Académique Documents
Professionnel Documents
Culture Documents
Introduction
Company Facts
Our Team
50+ engineering professionals located in
India, Italy, Germany and China.
INDIA :
TecSo has team of 35 professionals in
Baroda.
Mission:
Mission of I-EEE
"I" means myself....
And EEE stands for Engineering Energy &
Education.
Vision:
To be a world-class organization in the field
of engineering, renewable energy and
education through continuous pursuit of
excellence by our people, well-defined
processes and quality resources as well as
building relationships globally.
3
Global Presence
Poland
UK
Germany
France
United
States
Imola
Italy
North America
United States
Shanghai
China
Vadodara
India
Europe
Italy
France
Germany
Asia
India
China
UK
Poland
Strictly Confidential TecSo Projects Ltd., INDIA.
Engineering
Product Design
Finite Element Analysis (FEA)
Design Validation
Prototype Development
Fixture Design
Reverse Engineering
Product Homologation
Production Methods
Production Layout
Assembly Planning & Design
Material Handling &
Warehousing
Global Sourcing
Product Cost Benchmarking
Supplier Selection
Inspection Services
Logistic Support
Rooftop
Solar PV
Building
Integrated
PV
Mobile
Solar
Products
1MW to 25MW
Single Site
Installation
From 1KW to
2000KW
Installations
From 100KW to
2000KW for Highrise Buildings
Mobile
Generators from
1KW to 6KW
Strategic
Partnerships with
technology
products
For Factory to
Residential
Applications
Architectural
Class & Best-Inclass Design
Portable Solar PV
Chargers
Concept to
Commissioning
Approach
High-end
technology &
Monitoring Tools
Reliable
Technology &
Eco-friendly
system
Custom-built
solutions for daily
usage
Power Trading
Industry Segments
Mining
Equipments
TecSolar
IT InfoTech
Process
Industries
Off-Highway
Equipments
Corporate
Training
Civil/ Structural
Design
Product Expertise
Construction Equipment
Road Building
Equipment
Mobile Equipment
Concrete Equipment
Material Handling
Equipment
Machinery &
Equipment
Strictly Confidential TecSo Projects Ltd., INDIA.
Backhoe Loaders
Wheeled Loaders
Excavators
Skid Steer Loaders
Tandem Rollers
Soil Compactors
Asphalt Pavers
Telehandlers
Hydraulic Mobile Cranes
Crawler Cranes
Concrete Batching Plants
Transit Mixers
Self Loading Transit Mixers
EOT /Ladle/ Cranes
Forklifts
Jib Cranes/ Pick N Carry Cranes
Pressure Vessels
Storage Tanks
Injection Molding Machine
9
Major Clients
* The Logos shown here are the respective trademarks of these companies and they have been indicated here only for representation purposes
10
Mechanical
Engineering
CAD
Pro-Engineer
CATIA V5**
Solidedge**
Solid
Works**
Inventor**
AutoCAD
ANSYS
Civil
Engineering
CAD
AutoCAD
Electrical
Engineering
CAD
AutoCAD
Solar
Engineering
Management
Software
IT & Other
Languages
MS Project
C & C++
Primavera
JAVA
Core/Advance
PHP
Asp.net (MVC)
Android
Web Designing
MathCAD
11
ISO 9001:2008
ISO 27001
Concept
Development
Design
Validation
Manufacture
Research
programmes
Benchmarking
/ targets
Product Styling
Design
reviews
Test plan
development
Problem
Market
identification
CAE review
FMEA
support
Turn-key
Budget
definition
Concept
review
System
benchmarking
Problem
solving
QFD
development
System
development
System
design
Type
approval
PDB
development
Attribute
development
Attribute
management
solving
delivery
Supplier
development
13
14
15
16
Backhoe Loader
PRODUCT WEIGHT REDUCTION
Target
10% cost reduction of backhoe loader (BHL) versus
the current model
Improved performance
Timeline
08 months
Project Scope
New structural components definition and design
Kinematics and force analysis
3D modeling
Components manufacturing process simplification and
definition
Cost analysis component and definition
FEA for loader, backhoe, frame, canopy, stabilizer arm
2D manufacturing drawings
17
Timeline
12Months
Project Scope
Design and development of all sub-systems like Drum,
Exciter system, Canopy, Hydraulics System etc. to make
it Best In Class
2D drawings and modeling in 3D
Model analysis with design optimization, FEM,, stress
and force analysis
Prototype development support
18
Timeline
12 months
Project Scope
New structural components definition and design
Kinematics and force analysis
Components manufacturing process simplification and
definition
Cost analysis component and definition
FEA for loader, backhoe, frame, canopy, stabilizer arm
19
9T Excavator
20
20T Excavator
21
Telehandler
PRODUCT RE-DESIGN
Target
Timeline
04 months
Project Scope
New structural components definition & design
Kinematics & Force Analysis
Reach diagram and 3D Modeling
Manufacturing process simplification & definition
Cost analysis component & definition
FEA for telescopic arm, frame, cab, stabilizer arm
etc.
22
Industrial Loader
PRODUCT DESIGN
Target
23
3D modeling optimization
FEA of the entire arms, upper frame, lower frame,
outriggers
24
FOPS
Falling Object Protecting
structure (FOPS)
Target
Design validation & optimization of vehicle cabin
(Protecting structure) to protect driver from falling
object.
Timeline
2-3 months
Project Scope
3D model development
Kinematic calculations of loading conditions as
defined by design Code
Interpretation of results using explicit dynamics
module in ansys
Structural changes based on FEA results.
Re-analysis for adequacy check the strength of
protecting structure to obtain safety of driver.
Design validation documentation
25
Project Scope
Concept / Layout Development
Design Calculations
3D Design & Detail Engineering
Supplier Finalization
Design FMEA
2D manufacturing drawings
Bill of Materials (B.O.M.)
Vendor Support for First Prototype
Software used : Creo , Ansys
26
27
Timeline
02 months
Project Scope
Design and Development of the following components
FEA of
Chassis
Drum with Fins
Charging/Discharging Hopper
Gearbox Mounting
Engine Mounting Frame
Roller Mounting Bracket
Water Tank
Chassis and Gearbox Mounting
28
29
30
31
32
33
Timeline
3-4 months
Project Scope
Concept Development
Kinematic Synthesis
Hydraulic System Design
Design Calculations
3D Design & Detail Engineering
Supplier Selection
FEA for structural components in order to check design
adequacy
2D manufacturing drawings
Bill of Materials (B.O.M.)
Software used : Creo , Ansys
Strictly Confidential TecSo Projects Ltd., INDIA.
34
Backhoe Loader
OFFSET BOOM DESIGN
Target
Design a new offset boom keeping the same kinematic
points with respect to frame and dipper
Maintain or reduce weight
Timeline
8 weeks
Project Scope
Design definition
Current Backhoe kinematic analysis
Kinematics and Force analysis of new offset boom
3D modeling
FEA
2D Mfg Drawings
Software used : Creo , Ansys
35
Backhoe Loader
36
Wheeled Loader
PRODUCT RE-DESIGN & FEA
Target
Design optimization and FEA
Wheel loader frame
Loader bucket
Timeline
03 Months
Project Scope
Design definition
Current wheel loader kinematics analysis
Kinematics and force analysis of the Frame, Loader
37
Backhoe Loader
FIELD VALIDATIONSTRAIN GAUGING
Target
Timeline
06-08 weeks
Project Scope
Finite Element Analysis for all structural components
Development of 3D Geometry
Load Case Definition
FEA Analysis
Stress-Strain Plots for identification of strain
gauge location
38 28
Timeline
1-2 months
Project Scope
3D model simplification
calculations of loading conditions as defined by design code
Observe structural analysis changes based on FEA results.
Software used : P r o / E , A n s y s
39
40
41
Timeline
02 months
Project Scope
Value Engineering of all components
Reverse Engg of all the components of m/c .
Prepare 3D model of whole m/c
Design changes to optimize weight and hence
cost.
FEA of structural component to validate Design
Prepare 2D drawings
Detailed BOM (Bill Of Material) & costing
Support
42
Timeline
4 weeks
Project Scope
Design validation for loading conditions as defined by
Design Code
Interpretation of results & comparison with theoretical
design calculations
Check for possibility of weight optimization
43
Timeline
3 weeks
Project Scope
3D model development
Design validation for loading conditions as defined by
Design Code
Interpretation of results
Weight reduction & structural changes based on FEA
results. Re-analysis for strength adequacy check
Deriving structural design to obtain 10% weight
reduction in each structural assembly
Design validation documentation
44
RTG Crane
DESIGN APPRAISAL AS PER FEM CODE
Validating Authority
Bureau Veritas India Ltd.
Target
Theoretical Design Verification of RTG Crane as per
FEM (Federation European De La Manutention)
standards.
Timeline
2 Weeks
Project Scope
Detailed calculations of loads & Moments for
Side Beams
Top Beams
Columns
Bogie Beams
Trolley
Cab
Wheels
45
Project Scope
Concept Development &3D Modeling
Design Calculations for identified load cases
FE Analysis of the main structural parts
2D Manufacturing Drawings
BOM Release
Prototype Development & Testing and Supply
Software used :
Pro/E , Ansys
46 33
Timeline
12 Weeks
Project Scope
Sub-assembly and Assembly cycles definition
3D study
Final jig design
2D manufacturing drawings
B.O.M. for lower frame, upper frame and blade
Software used : Pro/E , Ansys
47
48
49
DESIGN TO COST
(DTC) ANALYSIS
DRAWING QUALITY
DESIGN FOR
MANUFACTURING
(DFM)
PROCESS FAILURE
MODE & EFFECTIVE
ANALYSIS (FMEA)
50
www.tecsoglobal.com
Strictly Confidential TecSo Projects Ltd., INDIA.
51