Académique Documents
Professionnel Documents
Culture Documents
04/2005
04/2005
TABLE
OF
CONTENTS
Page
04/2005
Reliability
Easy to use
Stout
Installation Improved machine accuracy
(prevents
(repeat detection accuracy improved)
external damage)
and
Responds to detected object
Environment-resistant
(abundant
variety of actuators)
(dust-proof, drip-proof, oil-proof)
maintenance
Longevity
Flexible
output
control
PC
Controls switching of
low-level
loads
Flexible load control
Compact
(reduced
attachment space)
Contact reliability
(DC,
low-level loads)
Maintenance and safety guaranteed
(with
lamps and contact functions)
Expanded detection functions
(different
kinds of actuators)
construction easy wiring
Improved
and mounting
(wiring and attachments)
IP67
(die cast model)
Industrie
Forum
Design
Hannover
Door switches
IP64
Terminal mold model
Magnelimit
Secured by magnet
HL Limit Switches
High-capacity Limit Switches with excellent environment-proofing with a plentiful array of types,
including connector type, low-level load model,
and economic thermoplastic enclosure. The lowlevel load model has a highly reliable twin crossbar contact. Awarded the 1994 <if> prize.
Closets
04/2005
Storage areas
Facilities covers
Push plunger
Roller plunger
(cross roller plunger)
Roller arm
Adjustable rod
Fork
Hinge lever
Roller lever
Roller lever
NO
NO
NC
NC
Touch
O.F. difference
O.T. large
IP64
IP67
IP67
Industrie
Forum
Design
Hannover
Protective construction is expressed in IEC equivalents. Refer to each product guide for details.
04/2005
Compact size
Product name
HL (AZH)
Limit Switches (die cast case)
HL (AZH)
Limit Switches (die cast case)
AZH20
22
AZH23
HL (AZH)
Limit Switches (plastic case)
ML Mini
Limit Switches (standard)
Appearance
Head code
Feature
AZH10
12
AZ7
High sealability that satisfies Low-level load type available.
Switches installed with both eco
IEC IP67.
Perfect for applications that
nomical and compact Z-basic
Less wiring, less installation
prioritize economy.
microswitches and limit switch
connector type.
protective construction.
LED lamp type also available.
Coil spring system provides long
life.
IP60
IP65
Neon
LED
Dust-proof type
Surge-proof type
Oil-resistant type
Ratings
(load resistance)
Life
(Min.
ope.)
[Standard type]
5A125V AC
[Bifurcated type]
5A250V AC
0.1A125V AC
5A8V DC
0.1A8V DC
5A14V DC
0.1A14V DC
5A30V DC
0.1A30V
DC
0.5A125V DC
0.25A250V DC
Mechanical
[Bifurcated type]
LEDlamps
0.1A125V AC
0.1A8V DC
0.1A14V DC
0.1A30V DC
with LEDlamps
0.1A24V AC
[Standard type]
5A125V AC
5A250V AC
5A8V DC
5A14V DC
5A30V DC
0.5A125V DC
0.25A250V DC
[Bifurcated type]
0.1A125V AC
0.1A8V DC
0.1A14V DC
0.1A30V DC
10A250V AC
10A125V AC
0.4A115V DC
107
107
107
107
5x105
2.45N {250gf}
3. 92N {400gf}
11.8N {1,200gf}
(Plunger type)
5x105
2.45N {250gf}
3.92N {400gf}
11.8N {1,200gf}
(Plunger type)
5x105
2x105
1.47N {150gf}, 1.77N {180gf},
1.96N {200gf}, 2.16N {220gf},
2.35N {240gf}, 2.75N {280gf},
5.88N {600gf} max.
Screw terminal
Connector terminal
Screw terminal
Screw terminal
Cabtire code
Cabtire code
Cabtire code
Cabtire cable
Mounting pitch
(Applicable screw)
33mm 1.299inch
(M4 screw)
33mm 1.299inch
(M4 screw)
33mm 1.299inch
(M4 screw)
25.4mm 1.000inch
(M4 screw)
Available standards
14
14
14
29
Electrical
Operating force
(max.)
(hinge lever type)
2.45N {250gf}
3. 92N {400gf}
Available
actuators
Terminals
Wiring
Page
Actuators
Push plunger
Roller plunger
2
Spring wire
Cross-roller plunger
Roller arm
Hinge lever
Flexible rod
Roller lever
Adjustable rod
Fork
7
Roller lever
Short
Short
10
Long
11
Short
Long
04/2005
12
Long
13
14
Classification
Product name
Vertical type
Door switch
Magnelimit
Appearance
Head code
AZD1
AZ8
Feature
AZ55
6 available actuator types;
Flexible design allows rotary
type to be locked in any position through 360deg., actuator
head to be moved to any of
four directions, and roller
lever to be faced in or out.
Rugged aluminium die cast
housing rated IP65; Conforms to
DIN size standards 43694 &
40430 for mounting distance and
dimensions.
Output contact (1 Form Z) rating
10 amps resistive .
Screw connect terminals.
AZC1
Secured by magnet
Built-in switch detection
Dual-role switch in one unit.
Construction possible with 100V
AC power.
Oil-resistant type
Neon
LED
Ratings
(load resistance)
6A250V AC
6A380V AC
5A24V DC
[Standard
type]
5A250V AC
5A125V AC
0.4A125V DC
10A125V AC
6A250V AC
0,8A115V DC
5A 125V AC
5A 250V AC
5A 30V DC
Mechanical
Life
(Min.ope.) Electrical
107
107
107
105
1.5x105
3x105
5x105
3x104
Operating force
(max.)
(hinge lever type)
6.37N {650gf}
4.90N {500gf}
3.29N {400gf}
3.43N {350gf}
Screw terminal
Screw terminal
Screw terminal
Cabtire code
Cabtire cord
Cap tire cable
Cabtire cord
Mounting pitch
(Applicable screw)
22 (47mm)
.866 1.850inch
21 56mm
.827 2.205inch
(M4 screws)
60 30.2 mm
1.189 2.311inch
(M5 screws)
52mm 2.047inch
(M4)
Available standards
CE
UL, CSA, CE
42
34
50
54
Available
actuators
Terminals
Wiring
Page
Notes:
1) Excludes exposed part of terminals, externally mounted components, and magnet catches.
2) Figures in parentheses ( ) indicate rated current of water-resistant type.
04/2005
Actuator selection
Type
Classification
Pretravel
(P.T.)
Overtravel Operating
Accuracy
(O.T.)
force (O.F.)
Vibration
shock
Characteristics
Small
Medium
Large
Excellent
Excellent
Small
Medium
Large
Excellent
Excellent
Excellent
Small to
large
Large
Medium
Good to
excellent
Adjustable roller
arm type
Small to
large
Large
Medium
Good to
excellent
Good
Large
Large
Medium
Good
Good
Fork
Large
Medium
Medium
Good
Excellent
Medium
Large
Small
Possible
Possible
Large
Medium
Small
Possible
Possible
Large
Medium
Small
Possible
Possible
Medium
Medium
Medium
Possible
Possible
Medium
Medium
Medium
Possible
Possible
Small
Medium
Large
Good
Excellent
04/2005
TECHNICAL INFORMATION
Standard glossary
Construction
Actuator
The values that guarantee the standards for the limit switch characteristics and functions. For example, the
rated current and rated voltage,
which are preset conditions (load
type, current, voltage, frequency,
etc.)
Operating object
The mechanism and mountings that
operate the limit switch actuator.
Used for mechanical operators
such as cams and dogs.
Detective object
The unit other than mechanical
mountings that operate the limit
switch. Products, parts, jigs, etc.
Reaction spring (movable spring)
The mechanical part that switches
the limit switch contact is called
either the reaction spring or the
moveable spring.
Contact
When the counter-spring revolves,
power is switched on and off through
the contact between metal parts
Contact gap
The effective clearance between the
fixed contact and the moveable contact. Also called breaking distance.
Contact arrangement
The construction of the electrical
input/output circuit depending on
use. For example, the following two
applications:
Operating
characteristics
Roller
Head block
Actuator
Cam
Arm
Roller
Plunger
Reset spring
Pushbutton
Front view
Cam
Roller
Reset spring
Pushbutton
VL limit switch
N.O.
N.C.
COM
N.C.
N.C.
O. P. Operating position
N.O.
O. P. Operating position
P.T. P.T.
O.T.
M.D.
O.T.
M.D.
Contact type
Used in opposition to a semiconductor switch that has switching characteristics. Fulfills switch functions
through a mechanical ON/OFF contact.
Terminal mold
After wiring, the connecting part is
molding by epoxy resin for waterproof, oil-resistant and dust-proof
capabilities.
R.T.
R.T.
R.F.
O.F.
P.T.
R.T.
M.D.
O.T.T.F.
F.P.
T.T.
O.P.
R.P.
Standard position
04/2005
TECHNICAL INFORMATION
Glossary relating to the EN60947-5-1
EN60947-5-1
Current
type
Category
Contents
AC
AC-15
Controls electromagnetic
loads in excess of 72VA
(Volt Amperes.)
DC
DC-12
Controls resistance
loads and semiconductor
loads.
(Uimp)
The peak impulse current value
which enables the switch to resist
without insulation breakdown.
Rated enclosed thermal current
(Ithe)
The current value that enables current to flow without exceeding the
specified maximum temperature in
the recharging contact switch. If the
pins are made of brass, the maximum temperature limit is 65C 149F.
Conditional short circuit current
The current the switch can resist
until the short circuit protection
device is activated.
Short circuit protection device
A device that protects the switch
from short circuits through a circuit
break (breakers, fuses, etc.)
Switching overvoltage
The surge momentarily generated
when a circuit is closed. Must be
lower than the Uimp value.
04/2005
Pollution degree
Pollution
degree
Contents
PROTECTIVE CONSTRUCTION
Protective construction
Expresses the degree of protective construction that guards the level of functionability of the switch against ingress of solid
objects, water, and oil. The standards are IEC529 (IEC: International Electrotechnical Commission) standards. IEC standards
determine the level of protection against both water and solid objects, but not against oil.
No particular
protection
Protection
against
sprays to 60
from the
vertical.
4
Protection
against water
Protection
against water
splashed from
all directions
Protection
against jets
of water
3m
9.843ft.
Protection
against
strong jets
of water
3m
9.843ft.
1m
3.281ft.
IP-
Protection
against the
effects of
immersion
Protection against
solid foreign matter
5
Protection
against solid
objects
exceeding
1mm .039inch
in size.
A hard wire 1mm dia. .039 inch dia. across cannot penetrate
the inside.
Protection
against dust.
Limited
ingress of
dust permited. (no harmful deposit)
Totally
protected
against
ingress of
dust
Notes: 1. All of the tests cited above were conducted with the cord vent (conduit vent) tightly shut.
2. The above protective constructions are based on IEC standard but major differences may arise due to length of use and operating environment.
This should be thoroughly discussed and verified.
3. When the corrosion-proof model is immersed in water for 30 minutes or more, verify that no water has penetrated the inside before use.
04/2005
2. V&0.5m/s
= 45
= 45
3. 0.5m/s ! V&2m/s
1. V&0.2m/s
Vmax (m/s)
0.2
65
0.1
60 to 90
0.05
If overriding the dog, set the arm perpendicularly, so that =45. If the dog
angle is reduced, the tolerable speed
is increased.
= 45 to 90
45
Vmax (m/s)
Vmax (m/s)
40
0.7
45
0.2
35
0.9
65
0.1
30
1.3
Vmax (m/s)
Vmax (m/s)
60 to 90
0.05
25
2.0
20
0.5
30
0.25
When V&0.2m/s, set the arm to perpendicular and set the arm rise angle
to between 45 and 90. If the dog rise
angle is reduced, the maximum tolerable speed is increased.
As a rule, = 45 is optimum.
Even if overriding the dog, set the forwards and rearwards motion exactly
the same, and avoid any settings that
make the actuator accelerate rapidly
from the dog.
Protection circuit
1) The ON/OFF circuit for the guidance
load may suffer contact damage due to
surges or inrushes when the power is
turned either ON or OFF.
Consequently, insertion of a protective
circuit as per the following diagram is
recommended, in order to protect the
contacts.
NO GOOD
NO GOOD
Load
L
L
Load
r~R
C: 0.1 F
100V
Load
Load
NO GOOD
AC
200V
Load
GOOD
Circuit
Load
L
10
04/2005
11
04/2005
IMPROVEMENT EXAMPLES
Poor design
Improved design
Dog axle
Detector
Explanation
Printer
Detector
r
Rotation axle
Conveyer
Conveyer
r
Rotation axle
Limit
Protective cover
High temperature
High temperature
12
04/2005
IMPROVEMENT EXAMPLES
Poor design
Detector
Improved design
Dumper
Conveyer
Rotation axle
r
Conveyer
Conveyer
Detector
Explanation
Detector
Dog
13
04/2005
HL (AZH)
Limit Switches
COMPACT SIZE
LIMIT SWITCHES
PRODUCT TYPE
1. Limit Switches
Die casting case
Type
Actuator
Standard
Push plunger
Roller plunger
Cross roller plunger
Panel mount push plunger
Panel mount roller plunger
Panel mount cross roller plunger
Sealed push plunger
Sealed roller plunger
Sealed cross roller plunger
Short roller lever
Roller lever
One-way short roller lever
One-way short lever
Flexible
Plastic case
Screw terminal
Screw terminal
AZH2031
AZH2032
AZH2033
AZH2011
AZH2012
AZH2013
AZH2041
AZH2021
AZH2044
AZH2024
Connector type
Bifucated contact
Bifurcated
Without LED
With LED
Common to panel mount push plunger
Common to panel mount roller plunger
Common to panel mount cross roller plunger
AZH2231
AZH2331
AZH233116
AZH2232
AZH2332
AZH233216
AZH2233
AZH2333
AZH233316
AZH2211
AZH2311
AZH231116
AZH2212
AZH2312
AZH231216
AZH2213
AZH2313
AZH231316
AZH2241
AZH2341
AZH234116
AZH2221
AZH2321
AZH232116
AZH2244
AZH2344
AZH234416
AZH2224
AZH2324
AZH232416
Standard
Bifurcated
AZH1001
AZH1002
AZH1003
AZH1031
AZH1032
AZH1033
AZH1011
AZH1012
AZH1013
AZH1041
AZH1021
AZH1044
AZH1024
AZH1066
AZH1201
AZH1202
AZH1203
AZH1231
AZH1232
AZH1233
AZH1211
AZH1212
AZH1213
AZH1241
AZH1221
AZH1244
AZH1224
AZH1266
2. Accessories
Product
Cable connector
cord
Pin arrangement
Type
Straight
AC
Angle
Specifications
Core No.
Color of wire
Brown
White
4
Blue
Black
Conductor
Length of cable
0.5 mm2
(Circumference: 6.5 dia.)
3m
9.843 ft
Application
All connector
type
Part No.
AZH28113
AZH28133
FOREIGN STANDARDS
Standard
UL
CSA
TV
Applicable product
File no.:
E122222
Ratings: Normal load: 5 A, 250 VAC (105 cycles), Pilot Duty B300
Minute load:
0.1 A, 30 VDC
Certified products:
All models
File no.:
LR55880
Ratings: Normal load: 5 A, 250 VAC, Pilot Duty B300
Minute load:
0.1 A, 30 VDC
Certified products:
All models
File no.: Resin case type
J9650515
Die-cast case type J9650514
Ratings: Normal load for resin case type: AC15 2A/250V~, DC12 1A/30V ...
Certified products:
All models except those with LED lamps
14
04/2005
Part No.
HL (AZH)
SPECIFICATIONS
1. Ratings
Load
Rated
control voltage
125 V AC
250 V AC
8 V DC
14 V DC
24 V DC
30 V DC
125 V DC
250 V DC
Standard type
Resistive
Lamp
Inductive
5A
5A
5A
5A
5A
0.5 A
0.25 A
1.5 A
1.5 A
3A
3A
1.5 A
1.5 A
1.5 A
0.05 A
0.03 A
Motor
N.C.
2A
1A
N.O.
1A
0.5 A
Bifurcated type
Without LED
With LED
Resistive
0.1 A
0.1 A
0.1 A
0.1 A
0.1 A
Notes: 1) Parameter of inductive load: AC power factor: Min. 0.4; DC time constant: Max. 7 ms.
2) Lamp load generates 10 times of inrush current. 3) Motor load generates 6 times of inrush current.
2. Characteristics
Contact arrangement
Contact resistance
Contact material
Insulation resistance
Initial breakdown voltage
Free position
Shock
resistance
Full operating position
Vibration resistance
Mechanical life
Electrical life
Ambient temperature
Ambient humidity
Max. switching frequency
Bifurcated type
Screw terminal
Connector type
1 Form C (Bifurcated contact)
Initial: Max. 100 m
Initial: Max. 150 m
Gold clad
Initial: Min. 100M (at 500 V DC)
1,000 Vrms for 1 min. between non-consecutive terminals
1,500 Vrms for 1 min. between dead metal parts and terminals
1,500 Vrms for 1 min. between ground and terminals
Max. 98 m/s2 {10 G}
Max. 294 m/s2 {30 G}
10 to 55 Hz (Double amplitude for max. 1.5 mm)
107 (at 120 cpm)
5
5 105 (at 20 cpm, 0.1 A 125 V AC resistive load)
5 10 (at 20 cpm, 5 A 250 V AC resistive load)
10 to +80C +14 to +176F
Max. 95% R.H.
Max. 120 cpm
Standard type
Screw terminal
1 Form C
Initial: Max. 15 m
Silver alloy
3. Operating characteristics
Die cast case
Characteristics
Actuator
Panel mount push plunger
Panel mount roller plunger
Panel mount cross roller plunger
Sealed push plunger
Sealed roller plunger
Sealed cross roller plunger
Short roller lever
Roller lever
One-way short roller lever
One-way short lever
Operating
force, max.
N (gf)
11.8 (1200)
11.8 (1200)
11.8 (1200)
11.8 (1200)
11.8 (1200)
11.8 (1200)
3.92 (400)
2.45 (250)
3.92 (400)
2.45 (250)
Release force,
min. N (gf)
Pretravel, max.
mm (inch)
4.90 (500)
4.90 (500)
4.90 (500)
4.90 (500)
4.90 (500)
4.90 (500)
0.78 (80)
0.39 (40)
0.78 (80)
0.39 (40)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
2.0 (.079)
4.0 (.157)
2.0 (.079)
4.0 (.157)
Release force,
min. N (gf)
Pretravel, max.
mm (inch)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.98 (100)
0.78 (80)
0.39 (40)
0.78 (80)
0.39 (40)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
1.5 (.059)
2.0 (.079)
4.0 (.157)
2.0 (.079)
4.0 (.157)
30.0 (1.181)
Overtravel, min.
mm (inch)
Operating position,
max. mm (inch)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
4.0 (.157)
7.0 (.276)
4.0 (.157)
7.0 (.276)
17.40.8 (.685.031)
23.40.8 (.921.031)
23.40.8 (.921.031)
30.00.8 (1.181.031)
41.30.8 (1.626.031)
41.30.8 (1.626.031)
23.10.8 (.909.031)
23.10.8 (.909.031)
34.30.8 (1.350.031)
34.30.8 (1.350.031)
Overtravel, min.
mm (inch)
Operating position,
max. mm (inch)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
3.0 (.118)
4.0 (.157)
7.0 (.276)
4.0 (.157)
7.0 (.276)
20.0 (.787)0
25.40.8 (1.000.031)
31.40.8 (1.236.031)
31.40.8 (1.236.031)
17.40.8 (.685.031)
23.40.8 (.921.031)
23.40.8 (.921.031)
30.00.8 (1.181.031)
41.30.8 (1.626.031)
41.30.8 (1.626.031)
23.10.8 (.909.031)
23.10.8 (.909.031)
34.30.8 (1.350.031)
34.30.8 (1.350.031)
Plastic case
Characteristics
Actuator
Push plunger
Roller plunger
Cross roller plunger
Panel mount push plunger
Panel mount roller plunger
Panel mount cross roller plunger
Sealed push plunger
Sealed roller plunger
Sealed cross roller plunger
Short roller lever
Roller lever
One-way short roller lever
One-way short lever
Flexible
Operating
force, max.
N (gf)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
5.88 (600)
3.92 (400)
2.45 (250)
3.92 (400)
2.45 (250)
0.88 (90)
15
04/2005
HL (AZH)
4. Performance data for EN60947-5-1
Item
Rated insulated voltage
Impulse withstand voltage
Switching excess voltage
Rated closed thermocurrent
Conditional short-circuit current
Short-circuit protection
Protective construction
Degree of contamination
Plastic case
Standard
Plastic case
Bifurcated
250V AC
2.5kV
2.5kV
5A
100A
10A Fuse
250V AC
2.5kV
0.8kV
1A
100A
10A Fuse
30V DC
1.5kV
0.8kV
5A
100A
10A Fuse
30V DC
1.5kV
0.8kV
1A
100A
10A Fuse
IP64 (switch)
IP54 (terminal)
IP64 (switch)
IP54 (terminal)
IP67
IP67
OUTPUT CIRCUIT
Wiring diagram
1) Screw terminal type
Internal circuit
12
N.C.
N.C.
4
14
N.O.
N.O.
LED
resistance
11
3
COM
COM
CONTACTS
Screw terminal type
Plunger type
Connector type
Lever type
1
4
2
3
N.O.
COM
N.C.
LED rating
Rating
24 V DC
Leakage
current
1.5 mA
Internal
resistance
18 k
The leakage current changes depends on the resistance of load connected in parallel.
N.C.
N.O.
Protective construction
Die cast
IEC standard
case
IP64
IP67
16
04/2005
Plastic case
Contact No.
Terminals
1
2
3
4
N.C.
COM
N.O.
Color of leadwire
Brown
White
Blue
Black
HL (AZH)
mm inch General tolerance: 0.4 .016
DIMENSIONS
Die cast case
1. Screw terminal
Panel mount push plunger
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
Operating position
17.40.8
.685.031 10
.394
4.7
.185
0.5
.020
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
20.4
.803
28.4
1.118
56
2.205
Stainless steel
Appropriate total-travel range
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
AZH2031
AZH2231
8 dia.
.315
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
17.40.8
(.685.031)
Operating position
23.40.8
.921.031 17
.669
10
.394
4.7
.185
0.5
.020
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
56
2.205
AZH2032
AZH2232
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.909.031)
Pretravel
1.5 max.
.059
Operating position
23.40.8
.921.031 17
.669
10
.394
4.7
.185
0.5
.020
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
56
2.205
AZH2033
AZH2233
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.909.031)
Pretravel
1.5 max.
.059
8 dia.
.315 Stainless steel
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
30.00.8
1.181.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2011
AZH2211
56
2.205
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
30.00.8
(1.181.031)
17
04/2005
HL (AZH)
Sealed roller plunger
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2012
AZH2212
56
2.205
18
.709
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2013
AZH2213
56
2.205
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
R24.4
R.961
4.2 +0.2
+0
Pretravel
2.0 max.
.079
Operating
position
23.10.8
.909.031
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
56
2.205
AZH2041
AZH2241
17.4
.685
18
.709
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
23.10.8
(.909.031)
Roller lever
44.5 1.752
330.15
1.299.006
4.7
.185
19
.748
0.5
.020
10
.394
13 10.5
.512 .413 4.5
.177
R43.9
R1.728
4.2 +0.2
+0
17.4
.685
Operating
position
23.10.8
.909.031
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH2021
AZH2221
Pretravel
4.0 max.
.157
56
2.205
18
.709
18
04/2005
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
23.10.8
(.909.031)
HL (AZH)
One-way short roller lever
Pretravel
2.0 max.
.079
330.15
1.299.006
19
.748
10
.394
4.7
.185
Operating
position
34.30.8
1.350.031
0.5
.020
13 10.5
.512 .413 4.5
.177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH2044
AZH2244
17.4
.685
44.5 1.752
56 2.205
18
.709
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
34.30.8
(1.350.031)
330.15
1.299.006
19
.748
10
.394
R47.1
R1.854
4.7
.185
Operating
position
34.30.8
1.350.031
0.5
.020
13 10.5
.512 .413 4.5
.177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
44.5 1.752
56 2.205
AZH2024
AZH2224
17.4
.685
18
.709
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
34.30.8
(1.350.031)
2. Connector type
Panel mount push plunger
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
Operating position
17.40.8
.685.031 10
.394
4.7
.185
0.5
.020
4.5
.177
15 dia.
.591 dia.
LED
57.6
2.268
M121
Stainless steel
Appropriate total-travel range
20.4
.803
28.4
1.118
AZH2331
AZH233116
8 dia.
.315
4.2 +0.2
+0
.165 +.008
+0
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
17.40.8
(.685.031)
Operating position
23.40.8
.921.031 17
.669
10
.394
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2332
AZH233216
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
15 dia.
.591 dia.
LED
57.6
2.268
M121
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.909.031)
19
04/2005
HL (AZH)
Panel mount cross roller plunger
Pretravel
1.5 max.
.059
Operating position
23.40.8
.921.031 17
.669
10
.394
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
44.5 1.752
330.15
10.5 .413 dia. width 4 .157
10 1.299.006
Stainless steel roller
.394
Appropriate
total-travel range
M14 (P = 1) threaded
2-panel mounting nut
Thickness 3 .118
Length of opposite side 17 .669
4.7
.185
0.5
4.2 +0.2
+0
.020
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2333
AZH233316
15 dia.
.591 dia.
LED
57.6
2.268
M121
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.921.031)
Pretravel
1.5 max.
.059
8 dia.
.315 Stainless steel
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
30.00.8
1.181.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2311
AZH231116
15 dia.
.591 dia.
LED
57.6
2.268
M121
18
.709
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
30.00.8
(1.181.031)
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH2312
AZH231216
15 dia.
.591 dia.
LED
57.6
2.268
M121
18
.709
44.5 1.752
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.5
.177
4.2 +0.2
+0
.165 +.008
+0
20.4
.803
28.4
1.118
AZH2313
AZH231316
15 dia.
.591 dia.
LED
57.6
2.268
M121
20
04/2005
18
.709
11.8 (1200)
4.90 (500)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
HL (AZH)
Short roller lever
R24.4
R.961
Pretravel
2.0 max.
.079
Operating
position
23.10.8
.909.031
13 10.5
.512 .413 4.5
.177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
15 dia.
.591 dia.
57.6
2.268
LED
AZH2341
AZH234116
17.4
.685
18
.709
M121
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
23.10.8
(.909.031)
Roller lever
44.5 1.752
330.15
1.299.006
4.7
.185
19
.748
0.5
.020
10
.394
Pretravel
4.0 max.
.157
R43.9
R1.728
13 10.5
.512 .413 4.5
.177
Operating
position
23.10.8
.909.031
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
17.4
.685
20.4
.803
28.4
1.118
15 dia.
.591 dia.
57.6
2.268
LED
AZH2321
AZH232116
18
.709
M121
Pretravel
2.0 max.
.079
330.15
1.299.006
19
.748
10
.394
4.7
.185
Operating
position
34.30.8
1.350.031
0.5
.020
13 10.5
.512 .413 4.5
.177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH2344
AZH234416
17.4
.685
15 dia.
.591 dia.
LED
44.5 1.752
57.6 2.268
18
.709
M121
330.15
1.299.006
19
.748
10
.394
4.7
.185
17.4
.685
Operating
position
34.30.8
1.350.031
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
15 dia.
.591 dia.
LED
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
23.10.8
(.909.031)
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
34.30.8
(1.350.031)
R47.1
R1.854
13 10.5
.512 .413 4.5
.177
AZH2324
AZH232416
44.5 1.752
57.6 2.268
M121
18
.709
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
34.30.8
(1.350.031)
21
04/2005
HL (AZH)
mm inch General tolerance: 0.4 .016
Plastic case
Push plunger
Pretravel
1.5 max.
.059
Operating position
25.40.8
10
1.000.031 .394
8
.315
+0.2
4.5
4.2 +0 dia.
.177
.165 +.008
dia.
+0
16 dia.
.630
8 dia.
.315
45 1.772
330.15
10 1.299.006
.394
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1001
AZH1201
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
25.40.8
(1.000.031)
Roller plunger
Pretravel
1.5 max.
.059
Operating position
31.40.8
1.236.031 17
.669 10
.394
8
.315
4.5
4.2 +0.2
+0 dia.
.177
+.008
.165 +0 dia.
45 1.772
330.15
10 1.299.006
.394
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1002
AZH1202
16 dia.
.630
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
31.40.8
(1.236.031)
45 1.772
10.5 .413 dia. width 4 .157
330.15
Stainless steel roller
10 1.299.006
.394
Appropriate total-travel range
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1003
AZH1203
16 dia.
.630
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
31.40.8
(1.236.031)
Pretravel
1.5 max.
.059
Operating position
17.40.8
10
.685.031
.394
8
.315
+0.2
4.5
4.2 +0 dia.
.177
.165 +.008
dia.
+0
45 1.772
330.15
10 1.299.006
.394
4.7
.185
0.5
.020
8 dia.
.315
Appropriate total-travel range
20.4
.803
28.4
1.118
AZH1031
AZH1231
M14 (P = 1) threaded
(58.9)
(2.319)
18
.709
22
04/2005
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
17.40.8
(.685.031)
HL (AZH)
Panel mount roller plunger
Pretravel
1.5 max.
.059
Operating position
23.40.8
.921.031 17
.669 10
.394
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1032
AZH1232
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.921.031)
Pretravel
1.5 max.
.059
Operating position
23.40.8
.921.031 17
.669 10
.394
8
.315
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1033
AZH1233
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
23.40.8
(.921.031)
Pretravel
1.5 max.
.059
Operating position
300.8
1.181.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
8 dia.
.315
Sealed rubber
(Oil-tight synthetic rubber)
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1011
AZH1211
Sealed roller plunger
18
.709
45 1.772
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
30.00.8
(1.181.031)
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
AZH1012
AZH1212
(58.9)
(2.319)
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
23
04/2005
HL (AZH)
Sealed cross roller plunger
45 1.772
330.15
10 1.299.006
.394
Pretravel
1.5 max.
.059
Sealed rubber
(Oil-tight synthetic rubber)
Operating position
41.30.8
1.626.031
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
20.4
.803
28.4
1.118
(58.9)
(2.319)
AZH1013
AZH1213
18
.709
5.88 (600)
0.98 (100)
1.5 (.059)
0.1 (.004)
3.0 (.118)
41.30.8
(1.626.031)
R24.4
R.961
14.6
.575 10.5 4.5
.413 .177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
Pretravel
2.0 max.
.079
Operating
position
23.10.8
.909.031
20.4
.803
28.4
1.118
18
.709
45 1.772
58.9 2.319
AZH1041
AZH1241
17.4
.685
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
23.10.8
(.909.031)
Roller lever
330.15
1.299.006
19
4.7
.748
.185
10
.394
Pretravel
4.0 max.
.157
R43.9
R1.728
0.5
.020
14.6
.575 10.5 4.5
.413 .177
Operating
position
23.10.8
.909.031
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
18
.709
45 1.772
58.9 2.319
AZH1021
AZH1221
17.4
.685
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
23.10.8
(.909.031)
R29.8
R1.173
330.15
1.299.006
19
4.7
.748
.185
10
0.5
.394
.020
14.6
.575 10.5 4.5
.413 .177
Operating
position
34.30.8
1.350.031
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH1044
AZH1244
17.4
.685
18
.709
45 1.772
58.9 2.319
24
04/2005
3.92 (400)
0.78 (80)
2.0 (.079)
0.3 (.012)
4.0 (.157)
34.30.8
(1.350.031)
HL (AZH)
One-way roller lever
330.15
1.299.006
4.7
19
.185
.748
10
.394
R47.1
R1.854
Operating
position
34.30.8
1.350.031
0.5
.020
14.6
.575 10.5 4.5
.413 .177
4.2 +0.2
+0
.165 +.008
+0
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH1024
AZH1224
17.4
.685
18
.709
45 1.772
58.9 2.319
2.45 (250)
0.39 (40)
4.0 (.157)
0.6 (.024)
7.0 (.276)
34.30.8
(1.350.031)
45 1.772
330.15
1.299.006
Flexible
(41.5)
(1.634)
104.21.5
4.102.059
(18.2)
(.717)
4.7
.185
0.5
.020
4.2 +0.2
+0
.165 +.008
+0
4.5
.177
4.2 +0.2
+0 dia.
.165 +.008
dia.
+0
20.4
.803
28.4
1.118
AZH1066
AZH1266
(58.9)
(2.319)
18
.709
0.88 (90)
30.0 (1.181)
20.0 (.787)
6.5 dia.
.256 dia.
14 dia.
.551 dia.
37.5
1.476
M121
3000
118.11
(35)
(1.378)
(4)
(.157)
AC type
AZH28113
Angle type
M121
14 dia.
.551 dia.
(15)
(.591)
6.5 dia.
.256 dia.
28.7
1.130
30.4
1.197
3000
118.11
(35)
(1.378)
(4)
(.157)
AC type
AZH28133
25
04/2005
HL (AZH)
MOUNTING METHOD
Die cast case
1. Side mounting (all types)
M4 screw is used for mounting on side.
Mount it firmly with washer. Mounting
torque is 1.37 to 1.57 N.m.
Remove the hexagonal nut when plunger
type is used in side mounting.
Plastic case
Side mounting (all types)
M4 screw is used for mounting on side.
Mount it firmly with washer. Mounting
torque is 1.18 to 1.47 N.m.
Side mounting hole dimensions
330.15
1.299.006
14.50.2 dia.
.571.008 dia.
330.15
1.299.006
APPLICABLE WIRE
M3 small binding screw is used as a terminal screw. When wiring, dont connect
the lead wire to the terminal directly.
Fasten the crimped terminals securely
applying a tightening torque of 0.20 to
0.29 N.m.
Wire
strand
Conductor
Finished
outside
diameter
2-wire
0.75 mm2
1.25 mm2
2.0 mm2
6.6 mm dia.
7.4 mm dia.
8.0 mm dia.
3-wire
0.75 mm2
1.25 mm2
7.0 mm dia.
7.8 mm dia.
Approx. 45
Approx. 1.772
Approx. 15
Approx. .591
COM
terminal
Approx. 30
Approx. 1.181
CONNECTOR TYPE
4) When the angle type of connector
cord is used, the cord outlet direction is
as follows.
Cord outlet direction (Right side)
N.C.
Contact No. 2
N.O.
Contact No. 4
COM
Contact No. 3
26
04/2005
N.C.
terminal
Lever type
COM
terminal
N.O.
terminal
N.C.
terminal
N.O.
terminal
HL (AZH)
Fitting metal
Step 2
Cramp
Body
The cord outlet direction is interchangeable both right and left sides. The direction of connector cord is set to the right
when it is shipped. When it is used left
side direction, follow the next procedure.
Terminal cover
Step 3
Attention
Attention
Seal rubber
Do not put the lead wire between terminal cover and body.
Put the seal rubber at the right place.
Press up the terminal cover.
Internal circuit
Switch
Contact No. 2
Load
Contact No. 4
LED
Resistance
Contact No. 3
27
04/2005
HL (AZH)
CAUTIONS
Die cast case
1) Do not expose HL limit switch to hot
water (over 60C 140F) and in a water
vapor environment.
2) Avoid the place where organic solvents, strong acid, strong alkali liquid
and vapor may attach to the products
directly. Prevent using the HL limit switch
in place where inflammable or corrosive
gas will be generated.
Plastic case
1) Do not use in water or oil. Do not
place the switch where it is always
exposed to water or dust splash.
2) Do not expose HL limit switch to hot
water (over 60C 140F) and in a water
vapor environment.
3) Avoid the place where organic solvents, strong acid, strong alkali liquid
and vapor may attach to the products
directly. Prevent using the HL limit switch
is place where inflammable or corrosive
gas will be generated.
28
04/2005
ML (AZ7)
Limit Switches
1. Long life
High efficiency coil spring switching
mechanism for long life: More than 107
mechanical operations.
2. Great mechanical strength while
being compact and lightweight
The attachment pitch is 25.4mm
(1.000inch), same as for the Z basic
model microswitch. Also, the outer cover
cap uses a strong plastic with excellent
mechanical characteristics. An M4 bolt
can be used for the attachment.
3. The overtravel (O.T.) is large with
great shock absorption
TYPICAL APPLICATIONS
Used in sequence control of food processing machines, automatic packaging
machines, conveyers, and processors.
Ideal for light industry machinery when
installation pace is limited and a protective construction is sought.
PRODUCT TYPE
1. Standard type
Actuator
Short push plunger
Push plunger
Hinge lever
Roller lever
One-way roller lever
Hinge short lever
Short roller lever
One-way short roller lever
Panel mount push plunger
Panel mount roller plunger
Panel mount cross roller plunger
Flexible rod
Part No.
AZ7100
AZ7110
AZ7120
AZ7121
AZ7124
AZ7140
AZ7141
AZ7144
AZ7310
AZ7311
AZ7312
AZ7166
29
04/2005
ML (AZ7)
FOREIGN STANDARDS
Standards
Applicable product
File No.
: E-122222
Ratings
: 10A 250V AC
Product type : Standard type only
File No.
: LR55880
Ratings
: 10A 250V AC
Product type : Standard type only
File No.
: J9551204
Ratings
: AC-15 2A/250V~
Product type : Standard type only
UL
CSA
TV
Part No.
SPECIFICATIONS
1. Rating
Load
10A
10A
0.4A
6A
4A
0.05A
125V AC
250V AC
115V DC
2.Characteristics
Contact arrangement
Initial contact resistance, max.
Initial insulation resistance (At 500V DC)
1 Form C
15m* (By voltage drop 6 to 8V DC at rated current)
Min. 100 M
1,500 Vrms for 1 min Between non-consecutive terminals
2,000 Vrms for 1 min Between dead metal parts and each terminal
2,000 Vrms for 1 min Between ground and each terminal
Max. 98m/s2 {10G}
Max. 294m/s2 {30G}
55 Hz, double amplitude of 1.5 mm
107 (at 50 cpm)
2 105 (at 20 cpm)
20 to +60C 4 to +140F/Max. 95% R.H. (at 20C 68F)
120 cpm
Vibration resistance
Mechanical
Electrical
Ambient temperature/Ambient humidity
Max. operating speed
Expected life
(Min. operation)
3.EN60947-5-1 performance
DATA
Rating
250VAC
2.5kV
2.5kV
10A
100A
10A fuse
IP64 (switch)
3
1. Life curve
108
Operations (104)
Item
Rated insulation voltage (Ui)
Rated impulse withstand voltage (Uimp)
Switching over voltage
Rated enclosed thermal current (Ithe)
Conditional short-circuit current
Short-circuit protection device
Protective construction
Pollution degree
4. Operating characteristics
107
12
5V
106
AC
cos
105
Movement
Pretravel
Overtravel
Differential
O.F. (N{gf}) R.F. (N{gf})
(P.T.), max.
(O.T.), min.
(M.D.), max.
max.
min.
mm inch
mm inch
Actuator
mm inch
5.88 {600}
0.98 {100}
2.0 .079
0.8 .031
0.8 .031
Short push plunger
Push plunger
5.88 {600}
0.98 {100}
2.0 .079
0.8 .031
5.0 .197
Hinge lever
1.47 {150}
0.39 {40}
13.5 .531
3.2 .126
4.0 .157
Roller lever
1.77 {180}
0.49 {50}
11.0 .433
2.4 .094
3.0 .118
One-way roller lever
1.96 {200}
0.59 {60}
11.0 .433
2.4 .094
3.0 .118
Hinge short lever
2.16 {200}
0.59 {60}
8.5 .335
2.0 .079
2.5 .098
Short roller lever
2.35 {240}
0.78 {80}
6.5 .256
1.5 .059
2.0 .079
One-way short roller lever
2.75 {280}
0.98 {100}
6.5 .256
1.5 .059
2.0 .079
Panel mount push plunger
5.88 {600}
0.98 {100}
2.0 .079
0.8 .031
6.0 .236
Panel mount roller plunger
5.88 {600}
0.98 {100}
2.0 .079
0.8 .031
6.0 .236
Panel mount cross roller plunger 5.88 {600}
0.98 {100}
2.0 .079
0.8 .031
6.0 .236
Flexible rod
1.18 {120}
25 .984
11 .433
Characteristics
Operating Position
(O.P.) mm inch
300.8 1.181.031
441.2 1.732.047
252.0 .984.079
401.9 1.575.75
502.0 1.969.079
251.3 .984.051
401.6 1.575.063
501.6 1.969.063
21.80.8 .858.031
33.31.2 1.311.047
33.31.2 1.311.047
36 1.417 (T.T.)
10
WIRING DIAGRAM
Circuit
ML
COM
N.C.
N.O.
Terminal
5. Protective characteristics
Protective construction
IEC
IP60
IP64
COM
30
04/2005
N.O.
N.C.
ML (AZ7)
DIMENSIONS
mm inch
AZ7100
AZ7110
(P.T.) 2 max.
.079
23.30.3
.917.012
12 dia.
.472
(P.T.) 2 max.
.079
23.30.3
.917.012
7 dia.
.276
(O.P.)
(25) 300.8
(.984) 1.181.031
16 dia.
.630
16 dia.
.630
(25)
(.984)
170.8
.669.031
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
(O.P.)
441.2
1.732.047
170.8
.669.031
4.20.2 dia.
14.3
.563
12 dia.
.472
8 dia.
.315
21.4
.843
25.40.15
1 inch
540.2
2.126.008
16.5 max.
.650
4.20.2 dia.
14.3
.563
21.4
.843
AZ7120
AZ7121
8.50.1
.335.004
48.351.0
1.904.039
63.51.0
2.500.039
8.0
.315
12.5 dia.
.492
(O.P.)
401.9
1.575.075
(O.P.)
252.0
.984.079
170.8
.669.031
170.8
.669.031
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
14.3
.563
25.40.15
1 inch
540.2
2.126.008
4.20.2 dia.
21.4
.843
16.5 max.
.650
14.3
.563
4.20.2 dia.
21.4
.843
AZ7124
AZ7140
48.351.0
1.904.039
OPERATING DIRECTION
UNOPERATING
DIRECTION
8.50.1
.335.004
8.0
.315
S wi v e
a n gl e l
90
x
ma
12.5 dia.
.492
10
.394 (F.P.)
572.0
(O.P.) 2.244.079
502.0
1.969.079
39.21.0
1.543.039
(O.P.)
251.3
.984.051
170.8
.669.031
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
14.3
.563
170.8
.669.031
4.20.2 dia.
21.4
.843
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
14.3
.563
4.20.2 dia.
21.4
.843
31
04/2005
ML (AZ7)
Short roller lever type
AZ7141
mm inch
AZ7144
30.21.0
1.189.039
S wi v e
a n gl e l
8.0
.315
12.5 dia.
.492
10
(F.P.)
.394 551.6
2.165.063
(O.P.)
501.6
1.969.063
12.5 dia.
.492
(O.P.)
401.6
1.575.063
170.8
.669.031
170.8
.669.031
25.40.15
1 inch
540.2
2.126.008
16.5 max.
.650
14.3
.563
25.40.15
1 inch
540.2
2.126.008
4.20.2 dia.
21.4
.843
16.5 max.
.650
21.4
.843
AZ7311
23.30.5
.917.020
17
.669
23.30.5
.917.020
(P.T.) 2 max.
.079
8 dia.
.315
M12(P=1.0)
2-panel mounting nut
Thickness 3.2 .126
Length of opposite side 17 .669
Teethed washer
(O.P.)
21.80.8
.858.031
14.3
.563
12.5 dia.
.492
(O.P.)
33.31.2
1.311.047
15.3
.602
(25)
(.984)
170.8
.669.031
25.40.15
1 inch
540.2
2.126.008
3.8
.150
(P.T.) 2 max.
.079
(25)
(.984)
16.5 max.
.650
4.20.2 dia.
14.3
.563
AZ7310
M12(P=1.0)
2-panel mounting nut
Thickness 3.2 .126
Length of opposite side 17 .669
Teethed washer
8.0
.315
90
30.21.0
1.189.039
UNOPERATING
DIRECTION
OPERATING DIRECTION
x
ma
170.8
.669.031
4.20.2 dia.
21.4
.843
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
14.3
.563
4.20.2 dia.
21.4
.843
23.3
.917
24.5
.965
(Range of
operating
position)
AZ7312
23.30.5
.917.020
M12(P=1.0)
2-panel mounting nut
Thickness 3.2 .126
Length of opposite side 17 .669
Teethed washer
(P.T.) 2 max.
.079
12.5 dia.3.8
.492 dia..150
107.51.5
4.232.059
(O.P.)
33.31.2
1.311.047
15.3
.602
17.5
.689
24
.945
(25)
(.984)
170.8
.669.031
170.8
.669.031
16.5 max.
.650
25.40.15
1 inch
540.2
2.126.008
14.3
.563
16 dia.
.630
AZ7166
4.20.2 dia.
21.4
.843
16.5 max.
.650
32
04/2005
25.40.15
1 inch
540.2
2.126.008
14.3
.563
4.20.2 dia.
21.4
.843
ML (AZ7)
CAUTIONS
1. When the switch is to be used in
places where oil or is abundant, bore a
drain hole in the bottom of the terminal
cover.
2. Avoid places where highly acid or
alkaline fluids are used or high temperatures prevail.
3.Wiring
(1) Remove the terminal cover with a v
driver.
COM
Standard
33
04/2005
COMPACT SIZE
LIMIT SWITCHES
VL (AZ8)
Limit Switches
A compact and accurate vertical limit switch. Type with a lamp which makes maintenance convenient; either a neon AC powered lamp or an LED DC powered lamp.
The cable can either be screwed in
directly, or can use U-shaped and circular pressure terminals.
Inner construction
Cover
attachment screw
Cable
Cover
Terminal screw
Cord vent
Body
Standard type
With lamps
(Roller arm)
CHARACTERISTICS
1. Compact design approximately 1/3
of the AZ5 limit switches
Head block
Operating lamp
Inoperability lamp
(with output)
<Front>
M4 attachment nut
Approx. 1/3
M4 attachment bolt
r
AZ5 type
Spring washer
VL
<Rear>
M5 attachment bolt
Spring washer
34
04/2005
TYPICAL APPLICATIONS
Ideal for general plant facilities such as
engineering machinery, conveyer
machinery, and assembly lines
LED lamp type is also compatible with
low-voltage DC control circuits such as in
PCs and computers.
VL (AZ8)
PRODUCT TYPE
1. Standard type
Actuator
Push plunger
Roller plunger
Cross roller plunger
Roller arm
Adjustable roller arm
Adjustable rod
Flexible rod
Spring wire
Remote wire control plunger
Part No.
AZ8111
AZ8112
AZ8122
AZ8104
AZ8108
AZ8107
AZ8166
AZ8169
AZ8181
Note) When ordering an overseas-specified product,refer to the Overseas Standards given below.
Spring type
Actuator
Push plunger
Roller plunger
Cross roller plunger
Roller arm
Adjustable roller arm
Adjustable rod
Flexible rod
Spring wire
Remote wire control plunger
Lamp rating
Part No.
AZ811106
AZ811206
AZ812206
AZ810406
AZ810806
AZ810706
AZ816606
AZ816906
AZ818106
100 to 200V AC
Note) When ordering an overseas-specified product,refer to the Overseas Standards given below.
3. With LED
Lamp rating
Lamp connection
Actuator
12V DC
24 to 48V DC
Part No.
Spring type
Push plunger
Roller plunger
Cross roller plunger
Roller arm
Adjustable roller arm
Adjustable rod
Flexible rod
Spring wire
Remote wire control plunger
Push plunger
Roller plunger
Cross roller plunger
Roller arm
Adjustable roller arm
Adjustable rod
Flexible rod
Spring wire
Remote wire control plunger
AZ8111161
AZ8112161
AZ8122161
AZ8104161
AZ8108161
AZ8107161
AZ8166161
AZ8169161
AZ8181161
AZ8111661
AZ81122661
AZ8122661
AZ8104661
AZ8108661
AZ8107661
AZ8166661
AZ8169661
AZ8181661
AZ811116
AZ811216
AZ812216
AZ810416
AZ810816
AZ810716
AZ816616
AZ816916
AZ818116
AZ811166
AZ811266
AZ812266
AZ810466
AZ810866
AZ810766
AZ816666
AZ816966
AZ818166
Notes 1. LED rating 6V DC type is available. When ordering, add suffix 162(spring type) or 662(lead wire type) to the standard part No.
2.The DC24-48V rated lamp is recommended for PC input use.
4. Option
VL limit conduit adapter
Application
VL, VL with lamp, VL-T
Part No.
AZ8801
FOREIGN STANDARDS
Standard
UL
CSA
TV
Applicable product
Part No.
File No.
Ratings
: E122222
: 5A 250V AC
Pilot duty B300
Product type : Standard model, with neon lamp
File No.
Ratings
: LR55880
: 5A 250V AC
Pilot duty B300
Product type : Standard model, with neon lamp
File No.
: J9551203
Ratings
: AC-15 2A/250V~
Product type : Standard model only
35
04/2005
VL (AZ8)
SPECIFICATIONS
1. Rating
1) Standard type
Resistive load
(cos ]1)
Inductive load
(cos ]0.4)
5A
5A
0.4A
3A
2A
0.1A
125V AC
250V AC
125V DC
Types
Rated control
voltage
Resistive load
(cos ]1)
Inductive load
(cos ]0.4)
125V AC
240V AC
24V DC
5A
5A
3A
3A
2A
2. Characteristics
Contact arrangement
Initial contact resistance, max.
Contact material
Initial insulation resistance (At 500V DC)
Initial breakdown voltage
In the free position
In the full operating position
Mechanical
Electrical
Life of lamp
1 Form Z
15m (By voltage drop 6 to 8V DC at rated current)
Gold clad over silver
Min. 100M
1,000Vrms for 1 min Between non-consecutive terminals 2,000Vrms for 1 min Between
dead metal parts and each terminal 2,000Vrms for 1 min Between ground and each terminal
Max. 98m/s2 {10G}
Max. 294m/s2{30G}
Standard type: Max. 55Hz Type with indicator: 10 to 50Hz, double amplitude of 1.5mm
107 (at 120 cpm)
3105 (at rated resistive load) 5106 (Magnetic contactor FC-100 200V AC load)
Min. 2104 hours (Neon lamp type)
20 to +60C 4 to +140F/Max. 95%
120 cpm
3. EN60947-5-1 performance
Item
Rated insulation voltage (Ui)
Rated impulse withstand voltage (Uimp)
Switching overvoltage
Rated enclosed thermal current (Ithe)
Conditional short-circuit current
Short-circuit protection device
Protective construction
Pollution degree
Rating
250VAC
2.5kV
2.5kV
5A
100A
10A fuse
IP64
3
4. Operating characteristics
Characteristics
O.F. (N {gf}) max.
Actuator
Push plunger
Roller plunger
8.83 {900}
Cross roller plunger
Roller arm
5.88 {600}
Adjustable roller arm
7.84 {800}~3.35 {342}
Adjustable rod
7.84 {800}~1.99 {203}
Flexible spring wire
0.88 {90}
19.61 {2,000}~
Remote wire control
24.52 {2,500}*
plunger
Pretravel (P.T.), max. Movement Differential Overtravel (O.T.), min. Totaltravel (T.T.), min.
mm inch
(M.D.), max. mm inch
mm inch
mm inch
1.47 {150}
1.5 .059
0.7 .028
4 .028
5.5 .217
0.49 {50}
0.49 {50}~0.21 {21}
0.49 {50}~0.12 {12}
1.96 {200}~
1.96 {200}*
20
20
20
30 (1.181)
10
10
10
75
75
75
20 (.787)
95
95
95
50 (1.969)
6 .236 6 .236*
5. Protective construction
Protective construction
IEC
IP60
IP64
6.Lamp rating
VL mini limit SW
VL mini limit SW
(with indicator)
Types
Rated operating voltage Operating voltage range
Neon lamp
100 to 200V AC
80 to 240V AC
6V DC
5 to 15V DC
LED
12V DC
9 to 28V DC
24 to 48V DC
20 to 55V DC
DATA
WIRING DIAGRAM
1. Life curve
500
400
300
200
100
30
0
5
Load current, A
Output circuit
13
VL
14
NO
No. of operating, million times
1000
Internal resister
120k
2.4k
4.7k
15k
1000
NO
11
NC
500
12
NC
Terminal
0.5 1.0
NK HC
3 5
50
HP HG VC-20 FC-10
Various relay loads (VA)
10
36
04/2005
13
14
11
12
260 700
FC-35 FC-100
VL (AZ8)
DIMENSIONS
Push plunger type
7 .276 dia.
stainless steel plunger
PT 1.5max
3
.118
mm inch
10.2
.402
10.2
.402
General
tolerance:
0.4 .016
+0.2
Standard type
2-4.1 0 dia.
mounting holes
M36
cover screw
4
.157
4
.157
26.5
1.043
20.40.3
.803.012
64
2.520
560.3
2.205.012
2-M5 (P=0.8)
7 .276 in depth
mounting holes
64
2.520
Operation indicator
2-M5 (P=0.8)
mounting holes
14
.551
210.2
.827.008
28
1.102
14
.551
7.50.2
.295.008
15.1
.594
25
.984
15.1
.594
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
(Standard type)
12.5 dia.3.8
stainless steel roller
PT 1.5max
10.2
.402
General
tolerance:
0.4 .016
10.2
.402
14.8
.583
38
1.496
+0.2
0
2-4.1
dia.
mounting holes
4
.157
M36
cover screw
4
.157
20.40.3
.803.012
64
2.520
560.3
2.205.012
2-M5 (P=0.8)
7 .276 in depth
mounting holes
64
2.520
Operation indicator
2-M5 (P=0.8) tapped
mounting holes
2-M323
cover screw
2-M5 (P=0.8)
mounting holes
14
.551
210.2
.827.008
28
1.102
14
.551
7.50.2
.295.008
15.1
.594
25
.984
15.1
.594
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
(Standard type)
General
tolerance:
0.4 .016
10.2
.402
10.2
.402
12.5 dia.3.8
stainless steel roller
PT 1.5max
14.8
.583
38
1.496
+0.2
0
2-4.1
dia.
mounting holes
4
.157
4
.157
M36
cover screw
20.40.3
.803.012
64
2.520
560.3
2.205.012
64
2.520
2-M5 (P=0.8)
7 .276 in depth
mounting holes
Operation indicator
2-M5 (P=0.8) tapped
mounting holes
2-M323
cover screw
2-M5 (P=0.8)
mounting holes
14
.551
210.2
.827.008
28
1.102
15.1
.594
25
.984
14
.551
7.50.2
.295.008
15.1
.594
30.3
1.193
(Standard type)
18 dia.7
nylon roller
(Roller can be rotated
and locked in any
position through 360)
Standard type
ax
45.20.8
1.780.031
40.20.8
1.583.031
41.20.8
1.622.031
36.20.8
1.425.031
R3
0
+0.2
2-4.1 0 dia.
mounting holes
M4 arm
fixing screw
(with hexagonal
holes)
M36
cover screw
General
tolerance:
0.4 .016
10.2
.402
18.5
.728
12.5
.492
20.40.3
.803.012
10.2
.402
M4 arm fixing nut
7.50.2
.295.008
18.5
.728
2-M5 (P=0.8)
7 .276 in depth
mounting holes
20.40.3
.803.012
560.3
2.205.012
64
2.520
64
2.520
Operation indicator
2-M323
cover screw
2-M5 (P=0.8)
mounting holes
14
.551
14
.551
210.2
.827.008
28
1.102
15.1
.594
38.1
1.5
7.50.2
.295.008
25
.984
(Standard type)
15.1
.594
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
(With lamp)
37
04/2005
VL (AZ8)
Adjustable rod type
Standard type
PT20
max
General
tolerance:
0.4 .016
mm inch
(44.9)
(1.768)
36.30.8
1.429.031
(44.9)
(1.768)
36.30.8
1.429.031
5.5
.217
10.2
.402
10.2
.402
2-4.1 0 dia.
mounting holes
12.5
.492
18.5
.728
18.5
.728
M6 mounting rod
fastening screw with
hexagonal holes
M6 mounting rod
fastening screw with
hexagonal holes
M36
cover screw
64
2.520
64
2.520
560.3
2.205.012
Operation indicator
2-M5 (P=0.8)
7 .276 in depth
mounting holes
14
.551
14
.551
210.2
.827.008
28
1.102
2-M5 (P=0.8)
mounting holes
7.50.2
.295.008
15.1
.594
25
.984
(44.9) (1.768)
7.50.2
.295.008
15.1
.594
20.40.3
.803.012
(Standard type)
20.40.3
.803.012
30.3
1.193
(44.9) (1.768)
(Length of arm can be adjustable within 30 to 70mm 1.181 to 2.756inch by 1mm .039inch pitch)
47.70.8
1.878.031
Standard type
Adjustable lenght of arm
(30-70)
PT2
0 max
33.50.8
1.319.031
28.50.8
1.122.031
M4 arm fastening
plate screw with
hexagonal holes
47.70.8
1.878.031
42.70.8
1.681.031
42.70.8
1.681.031
33.50.8
1.319.031
28.50.8
1.122.031
General
tolerance:
0.4 .016
10.2
.402
10.2
.402
2-4.1 0 dia.
mounting holes
12.5
.492
M36
cover screw
18.5
.728
Mounting metal
M6 arm fastening
plate screw with
hexagonal holes
2-M5 (P=0.8)
7 .276 in depth
mounting holes
64
2.520
560.3
2.205.012
2.0
.079
2-M323
cover screw
64
2.520
Operation indicator
2-M5 (P=0.8)
mounting holes
2.0
.079
14
.551
14
.551
210.2
.827.008
28
1.102
18.5
.728
Mounting metal
M6 arm fastening
plate screw with
hexagonal holes
15.1
.594
25
.984
(46.4) (1.827)
7.50.2
.295.008
20.40.3
.803.012
(Standard type)
15.1
.594
30.3
1.193
(46.4) (1.827)
7.50.2
.295.008
20.40.3
.803.012
Standard type
10.2
.402
10.2
.402
PT 30 max
3 dia.
.118
General
tolerance:
0.4 .016
3 dia.
.118
Nylon rod
Nylon rod
41.5
1.634
5.8 dia.
.228
5.8 dia.
.228
1001.5
3.937.059
+0.2
2-4.1 0 dia.
mounting holes
4
.157
M36
cover screw
4
.157
2-M5 (P=0.8)
7 .276 in depth
mounting holes
20.40.3
.803.012
64
2.520
64
2.520
560.3
2.205.012
Operation indicator
2-M5 (P=0.8)
mounting holes
14
.551
14
.551
210.2
.827.008
28
1.102
15.1
.594
25
.984
7.50.2
.295.008
(Standard type)
38
04/2005
15.1
.594
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
VL (AZ8)
Spring wire type
10.2
.402
10.2
.402
PT 30 max
Standard type
1.2 dia.
.047 stainless
steel wire
1.2 dia.
.047 stainless
steel wire
51.5
2.028
1001.5
3.937.059
+0.2
2-4.1 0 dia.
mounting holes
4
.157
M36
cover screw
4
.157
20.40.3
.803.012
560.3
2.205.012
2-M5 (P=0.8)
7 .276 in depth
mounting holes
64
2.520
64
2.520
Operation indicator
2-M5 (P=0.8)
mounting holes
14
.551
14
.551
210.2
.827.008
28
1.102
15.1
.594
25
.984
7.50.2
.295.008
15.1
.594
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
(Standard type)
M12 (P=1.25) Panel mounting nut and washed
(63)
(2.480)
10005
39.37.197
M10 operation adjustment nut
Bending radius to be over 100mm 3.937inch
7 Wrench groove
PT 1.5max
)(PT 4max) .276 for operation
adjustment
M12(P=1.25)
7 .276 dia. plunger
10.2
.402
(40)
(1.575)
+0.2
2-4.1 0 dia.
mounting holes
10.2
.402
4
.157
M36
cover screw
4
.157
20.40.3
.803.012
64
2.520
560.3
2.205.012
2-M5 (P=0.8)
7 .276 in depth
mounting holes
64
2.520
Operation indicator
2-M5 (P=0.8) tapped
mounting holes
2-M323
cover screw
2-M5 (P=0.8)
mounting holes
14
.551
210.2
.827.008
28
1.102
15.1
.594
25
.984
14
.551
7.50.2
.295.008
15.1
.594
(Standard type)
1. Mounting
1) Fasten a switch body
2) Fasten a wire tentatively
3) Fasten an actuator
4) Fasten the wire
Note) When setting the operating position, it is recommended to adjust operation adjustment nut
to keep safety margin for releasing.
2. Actuator
1) Make the hole (12.50.3mm
.492.012inch dia.) on the panel.
2) Fasten the actuator by a panel mounting nut and washer.
12.50.3 dia.
.492.012
30.3
1.193
7.50.2
.295.008
20.40.3
.803.012
3. Remote wire
1) Use the wire in as rectilinear condition
as possible.
2) When the wire is bent, the radius
should be more than 100mm
3.937inch.
3) When fastening the wire, fasten the
wire at the point more than 100mm
3.937inch as below;
100mm
3.937 inch
100mm
3.937 inch
39
04/2005
VL (AZ8)
OPTION
mm inch
VL Conduit Adapter
t=7 max.
.276
AZ8801
56
13/64
(Same as with the
VL limit switch)
Applicable wire
Electric wire name
8.7 to 11 dia.
.343 to .433 dia.
23
.906
18
.709
14.8
.583
27.8
1.094
21
.827
28
1.102
(Same as with the
VL limit switch)
Part A
(Tighten up
with no gap)
(Front)
(Side)
(With LED)
Resistor
13
(With LED)
Built-in switch
LED Resistor
14
LED Resistor
N.C.
13
N.O.
14
13
Load
13
12
14
Load
11
Load
12
Built-in switch
N.C.
AC power source
11
12
Load
13
Load
11
12
Load
+
DC power source
DC power source
14
Built-in switch
DC power source
N.O.
N.C.
AC power source
Built-in switch
Built-in switch
N.O.
Neon lamp
Load
N.C.
Resistor
11
14
N.O.
12
Load
N.C.
AC power source
LED Resistor
14
11
12
Built-in switch
(With LED)
N.O.
N.C.
Load
N.O.
11
LED
13
N.O.
14
Resistor
Load
N.C.
11
12
Built-in switch
+
DC power source
MOUNTING DIMENSIONS
Surface mounting
mm inch
Rear mounting
t
M4 .157 tap
(P=0.7)
M4 .157
mouting screw
560.2
2.205.008
washer
210.2
.827.008
mounting nut
M4 .157
mounting screw
560.3
2.205.012
washer
210.3
.827.012
40
04/2005
560.3
2.205.012
washer
210.3
.827.012
VL (AZ8)
WIRING
mm inch
Cable treatment
Ordinary terminal
N.C. use
Max. 10
.394
Max. 10
.394
Groove (8 points)
Max. 14
.551
Max. 14
.551
Terminal
washer
Grounding terminal
Applicable wire
Wire name
Wire-strand
2-wire
3-wire
4-wire
2-wire
2-wire
N.C. use
27 1.063
N.O. use
32 1.260
16 .630
Spring (4 locations)
9 .354
11 .433
Fasten terminal
Terminal
screw
Projection (8 locations)
N.O. use
9 .354
Max. 10
.394
Applicable wire
Conductor
0.75mm21.25mm2
2.0mm2
0.75mm21.25mm2
0.75mm2
1.0 dia. to 1.2 dia.
1.6 dia.
Actuator heads
may be moved in
90 increments to
any of four directions, by removing
one screw.
CAUTIONS
1. When overtravel is too large, life is shortened due to possible damage to the mechanism. Please use in the following appropriate range.
Types
Plunger
(AZ8111, 8112, 8122)
Roller Arm
(AZ8104, 8107, 8108)
Flexible Rod
(AZ8166, 8169)
Overtravel
1.5 to 2.0mm
.059 to .079inch
20 to 30
3. The use of these switches under the following conditions should be avoided. If the
following conditions should become necessary, we recommend consulting us first.
Use where there will be direct contact with
organic solvents, strong acids or alkalis, or
direct exposure to their vapors.
Use where inflammable or corrosive gases
exist.
15 to 20mm .591 to
.787inch (at the top)
Detected object
3) After changing the direction of the indicator holder, put the cover on it in such a way
that the spring touches the top of the terminal screw.
(Unless the spring rests completely on the
terminal screw, distortion of the spring, failure in lighting of the lamp or short circuit
may result.)
Driver
Spring
Lamp
holder
Cover
41
04/2005
COMPACT SIZE
LIMIT SWITCHES
DL Mini
Limit Switches
(with forced contact opening mechanism)
Main block
Hinged
cover
Actuator
r
Body
Hand block
2. Conforms to EN standard
(EN50047)
3. Uses a unit system
Any combination of actuator, head block,
and unit block is possible. The units are
also sold separately, making maintenance easy.
TYPICAL APPLICATIONS
General plant facilities such as food processing, light machinery such as packaging machines, and assembly lines.
PRODUCT TYPE
1. Basic products
2. Blocks
Part No.
Actuator
Roller Lever
Push Plunger
Roller Plunger
Roller Arm
Adjustable Roller Arm
Adjustable roller arm (50 dia. rubber roller)
Adjustable rod (2.6 dia.)
Roller lever (vertical action)
PF type
AZD1000
AZD1001
AZD1002
AZD1004
AZD1008
AZD1003
AZD1007
AZD1009
PG type
AZD1050
AZD1051
AZD1052
AZD1054
AZD1058
AZD1053
AZD1057
AZD1059
Type of actuators
Head block
For plunger
Main block
For arm type
3. Conduit connector
Product name
PF type conduit connector
Part No.
AZD1830
FOREIGN STANDARDS
Standards
UL
CSA
TV
File No.
Ratings
Product type
File No.
Ratings
Product type
File No.
Ratings
Product type
Applicable product
: E122222
: 6A 380V AC Pilot duty A300
: All models
: LR55880
: 6A 380V AC Pilot duty A300
: All models
: J9551205
: AC-15 2A/250V~ Pilot duty A300
: All models
Product name
Roller Lever
Roller Arm
Adjustable Roller Arm
Part No.
42
04/2005
PF type
PG type
PF type
PG type
Part No.
AZD1800
AZD1804
AZD1808
AZD1820
AZD1001
AZD1051
AZD1104
AZD1154
DL (AZD1)
PRODUCT COMBINATION
[Basic products]
Roller lever
Push plunger
Roller plunger
Roller arm
Conduit connector
AZD
1001
AZD
1002
AZD
1004
AZD1003
AZD1008
PF type
AZD1830
AZD1007
AZD
1051
AZD
1052
AZD
1054
AZD1053
AZD1058
AZD1057
Acutuator block
Roller lever
AZD1800 (Horizontal action)
Roller arm
AZD1804
Head block
Head block
AZD1820
Main block
AZD
1001
AZD
1051
AZD
1104
AZD
1154
PF type
PG type
PF type
PG type
SPECIFICATIONS
1. Rating
Voltage
AC
DC
2. Characteristics
Load Resistive load Inductive load
(cos ]1)
(cos ]0.4)
125V
250V
380V
24V
60V
220V
6A
6A
6A
5A
1.5A
0.3A
6A
6A
3A
2.5A
1.5A
0.3A
3. EN60947-5-1 performance
Item
Rating
Rated insulation voltage (Ui)
250VAC Note*
Rated impulse withstand voltage (Uimp) 2.5kV Note*
Switching overvoltage
2.5kV
Rated enclosed thermal current (Ithe)
6A
Conditional short-circuit current
100A
Short-circuit protection device
10A Fuse
Protective construction
IP67 (Note 1)
Pollution degree
2
Note) * The ratings, performance and operating characteristics are based on the basic model.
Note 1: Adjustable roller arm (50 dia. rubber roller) type is
IP65.
5. Protective characteristics
Protective construction
IEC
IP60
IP64
IP67
Contact arrangement
Initial contact resistance, max.
Contact material
Initial insulation resistance (At 500V DC)
Initial breakdown voltage
Shock resistance
Functional
Destructive
Vibration resistance
Expected life
(min. operations)
Mechanical
Electrical
Ambient temperature
Ambient himidity
Max. operating speed
1a1b
25m (By voltage drop of 5 to 6 V DC 1A)
Silver alloy
Min. 100M
1,000Vrms for 1 min Between non-consecutive terminals
2,500Vrms for 1 min Between dead metal parts and each terminal
2,500Vrms for 1 min Between ground and each terminal
Max. 294 m/s2 (equivalent 30G) (Noe 1)
Max. 980 m/s2 (equivalent 100G)
10 to 55Hz, double amplitude of 1.5mm
107 (at 120 cpm)
1.5105 (at 20 cpm, 6A 380V AC resistive load)
30 to +80C 22F to +176F (but not ina frozen environment)
Max. 95%R.H. (without dew at 40C 104F)
120 cpm
Note: The ratings, performance and operating characteristics are based on the basic model.
Note 1: This value applies when the arm length of the adjustable roller arm (50 dia. rubber roller) is 70 mm or less.
4. Operating characteristics
Characteristics
Actuator
Movement
Pretravel
Overtravel
Diferential
O.F. (N {gf}) R.F. (N {gf})
(P.T.), max.
(O.T.), min.
(M.D.), max.
max.
min.
mm inch
mm inch
mm inch
Push plunger
6.37 {650}
1.47 {150}
2 .079
1.2 .047
4 .157
Roller plunger
6.37 {650}
1.47 {150}
2 .079
1.2 .047
4 .157
Roller arm
Roller lever
Adjustable roller arm
Adjustable roller arm
(50 dia. rubber roller)
Adjustable rod (2.6 dia.)
Roller lever
(vertical action)
4.90 {500}
3.92 {400}
4.90 {500}
0.49 {50}
0.78 {80}
0.49 {50}
20 to 26
4 .157
20 to 26
14
1.6 .063
14
30
5 .197
30
Operating
Position
(O.P.),
mm inch
180.5
.708.020
281
1.102.03
4.17 {425}
0.42 {43}
20 to 26
14
30
4.90 {500}
0.49 {50}
20 to 26
14
30
4.41 {450}
0.88 {90}
4 .157
1.7 .067
5 .197
270.8
1.063.031
Note: The above values of adjustable roller arm shows the values when roller length is set at 26mm same as roller type.
The value of adjustable roller arm (50 dia. rubber roller) type shows the value when roller length is set at 32 mm.
The value of adjustable rod (2.6 dia.) type shows the value when length of rod is set at 26 mm same as the roller arm type.
43
04/2005
DL (AZD1)
WIRING DIAGRAM
Terminals
Internal circuit
13
DL
14
N.O.
N.C.
N.O.
11
12
N.C.
DIMENSIONS
mm inch
Head block
43
1.693
32
1.260
17
.669
AZD1820
15.6 dia.
.614
9
.354
2.5
.098
M50.8
M.197.031
20
.787
10 0
+.020
.394 0
Pretravel 4 max.
.157
11
.433
9.2
.362
Resin-made
push plunger
Operating position
370.8
1.457.031
90.2
.354.008
4.30.1
.169.004
200.1
.787.004
220.1
.866.004
14.2
.559
R2
.
.0 15
85
9.2
.362
53
2.087
510.2
2.008.008
12 dia.5
.472
Nylon roller
R2
0
.78
7
G1/2
(PG13.5)
20
.787
470.2
1.850.008
AZD1000
AZD1050
30
1.181
14.2
.559
60
2.362
12.5
.492
21
.827
30
1.181
24.6
.969
Pretravel 2 max.
.079
Resin-made
push plunger
10 0
+.020
.394 0
90.2
.354.008 Operating position
180.5
.709.020
4.30.1
.169.004
200.1
.787.004
220.1
.866.004
R2
.
.0 15
85
60
2.362
53
2.087
510.2
2.008.008
AZD1001
AZD1051
30
1.181
G1/2
(PG13.5)
470.2
1.850.008
12.5
.492
21
.827
30
1.181
04/2005
DL (AZD1)
mm inch
10 0
+.020
.394 0
Pretravel 2 max.
.079
Operating position
90.2
281
.354.008 1.102.039
4.30.1
.169.004
R2
.
.0 15
85
200.1
.787.004
220.1
.866.004
AZD1002
AZD1052
60
2.362
53
2.087
510.2
2.008.008
30
1.181
470.2
1.850.008
12.5
.492
21
.827
30
1.181
G1/2
(PG13.5)
50 dia. 6
1.969 dia. 6
47.51
1.870.039
42.41
1.669.039
36.81
1.449.039
10.7
.421
Max. 1.5
.059
20.3
.799
10+0.5
0
.394+.020
0
20
.787
113.5
4.468
4
40
81.2
3.197
17
.669
90.2
.354.008 18
.709
60
60
4.30.1
.169.004
R2
.
.0 15
85
3
60
2.362
53
510.2
2.087
2.008.008
470.2
1.850.008
15.8
.622
AZD1003
AZD1053
200.1
.787.004
220.1
.866.004
30
1.181
45.51
1.791.039
40.41
1.591.039
34.81
1.370.039
18 dia.7
.709
Nylon roller
20
.787
1. R26
02
4
PT2
2-4+0.2
0 dia.
2-.157+.008
dia.
0
5 holes depth
12.5
.492
21
.827
30
1.181
43.81
1.724.039
G1/2
(PG13.5)
+0.5
10 0
+.020
.394 0
Max. 1.5
.059
10.7
.421
17
.669
90.2
.354.008 18
.709
200.1
.787.004
220.1
.866.004
18 dia.7
.709
Nylon roller
42.8
1.685
26
1.024
Hex. nut
4.30.1
.169.004
2
.079
5.4
.213
R2
.
.0 15
85
2
.079
60
2.362
53
2.087
510.2
2.008.008
470.2
1.850.008
AZD1004
AZD1054
30
1.181
G1/2
(PG13.5)
12.5
.492
21
.827
30
1.181
43.31
1.705.039
04/2005
DL (AZD1)
Adjustable rod (2.6 dia.)
6.7
.264
mm inch
38.11
1.500.039
20
.787
Hex. nut
90.2
.354.008 18
.709
4.30.1
.169.004
R2
.
.0 15
85
60
470.2
2.362
1.850.008
53
2.087
510.2
2.008.008
AZD1007
AZD1057
200.1
.787.004
220.1
.866.004
30
1.181
12.5
.492
21
.827
30
1.181
44.41
1.748.039
G1/2
(PG13.5)
2-4+0.2
0 dia.
2-.157+.008
dia.
0
5 holes depth
R1
47.51
1.870.039
42.41
1.669.039
36.81
1.449.039
n.
mi
Max. 1.5
.059
Ar
len
10.7
.421
+0.5
10 0
+.020
.394 0
20
.787
gth
Arm
18 dia.7
.709
Nylon roller
6.1
.63
4
ma
gth
0 ~ 26
len
P T2
x. R
78.
5
3.0
91
13.4
.528
Hex. nut
17
.669
90.2
.354.008 18
.709
4.30.1
.169.004
98.1
3.862
67.8
2.669
R2
.
.0 15
85
AZD1008
AZD1058
200.1
.787.004
220.1
.866.004
30
1.181
G1/2
(PG13.5)
OP270.8
1.063.031
60
2.362
53
2.087
510.2
2.008.008
Max. PT4
.157
12 dia. 5
.472 dia. 5
Nylon roller
R19 .748
470.2
1.850.008
12.5
.492
21
.827
30
1.181
43.81
1.724.039
15.8
.622
5.4
.213
2
.079
21
.827
10+0.5
0
.394+.020
0
9
.354
14.2
.559
9.2 14.2 20
.362 .559 .787
Resin-mede
push plunger
(41)
(1.614)
21
4.30.1 .827
.169.004
90.2
.354.008
R19 .748
200.1
.787.004
220.1
.866.004
AZD1009
AZD1059
30
1.181
R
2
.0 .15
85
510.2
2.008.008
60
470.2 2.362
1.850.008
53
2.087
G1/2
(PG13.5)
46
04/2005
12.5
.492
21
.827
30
1.181
24.6
.969
2-4+0.2
0 dia.
2-.157+.008
dia.
0
5 holes depth
DL (AZD1)
mm inch
AZD1830
11 dia.
.433
Rubber seal
inside diameter
9 dia. (.354)
11 dia. (.433)
3
.118
3
8
.118 .315
(14)
(.551)
G.1/2
Roller Direction
Hex. nut
Head Direction
The roller lever can be set in two directions at 180 intervals. (Even though it
can be also set in the 90 direction, the
mounting surface will project.) Remove
the four lever base fastening screws,
turn the lever together with the lever
base in 180, and retighten the four
screws at a torque of 0.20 to 0.39 Nm {2
to 4 kgcm}.
Lever rest
Mounting side
20
1
40
2
60
Lever rest
Mounting s
3
Screw
47
04/2005
DL (AZD1)
Mounting
1) When mounting, use washers (to prevent loosening) and tighten at a torque of
0.49 to 0.69 Nm {5 to 7 kgcm}.
2) To securely mount the switch, not only
fasten the main switch body only with
two mounting holes, but also provide two
4 +0.2
0.35 mm dia. and max. 5mm .197inch
high projections and insert them into the
holes on the bottom of the main switch
body.
Mounting dimensions
22 02
.8660-.079
+0.2
47 0.1
1.850.004
+0.2
M4 screw
Projection
CAUTIONS
1) This model uses silver terminals.
Therefore, if used at relatively low frequencies for long periods of time, or if
used with very small loads, the oxidization that forms on the contact surfaces
will not wear away and eventually cause
improper contact. For such applications,
use limit switches with gold/metal contacts (e.g. VL limit switches) or ones
meant for small loads (e.g. HL limit
switches).
2) This switch is not designed for underwater use. Do not use the unit underwater.
3) Do not use the switch where it may
come in direct contact with organic solvents, strong acids, strong alkaline liquids or stream, or in atmospheres containing flammable or corrosive gases.
4) For the arm type (roller arm type,
adjustable roller arm type), the arm can
only be set at 15 interval.
5) To improve reliability during actual
use, it is recommended that the operation be checked under installation conditions.
6) If OT is too big, the life of limit switch
will be shortened switching friction. Use it
with enough margin of OT. 70% of OT
standard value will be good for use.
7) Do not use the switch in a silicon
atmosphere. Case should be taken
where organic silicon rubber, adhesive,
sealing material, oil, grease or lead wire
generates silicon.
mm inch
10 min.
.394
8 min.
.315
3.7 to 4.2
dia.
.146 to
.165
8 min.
.315
3.7 to 4.2
dia.
.146 to
.165
10 min.
.394
10 min.
.394
12 min.
.472
8 min.
8 min.
.315
.315
3.7 to 4.2
3.7 to 4.2
dia.
dia.
.146 to
.146 to
.165
.165
12 min.
.472
12 min.
.472
(For N.C.)
16
.630
(For N.O.)
32
1.260
48
04/2005
Push plunger
Roller plunger
Roller arm
Adjustable rod
Adjustable roller arm
(50 dia. rubber roller)
Roller lever type
Actuator
mevement
Approx.
3.5mm
.138 inch
Required
force (Min.)
Approx.
29.4 N
Approx. 45
9.8 N
Approx. 45
Approx.
7 mm
.276 inch
6.4 N
19.6 N
DL (AZD1)
mm inch
(H: Hysterisis)
153
.591.118
153
.591.118
10 min.
.394
5 min.
.197
30
(H: Hysterisis)
402
1.575.079
101.5
.394.059
10 min.
.394
2.5 min.
.098
30
20 min.
.787
12.5 0-2.5
.4920-.098
20 min.
.787
55
2.165
40 0+1
1.575+.039
0
H
31 min.
1.220
281
25 min. 1.102.039
.984
35
1.378
25 0+1
.984+.039
0
50 max.
1.969
(H: Hysterisis)
102
.394.079
10 min.
.394
(H: Hysterisis)
12.5 0-2.5
.4920-0.98
12.5 0-2.5
0
.492-.098
5 min.
.197
30
21 min.
.827
20 min.
.787
310+1
1.220.039
0
H
15 min. 180.5
.709.020
.591
40
1.575
30 min.
1.181
49
04/2005
AZ55
Limit Switches
HIGHLY RELIABLE
DIN SIZE
LIMIT SWITCHES
FEATURES
1. Six available actuator types; Flexible design allows
rotary type to be locked in any postition through 360 deg.,
actuator head to be moved to any of four directions, and
roller lever to be faced on or out.
2. Output contact (1 Form Z) rating 10 amps resistive.
3. Screw connect terminals.
4. Rugged aluminium die cast housing rated IP65; Conforms
to DIN size standards 43694 & 40430 for mounting distance
and dimensions.
PRODUCT TYPE
Roller plunger
Flexible rod
Part No.
AZ5501N
AZ5502N
AZ5506N
Roller arm
AZ5524N
Adjustable rod
AZ5527N
AZ5528N
Actuator
Push Plunger
SPECIFICATIONS
Rating
125V AC
250V AC
115V DC
10A
6A
0.8A
6A
4A
2A
4A
2.5A
1.2A
0.1A
0.1A
0.1A
Characteristics
Contact arrangement
1 Form Z
25m
Min. 100M
1,000Vrms for 1 min Between terminals
1,500Vrms for 1 min Between dead metal parts and each terminal
1,500Vrms for 1 min Between ground and each terminal
Max. 294 m/s2 {30G}
55Hz, double amplitude of 1.5mm
107 (at 50 cpm)
5x105 (at 20 cpm, rated load)
+5 to +80C +41 to +176F
Max. 95%R.H.
50
04/2005
AZ55(N)
OPERATING CHARACTERISTICS
Actuator
Push plunger
Roller plunger
Flexible rod 1)
Operating Force
(O.F.), max.
N {gf}
Release Force
(R.F.), min.
N {gf}
Pretravel
(P.F.), max.
(mm inch)
Movement Differential
(M.D.), max.
(mm inch)
Overtravel
(O.T.), min.
(mm inch)
26.67 {2,720}
8.92 {910}
1.7 .067
1.0 .039
6.4 .252
26.67 {2,720}
1.39 {142}
8.92 {910}
1.7 .067
29 1.142
1.0 .039
5.6 .220
Roller arm
8.83 {900}
0.49 {50}
18 to 25
15
60
Adjustable rod 2)
2.39 {244}
0.14 {14}
18 to 25
15
60
8.83 {900}
0.49 {50}
18 to 25
15
60
Notes:
DIMENSIONS
Push Plunger type
mm inch
17 .669 dia.
Pretravel
1.7 .067 max
16
.630
M3.5x 12
M3.5x 12
34.70.65
1.366.026
20.70.8
.815.031
72.5
2.854
6
.236
7.3 .287
300.2
1.181.008
AZ5501N
5.3
.209
40+1
0
1.575+.04
0
1 .039
16
Cap
.630
37
1.457
431
1.693.039
Pretravel
1.7 .067 max
M3.5x 12
M3.5x 12
47.70.8
1.878.031
16
.630
30.5
1.201
72.5
2.854
6
.236
AZ5502N
300.2
1.181.008
7.3 .287
5.3
.209
40+1
0
1.575+.04
0
1 .039
16
Cap
.630
37
1.457
431
1.693.039
51
04/2005
AZ55(N)
mm inch
16
.630
Pretravel
29 1,142 max
Flexible rod
type
25
.984
M3.5x 12
M3.5x12
72.5
2.854
6
.236
7.3 .287
300.2
1.181.008
1 .039
5.3
.209
16
37 .630
1.457
431
1.693.039
40+1
0
1.575+.04
0
Cap
AZ5506N
61.12
2.406.059
562
2.205.079
422
1.654.079
16
.630
M3.5x 27
M5 x 11
1
8.
R3
28.30.8
1.114.031
M3.5x12
20.5
.807
5.3 .209 dia.
mounting hole
600.2
2.362.008
72.5
2.854
6
.236
7.3 .287
300.2
1.181.008
AZ5524N
5.3
.209
40+1
0
1.575+.04
0
6.4 .252
aluminum rod
1 .039
16
37 .630
1.457
431
1.693.039
55.90.8
2.201.031
55.90.8
2.201.031
Cap
16
.630
3.2 DIA.
3.2 .126 dia.
141 max.
5.551
M3.5x 27
M5 x 8
28.3
1.114
M3.5x12
20.5
.807
5.3 .209 dia.
mounting hole
600.2
2.362.008
72.5
2.854
6
.236
300.2
1.181.008
AZ5527N
7.3 .287
5.3
.209
1 .039
Pg 13.5 (DIN 40430)
7 .276 deep
40+1
0
1.575+.04
0
52
04/2005
16
37 .630
1.457
431
1.693.039
Cap
General tolerance:
0.4 .016
AZ55(N)
Adjustable roller arn type
mm inch
68.90.8
2.713.031
63.80.8
2.512.031
16
37.40.8
1.472.031 .630
M3.5x27
M4
16 .630
M5
28.3
1.114
20.5
.807
M3.5 x 12
5.3 .209 dia.
mounting hole
600.2
2.362.008
6
.236
7.3 .287
300.2
1.181.008
AZ5528N
72.5
2.854
3.2
.126
5.3
.209
40+1
0
1.575+.04
0
1 .039
Pg 13.5 (DIN 40430)
7 .276 deep
16
37 .630
1.457
431
1.693.039
Cap
ADJUSTING METHOD
Adjustable roller
1) A rotary actuator can
be set and locked in
any
Adjustable head
2) An actuator head may be 3) A roller lever may be
moved in 90 increments
faced in or out.
to any of four directions,
by removing the four
head screws.
An actuator may be
moved in 90 increments
by removing the four
actuator screws.
DIN STANDARDS
1. Mounting distance and dimensions meet
DIN43694.
2. Protective construction meets IEC IP65,
but insulation distance and terminal
construction do not meet VDE standards.
3. Operating position of AZ5501N and AZ5502N
meet DIN43694.
4. There are no DIN standards specified for
the operating position of AZ5506N and
AZ5528N. Only mounting distance and
dimensions meet DIN43694.
53
04/2005
SAFEGUARDED BY MAGNET
BUILT-IN DETECTOR SWITCH
Magnelimit
FEATURES
1. A switch that makes electrical construction possible at 100V power.
2. The built-in magnet safeguards checking of the facility cover and gate.
3. Built-in switch with accurate ON/OFF
detection.
4. Combination of magnet (support) and
limit switch (detection) saves on both
construction and space.
PRODUCT TYPE
Product name
Contact construction
Magnelimit 1 Form A
1a
(ON when gate is closed)
Magnelimit 1 Form B
1b
(ON when gate is open)
Options
Metal plate
Case color
Specifications
Sustainable weight sustainability
Part No.
Packaging
Yellow
Blister pack
Brown
Blister pack
Gray
Blister pack
3kg type (29.4N {3kgf})
(Note: 1)
Yellow
Blister pack
Brown
Blister pack
Gray
Blister pack
Metal plate (13mm 60mm 1.6mm .512inch 2.362inch .063inch)
AZC11013Y
AZC11013YP
AZC11013A
AZC11013AP
AZC11013H
AZC11013HP
AZC11113Y
AZC11113YP
AZC11113A
AZC11113AP
AZC11113H
AZC11113HP
AZC1801
SPECIFICATIONS
1. Ratings
Load type Resistance load
Rated voltage
5A
5A
5A
125V AC
250V AC
30V DC
Lamp load
Guidance load
1.5A
3A
3A
1.5A
Notes:1. Inductive load is a minimum 0.4 (AC) and time duration is maximum 7ms (DC).
2. Lamp load has 10 times the inrush current.
3. Minute load ratings: 5mA 6V DC, 1mA 24V DC.
DIMENSIONS
Magnelimit
Life
2
.079
Insulation
resistance (initial) Min. 100 (measured at 500V DC insulation resistance)
Voltage
resistance
Mechanical life
Electrical life
Protective capabilities
Ambient temperature
Usage
Ambient humidity
conditions
Tolerable operating
frequency
Sustainability
(when using the enclosed metal plate)
mm inch
Magnet
3. Capabilities overview
Electrical
capabilities
1 Form B type
11.8
.465
43.8 1.724
15 .591
9.4
.370 3.8 dia.
.150
(72.7) (2.862)
60 2.362
52 0.15
2.047.006
4.5
.177
11
.433
.1
R2
31
1.220
7.5
.295
+0.2
4.20.1
.165+.008
.004
R2
.1
38.2
1.504
14.4 dia.
.567
12.7
.500
IP40
20 to +80C 4 to 176F (but not in a frozen environment.)
Max. 95% RH
Mechanical: 60 times/min.
Electrical: 20 times/min.
Metal plate
500.15
1.969.006
13
.512
1.6
.063
4.2 dia.
.165
54
04/2005
60 2.362
Magnelimit
METAL PLATE
ATTACHMENT
Metal plate
Yoke
Moveable side
Fixed side
520.15
2.047.006
Magnet plate
1
SUITABLE WIRING
Maximum external dimensions upon
completion
Circular: 8mm dia. .315 inch dia. max.
Flat: Lengthwise 9.4mm .370inch max.
(VVF 2 cores, conductor radius 1.6 dia.)
8 dia. max
.315 dia. max
40
75
40 1.575
1.5
8 to 10
.315 to .394
Circular
WIRING
Terminal uses a M3.5 angle washer
attachment.
During wiring work, do not connect the
lead wire directly to the terminal, but via
a crimp contact. However, this excludes
single wiring.
Wiring by solder should be avoided.
1. Wiring method
Insert a flat screwdriver into the indentation of the product side, and remove the
terminal cover.
Flat screwdriver
Indentation
Terminal cover
Rubber cap
Because the magnelimit is not waterproof, avoid using in areas where it may
be splashed with either water or oil. Also,
avoid using in locations where dust may
accumulate.
Do not use in atmospheres where the
unit may directly come into contact with
any kind of organic solvent, strong acid
or alkaline liquids, or combustible or corrosive gasses.
Avoid using in silicon environments
such as organic silicon-based rubber,
solvents, sealants, oil, grease, or wiring.
The moveable parts on the magnelimit
such as the gates are equipped with a
stopper, so avoid attachments that
require them to bear the full load.
In order to improve reliability under
actual working conditions, check the
quality under as close to actual working
conditions as possible.
This magnelimit has a built-in electromagnet. For this reason, take care not to
place floppy disks, magnetic cards, or
other magnetic recording mediums near
the unit, as the data may be corrupted or
lost.
55
04/2005
2. CSA specifications
An abbreviation for the
Canadian Standard
Association, this body possesses the authority to determine whether or not electrical products conform to their standards
and to set standards for manufacturing
products that are used by the general
public. The CSA has enormous public
trust and authority, and nearly all of the
Canadian provinces are required to
receive CSA approval in order to sell
electrical products within their province,
which the CSA enforces. Consequently,
electrical products exported from Japan
to Canada must receive CSA approval
and display the CSA mark; if not, the
product in question will not be legally
approved.
valid as VDE approval.
3. TV (Technischer UberwachungsVerein)
The German Boiler Monitoring
Association which was inaugurated in
1875 with the aim of preventing boiler
accidents, is the parent body of this civil
non-profit, independent organization.
The TV has the unique characteristic of
existing as an independent body in each
of Germany 14 states (TV Rheinland,
TV Bayerns etc.)
The TV conducts wide-ranging inspections of factory plants, facilities, etc, and
is entrusted by the government to conduct inspection and approval work on
electrical products as well, mainly based
upon EN specifications.
TV approval is valid in all of Germanys
14 states regardless of which TV body
issued it, and this approval is as equally
valid as VDE approval.
4. Pilot Duty
One of the specifications in the UL508
Industrial Control Equipment regulations
at UL (Underwriters Laboratories Inc.),
has to do with the grade of contact
control capacity by NEMA (National
Electrical Manufacturers Association)
standards. By obtaining both UL and
CSA approval for this grade, the product
becomes authorized publicly.
56
04/2005
File No.
E122222
Standard model
Terminal mold model
With lamp
E122222
E99838
QL Limit Switches
Standard model
VL Limit
Switches
With neon lamp
E122222
DL Limit Switches
E122222
E99838
Magnelimit
5A 250V AC
Pilot duty B300
E122222
10A 250V AC
General type
E43149
5A 250V AC
Water-resistant type
E43149
2A 250V AC
E122222
5A 250V AC
Pilot duty B300
CSA certified
Approved ratings
4A 250V AC
5A 250V
AC Pilot duty B300
File No.
5A 250VAC
Pilot duty B300
J9650515
0.1A 30V DC
LR55880
LR55880
LR55880
LR55880
LR55880
E43149
(C-UL)
E43149
(C-UL)
LR55880
10A 250V AC
TV approval
Approved ratings
J9650514
0.1A 30V DC
LR55880
0.1A 30V DC
Compact
Magnelimit
File No.
LR55880
0.1A 30V DC
E122222
UL recognized
Approved ratings
4A 250V AC
5A 250V AC
Pilot duty B300
AC-15 2A 250V~
DC-12 1A 30VDC-12 0.1A 30V-
J9551204
AC-15 2A 250V~
J9551203
AC-15 2A 250V~
J9551205
AC-15 2A 250V~
5A 250V AC
2A 250V AC
5A 250V AC
Pilot duty B300
5A 250V AC
Pilot duty B300
6A 380V AC
Pilot duty A300
57
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CE MARKINGS OVERVIEW
LIMIT SWITCHES CONFORMING TO IE/IEC
STANDARDS
The limit switches shown below conform to both EN and IEC standards, and may display the CE markings.
Product classification
Limit Switches
Product name
HL
ML
VL
DL
Magnelimit
Suitable standard
EN60947-5-1
EN60947-5-1
EN60947-5-1
EN60947-5-1
EN60947-5-1
Approving body
TV
TV
TV
TV
File No.
J9650514/J9650515
J9551204
J9551203
J9551205
Note: Refer to the page for each individual product for detailed approval conditions and approved types. Moreover, the HL limit
switch alone does not display the CE mark as standard. If the CE mark is necessary, add (CE) to the end of the part No.
when ordering.
WHAT ARE EN
STANDARD?
CE MARKINGS AND EC
DIRECTIVES
58
04/2005
APPROPRIATE EC
DIRECTIVES FOR
CONTROL EQUIPMENT
PRODUCTS
The main EC directives that are to do
with machinery and electrical equipment
are the machinery directive, the EMC
directive, the low voltage directive, and
the telecom directive. Although these
directives have already been issued, the
date of their enactment is different for
each one. The machinery directive was 1
January 1995. The EMC directive was 1
January 1996, and the low voltage directive was enacted from 1 January 1997.
The telecom directive was established by
the separate CTR (Common Technology
references.)
Variety of products
Timers and Counters
Panasonic's precision timers, counters, preset type counters and time switches are flexible, reliable
and affordable. Moreover, you can be sure that the wide product range will always include the right
device for your application.
Temperature Controllers
Control any temperature simply, accurately and economically with our temperature controllers. Five
different models, a universal input (for thermocouples, resistance temperature detectors, voltage,
current), a variety of outputs (relays, solid-state relays, current, alarm) and ease of use mark the KT
Series.
Photoelectric sensors
is the brand name for our sensor products. Whatever type of sensor is required, our
wide product range offers you the right solution.
Relays
With a wide spectrum of advanced relays, photoMOS relays and switches, Panasonic can
accommodate sophisticated applications from the automotive, process measuring and control
technology, machine manufacturing and telecommunication branches.
Lasermarker
With its wavelength in the lower infrared, our new C02-laser marker LP-310-C is the optimal choice for
non-abrasive and durable marking of plastics, glass, and organic materials like paper, wood, rubber, or
leather.
04/2005
04/2005
04/2005
Global Network
North America
Europe
Asia Pacific
China
Japan
Panasonic
Electric Works
Corporation of
America
Panasonic
Electric Works
Europe AG
Panasonic
Electric Works
Asia Pacific Pte. Ltd.
Panasonic
Electric Works
(China) Co., Ltd.
Matsushita
Electric Works, Ltd.
Global Headquarters
Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-111, www.panasonic-electric-works.com
Josef Madersperger Str. 2, 2362 Biedermannsdorf, Tel. (0 22 36) 2 68 46, Fax (0 22 36) 4 61 33, www.panasonic-electric-works.at
Industriehafenstrae 9, 4470 Enns, Tel. (0 72 23) 8 83, Fax (0 72 23) 8 83 33, www.panasonic-electronic-materials.com
De Rijn 4, (Postbus 211), 5684 PJ Best, (5680 AE Best), Netherlands, Tel. (0499) 372727, Fax (0499) 372185, www.panasonic-electric-works.nl
Prumyslov 1, 34815 Plan, Tel. (0374) 799990, Fax (0374) 799999, www.panasonic-electric-works.cz
French Branch Office, B.P. 44, 91371 Verrires le Buisson CEDEX, Tl. 01 60135757, Fax: 01 60135758, www.panasonic-electric-works.fr
26 Alle du Clos des Charmes, 77090 Collegien, Tl. 01 64622919, Fax 01 64622809, www.panasonic-electronic-materials.com
Rudolf-Diesel-Ring 2, 83607 Holzkirchen, Tel. (08024) 648-0, Fax (08024) 648-555, www.panasonic-electric-works.de
Irish Branch Office, Waverley, Old Naas Road, Bluebell, Dublin 12, Tel. (01) 4600969, Fax: (01) 4601131, www.panasonic-electric-works.co.uk
Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6752711, Fax (045) 6700444, www.panasonic-electric-works.it
Viale Elvezia 18, 20154 Milano (MI), Tel. (02) 33604525, Fax (02) 33605053, www.panasonic-building-materials.com
Via del Commercio 3-5 (Z.I. Ferlina), 37012 Bussolengo (VR), Tel. (045) 6703882, Fax (045) 6717420
Sjngsvgen 10, 19272 Sollentuna, Sweden, Tel. (08) 59476680, Fax (08) 59476690, www.panasonic-electric-works.se
Citadellsvgen 23, 21118 Malm, Tel. (040) 6977000, Fax (040) 6977099, www.panasonic-fire-security.com
Portuguese Branch Office, Avda Adelino Amaro da Costa 728 R/C J, 2750-277 Cascais, Tel. (21) 4812520, Fax (21) 4812529
Barajas Park, San Severo 20, 28042 Madrid, Tel. (91) 3293875, Fax (91) 3292976, www.panasonic-electric-works.es
Grundstrasse 8, 6343 Rotkreuz, Tel. (041) 7997050, Fax (041) 7997055, www.panasonic-electric-works.ch
Sunrise Parkway, Linford Wood, Milton Keynes, MK14 6LF, Tel. (01908) 231555, Fax (01908) 231599, www.panasonic-electric-works.co.uk
629 Central Avenue, New Providence, N.J. 07974, Tel. 1-908-464-3550, Fax 1-908-464-8513
2013, Beijing Fortune, Building No. 5, Dong San Huan Bei Lu, Chaoyang District, Beijing, Tel. (010) 6590-8646, Fax (010) 6590-8647
Rm1601, 16/F, Tower 2, The Gateway, 25 Canton Road, Tsimshatsui, Kowloon, Hong Kong, Tel. (0852) 2956-3118, Fax (0852) 2956-0398
1048 Kadoma, Kadoma-shi, Osaka 571-8686, Japan, Tel. (06) 6908-1050, Fax (06) 6908-5781, www.mew.co.jp/e-acg/
101 Thompson Road, #25-03/05, United Square, Singapore 307591, Tel. (06255) 5473, Fax (06253) 5689
04/2005