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Wim De Greyt
De Smet Group Belgium
ENZYMATIC INTERESTERIFICATION
- Expensive catalysts, low activity and stability, high operating cost
- Only used for high value-added products (CBE, structured lipids)
CHEMICAL
INTERESTERIFICATION
NaOCH3
R 1R 1R 1 + R 2R 2R 2
(random)
80
60
SFC (%)
SFC (%)
80
40
20
10
60
40
1,2
20
20 30 40
Temp (C)
50
10
20 30 40
Temp (C)
50
Concentration
Temperature
Time
min
0.1-1
25-270
1-120
CH 3ONa, C2H5ONa
0.05-1
50-120
30-60
NaOH, KOH
0.5-2
150-250
90
NaOH + Glycerol
0.05-0.1
60-160
30-45
Sodium stearate
0.5-1
250
60
NaH, NaNH 2
0.2-2
170
3-120
CATALYST INACTIVATION
Poison
Type
level
Water
0.01 %
0.013
0.03
fatty acid
0.05 %
0.004
0.01
0.007
peroxide
1.0
0.0023
0.0054
0.004
0.0193
0.0454
0.0011
Na
CH3ONa
NaOH
FFA :
Phosphorus :
Moisture :
Peroxide value :
p-Anisidine value :
<
<
<
<
<
0.05 %
2 ppm
100 ppm
0.5 meq/kg
10
5 mbar
10 mbar
25 mbar
50 mbar
75 mbar
75C
31
63
156
310
469
100C
17
34
85
171
256
125C
10
21
53
105
158
150C
14
36
72
108
175C
12
30
60
90
INTERESTERIFICATION PROCESS
ADDITION OF THE CATALYST
-Addition of 0.05-0.1% NaOCH3
-Aggressive catalyst
- Avoid direct contact
Catalyst dry
storage tank
Rotary dosing
valve
Catalyst dosing tank
Automatic dosing
START OF THE REACTION
-Formation of deep red-brownish color
-Usually appears shortly after catalyst addition (few minutes)
INTERESTERIFICATION PROCESS
PROLONGATION OF THE RANDOMISATION
- Randomisation usually occurs quite fast (10-15 min.)
acid catalyst
inactivation
NaOH
FFA
ENZYMATIC
INTERESTERIFICATION
R 1R 2R 1
CATALYST
R 1R 1 R 2 R 2R 1R 1
R1R1R1 + R2R2R2
R 1R 1 R 1 + R 2R 2 R 2
(1,3 specific) R2R2 R1 R1R2R2
R 2R 1R 2
R 1U R 2
R 1U R 1
+ R 2U R 2
(1,3 specific)
R 2U R 1
CATALYST
R 1U R 1 + R 2U R 2
ENZYMATIC INTERESTERIFICATION
Enzyme : LIPOZYME TL IM
HALAL approved
Immobilized
ENZYMATIC INTERESTERIFICATION
Enzyme : LIPOZYME TL IM
Enzyme inactivation due to :
(stability)
ENZYMATIC INTERESTERIFICATION
Enzyme : LIPOZYME TL IM
Enzyme productivity : kg EIE oil/kg enzyme
Depending on incoming oil quality
For good quality oil : min. 2500 kg EIE oil/kg enzyme
Productivity up to 4000 kg EIE oil/kg enzyme in pilot tests
vs
BATCH
ENZYMATIC INTERESTERIFICATION
-
CONTINUOUS
Production
Time
Time
Feed
Tank
Product
Tank
Small Reactors
in series
Difficult to quantify
Chemical interesterification
Pretreatment
of oil
Reaction
Catalyst:
NaOCH3
Deactivation
water / acid
Postbleaching
Enzymatic interesterification
Pretreatment
of oil
Reaction
Catalyst:
Lipase
Deodorization
Deodorization
90
Starting
Material
80
70
Immobilized
Enzyme
60
Sodium
Methoxide
50
40
30
20
Palm stearin/Coconut oil
(60/40)
10
0
0
10
15
20
25
30
35
Temperature [C]
40
45
50
SFC (%)
80
60
40
EIE CB
CIE CB
20
CB
0
0
10
20
30
Temperature (C)
40
50
60
20/80
40/60
10/90
30/70
50/50
Feed Chem Enz Feed Chem Enz Feed Chem Enz Feed Chem Enz Feed Chem Enz
11
1.0
15
2.0
10
1.0
15
1.2
10
2.3
9 16
0.9 1.8
11
2.2
8
1.2
19
2
16
3
8
19
1.4 2.1
18
3.4
10
1.0
Tocopherol
(ppm)
701
252
505
639
197
412 581
281
426
546
185
425 463
182
366
1.7
3.7
3.0 1.9
4.5
3.5
2.14
4.2
3.0 2.4
4.9
3.5
EIE oil has a lighter colour than CIE oil (after pretreatment)
+ CHEMICAL INTERESTERIFICATION
Fully random : final product determined by FA comp of blend,
not by triglyceride composition
Highly reproducible and cost-effective
Easy Process (batch)
- CHEMICAL
INTERESTERIFICATION
+ ENZYMATIC INTERESTERIFICATION
Cost-effective when running continuously on clean bulk fat
Simple, clean & safe Natural process
No side reactions, no supplementary post-bleaching
Lower capital investment cost compared to chemical process
- ENZYMATIC
INTERESTERIFICATION
Chemical IE
Enzymatic IE
Hydro
3.7
9.0
21.0
34.7
48.7
Oil losses
10.5
2.3
0.7
Total costs
38.0
40.8
58.4
Investment cost
6.5
Operating cost
De Smet Group
Worldwide Partnership