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10
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technology in a pill
The ICON2000 series introduced intelligent actuators for the severest duties...
...the F02 concentrates the highest actuation technology in the smallest electric actuator
Features
More than half a century ago Biffi started its business in valve actuation.
Its world-wide leadership has been built through continuous innovation and the ability
to face the new challenges that a fast changing environment comes up with.
It was in 1992 that BIFFI started its intelligent actuator campaign.
Since then Biffi intelligent actuators have been welcomed by all the major companies
around the world, in many different applications in the most hostile environments.
Why ask for modular construction if you can have all the main features
integrated in one single actuator?
The latest technology in market actuation proposes a wide use of modular construction.
BIFFI introduces a new philosophy in the electric actuators construction with all the main possible basic
variables integrated in one single product. For very specific features, BIFFI proposes a very easy modular
integration for advanced improvement.
With its 8 kilos, the F02 is the most innovative all-in-one actuator available on the market.
Not only does it include a whole range of essential design features such as ICON intelligence,
but can also incorporate BluetoothTM Wireless connectivity.
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One single version to cover the whole range of power supply (24 to 240V DC or AC single phase input
voltages at 50 and 60 Hz).
One single version to cover the whole range of operating times (10 to 400 seconds), with the
possibility of different stroking times in the opening and the closing manoeuvres.
One single version with interchangeable base plate for connection to various types of valves.
As an option, BluetoothTM technology allows your PDA or PC to have direct access to the F02
for non-intrusive operation, configuration and diagnostics.
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Voltage ratings:
24 to 240V DC or AC single phase input voltages at 50 and 60 Hz;
Tolerance of fluctuations:
(For 24 VDC/AC power supply please contact the factory)
Voltage: +/- 10% continuous;
Frequency: +/- 5%.
Working temperature:
Waterproof version:
The standard range is 25C to +70C @ 80% humidity;
Special version is 40C to +70C @ 80% humidity;
Special version 25C to +70C @ 100% humidity (Tropicalized);
Explosionproof version:
-20C to +65C (-13F to +149F) with 80% humidity
-20C to +65C (-13F to +149F) with 100% humidity
-40C to +65C (-40F to +149F) with 80% humidity
Electric motor:
Special electric motor with innovative POWER SUPPLY MODULE to accept 24V to 240V DC and AC
single phase input voltages at 50 and 60 Hz. (For 24 VDC/AC power supply please contact the factory)
Overtemperature device to control the motor and internal temperature devices are included.
Environmental protections:
Water / dust-proof version:
IP66/68M according to EN 60529; (IP66/NEMA types 4,4X&6 when labelled FM)
NEMA 4/4X/6 according to NEMA ICS6 / NEMA 250.
Standard explosion-proof version:
ATEX EEx de IIB T5 (base version);
ATEX EEx de ia IIB T4 (base version with additional OM3 module);
FM rated as flameproof for Class I, Zone 1, Group IIB, T5; class II, III, Division 1, Groups E, F and G, T4.
NEMA 7 and NEMA 9.
Safety compliance:
Machinery directive 2004/108/EC;
Electromagnetic compatibility directive (EMC) 2004/108/EC and further amendments;
Low voltage directive (LV) 2006/95/EC and further amendments by the application of EN60204-1.
Test Summary:
Life tests
Based on AWWA C540-02 (or other Standards) with minimum guaranteed 10.000 cycles (OpenClose-Open) carried out with 80% of nominal torque along the stroke and stop with seating torque at
100% of nominal torque against the mechanical stopper at each end of the stroke.
Vibration test
F02 are tested as per IEC 60068-2-6- Appendix B (plant induced): frequencies from 1 to 500 Hz (in 3
axes) with 2.0g peak acceleration. Sweep cycles in each axis: 10.
Seismic test
F02 are tested in accordance with IEC 60068-2-57. Frequencies from 1 to 35 Hz (in 3 axes) with max
2.0g peak acceleration. Verification of structural integrity at 5g. Endurance of oscillogram: 30 seconds.
Environmental test
F02 are tested according to the following standards: IEC 68-2-1 (cold) up to 40C, IEC 68-2-2 (dry
heat) up to +70C, IEC 68-2-3 (damp heat) up to +40C with 93% relative humidity.
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Painting:
ESPC suitable for 1000 hours resistance to salt spray test according to ASTM B117-97.
ASTM D 2247-02 test with 100% humidity is also available.
Standard colour: Grey RAL 9007.
Materials of construction of main parts:
Parts
Body and cover
Epicyclical gearing
Motor reduction
Output drive
Interchangeable base plate
Manual worm shafts
Worm wheel
O-ring
Lubrication
Material
Anodised/ESPC die-cast aluminium alloy AC-44300 (EN 1076)
High-grade sintered alloy steel
Reinforced acetalic resin as standard, or steel version
Ductile cast iron (EN1563) grade GJS-500-7
Investment cast iron
High-grade alloy steel
Alloy steel
NBR / Fluorosilicon suitable for ambient temperature range
Grease suitable for ambient temperature range
Travel stops:
Mechanical stops fixed on the base of the actuator to provide the following setting range:
+/- 10 over travel in each rotation direction. (70 minimum/110 maximum angular stroke).
Heater:
Standard 10 Watt derived from the internal PCB with internal supply only.
An internal thermostat will activate the heater when the temperature on the control enclosure drops below +10C.
Local indicator:
Standard Window-type mechanical local position indicator on the top of the cover; Beacon-type is offered as
option.
Electronic controls:
Internal drive to reverse the actuator rotation direction via 24VDC remote control signals with internal or external
24VDC power or with external 120VAC power.
Push-to-Run 3 wires type (Open/Close/Common) remote control signals.
Torque sensor in both directions, adjustable from 40% to 100% of nominal torque: torque adjustment by means of
rotary graduated switches (10 steps).
Patented contact-less POSITION SENSOR: position adjustment by means of a two-position selector switch.
Output speed adjustment with ratio 1 to 9: speed adjustment by means of rotary graduated switches (10 steps).
Different valve operating speed independently selectable for the
opening and closing manoeuvres.
n 4 SPST (NO/NC) latched-type contacts to be
provided for fully Open/fully Closed remote indication.
Output contact ratings: 240VAC/5 Amp; 30VDC/5 Amp;
120VDC/5 Amp.
Position, torque, speed and output contacts
configuration and settings are carried out
directly on PCB, in the standard version,
or non-intrusively via an optional PDA with
BluetoothTM protocol.
Terminal enclosure:
Terminal board enclosure in a
separate compartment
to accept power and controls incoming wiringwith 4 cable entries threaded
as follows:
N 4 cable entries 1 NPT: standard for
the US Market
N 4 cable entries M25x1,5: standard for the
European Market
Other options available by bushes or adapters.
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Profibus DPV0/V1;
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STANDARD
An innovative motor operating
with the whole range of voltages.
STANDARD
Accurate and adjustable
torque control from 40% to
100% of nominal value.
STANDARD
Valve position detection with
end of travel setting by
rotary switches.
STANDARD
Interchangeable base plate
for simple connection
to all valve types.
STANDARD
Contact-less Position
Detection adjustment by
means of two-position sensors.
STANDARD
Variable speed control
independently adjustable in
either open or closed position.
STANDARD
Separate terminal block for
easy and safe installation.
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New sintered
epicyclical internal
gearing for a
smooth, reliable
operation
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(universal voltage)
Size 063
Size 250
Size 125
Size 500-1000-2000
Notes:
1) A= absorbed current (Amp) at nominal conditions (output torque 100%)
2) Max current (Amp) at stall conditions = 1,2xA
3)
Current diagrams for VAC/1-phase supply
Current diagrams for VDC supply
4) Power factor for VAC supply = 0,60
5) Peak current: max 8xIn
6) Peak current duration: less than 0,1 secs
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(three-phase voltages)
Size 063
Size 250
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Size 125
Size 500-1000-2000
Notes:
1) 3-phases supply 50 or 60Hz
2) A = absorbed current (Amp) at nominal conditions with output torque set at 100%
3) Power factor = 1 approx.
4) Starting current peak less than 10 microsecs
W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)
X= Space for cover removal
F= ISO 5211 Standard flange (others available)
A
239
239
294
294
338
B
272
272
332
332
349
H
210
229
298
298
364
a1 b1 b2
113 85 118
113 85 118
127 109 154
127 109 154
137 109 171
b3
69
69
69
69
69
c
80
80
95
95
95
d
63
63
76
76
81
h1
e
32 35
32 53
32 63
32 63
32 140
h2 h3
67 67
86 86
95 92
95 92
172 164
V x
125 90
125 90
160 113
160 113
240 113
F(1)
F07
F10
F12
F12
F16
Weight
Kg
7,50
9,50
16,5
18,0
26,0
* Note:
ISO 5211 flanges follow standard dimensions of the larger type for each actuator size;
reduced bolting version is provided on the same flange as a standard (see details, page 17).
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A1
a1
a11
H1
X1
239
239
294
294
338
286
286
341
341
396
113
113
127
127
137
160
160
174
174
184
210
229
298
298
364
270
289
360
360
426
90
90
113
113
113
120
120
145
145
145
Weight(4)
(Kg)
7,50
9,50
15,5
17,0
23,0
Weight(5)
(Kg)
8,00
10,0
16,0
17,5
26,5
Notes:
1. This table is referred to the Base Unit version plus Additional Options: Local Interface and/or BEACON
type Indicator
2. Dimensions with additional index 1 include the Additional Option Module/Modules
3. Other dimensions as per base unit version
4. Weight with BEACON Option Module
5. Weight with Local Interface with/without BEACON Option Module.
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W= Nr. 4 cable entries M25x1.5 acc. to ISO 724/965-1 (others available as special versions)
X= Space for cover removal
F= ISO 5211 Standard flange (others available, see details, page 20)
A1
396
396
x
B
H
a1 a11 b1 b2 b3 c d e h1 h2 h3 V
F
470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F10-F14
470 447 137 184 247 158 65 95 81 32 223 256 250 200 113 F12-F16
Weight
Kg
45,0
46,5
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Nominal
Torque(Nm)
63
125
250
500
1000
2000
9
10
10
10
10
20
44
Operating Time
7
6
15
22
15
22
15
22
15
22
30
45
66
100
8
12
12
12
12
24
53
1
70
70
70
70
140
310
0
90
90
90
90
180
400
EN ISO 5211
Flange
063
125
250
500
1000
1000
2000
2000
F05-F07
F07-F10
F07-F10-F12
F10-F12
F10-F14
F12-F16
F10-F14
F12-F16
17
22
22
27
36
36
36
36
14xD20
22xD30
22xD30
-
(1)
35
54
54
62
40
40
40
40
D4
D5
D5
D6
D7
DA
D7
DA
D35
D50
D50
E3
E5
E5
E6
E9
E9
35
54
54
62
80
80
K
Flange
Flat
Key
Index
X14X15
l5 (1)
063
125
250
500
1000
2000
44.45-82.55
82.55
82.55-127
82.55-127
127-165.1
127-165.1
12.70xD19
-
D28.58
D28.58
D41.28
D47.63
D47.63
U4
U8
U8
UA
UC
UC
35
54
54
62
108
108
(1)
Style
MODEL
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063
125
250
500
1000
2000
d7 max
17
22
28
28
40
40
dx max
23
29
37
37
49
49
SQ max
17
22
27
27
36
36
35
54
54
62
108
108
2) Models (3 digits)
063 = Model 063
125 = Model 125
250 = Model 250
500 = Model 500
1K0 = Model 1000
2K0 = Model 2000
3) Voltage (2 digits)
UV = Universal Voltage from 24 to 240 Vdc/Vac-1Ph
31 = 3-Phases Voltage from 208 to 240 Vac (50/60 Hz)
32 = 3-Phases Voltage from 380 to 480 Vac (50/60 Hz)
33 = 3-Phases Voltage from 500 to 575 Vac (50/60 Hz)
4) Speed/Duty (2 digits)
PA = Standard Speed range and Standard Duties for models 063 to 500
PB = Standard Speed range and Standard Duties for model 1000
PC = Standard Speed range and Standard Duties for model 2000
5) Options (2 digits)
X11X12 = Refer to the Option Modules Selection Table (page 20)
6) Approvals/Protections (1 digit)
1
2
3
4
5
6
7
8
9
=
=
=
=
=
=
=
=
=
(N/A)
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +70C
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 40C to +70C
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +65C
Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 25C to +70C tropicalised
(N/A)
(N/A)
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 20C to +65C tropicalised
ATEX EEx-de + Standard protection NEMA 4/4X/6 (IP66/68M) Tamb from 40C to +65C
7) Flange/Insert (2 digits)
Flange/Models
ISO 5211 (BPD)
ISO 5211 (BPE)
NON-ISO (BPU)
Without F1/Insert
063
D4
E3
U4
00
125
D5
E5
U8
00
250
D5
E5
U8
00
500
D6
E6
UA
00
1000/2000
D7 (F10-F14)
N/A
UC
00
1000/2000
DA (F12-F16)
E9 (F12-F16)
N/A
00
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OM1
I/O
additional
module
OM1
OM1
OM1
OM1
OM3
OM9
OM9
OM11
OM11
OM13 (*)
OM3
Local
interface
Bluetooth
component
(2)
OM9
PDP V0/V1
OM10
FF
OM11
Device
Net
OM13
3-wires
module
Code(3)
X11X12
P1
PA
P6
P7
P3
5P
6P
6D
5D
PG
Notes:
(1) All modules except OM13 are available for both Universal Voltage and 3-Ph voltage versions.
(2) Bluetooth component is integrated in the OM1, OM9 and OM11 card: not available for integration by Local Organizations,
as a stand alone unit.
show the combination of modules specified in the Oracle code by digits X11X12.
(*) Not available with 3-phase supply modules OM5, 6 and 7.
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For any further information you may require please contact Biffi Sales office;
tel. ++39-0523.944411, fax ++39-0523.943923,
e-mail: sales@biffi.it
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