in acidity will lessen not only cracking but also the global activity, since
Corresponding author. Tel.: +33 (0)5 49 45 39 05; fax: +33 (0)5 49 45 37 79.
E-mail address: ludovic.pinard@univ-poitiers.fr (L. Pinard).
1387-1811/$ - see front matter 2012 Published by Elsevier Inc.
http://dx.doi.org/10.1016/j.micromeso.2012.04.041
the acid step is rate limiting. The zeolite pore structure can also
modify the activity and the selectivity of the bifunctional catalyst
[1,5,1114]. If the geometry and the dimensions of the zeolites
pores are such that cracking is suppressed by molecular shapeselectivity, the yield in isomerization is improved substantially
[1,5,15]. For instance, PtHZSM-22 (10 MR zeolite, TON framework
structure) is very selective for the production of monobranched
isomers [1517]. Indeed, since the reaction intermediates are too
bulky to be formed within the ZSM-22 channels the reaction only
takes place at the pore entrance (pore mouth catalysis) limiting
the formation of monobranched isomers [1517]. Nonetheless,
the consequence of this small penetration is a rather low activity
of the catalyst [18]. The molecular shape-selectivity obtained with
the ZSM-22 zeolite is lost on similar pore size zeolites with two- or
three-dimensional pore systems, i.e. ZSM-5 and MCM-22. On these
supports the reaction occurs inside the zeolite channels resulting
in high cracking yields. Indeed, the reaction intermediates are
blocked inside the channels where they crack after multi-isomerization steps [19]. In order to avoid this phenomenon, Christensen
et al. introduced, through disilication, a complementary mesoporous system in ZSM-5 zeolites reducing the isomers residence time
inside the zeolite framework and, consequently, limiting cracking
[20]. As a result, better acid site accessibility and rapid isomers
desorption outside the zeolite crystal improved both hydroisomerization activity and selectivity.
162
-Al2O3
LL
HL
BEA
15
25
2
35
45
163
equal to the micropore volume. On the other hand, the N2 adsorption results indicated that there was no signicant change in the
zeolite and alumina textural properties between the pure and composite samples, since when considering a zeolite basis the HL and
LL samples presented characteristics similar to those of the pure
zeolite. Likewise, the pore size distribution of the BEA, HL and LL
samples were similar (Fig. 3). Thus, the catalysts textural properties obtained through N2 adsorption conrmed the assumption
made for the zeolite composition estimation, which considered
that there was no change in the zeolite nor in the alumina structures between the pure and composite samples, which therefore,
supported the composite catalysts zeolite compositions.
Scanning electronic microscopy (SEM) showed differences between the samples textures. As expected according to literature
[26], the SEM image of the bare BEA zeolite (Fig. 4A) showed a
high agglomeration of the zeolite crystals which, despite of
having a nanometric size, formed 2.4 lm average size spherical
clusters. On the other hand, on the HL sample, which contained
40 wt.% zeolite, the alumina surface was completely covered
with agglomerated BEA crystallites (Fig. 4B). By opposition, on
the LL sample (13 wt.% of zeolite) only a few BEA clusters could
be observed (Fig. 4C). Nevertheless, the alumina surface was
fully covered by zeolite crystals, as shown by the Si element
mapping performed on the catalyst surface (Fig. 5), suggesting
the presence of BEA nanocrystals attached to the alumina
surface.
Fig. 6 shows the TEM micrographs of the two composite samples and of the pure BEA sample. The later consisted on BEA nanocrystallites, which, as expected, were strongly agglomerated
(Fig. 6A). Moreover, the strong aggregation was already suggested
by the low mesopore volume measured through N2 adsorption.
Likewise, the nanometric size of the BEA crystals was in accordance
with the 30 nm determined by XRD. On the composite samples, the
occurrence of isolated nanocrystals could be observed. However, it
was more frequent on the LL sample. The crystallite shapes were
cubic, and the crystal sizes were similar to those determined by
XRD (43 nm). Moreover, lattice fringes and sharp edges can be seen
in Fig. 6B and C, indicating a high degree of crystallinity. The TEM
images also showed that the alumina matrix in contact with the
zeolite crystal suffered a restructuration in order to match the zeolite pattern. This suggests not only the alumina partial degradation
by the zeolite synthesis gel, but also explains why the zeolite crystals remained attached to the alumina surface after the ultrasound
treatment.
3.2. Acidic and metallic properties
The three samples were also characterized by FT-IR spectroscopy, in order to obtain further insight on their acidic and structural properties (Table 2). The framework Si/Al ratios, estimated
from the zeolite structure bands (4501250 cm1) [33], were
rather low for a BEA zeolite, e.g. 1113 (Table 2). In the OH region
of IR spectra, the BEA zeolite presented four bands (Fig. 7). The
most intense band, at 3740 cm1, corresponded to the external
and internal silanol groups [35] and was, consequently, in agreement with the small crystallite size of the zeolite (30 nm). The
three other less intense bands were ascribed, respectively, to bridging OH groups (3608 cm1) [35], to hydroxylated monomeric and
polymeric extraframework Al (EFAL) species (3663 cm1) [35,36]
and to hydroxylated monomeric EFAL species and framework defects with Lewis acidity (3782 cm1) [37]. These bands were also
present both on the HL and LL catalysts (Fig. 7), and their intensities (normalized at the zeolite content) were close to those of the
zeolite alone. Nonetheless, the appearance of one additional band
at 3510 cm1 (Fig. 7) was observed on the composite samples. This
band, not typical of the BEA zeolite or any alumina phase, was
164
Table 1
Textural properties of BEA, a-Al2O3 and composite catalysts.
Catalyst
SBET (m2/gcat)
Sext (m2/gcat)
Vmesopore (cm3/gcat)
Vmicroc (cm3/gcat)
VUltra-microd (cm3/gcat)
BEA
HL
LL
a-Al2O3
100
40
13
0
30
43
43
94
671
270 (666*)
92 (663*)
6
56
21
8
5
0.08
0.03
0.01
0.01
0.26
0.11 (0.27*)
0.04 (0.28*)
0
0.262
0.11 (0.26*)
0.04 (0.27*)
0
400
BEA
HL
LL
350
300
250
200
150
100
50
0
0
0.2
0.4
0.6
Relative pressure
0.8
0.02
BEA
HL
LL
0.015
0.01
0.005
0
0
4
6
Pore radius (nm)
10
Fig. 4. SEM images of the samples: (A) BEA zeolite; (B) HL; (C) LL.
On the HL and LL catalysts, the platinum introduced by ion exchange was located both on the alumina support and on the zeolite, even if, the TEM micrographs showed that the major part of
metal was located on the zeolite. The average platinum particle
size, however, was similar on all the samples (Table 2).
In conclusion, the acidic and the metallic properties were similar on the HL, LL and BEA bifunctional catalysts. Consequently, the
main difference between the samples concerned the agglomeration of the zeolite nanocrystals: strong on the BEA, absent on the
LL catalyst.
165
BEA
HL
LL
-Al2O3
3800
3750
3700
3650
3600
3550
Wavenumber (cm-1)
3500
3450
Fig. 7. IR spectra of the samples, in the hydroxyl band range (3800 to 3450 cm1).
Fig. 6. TEM images of the samples: (A) BEA zeolite (30,000); (B) HL (120,000);
(C) LL (200,000).
Table 2
Catalyst acidity and platinum particle size.
Si/
AlFrama
Acidityb (lmol/gcat)
Brnsted
Lewis
BEA
HL
11
13
LL
11
604
229
(579*)
86
(658*)
286
421
(1052*)
121
(931*)
Catalyst
a
Calculated from the mTOT band at 10801200 cm1 by using the correlation
given in literature [33].
b
Drawn from pyridine adsorption at 150 C followed by FT-IR.
c
Drawn from transmission electron microscopy.
*
per gzeolite.
166
Table 3
Catalyst activity.
Catalyst
TOFa (h1)
BEA
HL
LL
3.0
4.4
1.4
22
85
72
1
the zeolitic phase. By isolating the nanocrystals, the isomers residence time inside the zeolite framework is reduced, thus avoiding
secondary reactions, including cracking and, consequently increasing the yield in monobranched isomers. In conclusion, the reduction in the nanocrystal agglomeration enhanced the diffusion
properties of the BEA zeolite, resulting in high reaction activity
and selectivity.
Acknowledgement
100
BEA
LL
HL
80
References
60
40
20
0
0
20
40
60
Conversion (%)
80
100
1.5
BEA
LL
HL
M/B
0.5
0
0
20
40
60
Conversion (%)
80
100
not only enhanced the catalyst activity, but also enabled to obtain a
substantial increase in the isomerization selectivity, despite the
rather high acidity of the BEA zeolite.
4. Conclusion
The direct germination of BEA zeolite nanocrystallites on an aAl2O3 surface prevented their agglomeration without signicantly
changing the acidic and textural properties of the zeolite, as well
as the size of the metallic particles deposited. The composite catalysts were more active and more selective for isomerization than
the BEA sample. These results were attributed to the BEA germination of the zeolite on the a-Al2O3, which increased the ability of the
reactant and products to diffuse in and out of the porous system of
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