Académique Documents
Professionnel Documents
Culture Documents
Q. No 1 Define the term Quality management. What are the dimensions of quality?
Differentiate between Quality Control and Quality Assurance.
(Definition of Quality management, Dimensions of quality, Difference between Quality Control and
Quality Assurance) 2+4+4=10
Answer: Definition of Quality management:
Quality management is defined as management activities and functions involved in determination
of quality policy and its implementation through means such as quality planning and quality
assurance (including quality control). It involves activities needed to maintain a desired level of
excellence. Quality management is focused not only on product/service quality, but also the means to
achieve it. This includes creating and implementing quality planning and assurance, as well as
quality control and quality improvement. It also includes control of processes as well as products to
achieve more consistent quality.
Dimensions of quality:
Research work has suggested that customers are heavily influenced by different dimensions in
determining quality level of a product or services. In fact, quality symbolises many aspects of what a
customer perceives and wants. The definition of quality often becomes a debatable issue. The most
fundamental definition of a quality product is one that fulfills or exceeds expectation of the customer.
But it proves to be a bit inadequate to be considered all the time. Thus, to frame a comprehensive
meaning of quality, we may consider few significant dimensions as mentioned below.
Quality Assurance
Traditional approach
Modern approach
Process-oriented
what
you have done are what you
expected
right
thing, the right way
An inspection function
An audit function
Involves everyone
Appraisal cost is very high as we Appraisal cost does not increase too
approach high level of quality
high even at high level of quality
Quality is an accident
Quality is a quest
Quality is inconsistent
Quality is consistent
An organisational initiative
A global initiative
Quality objectives are the practical outline of the quality policy. It is a quality oriented goal. A quality
objective is something that an organisation aims for or tries to achieve. Quality objectives are an
expression of meeting certain requirements like zero defects for a certain product or a response-time
below a specified limit for a certain service. ISO 9000:2000 defines quality objectives as something
sought or aimed for, related to quality. Quality objectives are generally derived from an
organization's quality policy. The objectives must be consistent with the quality policy. They are
usually formulated at all relevant levels for all relevant functions within the organisation.ISO
9001:2008 requires that quality objectives should be established at each relevant function and level
within the organisation (i.e., everywhere in the organisation). The manner in which quality objectives
are established and managed will have an enormous impact on the organization's overall
performance. The quality objectives will either drive strategic improvements throughout the
organisation or they will simply become a meaningless exercise in data collection. Thus, it all
depends on how the task is carried out in the organisation.
Kaizen focuses on identifying problems at their source, solving them at their source, and
Small improvements are less likely to require major capital investment than major process
changes.
All employees will continue to seek ways to improve their own performance.
b) Benchmarking
A benchmark is a point of reference against which something is measured. Benchmarking is defined
as measuring performance against that of best-in class companies, determining how the best-inclass achieve those performance levels and using the information as a basis for our own companys
targets, strategies and implementation. Benchmarking is the search for industries best practices
that lead to superior performance.
According to D. T. Kearns of Xerox, benchmarking is the continuous process of measuring our
products, services and business practices against the toughest competitors or those companies
recognised as industry leaders.
Benchmarking is the process of setting goals by looking into competitors and finding out ways of
achieving these goals by improving the process. To do this, managers have to play a significant and
active role. They have to compare their companys performance with that of their competitors and
try to find out why their performance differs from that of their competitors. This will help them to
find different ways of improving their performance. Hence, benchmarking cannot be restricted to
only the end product. Rather, it can be applied to each and every aspect of business.
Importance of Benchmarking:
Following are some of the reasons why organisations need to benchmark themselves:
a) It is a technique to achieve business and competitive objectives by reducing weaknesses and
developing strengths.
b) Benchmarking calls for an external orientation. By doing this, the chances of being caught
unaware by the competition are greatly reduced as the organisation is able to predict its competitors
moves.
c) Benchmarking helps in developing best practices of an industry.
d) Benchmarking is time and cost efficient because the process involves adaptation rather than pure
invention. Hence, time and money are saved.
e) Benchmarking helps in developing healthy competition.
f) Benchmarking also helps an organisation to identify whether they have fallen behind in
competition or have they been able to take advantage of any technological developments that may
take place elsewhere in the industry.
g) Benchmarking enhances innovation by requiring its practitioners to continuously scan the
external environment to use the information obtained to improve the processes.
Customer expectations are important because an organisations failure in meeting them means a
dissatisfied customer. The only option the organisation has is to provide consistent satisfaction to the
customer through optimum-level performance.
It is important to meet customer expectations and to ensure customer satisfaction because: (i)
satisfied customers bring more business directly or indirectly and (ii) a dissatisfied customer not
only stops buying an organisations product, but also dissuades others from buying the same.
This is particularly detrimental to the organisation because customers voice has been identified as
the most credible and convincing communication for other customers. If a company says something
and a customer says the opposite, prospective customers will act according to the opinion of the
customer.
Customer delight, as has been already mentioned, is an outcome of a situation when product
performance exceeds customer expectations. This is linked to the type of customer. Type A
customers have expectations of added value. When expectations are met, they achieve normal
expectations. If expectations are not met, they are dissatisfied. Type B customers, on other hand,
have no expectation of value addition. If value addition is not made, they are satisfied, but if value
addition is made, they are delighted.
It is an important input while making capital budgeting and other investment decisions.
It helps in identifying outmoded systems.
It facilitates evaluation of profit-making opportunities.
It assists in establishing budgetary and profit planning objectives.
It ascertains overhead wastes related to activities not needed by the customer.
Failure costs
Appraisal costs
Prevention costs
Hidden costs
A) Failure costs
These costs are an outcome of the manufacturing and usage of products, which fail on quality
requirements. There are two types of failure costs: internal and external.
B) Appraisal costs
These are costs associated with routine quality control and information systems designed to provide
managerial control through measurement, evaluation, and audits of existing levels of quality of
manufactured components, products, and purchased raw material. Thus, the appraisal costs of
quality are defined to include all costs incurred in the planned conduct of product or service
appraisals to determine compliance to requirements.
C) Prevention costs
These costs arise while preventing bad quality in goods or services. Thus, prevention cost includes
the cost of all activities designed for the purpose of preventing occurrence or re-occurrence of
failures in products and services.
b) Meaning of productivity:
Productivity is the key survival component for any organisation. Productivity is perhaps the most
important variable in a national economy. It is the primary controllable feature in wealth production.
Since other economic variables are derived from it, enhancing productivity has a favorable
multiplying effect on other economic variables. Productivity has increased in the long run almost all
over the world. In rich countries, GDP went up mainly through productivity increase. Countries
having a low productivity increase are the poorest too. Productivity is measured as follows:
Land (Land Productivity): This is the most useful measure for evaluating agricultural
produce. Thus, if 5,000 kg of wheat is produced on one hectare of land in Punjab, and 3,500
kg of wheat is produced on one hectare of land in Madhya Pradesh, the productivity in
good examples.
Labor (Labor productivity): This is one of the most common productivity measures. This
is particularly useful in situations where labor cost is high. Software companies determine
measure.
Capital (Capital productivity): Organizations that are capital intensive benefit more by
machines utilize production per machine as a better tool to compare their productivity.
Overhead (Overhead Productivity): Organizations that primarily have office work, such
as government offices measure overhead productivity.
Organisations will assess the impact of these processes or activities on other stakeholders. They
will start adopting an enterprise wide view and assessment of processes resulting in improved value
chain of the organisation.
5. Systems approach to management
Organisations must view interrelated processes as a system. Such approach will enable an
organisation to organise and manage itself more effectively. It enables an organisation to evaluate
processes and integrate them in the best way to attain objectives. It enables them to identify key
processes and thereby improve it.
6. Continuous improvement
The essence of quality management is continuous improvement of its processes, products and
services, ultimately resulting in higher business and customer value. The ISO standard stresses that
organisations must be committed to continuous improvement and must develop and initiate
continuous improvement programs within the organisation.
7. Factual approach to decision making
The ISO 9001 standard like other quality control techniques places value on data and informed
decision making based on the analysis of data. It stresses that an organisation must collect data from
its performance. This data collection can take the form of records.
Factual approach to decision making enables better comparison and understanding of prior
decisions.
8. Mutually beneficial supplier relationship
Quality management requires that organisations extend quality management concepts and ideas to
include the external stakeholders i.e., suppliers, vendors, contractors, customers etc. Some of the
benefits resulting from such practices are lower costs, better product design, improved use of raw
materials, less wastage, reduced cycle time etc. This is viewed as critical to the success of the quality
management system as a whole.