PowerClamping Metric PDF

Power Clamping Devices
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TABLE OF CONTENTS
Hydraulic Power Clamping
Introduction ............................................. 2
Design Your Own Hydraulic System ....... 3
Typical Hydraulic Circuit ......................... 4
Customer Work Sheet ............................ 5
Threaded Cylinder Application................ 7
Installation Tips for
Plumbing Hydraulic Systems ............... 8
Converting Manual Power to
Hydraulic Pressure .............................. 9
Hydraulic Cylinders
Swing Cylinder
Top Flange/Manifold Mount ................. 6
Bottom Flange/Manifold Mount............ 7
Swing Cylinder Arms ........................... 8
Swing Cylinder
Plumbing Mount................................. 10
Plumbing Mount(Large) ..................... 11
Swing Clamp ........................................ 14
Flow Limit Valves .................................. 14
Mounting Plate...................................... 15
Retracting Clamps ................................ 16
Toe Clamps........................................... 18
Work Supports ...................................... 20
Hollow Rod Cylinders ........................... 22
Threaded Cylinders
Pressure Points(Plumbing Moun) ...... 24
Miniature Cylinders ............................ 24
Manifold Mount Cylinders .................. 25
Pressure Points ................................. 25
Threaded Cylinders(Heavy Duty) ...... 26
Piston Buttons ................................ 26
Block Mountings ............................. 27
Frange Mountings........................... 27
Jam Nuts ........................................ 27
Standard Cylinders
Single Action ...................................... 29
Double Action .................................... 30
Mounting Brackets ............................. 31
Block Cylinders
Single Action ...................................... 33
Double Action .................................... 34
Flange Mount Cylinders........................ 35
Intensifier Cylinders .............................. 36
StayLock Clamps
StayLock Clamp ................................... 38
Commonly Asked Questions ............. 39
Die/Mold Clamps ............................... 40
Sensor Interlock................................. 41
Large Capacity Mold Clamp ................. 42
Retractable Clamps .............................. 43
Rocker Clamps ..................................... 44
Mini-Rocker Clamps ............................. 45
Block Clamps........................................ 46
Toe Clamps........................................... 47
Swing Clamps....................................... 48
Hydraulic Vises
Hyraulic Vises ....................................... 51
Hydraulic Accessories
Pre-Fill Boosters .................................. 56
Standard Boosters ................................ 58
High Pressure/Volume Boosters........... 59
Boosters Installation Kits ...................... 60
3 Second Clamping Kit ......................... 61
Pre-Fill Power Pacs .............................. 61
Hydraulic Intensifier .............................. 62
Air-Powered Hydraulic Pumps.............. 63
Shoebox Pumps............................. 64
Breadbox Pumps ........................... 65
Valves and Subplates ....................... 66
Manual Pumps...................................... 67
Pallet Decoupler Valve ......................... 68
Air Circuit Controls................................ 69
Filter/Regulators ................................ 69
Gauges .............................................. 69
Mufflers .............................................. 69
Flow Control Valve............................. 69
2-Way and 3-Way Valves .................. 70
4-Way Valves ..................................... 70
2-Hand No Tie Down ......................... 71
Hydraulic Circuit Controls ..................... 71

Gauges .............................................. 71
2-Way Valves ..................................... 72
4-Way Valves ..................................... 72
Pressure Reducing Valve .................. 73
Pressure Switch................................. 73
Sequence Valve................................. 73
Pilot Operated Check Valve............... 74
Check Valve....................................... 74
Flow Control Valve............................. 74
Oil Reservoirs .................................... 75
Hydraulic Fluids ................................. 75
Manifold ............................................. 76
Fittings ............................................... 78
Quick Disconnect Couplers ............... 80
Flexible Hose ..................................... 80
Hydraulic Hose .................................. 80
Steel Tubing....................................... 80
Maintenance Kits ............................... 81
Pneumatic Toggle Clamps
Horizontal Hold-Down Action ................ 82
Enclosed Hold-Down ............................ 83
Straight Line Action............................... 84
Mounting Plate...................................... 85
Swing Cylinders .................................... 86
Mounting Blocks ................................... 88
Switch Information ................................ 88
Jergens Standard Components
For Fixturing and Workholding
Ball LockTM Mounting System ................ 89
Locating Components........................... 90
Workholding Components .................... 91
Toggle Clamps ...................................... 92
Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com
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Hydraulic Clamping
www.jergensinc.com
Information
Metric/Inch: Jergens provides products in both metric and inch sizes.
Please select according to your requirements;
Units: Unless elsewise stated, the metric units are millimeter(mm) and
kilogram (kg), inch units are inch (in.) and pound (lbs);
Port and Hex sizes are in inch unless indicating;
3D Solid Models & 2D Drawings in most formats are available on
Jergens Web Site;
Cross Reference: Jergens part numbers can be converted to
competitive products;
Technologies: No particular technologies and skills other than univeral
mechanical principles are required for using Jergens products;
Products designed and manufactured by:
Jergens Inc.
Cleveland Ohio USA
Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898

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Designing Your Own Hydraulic System

1. Calculate the force used to hold the workpiece during machining.
To convert the torque applied to a fastener into holding force use the following formula:
P= T
KD
P = Holding Force (kN)
T = Torque (N.m)
D = Nominal Thread Diameter (mm)
K = Friction Factor
(K Varies with material, finish, and lubrication, .19 to .25)
Where:
Example: M12 bolt tightened to 50 N.m

P=
50
(0.22 x 12)
= 19 kN
2. Calculate the force required at each work unit.

Total Force
= Force per unit
Number of work units
3. Select the style of work unit to be used at each location. Select units which can be easily mounted and will allow
access for loading and unloading of the workpiece.
4. Compare the force required by each work unit with the maximum force available from the unit selected. If the required
force is greater than the available force, substitute larger work units or increase the number of work units to be used.
5. Calculate the hydraulic pressure required to provide the force needed at each work unit. To determine pressure,
divide the force required at the work unit by the effective piston area of the unit selected.
Force = Pressure
Area
The unit requiring the highest pressure determines the requirement for the entire system.
6. Determine the total volume of oil required to operate all of the work units (Volume = Piston Area x Stroke).
Operating volume requirements for work units are listed in the specifications chart for the item.
7. Select a power source which will provide the required pressure, using the available air pressure. To determine if a
power source will provide the required pressure from available air pressure, multiply the available air pressure by the
boost ratio of the power source.
Example: (5 bar air pressure) (15:1 boost ratio) = 75 bar hydraulic pressure
The power source must also provide the total volume of oil required by the system. When using a standard booster,
the high pressure volume of the unit must exceed the system requirement.
8. If you need help, call Jergens Technical Sales at: 1-800-JERGENS (537-4367).

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Typical Hydraulic Circuit

Application
Typical Installation Two Station Milling Operation
Circuit Diagram

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Work SheetPhotocopy This Page
Description:
Notes:
Total Force Required
Force Per Unit
Unit Selected Part No.
Piston Area
Pressure Required
kN
kN
bar
(Pressure Must Not Exceed Limit of Unit!)
Total Volume Required

Power Source Part No.
Available Air Pressure
Power Source Boost Ratio
*Output Pressure
Output Volume
cm3
bar
:1
bar
cm3
*Must Exceed Pressure Required
Hydraulic Cylinders
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Swing Cylinder Top Flange/Manifold Mount
H
I
#2 SAE PORT
2 PLACES
G
TOTAL STROKE
ROTATING STROKE
90
CLAMPING STROKE
Q
O
K
N
T BHCS
UNCLAMP PORT
(DBL ACTING ONLY)
P
P
UNCLAMP PORT
(DBL ACTING ONLY)
28
TYP.
#4 SAE PORT
2 PLACES
CLAMP PORT
C
3 PLACES
CLAMP PORT
These popular and highly adaptable

swing style cylinders contain built in
features, which allow users to simplify
the design process. They are directly
interchangeable with competitive
products.
Clamping capacity from 5.0-22.7kN. max.

Versatile manifold mount or conventionally plumbed
Single and Double Acting available
Available in three body sizes
Assortment of Clamping Arms (sold separately)
Popular top flange mounting design
The piston rotates 90 to the right,

but may be ordered with 90 left
rotation (add - LH to clamp part
no.) or no rotation (add - SP to
clamp part no.)
Specification
Maximum Output Force(kN)

Stroke (mm) Total
Rotating
Clamping
Operating Volume Clamp(cm3)
Operating Volume Unclamp(cm3)
Minimum Operating Pressure(bar)
Maximum Operating Pressure(bar)
Effective Piston Area (cm2)
Single Action
60660 60662 60664
Double Action
60670 60672 60674
5.0
20.1
12.2
7.9
3.8
N/A
51.7
345
1.94
5.0
20.1
12.2
7.9
3.8
7.5
34.5
345
1.94
11.8
29.5
16.8
12.7
11.8
N/A
51.7
345
4.00
22.7
42.2
26.2
16.0
32.0
N/A
51.7
345
7.61
11.8
29.5
16.8
12.7
11.8
23.4
34.5
345
4.00
22.7
42.2
26.2
16.0
32.4
65.5
34.5
345
7.61
Part No.
60660
60662
60664
Counter Bore Size
60670
60672
60674
1/4" S.H.C.S.
5/16" S.H.C.S.
3/8" S.H.C.S.
* Mtg. Hole Counter Bore
Download Cad Models!

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CAUTION! DONT ALLOW SWING ARM TO CONTACT THE WORKPIECE OR FIXTURE WHILE ROTATING.
Top Flange Mount

Single Double
Acting Acting
Part No. Part No.
60660
60662
60664
60670 36.3
60672 44.5
60674 60.2
15.8
22.2
31.7
9.7 65.3 26.2 134.1 58.7 29.5 22.4 52.3 33.5

10.4 85.1 26.9 172.2 68.3 34.3 25.4 64.3 41.4
13.7 111.8 37.6 237.0 91.4 45.7 35.1 85.1 53.8
8.6 26.2
11.2 31.8
15.2 43.7
14.2 21.5
13.5 26.7
19.1 35.8
31.2 16.8
38.9 25.4
51.8 35.1
3.5
5.0
5.0
3/8-24 X 5/8
1/2-20 X 3/4
5/8-18 X 1
A 0.25
.01
0.13
E .005
TYP
.
B TAP
3
ACES
(3PL
Places)
Manifold Mounting Dimensions - Top Flange

Single Double
Acting
Acting
Part No. Part No.
60660
60662
60664
60670
60672
60674
C .005
0.13
FF 0.25
.01
37.5
45.9
61.8
1/4-20
5/16-18
3/8-16
8.6
11.2
15.2
26.2
31.8
43.7
22.4
25.4
34.9
14.2
13.5
19.1
21.5
26.7
35.8
D 0.13
.005
.13
.09
UNCL
AMP
FEED
HOL
E
Unclamp
Feed
Hole
2.3-3.3
(DBLAC
TINGOnly)
ONLY)
(Double
Action
.13
2.3-3.3
.09
Clamp
Feed Hole
CLAMP FEED HOL
E
G
G 0.25
.01TYP
.
Hydraulic Cylinders
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Swing Cylinder Bottom Flange/Manifold Mount

UNCLAMP PORT
(DBL ACTING ONLY)
UNCLAMP PORT
TOP & BOTTOM
(DBL ACTING ONLY)
R
#4 SAE PORT
2 PLACES
H
I
TOTAL STROKE
ROTATING STROKE
P
CLAMPING STROKE
C
5 PLACES
90
CLAMP PORT
D
Q
#2 SAE PORT
4 PLACES
CLAMP PORT
TOP & BOTTOM
E
T BHCS
G
N
Clamping capacity from 5.0-22.8 kN max.

Manifold mounting or standard plumbing
Single and Double Acting available
Highly adaptable flange mount design
(Clamping Arms sold separately)
The piston rotates 90 to the right,

but may be ordered with 90 left
rotation (add - LH to clamp part
no.) or no rotation (add - SP to
clamp part no.)
C
4 PLACES
UNCLAMP PORT
TOP & BOTTOM
(DBL ACTING ONLY)
I
J
H RAD.
Bottom Flange Swing Cylinders offer

versatility as a through hole bottom
mount or top plate mounting device.
K
M
Specifications
Maximum Output Force(kN)

Stroke (mm) Total
Rotating(mm)
Clamping(mm)
Operating Volume Clamp(cm3)
Operating Volume Unclamp(cm3)
Minimum Operating Pressure(Bar)
Maximum Operating Pressure (Bar)
Single Action
60661 60663 60665
Double Action
60671 60673 60675
5.0
20.1
12.2
7.9
3.77
N/A
51.7
345
1.94
5.0
19.3
11.4
7.9
3.77
7.54
34.5
345
1.94
11.8
29.5
16.8
12.7
11.80
N/A
51.7
345
4.00
22.7
42.2
26.2
16.0
32.12
N/A
51.7
345
7.61
P
CLAMP PORT
TOP & BOTTOM
11.8
22.7
29.5
42.2
16.3
26.2
13.2
16.0
11.80 32.45
23.43 65.55
34.5
34.5
345
345
4.00
7.61
Download Cad Models!

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CAUTION! DONT ALLOW SWING ARM TO CONTACT THE WORKPIECE OR FIXTURE WHILE ROTATING.
Bottom Flange Mount

Single Double
Acting Acting
Part No. Part No.
60661
60663
60665
60671 38.1
60673 47.5
60675 63.5
15.8
22.2
31.7
7.1 16.0 61.0 31.8 134.4 63.5 19.1 14.2 50.8 25.4 20.6 25.1 14.2 14.2 28.7 16.8 3.5
8.6 16.0 80.8 31.8 172.2 76.2 23.9 17.5 63.5 31.8 25.4 30.7 19.1 19.1 31.8 25.4 5.0
10.4 18.8 111.5 38.1 237.2 86.1 32.3 23.9 79.2 39.6 31.8
19.1 35.1 35.1 5.0
3/8-24 X 5/8
1/2-20 X 3/4
5/8-18 X 1
A 0.25
.01
B TAP
5(5PLACES
Places)
E 0.13
.005
TYP.
Manifold Mounting Dimensions - Bottom Flange

Single Double
Acting Acting
Part No. Part No.
60661 60671
60663 60673
60665 60675
39.1
48.8
64.8
C 0.13
.005
.01
FF 0.25
1/4-20 14.2
5/16-18 17.5
3/8-16 23.9
25.1
30.7
-
20.6
25.4
31.8
28.7
31.8
34.9
14.3
19.1
19.1
D 0.13
.005
UNCLAMP FEED HOLE

.13
2.3-3.3
.09
(DBL Feed
ACTING
ONLY)
Unclamp
Hole
.13
Unclamp
Feed
HoleHOLE
2.3-3.3
CLAMP
FEED
.09
(Double Action Only)
G 0.25
.01 TYP.
Hydraulic Cylinders
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Swing Cylinder Arms

F
Single Arms - Standard Length

Part No.
60930
60931
60932
38.1
50.8
63.5
12.7
19.1
31.8
25.4
34.9
47.6
D (in.)
5/16-24 M8x1.25
3/8-24 M10x1.5
5/8-18 M16x2.0
12.3
17.1
22.2
27.8
39.7
47.6
15.888/15.939
22.238/22.289
31.763/31.814
21.4
29.4
42.1
Material:
4140, heat treated to Rc 32-36
A
D
F
H
E
I
Single Arms - Long

Part No.
60933
60934
60935
D (in.)
136.5
161.9
165.1
12.7
19.1
31.8
25.4
34.9
47.6
5/16-24
3/8-24
5/8-18
12.3
17.1
22.2
16.7
20.6
31.8
12.7
15.9
19.1
15.888/15.939
22.238/22.289
31.763/31.814
21.4
29.4
42.1
Material:
F
H
A
C
E
Double Arms - Long

Part No.
60936
60937
60938
8
D(in.)
222.3
273.1
279.4
12.7
19.1
31.8
25.4
34.9
47.6
5/16-24
3/8-24
5/8-18
12.3
17.9
22.2
16.7
20.6
31.8
12.7
15.9
19.1
15.888/15.939
22.238/22.289
31.763/31.814
22.2
30.6
43.3
Material:
Hydraulic Cylinders
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Swing Cylinder - Application Information

Arm length can effect clamping pressure - See Chart and Data
Weight should be considered when utilizing modified or special
arms, other than those provided by Jergens.
Speed of operation is a major consideration. All swing cylinders
MUST BE USED WITH FLOW LIMIT VALVES to dampen
the rotation action.
Care should be used when select Hydraulic Accessories be aware of maximum operating pressures.
Medium Cylinders (2,600#) p/ns 60662, 60672, 60663, & 60673

input pressure (bar)
max. arm length (mm)
Swing Cylinder Arm Ratings

Small Cylinders (1,100#) p/ns 60660, 60670, 60661, & 60671
122
108
95
85
77
68
63
57
53
50
47
45
42
40
38
100
120
140
155
170
190
205
225
240
260
275
290
310
325
345
153
144
125
110
100
90
83
76
72
66
63
60
56
53
50
115
120
135
155
170
190
205
225
240
260
275
290
310
325
345
Large Cylinders (5,000#) p/ns 60664, 60674, 60665, & 60675

162
156
138
126
114
106
97
91
83
78
73
68
65
64
130
135
155
170
190
205
225
240
260
275
290
310
325
345
Max. Arm Length vs. Pressure

170
5 kN SWING CLAMP
MAX. ARM LENGTH (mm)
150
11.8 kN SWING CLAMP

22.7 kN SWING CLAMP
130
110
90
70
50
30
100
145
190
235
280
325
INPUT PRESSURE (bar)
Hydraulic Cylinders
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Swing Cylinders
For #10 or M5 Mtg. Screw
4 PLACES
These versatile swing cylinders/clamps can be

used as single or double acting rotating clamps,
or push/pull cylinders. The piston in the Swing
Cylinders rotate 90 to the right, but may easily be
changed to 90 left rotation, or to no rotation at all.
WARNING: All swing cylinders must be used with
flow limit valves (page 14, 74) to dampen the
rotating action. Please see maximum flow rate
shown below.
Can be mounted using four #10 cap screws or the 1"-12 thread on the
O.D. of the cylinder
Optional components include the threaded mounting bracket and jam
nut shown below
Can be used as a non-rotating clamp
Maximum recommended flow rate is 20 cubic inches (330 cm3) per
minute per clamp (approximately 1 second clamp time)
Note: Arm length can affect clamping pressures.
See chart at right for more information.
Available in FixtureProTM Design Software
5/16-24 CAP SCREW
1/4-20 UNC-2B
STROKE 19
ROTATE12.7
CLAMP 6.4
Specifications
Clamp Return
(pull)
(push)
60680 Swing Cylinder

Operating (cm3)
Minimum Operating Pressure (bar)
Maximum Operating Pressure (bar)
Maximum Output Force (kN)
Stroke (mm):Full
Rotating
Clamping
Weight (kg)
1/8-27 NPTF
CLAMP
3
5.4
1.6
2.8
10
210
210
3.3
6.0
19
19
12.7
12.7
6.4
6.4
0.45
1"-12 UNF-2A
2 PLACES
1/8-27 NPTF
RETURN OPTIONAL
*Port and thread sizes in inch
Accessories
Double Arm
Mounting Block
19.1
57.2
9.4
12.7
28.6
25.4
15.9
15.9
25.4
31.6
66.7
33.3
(8.20)
12.730.025
25.4
7.9
7.9
10.3
4.8
8.9
11.1
10
Description
Part
Number
Mounting Block
Hex Jam Nut
Optional Arm
60953
60964
60923
39.7
Hydraulic Cylinders
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Swing Cylinders
Large
73.7
10.2
52.3
Standard without an arm.

Single or double arms are available.
Can be mounted using four 3/8" cap screws,
or the 1 7/8"-16 O.D. thread of the cylinder.
Optional components include a jam nut or a mounting
bracket to replace old Jergens part number 60621.
Can be used as a non-rotating clamp.
Maximum recommended flow rate is 90 cubic inches (1475
cm3) per minute per clamp. (Approximately 1 second
clamp time.)
Note: Arm length can affect clamping pressures.
See chart , page 12, for more information.
50.8
32.5
38.1
76.2
19.1
25.4
40.1
25.4 Dia.
50.5
224.0
22.4
Clamp Return
(pull)
(push)
60681 Swing Cylinder

Operating (cm3)
Minimum Operating Pressure (bar)
Maximum Operating Pressure (bar)
Stroke (mm):Full
Rotating
Clamping
Weight (kg)
24
6.3
25.4
12.7
WARNING:
All swing cylinders must be used with flow limit valves to
dampen the rotating action. Please see maximum flow
rate shown above.
Specifications
47.8
72.9
43
11.35
15
210
13.2
38.1
25.4
12.7
2.3
24.0
38.1
25.4
12.7
*Port and thread sizes in inch

Jam Nut
Part
Number
Accessories
60967
Single Arm
Part
Number
Double Arm
Part
Number
60921
Mounting Bracket
Part
Number
60922
60954
38.1
38.1
20.6
19.1
25.4
19.1
13.5 DRILL THRU
25.45 0.03 REAM
X 19.1 DP
25.4
57.1
46.6
20.6
127
13.5 DRILL THRU

25.45 0.03 REAM
X 19.1 DP
46.6
84.1
57.1
50.8
63.5
50.8
14.3
7.9 DRILL THRU
900 C-SINK TO 10.3
BOTH SIDES
3/8-16 UNC-2B THRU
44.5
14.3
7.9 DRILL THRU
900 C-SINK TO 10.3
BOTH SIDES
3/8-16 UNC-2B THRU
44.5
8.7 R
25.4
11
Hydraulic Cylinders
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Maximum Arm Length Vs. Pressure

Swing Cylinder with Single Arm
175
162.5
150
Maximum Arm Length (mm)
137.5
125
112.5
100
87.5
75
62.5
60681
50
37.5
60680
25
51
68
85
102
119
136
153
170
187
204
221
Clamping Pressure (bar)
12
Hydraulic Cylinders
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Converting Manual Power

to Hydraulic Pressure
If you are currently using bolts, nuts, straps, etc. to hold a part on a fixture,
use this chart to help decide how much hydraulic holding force would be needed
to convert the set-up to hydraulic clamping.
Torque T
(N.m)
20
30
* 40
* 50
* 60
* 70
80
90
100
150
200
Holding Force P (kN)

Thread Size D
M12
M16
M20
M24
8
11
15
19
23
27
30
34
38
6
9
11
14
17
20
23
26
28
43
57
5
7
9
11
14
16
18
20
23
34
45
4
6
8
9
11
13
15
17
19
28
38
* Bold type represents the average torque generated by the operator with a 300mm wrench.
P= T
KD
P = Induced Tension (kN)
T = Torque (N.m)
D = Nominal Screw Diameter (mm)
K*= Friction, varies with material, finish, & lubricity (.19 to .25)
*Above values based on K equaling .22
13
Hydraulic Cylinders
www.jergensinc.com
Swing Clamp
Jergens Swing Clamps are designed to swing 80 away from the workpiece
to allow easy accessibility for part insertion or removal. Swing Clamps may
be used in any attitude. The clamping arm may be positioned to swing
either to the left or right by repositioning one cap screw. The right hand
swing is standard.
Right or Left Hand Swing
22.0 kN Clamping Force
Operates in any position
Clamp arm has 6.35 mm of vertical travel
Can be used with flood coolant
63.5
Specifications
Part Number
60685
Operating
Volume (cm3)
26
Minimum Operating
Pressure (bar)
5.5*
Maximum Operating
Pressure (bar)
207
Maximum Output
Force (kN)
21.8
Weight (kg)
4.2
IMPORTANT:
Jergens Swing Clamps are
built to operate on pre-fill
systems allowing much larger
circuits to be used. To use a
Jergens Swing Clamp with
a standard booster or with
any other power source you
must use the Flow Limit
Valve shown below.
55.6
87.3
C' Bored for M12
69.9
115.9
27.0
104.0
73.8
*5.5 bar to swing, 13.8 bar to clamp.
28.6
19.1
25.4
28.6 15.9
*Port sizes and threads in inch
Flow Limit Valves

The Flow Limit Valve restricts the flow of oil to dampen the
rotating action of the Swing Clamp. Flow Limit Valves are not
needed with 36:1 or 71:1 Air Powered Hydraulic Pumps.
(Part Number 61755 or 61756).
Part No.
61648
33
43
14
*Port sizes in inch
Hydraulic Cylinders
www.jergensinc.com
Swing Clamp
Application
For hydraulic clamping directly on the machine table, use Jergens Swing Clamps
and Mounting Plates. The workpiece is positioned using Threaded Cylinders and
fixed stops. Manifolds at the edges of the table, with hydraulic quick disconnects,
allow any number of clamps to be used.
Mounting Plates
Material: Low Carbon Steel
Finish: Black Oxide
Available in FixtureProTM
Design Software
13.5 Drill Thru (4 Holes)

10.7
Part
Number
60971
Mounting plates are subplates for

Swing Clamps and are designed to
save fixturing cost and allow versatility
in set-ups. Mounting Plates may be
bolted directly to your machine table
and moved to any location on the
table. Each mounting plate has predrilled mounting holes or can be easily
adapted to your machine table or
application.
11.9
143.7
63.5
71.8
12.7
71.8
42.5
143.7
31.8
25.4
*Port sizes in inch
15
Hydraulic Cylinders
www.jergensinc.com
Retracting Clamps
Retracting Clamps lift, then pull back over 25.4mm, to allow easy access
for insertion or removal of the workpiece. The clamps are available in single
acting (spring return) and double acting (air or hydraulic return) styles. The
clamp strap is supplied with a removable steel pad.
See page 5.48 on Master Catalog for replacement steel or brass pads.
Specifications
Part Number
60601
60602
60650
60651
18.2
46.7
16.4
46.7
7.9
20.3
7.1
20.3
1.7
1.7
1.7
1.7
207
207
207
207
16.3
42.2
15.0
42.2
3.85
4.54
4.31
5.67
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
Patent Number
3,337,210
*Port sizes in inch
12.7
28.6*
Single Acting Style*

Part
Number
60601
60602
130.2
130.2
79.4
111.1
101.6
114.3
54.0
82.6
31.8
31.8
44.5
30.2
12.7
14.3
66.7 1.6
66.7 1.6
Clamp
Strap
Size
Mounting
Bolt
Size
28.6
28.6
25.4 x 44.5 x 127

25.4 x 44.5 x 127
M12 x 38
M16 x 38
*Not recommended for applications where coolant or chips are prevalent. Use the double acting style for these applications.
Double Acting Style

Part
Number
60650
60651
142.9
142.9
79.4
111.1
101.6
114.3
54.0
82.6
31.8
31.8
31.8
23.8
12.7
14.3
79.4 1.6
79.4 1.6
Clamp
Strap
Size
Mounting
Bolt
Size
30.2
30.2
25.4 x 44.5 x 127

25.4 x 44.5 x 127
M12 x 38
M16 x 38
Clamping Height Not Adjustable
16
Hydraulic Cylinders
www.jergensinc.com
Retracting Clamps
Application
Boring Mill Application

The I.D. of the casting is located with a pilot locator on its vertical face. The
Retracting Clamps move into a clamping position between the ribs in the
casting. When it is time to change parts, the clamps retract out of the way for
easier part removal. Jergens Swing Clamps or Swing Cylinders could also
be used in this application.
17
Hydraulic Cylinders
Toe Clamps
www.jergensinc.com
Toe Clamps
Features
Low Profile
Direct Mounting
4.8mm Stroke
13.6 kN Force
Steel or Brass Toe Insert Available
Slotted for 1/2" or M12 Cap Screws

U.S. Patents:
No. 4406445
76.2
Specifications
Part Number
Operating Volume (cm3)
Minimum Operating
Pressure (bar)
Maximum Output
Force (kN)
Overall Stroke (mm)
60631
1.9
42.9
34.9
13.8
176.6
* Port size in inch
13.6
4.8
171.8
Toe Insert is not supplied with the Toe Clamp.

See below to order the Toe Inserts.
36.5
31.8
4.8
Toe Inserts
18
Part Number
Insert
60633
60632
Steel
Brass
A washer (60636), to prevent damage by the

cap screw, is included with each clamp.
Force in kN
Hydraulic
Pressure(bar)
1.0
2.0
3.4
4.1
8.2
13.6
3.4
6.8
11.3
Hydraulic Cylinders
www.jergensinc.com
Toe Clamp
Application
A Toe Clamp is used in applications where clamps cannot be on top

of the workpiece due to the fact that the cutter must pass over that area.
The clamp holds the workpiece against stop and down on the table.
T-Slot mounting gives clamping versatility.
19
Hydraulic Cylinders
www.jergensinc.com
Work Supports
Bolt Size
Part
Number
Thru
A
Inch
60513
Metric 63303
1/4
M6
Tapped
A
Tap
C
Height
E
Min Max
5/16-24 .50 1/4-20 2.45 2.70

M8x1.25x13 13 M6x1.0 62
69
.49
13
2.36
60
1.12
28
.81
21
1.75
44
Metric
Inch
Operating
Volume (cm3)
Support to Pressure
Ratio
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Support
Capacity (kN)
Plunger Spring Start
Force (N)
Finish
Weight (kg)
9/16-18 .5
3/8-19 13
1.5 2
38 51
* Metric ports in BSPP or BSPP
Specifications
Part
Number
Port
K
63303
60513
63302
60512
0.65
0.98
10.5:1
21.7:1
35
35
210
210
22.7
9
30
1
45.4
60
180
2.5
Hydraulically-locked Work Supports differ from clamps and

vises in that they do not actually exert force upon the workpiece.
Rather, they are used to support the part being machined,
offering resistance to any clamping forces acting counter to the
direction of travel of the piston.
In a typical application, a large, thin casting is located on
several tooling point pads for positioning. Work Supports will
automatically adjust to support the delicate sections of the
casting. When hydraulic pressure is applied, the floating pistons
within the Work Support are locked in position and resist any
downward movement exerted on the casting. After the casting is
removed, the floating pistons return to their fully-raised position.
Dia:
11/32(in.)
9 (Metric)
Thread M
Port N
Metric
G
Part No.
Min.
Max.
63302
91
35
70
25
16
94
105
118
106
53
Min.
Max.
3.69
4.15
4.65
4 3/16
2 3/32
3/8
9.5 76 48
M6x1.0x12mm 3/8-19 BSPP/BSPT
Inch
G
Part No.
60512
20
3 9/16 1 3/8
2 3/4 .990 5/8
3 1 7/8
1/4-20x3/8"
9/16-18
Hydraulic Cylinders
www.jergensinc.com
Work Support
Applications
The workpiece is located and clamped on the right end by a Jergens Swing
Clamp. The Work Support resists the machining forces applied to the other end
of the casting. Variations between castings are compensated for by the floating
support plunger in the Work Support.
The top and bottom surfaces of the large casting must be machined to be
flat, parallel, and at a fixed distance from each other. Jergens Work Supports
eliminate deflection at the outer edge while compensating for variations
between castings. A Jergens Hollow Rod Cylinder, stud and C washer
are used to hold the casting.
21
Hydraulic Cylinders
www.jergensinc.com
Hollow Rod Cylinders

Hollow Rod Cylinders are ideal
for converting existing fixtures
to power clamping. Replaces
clamps which use double cams,
flange nuts, draw bars, or other
mechanical devices. Generally,
no special machining is required,
just a longer stud.
Specifications
Part No.
Specifications
Operating Stroke (mm)
Operating (cm3)
Min. Operating Pressure (bar)*
Max. Operating Pressure (bar)
Max Output Force(kN)
60403
60404
60413
60414
60401 60405
60402
60410
60411
60412
6
4.9
6.2
7
340
21.8
.
8
11.5
12.3
7
340
44.7
63123
6
4.9
6.2
7
340
21.8
16.3
52.4
32.3
7
340
113.4
8
11.5
12.3
7
340
44.7
15
52.4
32.3
7
340
113.4
* With Spring Installed
Hollow Rod Cylinders (Inch)

Hollow Rod Cylinders can
Part No.
A
B
C
D
either push or pull. Two
*60403
13/32 1 15/16
1 7/8
5/16
styles are available, either
*60404
17/32 1 15/16
1 7/8
5/16
Through Hole or Tapped
60401
21/32
2 1/2
2 3/16
5/16
Hole. In the Through Hole
60402
25/32
2 1/2
2 3/16
5/16
style, the piston rod is
60405 1 1/64
4
3 9/16
5/8
hollow to accept a bolt.
*Cannot increase stroke
The Tapped Hole cylinders Measured over piston in the retracted position.
accept a bolt threaded
Tapped Hole Cylinders (Inch)
into the piston. Because
of the piston design, the
Thread
Tapped Hole style cannot
Depth
Part No.
A
B
C
D
gain stroke. Removing
60413
3/8-16 1 15/16 1 13/16 5/16
the return springs make
60414
1/2-13 1 15/16 1 13/16 5/16
the Hollow Rod Cylinders
60410
1/2-13
2 1/2
2 3/16
5/16
suitable for air operation.
60411
5/8-11
2 1/2
2 3/16
5/16
60412
3/4-10
2 1/2
2 3/16
5/16
1 5/8 10-32
1 5/8 10-32
2 7/32 10-32
2 7/32 10-32
3 1/2 1/4-28
3/4
1/2
3/4
1/2
7/8
3/8
7/8
7/8
No Boss
Rod Dia.
J
Port
Size
Wt.
(lbs)
7/8
7/8
1 1/4
1 1/4
2 1/8
7/16-20
7/16-20
9/16-18
9/16-18
9/16-18
1.0
1.0
2.5
2.5
10.5
Port
Size
Wt.
(lbs)
1 5/8
1 5/8
2 7/32
2 7/32
2 7/32
10-32
10-32
10-32
10-32
10-32
3/4
3/4
7/8
7/8
7/8
1/2
1/2
7/8
7/8
7/8
7/8
7/8
1 1/4
1 1/4
1 1/4
7/16-20
7/16-20
9/16-18
9/16-18
9/16-18
1.0
1.0
2.5
2.5
2.5
Hollow Rod Cylinders (Metric)

Thread
22
Part No.
Depth
D
63123
17
64
55
56
M5 x 0.8
22
10
32
Port
Wt.
Size(BSPT) (Kg)
3/8-19
1.1
Hydraulic Cylinders
www.jergensinc.com
Hollow Rod Cylinder

Applications
Typical, low cost conversion from manual clamping to Hollow Rod

Cylinders can be accomplished by using the existing drill jig clamps
and changing the stud to a longer length. Besides clamping faster
than the manual method, the Hollow Rod Cylinders allow for uniform
clamping forces on all strap clamps.
The Hollow Rod Cylinder is ideal for close

to the machine base strap clamping. By
mounting the clamps under the work table,
a manual clamping set-up can be easily
and economically converted to hydraulic
clamping.
23
Hydraulic Cylinders
www.jergensinc.com
Jergens Pressure Points may be used with any power source and are designed to be
used in restricted areas where space is at a minimum. Pressure Points can be used to
eliminate part distortion during machining operations or to hold large diameter castings
or rings in place while machining the upper surface. Pressure Points have hardened tool
steel tips (50-60Rc). Jam nuts are included. Not suitable for air operation.
Threaded Cylinders
Pressure Points
42.9
38.9
6.4
7.9
19.1
12.7
19.1
4.7 Stroke
4.7 Stroke
Specifications
Part No.
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective
Piston Area (cm2)
Min. Operating
Pressure (bar)
Max. Operating
Pressure (bar)
Max. Output
Force (kN)
Weight (kg)
61512
61514
63201
63202
4.7
4.7
4.7
4.7
0.6
0.6
0.6
0.6
Part
Number
Part
Number
61512
61514
*Port sizes in inch
4.7 Stroke
DIA.
4.7 Stroke
1.3
1.3
1.3
1.3
28
28
28
28
340
340
340
340
4.5
4.5
4.5
4.5
0.23
0.27
0.23
0.27
1/8-28 BSPT
DIA.
Part No.
(Metric)
Part No.
(Metric)
63201
63202
Miniature Cylinders
Small, fully-threaded bodies ensure easy mounting and simple length
adjustments. Their small size provides high workholding forces in tight places.
Threaded Cylinders have hardened piston rods, steel bodies, alloy springs and
Teflon back-up rings which ensure trouble-free operation and long life. Not
suitable for air operation. For mounting, see brackets on page 27. Jam nuts are
included.
Specifications
Part No.
Operating
Stoke (mm)
Operating
Volume (cm3)
Effective
Piston Area (cm2)
Min. Operating
Pressure (bar)
Max. Operating
Pressure (bar)
Max. Output
Force (kN)
Weight (kg)
24
3.2
60461
60462
4.76
12.4
0.3
0.8
0.62
1.26
13.6
20.4
680
680
4.4
8.9
0.23
0.32
Part
Number
60461
60462
Stroke
Body
Thread
End Port
(Inch size)
4.76
12.7
1/2-20
3/4-16
46
61
40
51
6.35
8
4.8
6.35
9.5
16.7
11
16
1/16-27 NPTF
1/8-27 NPTF
Note: Inch part size in inch, metric in mm, port sizes in inch.
Hydraulic Cylinders
www.jergensinc.com
Manifold Mount Cylinders
Provides for clean installation

Eliminates exposed fittings and plumbing
Well suited for use in custom design fixtures
Specifications
Part Number
F
C
G E
STROKE
1/4-28 UNF-2B X 1/4 DEEP
60483 THRU 60486
Part No.
Body Thread
60481
60482
60483
60484
60485
60486
9/16-18 UNF
3/4-16 UNF-2A
1 5/16-12 UN-2A
1 5/16-12 UN-2A
1 7/8-12 UN-2A
1 7/8-12 UN-2A
60483
60484
60485
60486
4.8
12.7
12.7
25.4
12.7
25.4
0.3
1.6
6.4
12.9
14.5
29.0
0.60
1.26
5.06
5.06
11.40
11.40
13.6
13.6
13.6
13.6
13.6
13.6
340
340
340
340
340
340
2.1
4.4
17.8
17.8
40.0
40.0
0.23
0.32
0.45
0.68
0.91
1.13
E Dia.
G Dia.
H Dia.
I Hex.
4.8
12.7
12.7
25.4
12.7
25.4
35.7
43.7
63.5
76.2
63.5
76.2
9.5
9.5
15.6
15.6
15.6
15.6
12.7
14.3
19.1
19.1
19.1
19.1
3.2
3.2
6.4
6.4
6.4
6.4
9.5
16.3
31.0
31.0
44.1
44.1
6.4
9.5
7.9
7.9
7.9
7.9
4.8
6.4
19.1
19.1
31.8
31.8
12.2
16.8
30.2
30.2
44.5
44.5
3/4
7/8
1 1/2
1 1/2
2 1/8
2 1/8
0.79
.031
RECOMMENDED
CROSS DRILL
LOCATION
L MIN.
DRILL DEPTH
60482
Stroke
SAE STRAIGHT THREAD PORT

PER SAE J514 (SEE CHART)
J MIN.
C BORE DIA.
60481
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
M DIA. DRILL
Part No. SAE No.
60481
60482
60483
60484
60485
60486
6
8
16
15
24
24
Thread Size
9/16-18 UNF
3/4-16 UNF-2A
1 5/16-12 UN-2A
1 5/16-12 UN-2A
1 7/8-12 UN-2A
1 7/8-12 UN-2A
Thread Depth
12.7
14.3
19.1
19.1
19.1
19.1
24.6
30.2
48.5
48.5
65.0
65.0
12.7
17.5
31.0
31.0
46.0
46.0
27.7
35.8
50.8
63.5
50.8
63.5
6.4
7.9
12.7
12.7
14.3
14.3
K MIN.
DRILL DIA.
Pressure Points
*Port sizes in inch
Specifications
Straight Thread Port
37.3Min. Drill
Depth
Min. Drill
Hex.
61522
Recommended
Cross Drill
Location
Dia. Drill
Part Number
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
61522
61524
4.8
4.8
0.8
0.8
1.7
1.7
27.2
27.2
340.1
340.1
5.9
5.9
0.23
0.23
61524
25
Hydraulic Cylinders
www.jergensinc.com
Threaded Cylinders
Compact Design
Easy Installation
Side and Rear Ports
Tapped Piston
Heavy-Duty
Specifications
Inch
60463
Operating
12.7
Stroke (mm)
Operating
6.4
Volume (cm3)
Effective
Piston Area (cm2) 5
Min. Operating
13.6
Pressure (bar)
Max. Operating
340
Pressure (bar)
Max. Output
17.8
Force (kN)
Part No.
Full-threaded bodies ensure easy mounting

and simple length adjustments. Their small
size provides high work holding forces
in tight places. Threaded Cylinders have
hardened piston rods, steel bodies, alloy
springs and Teflon back-up rings which
ensure trouble-free operation and long life.
Not suitable for air operation. For mounting,
see bracket and jam nuts on next page.
60464 60465 60466 63213 63214 63216

25.4
12.7
25.4
12.7
25.4
25.4
13
14.5
29
6.4
13
29
11.4
11.4
29
13.6
13.6
13.6
13.6
13.6
13.6
340
340
340
340
340
340
17.8
40.1
40.1
17.8
17.8
40.1
0.454
0.68
1.14
Weight (kg)
0.454 0.68
Not suitable for air operation.
*Port sizes in inch
Metric
0.91 1.14
Inch
Input Ports
End
Part
Number
Stroke
Body
Thread
60463
60464
60465
60466
1/2
1
1/2
1
1 5/16-16
1 5/16-16
1 7/8-16
1 7/8-16
3 1/4
3 3/4
3 1/4
3 3/4
2 7/8
3 3/8
2 7/8
3 3/8
2
2 1/2
2
2 1/2
3/4
3/4
1 1/4
1 1/4
1/4-28 x 1/4
1/4-28 x 1/4
1/4-28 x 1/4
1/4-28 x 1/4
1 7/32
1 7/32
1 25/32
1 25/32
7/16-20 SAE
7/16-20 SAE
7/16-20 SAE
7/16-20 SAE
1/8-NPT
1/8-NPT
1/8-NPT
1/8-NPT
13
25
25
M36 x 1.5
M36 x 1.5
M48 x 1.5
82
95
95
73
86
86
51
64
64
19
19
32
M6x1.0(6H)x6
M6x1.0(6H)x6
M6x1.0(6H)x6
31
31
44
1/4-19 BSP
1/4-19 BSP
1/4-19 BSP
1/8-28 BSP
1/8-28 BSP
1/8-28 BSP
Side
Metric
63213
63214
63216
Cylinders are supplied with a plug installed in the side port.

To use side port, remove plug and install part number 61060 (7/16-20 pipe plug) to plug end port.
Threaded Cylinders
12.7
Hardened steel buttons for use

on 60463 thru 60466 cylinders.
26
12.7
12.7
Piston Buttons
12.7
Part No.
60471
14.3
12.7
Part No.
60472
Part No.
60473
Hydraulic Cylinders
www.jergensinc.com
Threaded Cylinders
Block Mountings
1 inch =25.4 mm

Finish: Black Oxide
Part No.
A (in.)
Wt.
(kg)
60950
60951
60959
60956
60957
60958
1/2-20
3/4-16
7/8-14
1 5/16-16
1 9/16-16
1 7/8-16
34.9
41.3
50.8
76.2
82.6
101.6
19.1
28.6
19.1
31.8
38.1
50.8
15.9
25.4
38.1
46.0
50.8
60.3
23.8
28.6
38.1
54.0
61.9
76.2
6.4
6.4
9.5
11.1
11.1
12.7
6.4
6.4
8.3
9.9
9.9
13.1
0.06
0.15
0.18
0.58
0.88
Flange Mountings
B

Finish: Black Oxide
Part No.
A (in.)
Wt.
(kg)
60952
60955
60954
1 5/16-16
1 9/16-16
1 7/8-16
41.3
50.8
57.2
12.7
25.4
25.4
31.8
38.1
44.5
6.7
6.7
8.3
0.08
0.25
0.28
Jam Nuts
Part No.
60961
Thread (in.)
1/2-20
Thickness (mm)
7.9
Width Across Flats(mm) 19.1
60962
3/4-16
9.5
28.6
60963
7/8-14
7.9
33.3
60964
1-12
13.9
41.3
60965
1 5/16-16
9.9
47.6
60966
60967
1 9/16-161 7/8-16
9.9
11.1
57.2
76.2
27
Hydraulic Cylinders
www.jergensinc.com
Threaded Cylinder
Applications
By replacing step blocks
or similar mechanical
devices with a threaded
cylinder, manual clamping
is easily adaptable into a
more productive hydraulic
clamping set-up.
This principle of building block components can be combined with various Jergens cylinders,
standard components and mounting blocks or strap clamps; thus allowing an almost infinite
method of production clamping.
28
Hydraulic Cylinders
www.jergensinc.com
Standard Cylinders
Single Acting
These single-acting, spring-return cylinders will operate on

air or oil; all have a 1" (25.4 mm) stroke.
Specifications (Inch)
Single-acting cylinders are especially applicable to large circuits where
cylinders are plumbed into the air side of the circuit and used to align
parts in the fixture prior to hydraulic clamping. These applications are
primarily pushing type operations where the cylinder return spring pulls
only the piston rod.
NOTE: Not recommended for applications where coolant
or chips are prevalent. Use double acting style
(next page) for these applications
Inch
+0.0005
-0.0000
Part No.
Tap
E
60301
60307
60303
1.000
1.500
2.500
2 3/8
2 3/8
2 3/8
2 5/8
2 5/8
2 5/8
1 15/64
1 47/64
2 47/64
1/4-20 x 1/2
3/8-16 x 3/4
3/8-16 x 3/4
7/16
7/16
7/16
3/8
1/2
3/4
Part Number
60301
60307
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
25.4
25.4
25.4
7.2
20.0
51.5
2.8
7.9
20.3
210
210
210
6.0
16.6
42.2
0.23
0.45
1.36
Bore Tolerances:+0.0127
-0.0254
60303
Port: 9/16-18 (In.)
Specifications (Metric)
Metric
+0.0127
-0.0000
Part No.
Tap
E
63101
63107
63103
25.4
38.1
63.5
60
60
60
67
67
67
31
44
69
M6 x 1.0 x 13
M10 x 1.5 x 19
M10 x 1.5 x 19
11
11
11
9.5
12.7
19.0
Part Number
63101
63107
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
25.4
25.4
25.4
7.2
20.0
51.5
2.8
7.9
20.3
210
210
210
6.0
16.6
42.2
0.23
0.45
1.36
Bore Tolerances:+0.0127
-0.0254
63103
Port: 3/8-19 BSPT
29
Hydraulic Cylinders
www.jergensinc.com
Standard Cylinders
Double Acting
Port
Metric:3/8-19 BSPT
Inch:9/16-18
Double Acting Cylinders can be used for clamping, holding positioning, staking, punching...anywhere that a heavy duty
cylinder is needed. If the cylinder is mounted in the fixture (as opposed to using mounting brackets), the fixture should be
bored to between .0005 and .0010 over the A dimension. Doing so will prevent an out-of-round condition of the cylinder body
which could damage the piston. They may be clamped and/or returned by air or by hydraulic pressure.
Specifications (Inch)
Specifications (Metric)
63117
Part Number
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston -Push
-Pull
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
63113
25.4
25.4
18
51
7
6
20
17
1.4
1.4
210
210
15.0
42.2
1.1
Part Number
Operating
Stroke (in.)
Operating
Volume (cu. in.)
Area (sq. in.)
-Pull
Minimum Operating
Pressure (psi)
Maximum Operating
Pressure (psi)
Maximum Output
Force (lbs.)
Weight (lbs.)
60345
60341
60350
60351
60360
60361
1.1
3.14
2.2
6.28
3.31
9.42
1.1
.912
3.14
2.699
1.1
.956
3.14
2.699
1.1
.956
3.14
2.699
20
20
20
20
20
20
3000
3000
3000
3000
3000
3000
3300
9300
3300
9300
3300
9300
2.5
4.5
3.5
6.0
4.75
6.2
Metric
Part
Number
63117
63113
38.1
63.5
61.9
61.9
80
80
Tap
E
Return
Port
F (BSPT)
63
75
M10 x 1.5 x 19
M8 x 1.25 x 19
1/4-19
1/4-19
24
24
32
32
6
6
12.7
19.0
Return
Port
F
7/16-20
7/16-20
9/16-18
9/16-18
9/16-18
9/16-18
31/32
31/32
1 7/32
1 3/16
1 7/32
1 3/16
1 9/32
1 9/32
2 11/32
2 11/32
3 11/32
3 11/32
1/4
1/4
1/4
1/4
1/4
1/4
1/2
3/4
7/16
3/4
7/16
3/4
Inch
30
Part
Number
Tap
E
60345
60341
60350
60351
60360
60361
1.500
2.500
1.500
2.500
1.500
2.500
2 7/16
2 7/16
3 1/2
3 1/2
4 1/2
4 1/2
3 1/8
3 1/8
4 1/2
4 15/32
5 1/2
5 15/32
2 15/32
2 31/32
2 15/32
2 31/32
2 15/32
2 31/32
3/8-16 x 3/4
3/8-16 x 3/4
1/4-20 x 1/2
3/8-16 x 3/4
1/4-20 x 1/2
3/8-16 x 3/4
Hydraulic Cylinders
www.jergensinc.com
Standard Cylinders
Mounting Brackets are designed to save you time and money

when laying out your fixture.
Mounting Brackets
All Mounting Brackets are made of low carbon steel, which is not
heat-treated. This allows you to custom fit or weld the brackets
into your fixture. The cylinder clamping area is concentric to the
OD of the various cylinders to avoid distortion of the cylinder
walls which may cause damage to the piston.
Spacers may be used to add height to the cylinders when using
Jergens Mounting Brackets.
Finish: Black Oxide
Bore Tolerances: +0.0127mm
-0.0254mm
1 inch =25.4 mm
Part
Number
60901
60902
60903
A
1 1/4
1 1/4
1 1/4
Tap
E
F
G
1.00 1/2-13 3/4
1.50 3/4-10
1
2.50 3/4-10 1 1/2
B
C
D
3 3/4 2 3/8 1 1/2
4
3 1/2 2 1/8
4 1/2 4 3/8 3 1/4
H
2
2
2
(2 Bolts
Supplied)
I
3/8-16 x 4
1/2-13 x 4 1/2
5/8-11 x 5
Wt.
(kg)
1.25
1.59
2.15
1 inch =25.4 mm
Part
Number
60904
60905
60906
1 1/4
1 1/4
1 1/4
3 3/4
4
4 1/2
2 3/8
3 1/8
4 3/8
1 1/2
2 1/8
3 1/4
Tap
F
1.00 1/2-13 3/4

1.50 3/4-10
1
2.50 3/4-10 1 1/2
(2 Bolts
Supplied)
J
2
2
2
2 9/16
2 1/2
2 7/16
3/8-16 x 1 1/2
1/2-13 x 1 1/2
5/8-11 x 1 1/2
1.25
1.59
2.15
(2 Bolts
Supplied)
G
Wt.
(kg)
3/8-16 x 1 3/4
1/2-13 x 2 1/4
5/8-11 x 3 1/4
0.43
0.68
1.25
Wt.
(kg)
1 inch =25.4 mm
Part
Number
60907
60908
60909
1 1/4
1 1/4
1 1/4
1 1/2
2
3
2 3/8
3 1/8
4 3/8
1 1/2
2 1/8
3 1/4
1.00 3/4
1.50
1
2.50 1 1/2
31
Hydraulic Cylinders
www.jergensinc.com
Standard Cylinder
Applications
Holding Fixture
A Single Acting Cylinder is used to locate and clamp the workpiece in a
channel fixture. The cylinder rod automatically returns when the booster
pressure is released.
Vise Fixture
A Double Acting Cylinder is being used to operate a Vee Jaw in the above fixture. Hydraulic pressure
is used to clamp and unclamp the jaw. Air pressure, used to return the Double Acting Cylinder, is
connected to the air return line of the Booster. Jergens Double Acting Cylinders will operate with as little
as 10 psi (0.69 bar)of air pressure or up to 3000 psi (210 bar) of hydraulic pressure.
32
Hydraulic Cylinders
www.jergensinc.com
Port
Inch:9/16-18 UNF
Metric:3/8-19 BSF
Block Cylinders
Single Acting Horizontal
Inch:1/4-28
Tap Metric:M6 x 1.0
Depth>11mm
16
Mtg. Screw
Inch:5/16-18
Metric:M8
*Port sizes in inch
Vertical and Horizontal Styles

Simple Mounting
Compact Design
Inch:3/8-16 thread
Metric:M10x1.5
Depth>13mm
Dimensions (Horizontal Style)

Inch
Metric
Part No.
60372*
63152
1 3/4
44
1 3/4
44
2 7/16
62
11/16
17.5
7/8
22
7/8 1 3/8 1 15/32

22 26 9.22
40
9/32
5
3/16
2 1/2
.194
4
64 5x6
Dimensions (Vertical Style)

Part
Number
60371*
1 3/4
1 3/4
2 1/2
11/16
7/8
60373
2 1/2
2 1/2
3 3/16 1 1/2
1 11/32
1 1/4
60374
3 1/2
1 1/2
63151*
(Metric)
44
44
64
18
26
1 1/8 5/16 1 11/16
1 3/4 1 3/4
22
2 3/32
7/8
44
30
1/4
1 13/16 1/4-28 .194 1 9/16

UNF
7/16 2 11/16 3/8-24 .257 1 15/16
UNF
3 3/8 1/2-20
2 1/4
UNF
6
46
M6x1.0 5x6
40
Depth>11
Mtg.
Screw
Size
#10
5/16
5/16
M6
Mtg.
Thread
1/4-20
UNC
3/8-16
UNC
3/8-16
UNC
M8x1.25
Depth>10
*Not recommended for applications where coolant or chips are prevalent.
Single Acting Vertical
1 inch =25.4 mm
Specifications (Both Styles)

Part Number
Operating
Stroke (mm)
Operating
Volume (cm3)
Area (cm2)
-Pull
Inch:9/16-18 UNF
Metric:3/8-19 BSF
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg) Approx.
Mounting Location
60371
60372
60373
60374
16
16
12.7
12.7
16
12.6
12.6
18
32
12.6
7.9
Spring
Return
7.9
Spring
Return
11.4
Spring
Return
20.3
Spring
Return
7.9
Spring
Return
340
340
340
340
27.7
27.7
40.1
71.2
27.7
2.27
Y
Position
5
X
Position
1
1
X
As
Position Shown
63151/63151(Metric)
340
X
Position
X refers to double mounting hole style.

Y refers to single mounting hole style.
33
Hydraulic Cylinders
www.jergensinc.com
Block Cylinders
Heavy Duty Double Acting
Simple Mounting
Compact Design
High Output Forces
M8
Specifications
Part Number
60381
60382
60383
60384
Operating
Stroke (mm)
12.7
25.4
12.7
25.4
Operating
Volume (cm3)
14.4
29.0
25.7
51.5
11.4
6.3
11.4
6.3
20.3
8.8
20.3
8.8
1.4
1.4
1.4
1.4
Maximum Operating
Pressure (bar)
340
340
340
340
Maximum Output
Force (kN)
40.1
40.1
71.2
71.2
1.81
2.18
4.76
5.49

Area (cm3)
-Pull
Minimum Operating
Pressure (bar)
Weight (kg) Approx.

Mounting Location
Y Position
*Port sizes in inch
X Position
X refers to double mounting hole style.

Y refers to single mounting hole style.
Dimensions
Part No.
60381
60382
60383
60384
34
A
57.15
57.15
82.55
82.55
B
58.74
71.44
82.55
95.25
C
76.20
76.20
95.25
95.25
D
61.91
74.61
85.73
98.43
E
25.40
25.40
38.10
38.10
F
28.58
28.58
41.28
41.28
G
34.13
34.13
38.10
38.10
H
J
K
7.94
7.94
44.45 19.05 44.45 19.05 - -
L
M
N
7.94 53.18 6.53
7.94 53.18 6.53
-
P
49.21
49.21
57.15
57.15
Stroke
Q(in.)
12.70 3/8-24 UNF-2B
25.4
3/8-24 UNF-2B
12.70 1/2-20 UNF-2B
25.40 1/2-20 UNF-2B
Hydraulic Cylinders
www.jergensinc.com
Flange Mount Cylinders
7.9 mm
23.8
74.6
68.3
(* 87.3 )
76.2
101.6
79.4
92.1
60.3
( *111.1 )
Easy Mounting
Heavy Duty
High Output Forces
Long Lasting
The Jergens Heavy Duty Flange Mount

Cylinders mount through holes on the flange
of the cylinder body. This feature eliminates
the need for separate mounting brackets. The
cylinders can provide high forces for clamping,
lifting and pressing. Not recommended with
flood coolant applications.
10.3
*Port sizes in inch
Specifications
Part Number
62721
62722
Operating
Stroke (mm)
Operating
Volume (cm3)
Effective Piston
Area (cm2)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Maximum Output
Force (kN)
Weight (kg)
12.7
25.4
31.1
63.9
25.2
25.2
6.8
6.8
340
340
90.2
90.2
2.27
2.95
35
Hydraulic Cylinders
www.jergensinc.com
Intensifier Cylinders
Intensifier Cylinders are combination air-hydraulic cylinders. An air

powered cylinder is driven into a small oil reservoir which produces a
nominal 8:1 or 30:1 power boost ratio, depending upon air pressure
and the cylinder used. These miniature, self-contained power sources
are ideal where fast action (100 operations per minute), a short stroke
and high power are needed.
Specifications
Part Number
Operating
Stroke (mm)
Force (kN) at
Inlet Air Pressure
8.6 bar Max.
6.9 bar
5.2 bar
3.4 bar
1.7 bar Min.
Weight (kg)
Ratio
8:1 and 30:1 Boost Ratios

Self-Contained
Fast Acting
Air Controlled
Easy Recharge Without Disassembly
60596
60598
6.4
6.4
4.3
3.2
2.0
1.2
0.23
1.0
8:1
16.8
13.2
9.5
5.9
0.20
2.04
30:1
For Mounting Brackets see page 27.
Dimensions
Part
Number
60596
60598
36
184.15 71.44
236.54 100.01
Thread
C
1 9/16-16 44.45 18.26

1 7/8-16 63.50 18.26
Across
Flats
G
Tap
H
Across
Flats
J
Port
K
50.80
63.50
19.05
19.05
5/16-24 x 1/2
5/16-24 x 1/2
22.23
22.23
9/16-18
9/16-18
Hydraulic Cylinders
www.jergensinc.com
Intensifier Cylinder
Applications
Positioning
A series of plates are gang loaded into the fixture.
Air operation of the intensifier assures fast and
positive positioning of the plates, after which the
multiple hydraulic cylinders are used to clamp.
Clamping
Installed in a Jergens Mounting Bracket, the
Intensifier Cylinder provides efficient, versatile,
yet economical clamping.
Crimping
The intensifiers may be installed at any
attitude. Mounted in a vertical attitude
(as shown), up to 1.5 tons (15kN) of force is
available for crimping, punching, or notching.
Circuit Diagrams
A filter/regulator and a 3-way hand valve are all
that is required to control an Intensifier Cylinder.
Installation is as simple as an air cylinder but the
resulting force is much greater.
37
Staylock Clamps
www.jergensinc.com
Stays Mechanically Locked

Even When Disconnected
from Hydraulic Pressure
StayLock Swing Clamp on a
Tombstone Fixture
The Swing Clamp rotates 80
away from the workpiece,
allowing easy loading and
unloading of the part. In this
application, the tombstone is
mounted on a double pallet
machining center. When the
pallet rotates, the StayLock
Clamp remains clamped. There
is no need for an accumulator
in the hydraulic system. Nor
is there a chance of hydraulic
hoses getting tangled or
accidentally cut while the part
is being machined. StayLock
Swing Clamps are available
in left-hand or right-hand
swing styles.
StayLock Clamps ...the Hydraulic

clamp with the mechanical advantage!
With conventional power clamping,
when pressure is put to the clamp, it
clamps...take the pressure away (on
purpose or not), it unclamps. With the
StayLock Clamp's patented internal
locking mechanism, hydraulic pressure is
needed to clamp...and to unclamp!
StayLock Rocker Clamp

Holding a Die
The Rocker Clamp is ideal for
quick change clamping on dies,
molds, and fixture plates where
a standard height subplate
is employed. Because of the
unique body design of the
Rocker Clamp, it can easily
be adapted with a T-slot nut
mounted on the bottom. This
enables the Rocker Clamp to
slide in and out, making part
removal easier, plus it allows
for various widths of subplates
or fixture plates to be used.
StayLock Block Clamp on a

Tombstone
The Block Clamp is a multipurpose utility clamp, utilized,
as any StayLock Clamp can
be, in either the horizontal or
vertical clamping positions.
In this application, the Block
Clamp (at the top of the
tombstone) is replacing step
blocks and tedious manual
clamping.
38
Staylock Clamps
www.jergensinc.com
Positive Mechanical Lock
Most Commonly Asked Questions
Jergens StayLock Clamps offer a breakthrough in clamping

flexibility! These mechanically locked clamps are activated
and released by hydraulic pressure. Once activated, the
clamps automatically lock and will not release until hydraulic
pressure is applied to the release port.
Q. Does the StayLock Clamp lose pressure?
Once clamped, you can:

disconnect your hydraulic power source
move the fixture, with the part still clamped, to other machines
not worry about your part unclamping due to hydraulic power
failure, a cut line, or leaks in the hydraulic system
Patented positive mechanical lock minimizes:
reclamping
set-up costs
parts accidentally becoming unclamped
A. No, it does not. Because of a patented mechanical lock, a

positive locking wedge is activated when pressure is applied
to the clamp port. There is no need to maintain hydraulic
pressure; therefore, the power source can be disconnected.
There is no pressure to lose.
Q. How do I lock StayLock Clamps in place?
A. Applying hydraulic pressure to the clamp port of a StayLock
Clamp drives two internal wedges together. The two wedges
form a mechanical lock and will not retract until hydraulic
pressure is applied to the release port.
Q. Can these clamps be used with air?
A. No. Air pressure does not apply enough force to lock or
unlock the internal wedge mechanism.
Jergens StayLock Clamps can provide solutions to many

clamping problems. They are designed for use on:
palletized fixtures
transfer machines
machining centers
any power clamping application
quick change on molds and dies
Q. How much hydraulic pressure is needed to activate the

clamps?
Use the StayLock Clamps with Jergens Air-Operated Hydraulic

Pumps (described on page 63, 64, 65). One Hydraulic Pump
can service several machines because there is no need to
maintain hydraulic pressure when clamping StayLock Clamps.
Once StayLock Clamps are in a clamping position, the hydraulic
hoses can be disconnected, and the part will remain clamped
indefinitely. Once the machining cycle is completed, applying
hydraulic pressure to the release port unclamps the part.
A. Typically, a system includes several clamps (depending

on individual requirements); a power source; a four-way,
three-position, zero-leakage control valve (see page 66);
and hydraulic hose and fittings. There is no need for an
accumulator in the system.
CUT AWAY EW OF TYP CAL STAY LOC CLA P

P STON
P STON
PLUG
P STON
PLUG
A. The minimum pressure required on most of the StayLock Clamps

is 34.5bar. The minimum and maximum pressure requirements
are specified for each clamp on the following pages.
Q. What is needed to set up a hydraulic system using
StayLock Clamps?
Q. Can an air/oil booster be used with StayLock Clamps?

A. No. Boosters typically are used with standard hydraulic
clamps because pressure is needed to activate and
maintain the clamp in the clamping position. With a
Booster set-up, there is only one hydraulic line that provides
the pressure needed. StayLock Clamps need pressure to
clamp and unclamp; therefore, a Booster would not provide
the needed pressure to the release port to unclamp the part.
Q. Can I get technical assistance from Jergens when
designing a StayLock Clamping system?
A. Yes. Jergens will assist you by providing a CAD schematic
drawing of your system, including all of the part numbers
needed to order the system.
BODY
LOC NG
ANGLE
LOC NG
PN
For assistance, call 1-800-JERGENS (537-4367).
39
Staylock Clamps
www.jergensinc.com
Die/Mold Clamps
Four models of Die/Mold Clamps are available. Part
number 62801 provides 18 kN of output pressure. It is only
available in the T-Slot mounting style. The T-Slot mount
allows the clamp to be mounted on a machine base via a
T-Slot nut, thus allowing the clamp to slide to and from
the workpiece. Part number 62802 provides 45 kN of
clamping force. It employs standard mounting bolts for
permanent mounting to the machine base, subplate, or
fixture plate. Part number 62803 also provides 45 kN
of clamping force. This clamp is provided with a Sensor
Interlock which, when wired to a control panel, indicates
whether the clamp is locked or not. Sensor Interlocks are

available as an accessory for part numbers 62801 and
62802. Part number 62804 is similar to part number 62802,
except it has a greater clamping range. It does not have
mounting holes for the Sensor Interlock. Die/Mold Clamps are
available with Viton seals for high temperature applications.
Ideal for:
Injection molding machines
Die casting machines
Punch presses
Machining centers
145
9/16-18 Port
73
52.4
116
54.0
Clamp
Release
110
59
U.S. Patents:
No. 4,511,127
No. 4,471,293
31.8
27
22
50.8
19.1
88
43
M16
92
Part Number
Part Number
62802
Specifications
62801
Part Number
62802
16.4
16.4
34
34
Min Operating Pressure (bar)
136
340
Max Operating Pressure (bar)
Force to Pressure Ratio
13.2:1
13.2:1
26.2/24.1 26.2/24.1
Clamping Range (mm)
18.1
45.4
Max Output Force (kN)
4.31
4.31
Weight (kg)
62803
62804
16.4
34
340
13.2:1
26.2/24.1
45.4
4.31
16.4
34
340
13.2:1
29.2/24.6
45.4
4.31
62803 with Sensor Interlock

116
92
M16
58.7
27.0
44.5
29.4
24.6
16
22.2
22
88.1
42.9
38.1
M12
92
40
M16
42.9
Part Number
Part Number
62801 T-Slot Style
62804
Staylock Clamps
www.jergensinc.com
Die/Mold StayLock Clamp Applications

The Die/Mold Clamp is mounted (either
permanently, or by using T-Slots) on
the injection molding machine platen.
The mold is mounted on subplates. By
standardizing on subplates with the
same height and width, several different
molds can be used on one injection
molding machine. The mold is lowered
into the machine, the Die/Mold Clamps
are activated, hydraulic connections are
removed, and the job is run. A Sensor
Interlock can be added to indicate to
the operator that the Die/Mold Clamp
is clamping. If molds are used that
have a clamping slot, either a StayLock
Retractable Clamp or a StayLock
Rocker Clamp can be used.
Die/Mold Clamps are mounted on the
Punch Press table either permanently or
by using T-Slots. The top and bottom dies
are slid into place, hydraulic connections
are removed and the job is run.
Punch Press
Injection Molding
Press
At changeover time, the hydraulic quick

disconnect fittings are reconnected, the
die is removed and replaced with the
next die, and the process is repeated.
In some applications on punch presses,
the Die/Mold Clamp may create a shut
height problem. If this is the case,
the StayLock Rocker Clamp is an
excellent substitute.
Sensor Interlock
The Sensor Interlock (62816) can be mounted on the Die/Mold

Clamp and is used to indicate that the clamping piston is engaged
or disengaged. Because of the minimal movement of the clamping
piston, some applications may require more than a visual method of
determining if the Die/Mold Clamp is in the clamping position. The
Sensor Interlock is a normally open, 110 volt, 6 amp switch. It is
supplied with a 1.8 m long wire and mounting hardware to mount in
the control panel of a machine. The switch contacts on the Sensor
Interlock will only close when the clamping piston is within the
clamping range of the Die/Mold Clamp. It is included with Part
Number 62803.
Part No.
38
62816
*Port sizes and Hex in inch
58.7
47.6
41
Staylock Clamps
www.jergensinc.com
Large Capacity Mold Clamp

The Jergens Large Capacity Mold Clamp is
used on molding machines and wherever heavy
clamping forces are required. It has a clamping
force of 127 kN. The clamp can be mounted
either individually or in series on a manifold.
C'BORED FOR 3/4" SHCS
4 REQ'D.
CLAMP
PORT
Part Number

Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Clamping Stroke
Maximum Output
Force (kN)
Weight (kg)
3
76.2
2
50.8
*Port sizes in inch
Specifications
CLAMPING
PISTON
1
25.4
62806
115
9
229
1
25.4
2
50.8
34.5
3
76.2
238
52.6:1
9.7
RELEASE
PORT
127.0
19.5
M12 X 1.0 FOR OPTIONAL

PROXIMITY SWITCH
4.96
126
2
50.8
1.34
34
7/16-20UNF
SAE PORTS
PORTS
4
102
2.56
65
1.15
29.2
REMOVE 1/8 NPT PLUG FOR

MANIFOLD MOUNTING
MOLD
.06
1.5
1 DIA.
25.4
Dia.
.375
9.5
STROKE
M5 X .8 X 10MM DEEP
(WILL ACCEPT #10-32)
ADAPTER
PLATE
ROLLERS
Part Number
STAYLOCK
CLAMP
SENSOR
Typical StayLock Manifold Layout

on Injection Molding Machine
42
62817
Proximity Switch
The Proximity Switch indicates the clamps piston
position. A single switch is required for each Large
Capacity Clamp. Stainless steel construction with
4.9 m, 10-30 VDC.
Staylock Clamps
www.jergensinc.com
Retractable Clamps
Jergens StayLock Retractable Clamps are designed to allow
quick change of molds in injection molding machines and die
casting machines. The locking arm, which retracts into the clamp
body for easy loading and unloading of a mold, is adaptable
to clamp many standard mold slots. The Retractable Clamp is
double acting and includes alternate clamp and release ports
for easier hydraulic plumbing set-up. A Proximity Switch, which
indicates the Retractable Clamp is in the extended or retracted
position, is also available (see below).
High temperature version available, contact Technical Sales
for more information
U.S. Patents:
No. 4,511,127
No. 4,471,293
Specifications
RELEASE
PORT
9/16-18
SLOT FOR M16

5/8 SHCS
WASHERS INCLUDED
2 PL
102
4
ALTERNATE
RELEASE PORT
(NORMALLY PLUGGED)
4114
1/2
38
1.5
CLAMP
PORT
9/16-18
19
3/4
1.04
26.4
ALTERNATE
CLAMP PORT
(NORMALLY PLUGGED)
62852
26.2
Minimum Operating
Pressure (bar)
34.5
Maximum Operating
Pressure (bar)
170
13.2:1
Clamping Stroke
3.3
Maximum Output
Force (kN) @ 170 (bar)
22.7
Weight (kg)
10.4
1.56
39.6
1271/16
39.6
1.56
22
7/8
Part Number
386
3/8
1 27
1/16
*Port sizes in inch
19
3/4
7.02
178
7.17
182
1/2-20
1/2-20(in.)
M12
LED
40 mm
Proximity Switch
The Proximity Switch senses the position of the
clamping arm within the Retractable Clamp. Two
Proximity Switches are required for each clamp.
They have a stainless steel housing and are
mounted in the Retractable Clamp. One Switch
senses the arm extended; the other, the arm
retracted. A 4.9 m cord is included with each
Proximity Switch, 35-250 VAC.
70 mm
Part Number
62857
43
Staylock Clamps
www.jergensinc.com
Rocker Clamps
Part Number
62841
U.S. Patents:
No. 4,511,127
No. 4,471,293
Compact design and dual mounting capability make the

Jergens StayLock Rocker Clamp versatile for many
applications. The Rocker Clamps come in two styles. Part
number 62841 is typically used with standard height subplates
upon which the die, mold, or fixture plate is mounted. Part
number 62842 has an adjustable spindle which adapts to
the height of the workpiece. Both styles of Rocker Clamps
have drilled and tapped holes on the bottom of the clamp for
mounting T-Slot nuts for use on slotted tables. This method of
mounting allows the operator to slide the clamp to and from
the workpiece for easier part loading and unloading. Bolt down
mounting holes are also provided. For mounting applications,
contact the Jergens Technical Sales Department.
Ideal for:
Holding dies on punch presses
Molds on injection molding machines
Dies on die casting machines
Use on hydraulic fixtures
Part Number
62842
Specifications
62841
Part Number
Operating
11
Volume (cm3)
Minimum Operating
34.5
Pressure (bar)
Maximum Operating
138
Pressure (bar)
12.5:1
Clamping Range (mm) 23.4 to 25.4
Maximum Output
17.2
Force (kN) @138 bar
Weight (kg)
3.45
12.7
31.4
M12
101.6
71.4
62842
11
34.5
138
12.5:1
2.54*
17.2
3.45
*After adjustment for height.
70
127
17.5
23.4-25.4
Part No.
62841
19.1-28.6
70
17.5
42.9
17.5
Part No.
62842
44
Staylock Clamps
www.jergensinc.com
Mini-Rocker Clamps
38.1
27.0
69.1
11.9
11.1
M6
22.2
31.8
19.1
The StayLock Mini-Rocker Clamp is

designed for small parts workholding.
Like the other StayLock Clamps, the
Mini-Rocker can be mounted at any
angle. Clamping forces range from 0.9
kN to 3.2 kN. The Mini-Rocker can be
used as a single clamp; or because of
its unique port arrangement, it can be
manifold mounted.
6.4
38.1
27.8
12.7
92.1
44.5
108.0
*Port sizes in inch
Socket Toggle Screw

Part Number
33302
Set Screw/Jam Nut not included
Optional Toggle Pad

(Shown in picture)
Part Number
43502
Specifications
Part Number
Operating
Volume (cm3)
Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Clamping Range
Clamping Force @ 238 bar
Clamping Force @ 68 bar
Weight (kg)
62845*
62846**
1.3
1.3
34
34
238
238
13.2:1
2.3
3.2 kN
0.9 kN
0.95
13.2:1
2.3
3.2 kN
0.9 kN
0.95
* Includes four plugs & two O-Rings, SAE style,

for manifold mounting
** Includes two plugs
45
Staylock Clamps
www.jergensinc.com
Block Clamps
U.S. Patents:
No. 4,511,127
No. 4,471,293
Jergens StayLock Block Clamps are multi-purpose
utility clamps designed for many versatile applications.
Block Clamps may be mounted for either vertical or
horizontal clamping. They may be used with strap
clamps or similar workholding devices for maximum
adaptability (see illustration below). The Block Clamp
plunger has a 1/4 - 28 thread on the I.D. for use with
various contact points.
Specifications
Part Number
Operating Volume (cu. in.)

Minimum Operating
Pressure (psi)
Maximum Operating
Pressure (psi)
Clamping Stroke (in.)
Maximum Output
Force (lbs.) @ 5,000 psi
Weight (lbs.)
Specifications
Part Number

Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
Clamping Stroke (mm)
Maximum Output
Force (kN) @ 351(bar)
Weight (kg)
46
Inch
62831
1.1
500
Part No.
62831
5,000
2:1
.18
10,000
6.5
Metric
63816
18
34
350
12.8:1
4.6
45
2.93
Part No.
63816
Staylock Clamps
www.jergensinc.com
Toe Clamps
13.5
M12
70.6
132
100
Low Toe Style

Part No.
U.S. Patents:
No. 4,511,127
No. 4,471,293
50.8
28.6
62811
140
2.3
Specifications
Part Number
Part Number
32
62811
62812

8.2
Minimum Operating
34
Pressure (bar)
Maximum Operating
200
Pressure (bar)
Hydraulic
Force in Kgf
Pressure (bar)
A*
B*
102
540
360
204
1134
816
2.3
Maximum Output
11.3
Force (kN) @200 bar
Weight (kg)
3.04
Two special washers which prevent damage
by the cap screws are included with each toe
clamp. To order washers separately, order
Part Number 60636.
36.5
*Port sizes in inch

Jergens StayLock Toe Clamps are designed for edge gripping of parts when
the clamp height must be kept at a minimum, such as in a milling operation.
They are available in Low Toe (62811) or High Toe (62812) styles.
Toe Clamps provide two directional clamping forces: one pushes the
workpiece against a positive stop, the other pushes it down against the table
or fixture. A brass or steel insert is available on the low toe style Toe Clamp.
The inserts must be ordered separately.
IMPORTANT: Jergens 62811 Toe Clamp is supplied without toe insert.
Please order one of the inserts below.
Part Number
Insert
60633
60632
Steel
Brass
13.5
70.6
132
100
33.3
28.6
120
2.3
High Toe Style
32
Part Number
62812
47
Staylock Clamps
www.jergensinc.com
Swing Clamps (Metric)

Jergens StayLock Swing Clamps are designed to be used when
accessible loading and unloading of a workpiece is required. The
clamping arm rotates 80 away from the workpiece. The Swing
Clamp operates in any position and is sealed so it can be used
with coolant applications.
Important: When using the High Volume Air-Powered Hydraulic
Pumps (61761 and 61762), the Flow Limit Valve (shown below)
must be used to limit the flow of hydraulic oil going to the clamp
port of the Swing Clamp. This will extend the life of the clamp by
minimizing the clamp arm from slamming into the clamping position.
U.S. Patents:
No. 4,511,127
No. 4,471,293
Specifications
Part Number (Right Swing)
Part Number (Left Swing)

Minimum Operating
Pressure (bar)
Maximum Operating
Pressure (bar)
@ 200 bar
Weight (kg)
63801
63802
20.5
6*/7
200
8.5:1
5.5
18
8.6
5.5
*5.4 bar to swing, 7 bar to clamp.
The Flow Limit Valve restricts the flow of oil to dampen the rotating action of
the Swing Clamp. It is recommended that the Flow Limit Valve be used with
the High Volume Air-Powered Hydraulic Pump (61761 or 61762). It is not
needed with the lower volume "Shoebox" Pumps (61755 or 61756).
Flow Limit Valves

1/4-19 ISO PIPE
Part Number
63603
48
37.7
52.5
3/8-19 ISO PIPE

22 HEX
Staylock Clamps
www.jergensinc.com
Swing Clamps (Inch)

Jergens StayLock Swing Clamps are designed to be used when
accessible loading and unloading of a workpiece is required. The
clamping arm rotates 80 away from the workpiece. The Swing
Clamp operates in any position and is sealed so it can be used
with coolant applications.
Important: When using the High Volume Air-Powered Hydraulic
Pumps (61761 and 61762, page 65), the Flow Limit Valve (shown
below) must be used to limit the flow of hydraulic oil going to the
clamp port of the Swing Clamp. This will extend the life of the
clamp by minimizing the clamp arm from slamming into the clamping
position.
U.S. Patents:
No. 4,511,127
No. 4,471,293
Specifications
Part Number (Right Swing)
Part Number (Left Swing)
Operating Volume (cu. in.)

Minimum Operating
Pressure (psi)
Maximum Operating
Pressure (psi)
Clamping Stroke (in.)
Maximum Output Force (lbs.)
@ 3,000 psi
Weight (lbs.)
62823
62824
1
80*/300
3,000
1.3:1
.18
3,900
*80 psi to swing, 300 psi to clamp.
11
The Flow Limit Valve restricts the flow of oil to dampen the rotating
action of the Swing Clamp. It is recommended that the Flow Limit
Valve be used with the High Volume Air-Powered Hydraulic Pump
(61761 or 61762). It is not needed with the lower volume "Shoebox"
Pumps (61755 or 61756).
Flow Limit Valves
Part Number
61648
49
Staylock Clamps
www.jergensinc.com
Converting Manual Power

to Hydraulic Pressure
If you are currently using bolts, nuts, straps, etc. to hold a part on a fixture,
use this chart to help decide how much hydraulic holding force would be needed
to convert the set-up to hydraulic clamping.
Holding Force P (kN)

Thread Size D
Torque T
(N.m)
20
30
* 40
* 50
* 60
* 70
80
90
100
150
200
M12
M16
M20
M24
8
11
15
19
23
27
30
34
38
6
9
11
14
17
20
23
26
28
43
57
5
7
9
11
14
16
18
20
23
34
45
4
6
8
9
11
13
15
17
19
28
38
* Bold type represents the average torque generated by the operator with a 300mm wrench.
P= T
KD
P = Induced Tension (kN)
T = Torque (N.m)
D = Nominal Screw Diameter (mm)
K*= Friction, varies with material, finish, & lubricity (.19 to .25)
*Above values based on K equaling .22
Typical Circuit Diagram of a StayLock Clamping System

STAYLOCK CLAMPS
4-WAY, 3-POSITION,
ZERO-LEAKAGE VALVE
PUMP
QUICK
DISCONNECTS
MANIFOLDS
50
R
R = RELEASE PORT
C = CLAMP PORT
Hydraulic Production Vises

www.jergensinc.com
Hydraulic Production Vise

Jergens hydraulic production vises are developed from convertional vises manufactured by Jergens, with features and advantages
as illustrated below. All manual vises produced by Jergens can be modified to be hydraulic vises. As conventional vises, Jergens
hydraulic vises can be classified into two types, of which, vise columns are for HMC, options including 3-sided, 4-sided, 6-sided,
8-sided or multi-quads.Universal base and Ball Lock base are available.Customers can purchase the hydraulic vises by referring to
the part number of conter vesion of conventional vises.
Fastest Quick Change Jaw System
Production Vise Columns

2, 4, 6, 8, 12 and 16 station
models available.
Maximum Jaw Machinability

- Machine Pockets into the vise jaws,
Single station
adapter plate included
in the shape of your workpiece.

Low profile clamping mechanism allows for maximum jaw
machining area.
Quick
change
reverseable
soft jaws
Maximum Holding Power

- Load the workpieces into the vise and machine as required.
Machined jaws contoured to hold your workpiece.
Multiple base designs

to meet any requirement
150mm MonoQuad
100mm MonoQuad
51

www.jergensinc.com

Innovative compact design
Internal hydraulics
21 kN clamping capacity
Operates on lower input pressure
Fully machineable jaws
Fastest quick-change jaw system
Hardened and ground steel wear rails
Easy-Flow base design
* Jergens hydraulic vises are available in 3 different base
Hydraulic Accessories Available
configurations. They offer the same unique features

as Jergens manual vises.
Patent No.:
3839866
Technical Specifications:
Hydraulic Clamping Stroke: 6.3mm
Operating Volume: 6.6 cm3
Maximum Input Pressure: 275 bar
Minimum Input Pressure: 35 bar
Input Port: #4 SAE (7/16-20 UNF-2B)
Pre-Fill Boosters Kit

Part No.
61725
* See page 56-68 for standard
hydraulic power sources.
Clamping Force(kN) = Input Pressure(bars) x 0.0767
Clamping Force
Operation:
Using the Jergens Hydraulic Vise handle part number 49445 or
49465 tighten vise jaws so the workpieces touch the fixed jaw.
Next,turn the handle back 1/2 turn and activate the hydraulic
cylinder.
Handle included with vise.
Note: Only use the Jergens Hydraulic Vise Handle Part No. 49445
or 49465 for adjustment purpose, do not use to operate vise.
52
Input Pressure Clamping Force

(bars)
(kN)
35
70
140
210
275*
2.7
5.4
10.8
16.1
21.1
*Recommended Max

www.jergensinc.com
100mm Hydraulic Production Vises

Universal Base
MOUNTING HOLES
For M12 SHCS:
(2) Plcs
152.4
150
80
79.4
63.5
SLOTTED
MOUNTING HOLES:
13.5 (4) Plcs
101
100
3130
52.39
52.5
150
152.1
175 102
177.8
100
85.6
32
31.8
Easy to mount directly to machine tables

Slotted mounting holes
LOCATING HOLES:
16 mm (4) Plcs For
15.88
Sine Fixture Keys
381
380
420
Part Number
69483
Ball Lock Base

300
150
100
101
3130
75
20mm Primary Liners

(2) Plcs
200 101
100
201
150
85.6
Clearance Hole
For Holddown
20
Designed for use with the Jergens

Ball Lock mounting system
Jigsaw pattern allows for nesting
on Jergens subplate
381
380
420
Part Number
69485
Narrow Base
LOCATING HOLES:
16mm (4) Plcs
15.88
For
SineSine
Fixture
Keys
For 5/8
Keys
125
119.08
120
100
101
100
75
LOCATING HOLES:
12mm (2) Plcs
12.7
12
3130
25
100
40
39.37
MOUNTING HOLES
For M12 SHCS (3) Plcs
Designed for stand alone or

fixture plate mounting
Slim design enables high density
mounting on fixture plates
85.6
12
12.7
380
381
420
MOUNTING HOLES:
M10 Tap (6) Plcs
Part Number
69487
53

www.jergensinc.com
150mm Hydraulic Production Vises

Universal Base
216
215.9
SLOTTED MOUNTING HOLES:
13.5mm (4) Plcs
200
63.5
100
98.4
MOUNTING HOLES:
150
152
38
37
75
225 152
150
229
200
85.6
32
Easy to mount directly to machine tables

Slotted mounting holes
Part Number
508
69484
555
LOCATING HOLES:
16mm (4) Plcs For
15.88
Sine
Fixture
For 5/8
Sine Keys
Keys
Ball Lock Base

300
150
150
152
100
20mm Primary Liners

(2) Plcs
37
38
200
252
250 152
150
85.6
Clearance Hole
For Holddown
Designed for use with the Jergens

Ball Lock mounting system
Jigsaw pattern allows for nesting
on Jergens subplate
20
508
Part Number
555
69486
200
LOCATING HOLES:
12mm (2) Plcs
Narrow Base
MOUNTING HOLES:
M10 Tap (6) Plcs
125
152.4
150
28
28.6
150
152
75
38
37
50
100
150
152
85.6
28
MOUNTING HOLES:
508
Designed for stand alone or

fixture plate mounting
Slim design enables high density
mounting on fixture plates
54
LOCATING HOLES:
16mm (4) Plcs
15.88
Fixture
Keys
For Sine
5/8 Sine
Keys
555
Part Number
69488

www.jergensinc.com
Pre-Fill Boosters Kit

Jergens Hydraulic Vises incorporate a unique, compact
internal operating system. It is recommended that Jergens
Power Sources be utilized. However, they will operate from
machine sources or most Hydraulic Accessories. Jergens
Booster Kit provides a completed power source for hydraulic vises
in a compact package. The kit consists of a Jergens 30:1 pre-fill
self-bleeding booster with filter regulator, 4 way push button
actuation valve, plumbed with all fittings and hoses.
Self Bleeding
Easy View Reservoir
30:1 Boost Ratios
Kit (PN.61725) Includes

Jergens Pre-Fill Booster 61705 (30:1)
Filter Regulator
Actuator Valve
Pre-Fill Booster only

Specifications
Part Number
Reservoir
Capacity (Litre)
High Pressure
Volume (cm3)
Minimum
Input (bars)
Maximum
Input (bars)
Boost Ratio
Maximum
Output (bars)
Weight (kgs)
61705
0.8
61
2.7
8.6
30:1
258.5
13
Note: Do not use more than

270 Bar input pressure on
Jergens Vises
Patent No. 3839866

Part Number
61725
The pre-fill booster is ideal for use with Jergens Hydraulic vises
and provide maximum efficiency with minimum effort! Pre-fill
boosters must be used in the upright (vertical) position. All that
is required is air input and output hydraulic lines to the vises.
The kit is easy to install and use.
Handle
Ergonomic design
Machined aluminum
Special hex head for Jergens Hydraulic Vise
Hydraulic Vise Handle

Part No.
49445
(For 100 mm and 150mm hydraulic vises)
55
www.jergensinc.com
Pre-Fill Boosters
Self Bleeding
Easy View Reservoir
15:1, 30:1, and 54:1 Boost Ratios
These units offer many more advantages than conventional
boosters, while maintaining the same basic simplicity. The pre-fill
booster has two automatic cycles. The first cycle pre-fills the work
circuit using low pressure with a large reservoir to provide volume.
The second cycle then automatically provides high pressure, as
needed. These units also provide automatic bleeding of the work
circuit. This self-bleeding feature negates the need to bleed the
lines after it is set up.
The pre-fill booster is ideal for any general use production system
requiring maximum efficiency with minimum effort! Pre-fill boosters
must be used in the upright (vertical) position.
Installation Kits Available. See Page 60.
See page 57 for Rapid Exhaust and Rapid Advance Kits,
Handles, and Mounting Bases.
Patent No. 3839866
117.8
152.4
M8
Specifications
Part Number
Reservoir
Capacity (cm3)
High Pressure
Volume (cm3)
Minimum
Input (bar)
Maximum
Input (bar)
Boost Ratio
Maximum
Output (bar)
Weight (kg)
61704
61705
61706
820
820
900
110
60
33
2.7
2.7
2.7
8.5
8.5
5.1
15:1
30:1
54:1
128
255
280
12.7
12.7
12.7
152.4
444.5
362.0
117.8
*Port sizes in inch
56
www.jergensinc.com
Boosters
Circuit Diagrams
Graphic
Schematic
Accessories
Rapid Exhaust and Advance Kits
Handle
Rapid
Exhaust
Part
Number
Rapid
Advance
Part
Number
Part
Number
62214
62215
62621
These kits include everything needed to

convert a standard Pre-Fill Booster to
high speed operation. Fittings, pre-bent
tubing, and the quick exhaust valve are
included.
Convert your Pre-Fill Booster to a

portable power source. The 62621
handle is for use when the hydraulic
gage is mounted on the top of the
booster.
Valve Only
61641
57
www.jergensinc.com
Standard Boosters
Standard Boosters are ideal for permanent fixtures, special
machines or O.E.M. applications.
The volume of oil available to operate the work circuit depends
upon the high pressure capacity of the booster. Work circuits
using standard boosters require manual bleeding.
117.8
152.4
Easy to view reservoir

15:1 and 30:1 boost ratios
May be mounted vertically or horizontally
152.4 117.8
Specifications
Part Number
Reservoir
Capacity (cm3)
High Pressure
Volume (cm3)
Minimum
Input (bar)
Maximum
Input (bar)
Boost Ratio
Maximum
Output (bar)
Weight (kg)
Height (mm)
61709
61710
61711
246
246
295
66
123
62
1.4
1.4
1.4
8.5
8.5
8.5
15:1
15:1
30:1
127.6
127.6
255.1
9.07
265
10.88
367
9.98
367
3/8" TUBE FITTING PROVIDED

FOR EACH INLET AND OUTLET PORT.
Accessories
Mounting Bases
Rapid Exhaust Kit
Part
Number
Part
Number
60973
62215
Base 60973 can be used to mount Jergens Boosters

61709 thru 61711 in a horizontal position.
Installation Kits
See Page 60
The Rapid Exhaust Kit includes a valve, muffler,

and fittings needed to convert Booster numbers
61709 thru 61711 to high speed operation.
Valve Only
61641
58
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High Pressure/Volume Boosters
247.7
277.8
Available in 26:1, 37:1, and 64:1 boost ratios.

High output pressure
High pressure volume
Unit must be used only

in the horizontal position
8.7 for M8 Mtg. Screw
190.5
250.8
Specifications
Part Number
Reservoir Capacity (cm3)

High pressure Volume (cm3)
Minimum Input (bar)
Maximum Input (bar)
Boost Ratio
Maximum Output (bar)
Length (mm)
Weight (kg)
61720
278.6
211.4
0.7
8.5
26:1
221
500
12.7
61721
278.6
149.1
0.7
8.5
37:1
315
499
12.7
61722
278.6
86.9
0.7
8.5
64:1
544
495
12.7
Circuit Diagrams
GRAPHIC
SCHEMATIC
59
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Boosters Installation Kits

Jergens offers four kits to simplify the installation of your
Jergens booster. The kits may be used with any Jergens
booster.
62203 This kit is recommended for most applications.
The kit includes everything needed to connect your air
line to the booster and everything needed to connect the
booster to your fixture.
Filter/
Regulator
61617
(1)
4-Way
Hand
Valve
61615
(2)
Selection Data
Part
Number
Items Included
In Kit
62203
62204
62205
62206
1, 2, 3, 4, 5, 6, 7, 8
1, 2, 3, 4, 6, 7, 8
1, 3, 4, 5, 6, 7, 8
1, 3, 4, 6, 8
Muffler
62613
(3)
Air
Hose
(18 Ft.)
61108
(4)
62204 This kit should be used when the protection of a pilot

check valve is not required, as in punching or staking applications.
62205 This kit is the same as kit 62203 except the hand valve has
been eliminated. Use this kit when the system will be activated by a
foot valve, solenoid or pilot operated valve.
62206 This kit should be used for punching or other applications
where no check valve is required and the system will be activated by
a foot valve.
Pilot
Check
Valve
61629
(5)
Hydraulic
Hose
(6 Ft.)
61205
(6)
Quick
Disconnect
Couplings
61915
61965
(7)
Fittings
as
Reqd.
(8)
Jergens recommends the use of a gage

kit with any standard booster.
Gage Kit
Part
Number
60711
60712
60713
60
PSI / Bar
3000 psi (207 bar)

6000 psi (414 bar)
10000 psi (680 bar)
www.jergensinc.com
3 SECOND
Clamping Kit
To simplify the installation of Jergens power clamps, Jergens offers its

3 SECOND Clamping Kit. The Kits contain everything required to
convert your shop air pressure to hydraulic power for your clamping
fixture.
61717 This kit contains a 61711 booster, control valve, gage, hoses
and fittings. This kit should be used for fixtures which will remain on a
machine for long periods of time, such as a vise on a milling machine.
61719 This kit contains a 61705 booster, control valve, filterregulator, pilot check valve, quick disconnects and all hose and fittings
required. This kit should be used on machines where the fixture
changes frequently. The 61705 booster eliminates the need to bleed
each fixture after it is connected. To change the fixture, simply switch
the hydraulic hose from one fixture to the other using quick disconnect
fittings.
Selection Data
Part
Number
Booster
61717
61719
61716
61718
61711
61705
61710
61704
Included in Kit
Accessories*
2, 3, 4, 6, 8, 9
1, 2, 3, 4, 5, 6, 7, 8
2, 3, 4, 6, 8, 9
1, 2, 3, 4, 5, 6, 7, 8
*As shown on page 60.
Pre-Fill Power Pacs

Jergens Pre-Fill Power Pacs provide a complete portable power
source. Everything required to power and control your hydraulic
fixture is included. Connect your shop air to the filter/regulator, and
your fixture to the hydraulic hose. The self bleeding feature and the
hydraulic quick disconnects (provided) make these units the ideal
power sources for job shops and production lines.
Completely Assembled
Self Contained
Portable
Self Bleeding
Fast Set-Up
Selection Data
Part
Number
Included In Power Pac

Booster
Accessories*
61714
61715
61704
61705
1, 2, 3, 5, 6, 7, 8
1, 2, 3, 5, 6, 7, 8
*As shown on page 60.
61
www.jergensinc.com
Hydraulic Intensifier
This unit is designed to be used on any machine tool
with its own hydraulic system where higher pressures
are needed. Jergens Intensifiers will pre-fill your circuit
at approximately 200 psi (13.6 bar) maximum. Once the
Intensifier sequences over to its high pressure mode, it
will deliver one cubic inch of working oil at seven times
the input pressure.
Specifications
Part Number
Not recommended with

the High Volume Pump
High Pressure
Volume (cm3)
Minimum
Input (bar)
Maximum
Input (bar)
Boost Ratio
Maximum
Output (bar)
Prefill (bar)
Adjustments
Weight (kg)
61701
16
3.4
71.4
49
7:1
123.8
345
198.4
3.4-13.6
58.7
63.5
Circuit Diagrams
62
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Air-Powered Hydraulic Pumps

Jergens Air-Powered Hydraulic Pumps are used as a power source to activate Hydraulic Clamps. Shop air is introduced
into the Filter/Regulator and converted to hydraulic pressure. These pumps are available in two styles: the High Volume
Pump (61761 and 61762) with Boost Ratios of 20:1 and 50:1 and the standard, more compact shoebox pump (61755 and
61756) with Boost Ratios of 36:1 and 71:1. The Air-Powered Hydraulic Pumps are easy to use, energy efficient, versatile
and affordable. They are completely self-contained and do not require any external reservoirs or motors.
NOTE: See page 66 for Valve and Subplate options.
Shoebox Pumps
Part No.
61755 & 61756
Breadbox Pumps
Part No.
61761 & 61762
Pump Performance
The maximum output pressure at no flow is somewhat above the nominal ratio times the air drive pressure. This relationship
will fall off due to the increased effect of the air drive return spring force (equivalent to approximately 6 psi /0.41 bar air drive
at top of stroke, 8 psi /0.55 bar at bottom of stroke). Data is based on standard muffler arrangement and on flooded suction.
63
www.jergensinc.com

Shoebox Pumps
The Shoebox Pump is a low cost, compact unit used on smaller

hydraulic circuits. Its small size offers the versatility of mounting
on wheels (such as a workcart) and moving the pump from
workstation to workstation. Like the High Volume Pump, this pump
allows independent control of multiple workstations.
LIQUID FLOW
IN3/MIN (LTR3/MIN)
61755 Performance Curve*

120
(1.97)
80
(1.31)
40
(0.655)
0
1000
(69)
2000
(138)
3000
(207)
4000
(276)
5000
(345)
OUTPUT PRESSURE, PSI (BAR)
Specifications
Minimum Input (bar)
Maximum Input (bar)
Boost Ratio
Free Flow
@ 6.8 bar (cm3./min.)
Weight (kg)
61755
61756
4916
1.7
8.5
36:1
306
4916
1.7
5.8
71:1
408
1640
820
11
11
61756 Performance Curve*

LIQUID FLOW
IN3/MIN (LTR3/MIN)
Part Number
60
(0.983)
40
(0.655)
20
(0.328)
A ten cubic inch (164cm3) accumulator (Part

Number 62601) is available to increase
the clamping speed if needed. Contact our
Technical Sales Department for details.
2000
(138)
4000
(276)
6000
(414)
8000
(552)
10000
(689)
OUTPUT PRESSURE, PSI (BAR)

* Air Drive Pressure (SOLID Lines) / Air Drive Flow
(DASHED Lines)
Pump Kits
The 61757 Pump Kit includes a 61755 Pump (36:1 Ratio), a 61642 FourWay, Zero-Leakage Valve, a 61647 Subplate, and a 60703 gauge (6000
psi). The valve, subplate and gauge are supplied mounted on the pump.
The 61758 Pump Kit includes a 61756 Pump (71:1 Ratio), a 61642 FourWay, Zero-Leakage Valve, a 61647 Subplate, and a 60706 gauge (10,000
psi). The valve, subplate and gauge are supplied mounted on the pump.
(6000 psi=414 bar 10000 psi=690 bar)
Part Number 61757 includes:
Part Number 61758 includes:
61755 36:1 Pump

61642 Four-way,
zero-leakage valve
61647 Subplate
60703 6000 psi (414 bar)gauge
61756 71:1 Pump

61642 Four-way,
zero-leakage valve
61647 Subplate
60706 10,000 psi (690 bar)gauge
64
394
267
318
76
127
305
*Port sizes in inch
www.jergensinc.com

Breadbox Pumps
High Volume Air-Powered Hydraulic Pump
The Jergens High Volume Air-Powered Hydraulic Pump converts standard
and accessible low pressure shop air to hydraulic pressure up to 5000
psi/345 bar. These pumps offer large reservoir capacities and allow
independent control of multiple work stations. They are designed to
provide high volume output throughout the pumps entire pressure range.
Jergens Air-Powered Hydraulic Pumps are used as a power source to
activate StayLock Clamps. Shop air is introduced into the Filter/Regulator
and converted to hydraulic pressure. These pumps are available in two
styles: the High Volume Pump (61761 and 61762) with Boost Ratios of
20:1 and 50:1 and the standard, more compact Shoebox pump (61755
and 61756) with Boost Ratios of 36:1 and 71:1. The Air-Powered
Hydraulic Pumps are easy to use, energy efficient, versatile and
affordable. They are completely self-contained and do not require any
external reservoirs or motors.
61761 Performance Curve

KGS/CM2
14
28
42
56
70
84
700
Part Number
11470
600
9831
500
8192
400
6554
300
4916
200
3277
100
1638
0
200 400 600 800 1000 12001400 16001800 2000

Minimum Input (bar)
Maximum Input (bar)
Boost Ratio
Free Flow
@ 6.8 bar (cm3/min.)
Weight (kg)
CM3/MIN
OUTPUT VOLUME
IN3/MIN
Specifications
98 112 126 140
61761
7210
2.7
8.5
20:1
170
61762
7210
2.7
6.8
50:1
340
11470
45.5
4916
45.4
A ten cubic inch (164 cm3(accumulator (Part

Number 62601) is available to increase
the clamping speed if needed. Contact our
Technical Sales Department for details.
LB/IN2
OUTPUT PRESSURE
61762 Performance Curve
KGS/CM2
35
70 105 140 175 210 246 281 316 351
323.9
4916
300
250
4096
200
3277
150
2458
100
1638
50
819
500 1000 15002000 2500 30003500 40004500 5000
CM3/MIN
OUTPUT VOLUME
IN3/MIN
89
89
352.4
349.3
301.6
523.9
292.1
LB/IN
OUTPUT PRESSURE
*Port sizes in inch
65
www.jergensinc.com
Valves and Subplates

for Air Powered Hydraulic Pumps
Zero-Leakage Valve
Part Number
61642
For inline applications, use the 61642 Valve mounted on a

61646 Subplate (Order Part Number 61643). This set-up is also
recommended for use with High Volume Air-Powered Hydraulic
Pumps (61761, 61762) in StayLock and standard applications. For
manifold mounting, directly on the pump, the 61647 Subplate and
61642 Valve are recommended. Because the Jergens Air-Powered
Hydraulic Pump provides only the necessary hydraulic pressure
to clamp and unclamp the StayLock Clamps, the Four-Way, ZeroLeakage Valve is recommended to prevent the unnecessary running
of the pump, thus minimizing pump maintenance and wear.
Subplate for Shoebox Pump

PORT A
9/16-18
PORT B
9/16-18
*Port sizes in inch

GAUGE PORT 1/4 NPT
Part Number
61647
Inline Subplate
386
3/8
73
2 7/8
5.6
for
7/32 DIAMETER
M6
FORBolts
#10 BOLTS
Part Number
273
7/8
61646
386
3/8
*Port sizes in inch
Valve and Subplate

763
4 3/16
106.4
3/4-16 PORTS
(4 PLACES)
*Port sizes in inch
Part Number
61643
66
41.3
1 5/8
www.jergensinc.com
Manual Pumps
Lever Type
Circuit Diagram
These units offer greater versatility than screw

pumps. The pumps have a built-in reservoir check
valve and control. Single and two stage models are
available. Applications are the same as for the screw
pump but allow for larger circuits. Circuits require
manual bleeding.
Specifications
Pump
Model
No.
Usable
Oil Cap
(cm3)
61736 740
61737 2340
Max.
Working
Pressure
(bar)
Pump
Plunger
Dia.
(mm)
Pump
Plunger
Stroke
(mm)
Pump
Plunger
DisplaceMent
(cm3)
Pump
Delivery
(cm3/
Min.)
690
690
12.7
12.7
25.4
25.4
3.1
3.1
983
983
Low-Speed High-Speed
By-Pass
By-Pass
Pressure
Pressure
(bar)
(bar)
720
720
20
Pipe
Thread
Conn.
(mm)
Handle
Length
(mm)
Length
(mm)
Width
(mm)
3/8 NPTF
3/8 NPTF
508
508
622.3
592.1
140
178
Height Weight
(mm)
(kg)
159
187
7.3
13.2
Manual Pumps
Application
Typical Manual Pump application on a boring mill. The clamping is a self-contained set-up for rotary indexing
for large multi-side castings.
67
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Pallet Decoupler Valve

The Pallet Decoupler Valve allows hydraulically
clamped tooling fixtures to maintain pressure when
disconnected from their power source. The built-in
pre-charged accumulator maintains pressure within a
hydraulic system, compensating for slow leaks. The
Pallet Decoupler Valve adds a level of security to
fixtures that must be disconnected from a power
source while being moved. Ideal for use with
palletized fixtures and machining centers.
Manifold
Accumulator
Hydraulic Connections
Hydraulic Gauge
Manual Ball Valve
Part
Number
44.5
62605
Includes 61965 Male Quick Disconnect
31.8
190.5
139.7
177.8
120.7
19.1
38.1
12.7
76.2
139.7
68
Air Accessories
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Air Circuit Controls

Air Filter/Regulators
The filter element removes the solid
impurities and condensates before
the compressed air enters the
regulator. The regulator valve
supplies a preset pressure
regardless of main circuit pressure
as long as pressure in the main
circuit is higher than that in the
secondary.
Specifications
Part Number
61616
Port Size
1/4 NPT
SLM Rating
1500 SLM
Weight (kg)
0.73
61617
3/8 NPT
2260 SLM
1.45
Air Gauges
Specifications
When sizing a pressure gauge,
the maximum output of the system
should be approximately 2/3 of the
gauge capacity.
160 PSI/11bar
Part Number
Thread Size
Location
Weight (kg)
60701
1/8 NPT
Back
0.07
60702
1/4 NPT
Bottom
0.11
60705
1/4 NPT
Back
0.11
Air Mufflers
Used to reduce air flow noise.

Installation is recommended at
exhaust ports of Air Control Valves.
Specifications
Part Number
Thread Size
Weight (kg)
62612
1/4 NPT
0.03
62613
3/8 NPT
0.10
Air Flow Control Valve

Manually adjusted control of input
pressures. Allows the regulation of
pressures into a work circuit. Reverse
flow is unrestricted. Used for throttling
or metering a circuit so that actuator
speed meets work requirements.
Specifications
Part Number
Port Size
Weight (kg)
61603
1/4 NPT
0.14
69
Air Accessories
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2-Way and 3-Way Air Valves
2-way valves are in-line ball valves.
They are used as a shut-off valve in
simple circuits.
Specifications
Part Number
Type
Port Size
Weight (kg)
61601
2-way
3/8 NPT
0.37
61634
3-way
1/8 NPT
0.10
3-way valves are similar to 2-way

valves but have a third port which is
generally used as a vent or exhaust.
76.2
54.0
46.0
44.5
17.5
5.6
63.5
47.6
4-Way Air Valves
Part Number
Part Number
61601
61634
A variety of directional control valves are offered. Manual valves are

normally two position, detented. Solenoid valves are 115V-60 Hz;
other voltages are available.
Specifications
Part Number
Actuator Type
Return Actuator
Port Size
KV Rating
Weight (kg)
61615
Hand
Hand
3/8 NPT
1.75
1.25
61620
Solenoid
Spring
3/8 NPT
1.17
2.27
61621
Solenoid
Solenoid
3/8 NPT
1.17
2.50
61630
Treadle
Treadle
3/8 NPT
2.68
1.80
61631*
Pedal
Spring
3/8 NPT
2.68
1.60
*Foot Guard for 61631 Valve; Part Number 61632
158.8
249.2
196.9
139.7
244.5
71.3
114.3
92.1
114.3
70.0
6.4
45.2
54.1
63.0
61.9
84.1
5.5
6.7
88.9 76.2
87.3
65.9
70
Part Number
Part Number
61615
61620 & 61621
101.6
Part Number
61630 & 61631
Air Accessories
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2-Hand No Tie Down
Requires the operator to use both hands when
activating a work circuit. Two counterbored finger
buttons are installed at a minimum center distance.
Specifications
Part Number
Medium
Working Range
TemperatureRange
Air Flow (Liter/Min.)
(with Modular Valves)
Exhaust
Mounting
Materials
Filtration
Lubrication
61304
Clean, dry compressed air only
3.4 to 6.8 bar
-350C to 800C
283 Liter/Min. at 6.8 bar
To atmosphere through holes in plate
7/32 holes provided in subplate
Clear Acrylic, brass
40 Micron required
Recommended
Hydraulic Circuit Controls

Gauges
Selection Data
Gauge Only
Block Only
Gauge Kit*
3000 Psi
Part Number
6000 Psi
10000 Psi
60704
61055
60711
60703
61055
60712
60706
61055
60713
* Gauge, Block and Fittings included in kits. All

Gauges 1/4" NPT, bottom ported.
Recommended as a visual pressurized monitoring

gauge to be used on all pressuring systems.
When sizing a pressure gauge, the maximum
output of the system should equal approximately
2/3 of the gauge capacity.
Note: 1 bar = 14.507 psi

3000 psi = 207 bar
6000 psi = 414 bar
10000 psi = 690 bar
Gauges are filled with glycerine in order to

dampen internal movement.
Gauge blocks facilitate the installation of pressure
gauges on standard boosters.
71
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2-Way Hydraulic Valves
2-way valves are in-line ball valves.
They are used as a shut-off valve in
simple circuits.
Specifications
Part Number
Port Size
Pressure
Rating (psi)
61610
1/4 NPT
61639
3/8 NPT
3000
5000
Dimensions
Part
Number
61610
61639
68.3
76.2
66.7
50.8
133.4
108
Note: 1 bar = 14.507 psi

3000 psi = 207 bar
5000 psi = 345 bar
4-Way Hydraulic Valves

A variety of directional control valves are offered. Manual valves are normally two
position, detented. Solenoid valves are 115V-60 Hz; other voltages are available.
Specifications
Part Number
For 4-Way,
Zero Leakage
Valves, See
Page 66.
Actuator
Type
Return
Actuator
Port Size
Flow Rating
Pressure
Rating (bar)
Weight (kg)
61643
61636
Hand
Solenoid
Zero Leak (115 VAC)
Hand
Spring
3/4-16
19 L/M
3/4-16
19 L/M
61637
Solenoid
(115 VAC)
Solenoid
(115 VAC)
3/4-16
19 L/M
345
1.70
345
3.06
345
3.31
61638
Air
Spring
3/8 NPT
45 L/M
345
7.94
173.8
150.0
Part Number
61638
133.4
Dimensions
72
Part
Number
61636
61637
82.6
82.6
129.0
129.0
143.7
212.7
84.1
71.9
71.9
84.1
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Allow individual cylinders or clamps

to operate at different pressures from
the same power source.
Pressure Reducing Valve

*Port sizes in inch
8.7
174.5
Specifications
76.2
Part Number
31.8
Port Size
Pressure Rating (bar)
Regulating Range (bar)
6.4
27.9
6.4
61619
3/8 NPT
345
34.5-310
31.8
101.6
*Port sizes in inch
Hydraulic Pressure Switch

Senses pressure in a circuit and may be used to
start or shut down a system. A pressure switch
can be used to remove the cutting tool and turn off
machine in the event of loss of clamping pressure.
Specifications
Part Number
Port Size
Regulating Range (bar)
141.7
61633
1/4 NPT
690
24-345
65.1
88.9
50.8
104.8
25.4
12.7mm
*Port sizes in inch
Hydraulic Sequence Valve
Specifications
With adjustable opening pressure, this valve

may be used to control the sequence of work
devices in a common circuit.
Part Number
70.0
57.2
Port Size
Sequence Range* (bar)
9.5
61640
9/16-18
345
34.5-206
* Factory Adjusted to sequence at 1000 psi.

* 1000 psi = 69 bar
8.7
76.2
63.5
76.2
50.8
73
www.jergensinc.com

Pilot Operated Check Valve
Specifications
Part Number
Hydraulic
Ports
Pilot Port
Pressure
Rating (bar)
61629
3/4-16
7/16-20
A two-way valve used to lock pressure in a

working circuit. Automatic free return flow is
provided via air pilot operation. Designed so
that loss of shop air line pressure will have
no effect on the hydraulic circuit in booster
applications.
345
Specifications
Minimum operating pressure
500 psi (34.5 bar)
50:1 differential pressure
Pilot not to exceed 125 psi (8.6 bar)
Part
Number
Valve only
Valve with
Installation Kit
61629
62211
Hydraulic Check Valve

Specifications
Part Number
Port Size
Pressure
Rating (bar)
Flow Rating
Weight (kg)
61607
3/8 NPT
Allows pressure flow in

one direction only.
345
KV 0.97
0.29
Hydraulic Flow Control Valve

Specifications
Part Number
Port Size
Pressure
Rating (bar)
Flow Rating
Weight (kg)
61609
3/8 NPT
Used to control the flow

of pressure in a system,
to slow the movement of
individual cylinders, or
decrease shock.
345
KV 0.91
0.29
Recommended for use with

Jergens Swing Clamps
74
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Hydraulic Oil Reservoirs

Can be used with air pressure on top of oil to do work in your
system, such as returning double acting cylinders with hydraulic
pressure. The acrylic reservoir allows easy monitoring of oil level.
Special baffle plates in the top of the reservoir distribute incoming
air pressure evenly against the top surface of the oil.
Part
Number
Capacity
(cm3)
Side
Ports
End
Ports
Wt
(kg)
61750
61751
73.0
122.2
241.3
215.9
295
900
9/16-18
NONE
9/16-18
9/16-18
1.36
3.08
Maximum air operating pressure rating 125 PSI (8.6 bar).
Hydraulic Fluids
Hydraulic Oil
Jergens Hydraulic Oil is specially
formulated to minimize foaming
and to protect metal parts from
rust. It is an aircraft type oil with
high wetting out and film strength
characteristics.
Its viscosity is 170/190 SUS at
37.8 C and it maintains functional
characteristics down to -31.7 C.
0.95 Liter..........................60801
3.8 Liters ..........................60802
19 Liters ...........................60803
208 Liters .........................60804
Food Grade Hydraulic Oil

Jergens Food Grade Hydraulic Oil
is a blend of food grade lubricants
designed for use as a hydraulic
media in food packaging and other
similar equipment. It is composed
of 100% chemically produced
synthetic lubricants and contains
no petroleum hydrocarbons.
Its viscosity is 140 SUS at 37.8 C
and 725 SUS at 1.7 C.
0.95 Liter...........................60813
3.8 Liters ...........................60812
208 Liters .......................... 60811
75
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Hydraulic Manifold
Strip
Dimensions
Part
Number
Number
Of Side
Ports
Ports
A(in.)
61801
61802
4
8
1/4
1/4
38.1
38.1
15.9 22.2
15.9 22.2
End
Ports
E (in.)
Wt.
(kg)
3/8
3/8
44.5
133.4
5.2
5.2
98.4
187.3
25.8
25.8
19.1
19.1
0.34
0.68
NOTE: Maximum operating pressure is 3000 PSI (206 bar) for all manifolds.
Hydraulic Hexagonal
Manifold
The six port hex manifold, with

SAE straight thread ports, can be
mounted in the center of several
work units or used with a 61031
union to mount the manifold
directly to the output port of your
Jergens Booster.
7.1
63.5
Part
Number
38.1
Material: 1215
Finish: Black Oxide
61805
Rotary Coupler
Single and Dual Passage
Specifications
Maximum Air
Pressure (bar)
Maximum Vacuum (mmHg)
Maximum Hydraulic
Pressure (bar)
Maximum Temperature
Maximum Speed (rpm)
10.4
710
206
1200C
250
Dimensions
Part
Number
61997
61998
76
Rotor
Thread
A
Tap
B1
Tap
B2
C1
C2
Rotor
Port
G(In.)
3/8
NPT
3/4
NPT
1/4
NPT
1/2
NPT
38.1
82.6
28.6
15.9
5/16
7/8
1/4
NPT
69.9
38.1
195.3
49.2
22.2
1/4
1 3/8
Hex
Hex
H1(In.) H2(In.)
Tap
I
Lockup
J
Wt.
(kg)
45.2
0.23
7/8
1/4
NPT
73
1.36
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Installation Tips for Plumbing Hydraulic Systems

Hose
The use of hydraulic hose is only recommended when the
need for flexibility exists. Generally, the only hydraulic hose in
an application is that used to connect the power source to the
fixture.
All hydraulic hoses expand under pressure. This uses costly
energy as well as volume. Some hoses expand at a greater
rate than others, even though size remains the same.
Fittings
Pipe Thread Fittings
Upon installation, apply a good sealing compound on threads

of fitting only. When Teflon tape is used, overlap threads
1-1/2 to two turns tightly in direction of thread. Be careful not
to extend tape over end of fitting. Do not overtighten pipe
threads as they may put
unnecessary strain on pressure vessels.
Straight Thread Fittings (SAE J514)

Generally speaking, an 2.5 meters length of hydraulic hose
will expand at a rate absorbing 16.5 cm3 of high pressure
oil at
200 bar.
These fittings require no sealing material as the built-in

o-ring provides a positive seal. The threads are a Class 2
straight thread with no taper. Before installation, be sure to
lubricate the
o-ring. Tighten these fittings to approximately 70-210 N.m.
When applying hose, the following is recommended:
The Tube Flare

Do Not:
Overextend bend radius of hose.

Put unnecessary strain at fitting ends.
Subject hose to abrasive conditions.
Use hose that hasnt been identified.
Cut tube squarely and remove any burrs. Split flares may
be caused by the tube being too hard, opening up of
scratches
and draw marks, or failure to deburr tube end.
Place nut, then sleeve onto tube with open end of nut and
toe end of sleeve toward end of tube.
Do:
Use a minimum size of 3/8" (9.5mm)I.D.

Check with factory for alternate brands.
Use firesleeve protective covering in applications
where flame is present (like weld fixtures).
Make sure power source has enough high pressure
volume to compensate for hose expansion.
Tubing
Whenever possible use 3/8" diameter steel fluid line tubing
for hydraulic lines. This is a low carbon, soft tube and readily
available. Depending on the application, two types are
recommended:
Flare to standard 37 angle (maximum diameter of flare

is equal to maximum diameter of sleeve). A correct flare
should extend beyond the inside diameter of toe on sleeve
but not beyond
outside diameter of toe on sleeve.
Never attempt to spring tube to force alignment using the
fitting installed. This can damage the flare and wrinkle,
kink or flatten the tube. This can be avoided by using the
correct tools.
3/8" diameter (9.525mm) x .049 (1.245mm) wall thickness

for pressures to 3000 p.s.i.(205 bar)
3/8" diameter (9.525mm)x .065 (1.651mm)wall thickness
for pressures to 5000 p.s.i.(345 bar)
When rigid tubing is applied to air circuitry, use copper tube.
This will reduce the corrosive effect of water most likely found
in your air lines. Caution: Do not use copper in a high pressure
hydraulic circuit!
See following pages for hoses, tubing and fittings
77
www.jergensinc.com
Fittings
37 Flare
Sleeves
Nuts
Caps
1/4 Tube
61001
3/8 Tube
61015
1/2 Tube
61049
1/4 Tube
61002
3/8 Tube
61016
1/2 Tube
61050
1/4 Tube
61056
3/8 Tube
61057
Plugs
Reducer
1/4 Tube
1/4 Tube Male
61058
3/8 Tube Female
3/8 Tube
61063
61059
Swivel Nut
Branch Tees
Union
Tee
1/4 Tube
61051
3/8 Tube
61062
3/8 Tube
61023
Male Connectors
Pipe
Thread
Male Branch Tees
Male Elbows
Straight
Thread
1/8 NPT x 1/4 Tube 7/16-20 x 1/4 Tube

61007
61009
1/8 NPT x 3/8 Tube 9/16-18 x 1/4 Tube
61054
61030
1/4 NPT x 1/4 Tube 9/16-18 x 3/8 Tube
61008
61021
1/4 NPT x 3/8 Tube 3/4-16 x 3/8 Tube
61020
61046
3/8 NPT x 1/4 Tube 3/4-16 x 1/2 Tube
61028
61047
3/8 NPT x 3/8 Tube
61034
3/8 NPT x 1/2 Tube
61048
Pipe
Thread
Straight
Thread
1/8 NPT x 1/4 Tube 7/16-20 x 1/4 Tube

61003
61005
1/4 NPT x 1/4 Tube 9/16-18 x 1/4 Tube
61004
61029
1/4 NPT x 3/8 Tube 9/16-18 x 3/8 Tube
61017
61018
3/8 NPT x 3/8 Tube 3/4-16 x 1/2 Tube
61064
61044
3/8 NPT x 1/2 Tube
61045
Pipe
Thread
Straight
Thread
1/8 NPT x 1/4 Tube 7/16-20 x 1/4 Tube

61014
61040
1/4 NPT x 3/8 Tube 9/16-18 x 3/8 Tube
61027
61041
3/8 NPT x 1/2 Tube 3/4-16 x 1/2 Tube
61043
61042
Male Run
Tees
7/16-20 x 1/4 Tube

61032
9/16-18 x 3/8 Tube
61061
45 ELBOW
3/8 NPT x 3/8 Tube
61072
Flareless Fittings
These fittings are the most common
types needed to plumb Pressure Points
and Screw Pumps. Use 1/8" Heavy Duty
High Pressure, Fluid Line Steel Tube.
78
Ferrule
1/8 Tube
Nut
1/8 Tube
Male
Connector
1/8 NPT x 1/8 Tube
Male
Elbow
1/8 Tube
Union
Tee
1/8 Tube
60201
60202
60204
60205
60207
www.jergensinc.com
Fittings
Elbows & Tees
Nipples & Plugs
Elbows
Tees
1/8 NPT Female

61095
1/8 NPT Street
61070
1/4 NPT Female
61096
1/4 NPT Street
61071
3/8 NPT Female
61097
3/8 NPT Male
61066
1/2 NPT Female
61098
1/8 NPT Female

61087
1/4 NPT Female

61088
3/8 NPT Female

61089
1/2 NPT Female

61090
Reducers/Expanders
Pipe
Thread
Straight
Thread
1/4 NPT Male

1/8 NPT Female
61074
3/8 NPT Male
1/4 NPT Female
61025
1/2 NPT Male
3/8 NPT Female
61038
3/4 NPT Male
3/8 NPT Female
61067
3/4 NPT Male
1/2 NPT Female
61039
9/16-18 Male
7/16-20 Female
61033
7/16-20 Male
9/16-18 Female
61080
3/4-16 Male
9/16-18 Female
61037
Nipples
Plugs
1/8 NPT
61083
1/4 NPT
61084
3/8 NPT
61085
1/2 NPT
61086
1/8 NPT x 3/8 NPT
61052
1/4 NPT x 3/8 NPT
61053
9/16-18 Union
60210
3/4-16 Union
61031
1/8 NPT
61091
1/4 NPT
61092
3/8 NPT
61093
1/2 NPT
61094
7/16-20
61060
9/16-18
61068
3/4-16
61069
Adapters
Pipe
Thread
1/16 NPT Male

1/4 NPT Female
61075
1/8 NPT Male
1/4 NPT Female
61076
Mixed
Thread
1/4 Male NPT

1/4 Female BSP
60221
7/16-20 Male
1/4 NPT Female
61082
9/16-18 Male
1/4 NPT Female
61081
9/16-18 Male
3/8 Tube Female
60211
3/8 Tube Male

1/4 NPT Female
60217
3/8 Male NPT
3/8 Female BSP
60222
3/4-16 Male
1/4 NPT Female
61035
3/4-16 Male
3/8 NPT Female
61036
Metric
7/16-20 Male
1/8 ISO Female
61077
9/16-18 Male
1/4 ISO Female
61078
3/4-16 Male
3/8 ISO Female
61079
Elbow
3/4-16 Male
3/8 NPT Female
61065
79
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Quick Disconnect Couplers

Hydraulic Coupler
Sleeve
3/8 NPT Female

61915
1/4 NPT Female
61916
Air Couplers
Nipple
Sleeve
3/8 NPT Female

61965
1/4 NPT Male
61966
1/8 NPT Female

61904
1/4 NPT Female
61905
Hydraulic couplers have dual checks.
Nipple
1/8 NPT Male

61950
1/4 NPT Male
61951
1/4 NPT Female
61954
Air couplers have checks on sleeves only.
Flexible Air Hose
Low Pressure Air Hose
Low pressure air hose is sold by the foot in bulk lengths.

Order the total footage and number of push-on fittings
required by using the number to the right.
Hose I.D.
Hose
Part Number
Fitting
Part Number
1/4
3/8
1/2
61106 61108 61110

61107 61109 61111
Hydraulic Hose
High Pressure Hydraulic Hose
Length (mm)
Part Number
276 bar
Part Number
480 bar
305
457
610
914
1829
61201
61202
61203
61204
61205
61211
61212
61213
61214
61215
*Also available in 5000 psi (345 bar).
High pressure hose is supplied assembled and to

lengths indicated. Lengths are measured from end of
coupling to end of coupling. Hose is 3/8" (9.5mm)ID
and available in 276 bar or 480 bar rating. 3/8" female
tubing fittings on each end.
Hydraulic Hose (Build Your Own)

Length
Part Number
190 bar
7620 mm
Hose Ends
Hose Ends
61221
1/4 Hose
61226
1/4 Npt Male
61227
1/4 37 JIC
Swivel Female
Steel Tubing
Whenever possible, 3/8" (9.5mm)diameter steel tubing
should be used for hydraulic lines. Jergens tubing
is low carbon soft tube with .065 wall thickness. The
tubing is rated at 5000 psi (345 bar).
Steel Tubing
Part Number
Description
60209
3/8 DIA. X 305 mm

80

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Maintenance Kits
Part
Number
60301
60302
60303
60307
60340
60341
60345
60350
60351
60360
60361
60371
60372
60373
60374
60381
60382
60383
60384
60401
60402
60403
Kit
Number
Part
Number
62101
62102
62103
62102
62104
62105
62189
62120
62121
62120
62121
62167
62167
62168
62169
62170
62170
62171
62171
62106
62106
62195
60404
60405
60410
60411
60412
60413
60414
60461
60462
60463
60464
60465
60466
60511
60512
60513
60554
60555
60593
(1)
60594
(1)
Kit
Number
62195
62124
62106
62106
62106
62195
62195
62125
62126
62127
62128
62129
62130
62139
62140
62194
62151
62151
62145
62146
Part
Number
Kit
Number
Part
Number
Kit
Number
60595
60596
60597
60598
60601
62147 (1)
62177
62178
62179
62102 (2)
62162 (3)
62103 (2)
62162 (3)
62154
62155
62156
62104 (4)
62189 (5)
62162 (3)
62105 (2)
62162 (3)
62190
62196
62131
62133
62134
62134
61623
61629
61640
61701
61704
61705
61709
61710
61711
61714
61715
61720
61721
61722
61736
61737
61755
61756
61761
61762
61997
61998
62163
62123
62164
62132
62107
62108
62109
62109
62110
62107
62108
62173
62174
62175
62159
62160
62197
62198
62144
62144
62165
62166
60602
60621
60622
60631
60650
60651
60680
60681
60685
61501
61612
61514
Part
Number
62176 (6)
62721
62722
62801
62802
62803
62804
62805
62806
62811
62812
62823
62824
62831
62841
62842
62845
62846
62852
Kit
Number
62801
62802
62803
62804
62161
62161
62172
62172
62172
62172
62301
62302
62183
62183
62184
62184
62187
62185
62185
62303
62303
62199
(1) Special tools required: use 62148 tool for 60556, use 62149 tool for 60597 or 60598.
(2) Cylinder Kit (3) Mechanical Kit (4) Kit for cylinder with 3/8" piston (5) Kit for cylinder with 1/2" piston
(6) Tool kit required for 62801, 62802, 62803, 62804
Technical Assistance
Jergens maintains a qualified staff whose primary
responsibility is to provide technical assistance to
our distributors and customers.
Your direct connection number for dimensional
questions, circuit assistance and troubleshootin is:
1-800-JERGENS
OR
E-mail: info@jergensinc.com
81
Pneumatic Clamps
www.jergensinc.com
Pneumatic Clamps
Horizontal Hold-Down Action
812
802-U, 807-U, 810-U, 847-U
DE-STA-CO over-center toggle action linkage combined with pneumatic

cylinder provides an economical holding device, easily adapted to a wide
variety of applications. Units are completely assembled and ready to
operate. Flanged washers are supplied with U-Bar models and on
solid bar models a bolt retainer is supplied. Models 812 (305208-M)
and 802-U (202208-M) are furnished with spindle assemblies.
Jergens
Max.
Part
Holding Weight
Number Capacity(kN) (kg)
58120
58020
58071
58070
58101
58100
58470
82
0.68
0.91
2.3
1.6
3.4
2.7
3.6
0.21
0.45
0.75
0.75
1.85
1.85
4.04
Dimensions(mm)
Bar
Opens
90
95
92
92
95
95
95
39.6
59.4
76.2
76.2
96.3
96.3
110.2
142.2
187.7
253.0
233.9
308.1
311.9
406.4
17.5
26.9
35.1
35.1
45.7
45.7
57.2
16.0
12.7
19.1
19.1
31.8
31.8
31.8
23.9
26.9
31.8
31.8
45.2
45.2
45.2
38.1 25.9
55.9 43.7
55.9 79.5
55.9 63.5
73.2 88.4
73.2 90.9
91.2 123.2
Port
Size
4.3
5.6
7.1
7.1
8.4
8.4
8.6
18.5
25.4
49.3
60.7
80.8
10-32 NF
1/8 NPT
1/8 NPT
1/8 NPT
1/8 NPT
1/8 NPT
1/8 NPT
Spindle
Size
De-Sta-Co
Part
Number
M5x0.8
M6x1.0
5/16-18
5/16-18
3/8-16
3/8-16
1/2-13
812
802-U
807-S
807-U
810-S
810-U
847-U
Pneumatic Clamps
www.jergensinc.com
Pneumatic Clamps
Enclosed Hold-Down
8021
DE-STA-COs newest family of pneumatic workholding power

hold-down clamps is ideal for dirty environments such as spot
and MIG welding. Holding capacities exceed clamp Models
802-U, 807-U, and 810-U. These models also feature an
enclosed, protected cylinder rod and linkages, as well as a lower
and narrower mounting profile. Clamps come with magnetic ring
for sensing switches as a standard feature. Flanged washers are
included with each clamp. Spindles assemblies are optional.
Jergens
Max.
Part
Holding Weight
58025
58080
58105
1.8
2.0
3.2
1.0
1.3
3.3
Bar
Opens
90
90
90
*Port sizes in inch
Dimensions (mm)
A
55.6 236.5 39.6

65.8 277.6 42.2
88.9 388.6 63.5
D1
D2
20.1
50.0
89.9
9.9
38.1
40.1
55.9
49.5 57.2 5.3

53.8 69.9 7.1
72.9 101.6 8.6
19.1
25.4
40.6
Port
Size
Spindle
Size
1/8 NPT 1/4 or M6

1/8 NPT 5/16 or M8
1/4 NPT 3/8 or M10
De-Sta-Co
Part
Number
8021
8071
8101
83
Pneumatic Clamps
www.jergensinc.com
Pneumatic Clamps
*Port sizes in inch
817-U, 827-U
817-S, 827-S
Many times it is desirable to use a right angle model where
space dictates. Applications such as rotary indexing tables and
injection molding operations are examples. All three models can
be mounted on the side of the fixture and Models 817 and 827
Jergens
Max.
Part
Holding Weight
58171
58170
58271
58270
2.4
1.6
2.7
1.8
1.05
1.05
2.14
2.14
Bar
Opens
90
90
88
88
188.5 171.5
188.5 157.0
245.4 219.5
245.4 222.3
can also be top mounted. Model 817 is the pneumatic version

of Model 317, and it accommodates any 5/16-18 or M8 spindle
assembly (not included). Model 827 can accept any 3/8-16
or M10 spindle accessory (not included).
Dimensions
F
G
68.1
68.1
98.6
98.6
16.0
16.0
31.8
31.8
25.4
25.4
44.5
44.5
16.0
16.0
31.8
31.8
61.2
61.2
74.7
74.7
Port
Sizes
77.7
62.0
81.0
82.8
6.9
6.9
8.6
8.6
49.3
60.7
16.0
16.0
20.1
20.1
1/8 NPT
1/8 NPT
1/8 NPT
1/8 NPT
De-Sta-Co
Part
Number
817-S
817-U
827-S
827-U
Straight Line Action
803
816
830
850
Jergens
Max.
Part
Holding Weight Plunger Plunger
Travel Thread
58160
58030
58300
58500
84
Air powered straight-line action clamps provide an economical

holding device suited to a wide variety of uses. Model 816 is
supplied with an 8-32 spindle (105203). All other models are
not supplied with spindle assemblies.
0.91
2.7
11.3
72.6
0.20
0.84
2.91
7.56
11.2
8-32
40.1 158.0
19.1 5/16-18 69.1 249.4
31.8 3/8-16 82.8 357.6
50.8 5/8-11 182.1 537.7
Dimensions (mm)
D
D1
E
F
14.2
27.7
26.9
66.8
16.0
16.0 6.4
36.6
33.3 11.2
35.1 41.1 41.1 15.7
69.9
57.2 25.4
33.3 32.5 4.3

60.5 54.4 5.8
76.2 50.8 8.6
101.6 115.3 10.4
Port
Size
De-Sta-Co
Part
Number
10-32 NF
1/8 NPT
1/8 NPT
1/8 NPT
816
803
830
850
Pneumatic Clamps
www.jergensinc.com
Pneumatic Clamps
870 (Clamp shown

in closed position)
871 (Clamp shown

in closed position)
These models use a roller and cam principle that

allow the clamp to clamp work of inconsistent
thickness and still maintain a locked condition.
Four-way mounting surface offers full mounting
flexibility. Clamp arms can be altered by welding,
drilling, or machining to suit the application.
Standard mounting plate included.
Mounting Plate
EDP.
NO
870116 55.6
44.5
3.0
25.4
44.5
M6
Jergens
Max.
Part
Holding Weight Cylinder
Bore
58700
58710
9.1
9.1
3.17
3.17
38.1
38.1
*Port sizes in inch
Dimensions (mm)
F
G
H
1/4 NPT 54.1 289.8 25.4 1120 38.1

1/4 NPT 54.1 298.5 25.4 1260 38.1
6.4
6.4
25.4
25.4
De-Sta-Co
Part
Number
19.8
19.8
870
871
108.0 44.5
79.5
44.5
85
Pneumatic Clamps
www.jergensinc.com
Pneumatic Clamps
Swing Cylinders
D Thread
Unclamp Port
Series
8000, 8200, 8400
T
Clamp
Port B
E
K
A
(Unclamped/Open Position)
8000 Series
3 Recessed Mounting Holes on 2.66"
Bolt Circle for 1/4" or M6 SHCS
These versatile pneumatic clamps provide a

quick swing-and-clamp movement while exerting
just the force your operation requires without
deforming delicate parts.
All pneumatic swing clamps are equipped
with sensing capabilities as a standard
feature. Multiple mounting options allow the
clamp to be adapted to the fixture for the
best use of space and to minimize installation time.
8200 Series
*Port sizes in inch
D Thread
Unclamp Port
Clamp
Port
C
B
A
(Unclamped/Open Position)
8400 Series
Jergens
Part
Number
58015
58016
58215
58216
58415
58416
Swing
Arm
Supplied
Spindle
Supplied
Travel
Duration
Rotation
Vertical
Clamp
Stroks
Maximum
Arm
Length
Weight
(kg)
Clamping
Force (N)
@5.5 bar
De-Sta-Co
Part
Number
RH
LH
RH
LH
RH
LH
801528
801528
821512
821512
841512
841512
305203
305203
485203-AL
485203-AL
485203-AL
485203-AL
11.9
11.9
19.1
19.1
19.1
19.1
9.7
9.7
12.7
12.7
12.7
12.7
57.2
57.2
76.2
76.2
58.7
58.7
0.45
0.45
1.00
1.00
0.68
0.68
100
100
360
360
280
280
8015
8016
8215
8216
8415
8416
Jergens
Part
Body
Number Style
58015
58016
58215
58216
58415
58416
86
Threaded
Body
Threaded
Body
Threaded
Body
Dimensions(mm)
A
124.0 72.9 15.7 1 1/8-16 31.8
De-Sta-Co
Part
Number
Port
Size
36.6
7.9
#10032
8000
67.6
60.5
9.7 1/8 NPT
8200
49.3
9.7 1/8 NPT
8400
161.5 85.3 22.1 2 1/4-12 76.2 29.5 6.4

156.0 80.5 22.4 1 3/4-12 54.1 24.9
Pneumatic Clamps
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Pneumatic Clamps
Swing Cylinders
Series
8100, 8300
Jergens
Part
Number
58115
58116
58315
58316
Swing
Arm
Supplied
Spindle
Supplied
Travel
Duration
Rotation
Vertical
Clamp
Stroks
Maximum
Arm
Length
Weight
(kg)
Clamping
Force (N)
@5.5 bar
De-Sta-Co
Part
Number
RH
LH
RH
LH
801528
801528
821512
821512
305203
305203
485203-AL
485203-AL
11.9
11.9
19.1
19.1
9.7
9.7
12.7
12.7
57.2
57.2
76.2
76.2
0.45
0.45
1.00
1.00
100
100
360
360
8115
8116
8315
8316
Jergens
Part
Body
Number Style
58115
58116
58315
58316
Block
Style
Block
Style
Port
Size
De-Sta-Co
Part
Number
7.9
#10032
8100
9.7 1/8 NPT
8300
Dimensions(mm)
A
6.4 25.4 39.9
8.9
124.0 88.9 31.8
31.8
15.7 11.9 11.9 25.4 28.4 25.4
5.1 254.0 #10
161.5 108.5 76.2
50.8
25.4 18.3 31.0 57.2 13.5 60.2 11.2 57.2 29.5 16.5 10.2 8.4 60.5
87
Pneumatic Clamps
www.jergensinc.com
Mounting Blocks
Jergens
Part Uses With
Number Series No.
58033
58233
58418
8000
8200
8400
35.1 17.5 27.4

63.5 31.8 53.8
50.8 25.4 40.6
13.7
26.9
20.3
5.1 1 1/8-16 12.7

7.1 2 1/4-12 12.7
7.1 1 3/4-12 12.7
De-Sta-Co
Part
Number
801553
821553
841550
Switch Information
Normally Open
Operating Voltage
5~28 VDC
Switching Current
50 mA max
Power Rating
1.5 Watts - WARNING: Never exceed

rating (Watt=Voltage X Amperage).
Permanent damage to sensor will occur.
Voltage Drop
0.5V@25 mA max (8215-SO-26 & 28)

1.2V@25 mA max (8215-SO-25 & 27)
Current Consumption
7 mA@24 VDC max (8215-SO-26 & 28)

9 mA@24 VDC max (8215-SO-25 & 27)
BROWN
SUPPLY
5-28V DC
Switching Logic
BLUE
LOAD
BLACK
8215-SO-25 & 27
Leakage Current
0.01 mA max
LED Indicator
Red (8215-SO-26 & 28)

Green (8215-SO-25 & 27)
Cable
Robotic Grade, abrasion resistant

polyurethane (PUR) jacket, PVC insulation
Operating Frequency
1000 Hz
Magnet Requirement
50 Gauss parallel
Temperature Range
14 to 158F(-10 to +70C)
Enclosure Classification IP 67 (NEMA 6)

Protection Circuit
Jergens
Part
Number NPN/PNP
BLUE
SUPPLY
5-28V DC
BROWN
LOAD
58407
58423
58408
58424
PNP
PNP
NPN
NPN
Reverse Polarity, Surge Suppression
Lead
Length
De-Sta-Co
Part
Number
3 Meters (118 inch cable)

1.5 m with pigtail connector
3 Meters (118 inch cable)
1.5 m with pigtail connector
8215-SO-25
8215-SO-27
8215-SO-26
8215-SO-28
BLACK
8215-SO-26 & 28
88

www.jergensinc.com
Ball LockTM Mounting System

Jergens Master Catalog Chapter 1
The Ball Lock Mounting

System is used as a Quick
Change Solution on the
following:
CNC Machines
Palletized Fixtures
Stamping
Fabricating
Injection Molding
Packaging Machines
Assembly Machines
EDM
Robotics
Welding Fixtures
Ball Lock Mounting System
89

www.jergensinc.com
Locating Components
Bullet Nose Pins are used for aligning
two pieces of a fixture together. The
round and relieved style are used in
conjunction with a matching bushing to
locate radially on the round pin.
The flats on the relieved pin prevents
binding, yet allows a high degree of
accuracy to be maintained.
Dowel Pins
Precision Expanding Dowels

Application: to join 2 workpieces
Material: Steel, hardened to Rc 50-55
Self-Centering and Repeatable to within
0.013 mm
Top and bottom half of dowel expand
seperately
Sin Fixture Keys

Step 1
Step 2
Step 1: Remove the top
Step 1: Replace the top screw,
screw, insert the dowel into the

locating hole of the first part,
and expand the bottom half
with a hex wrench.
slide the locating hole of the

second part over the dowel
and expand top half with a hex
wrench.
Work Support Jacks
Sine Fixture Keys locate jigs and fixtures on

machine tool tables and position the part in one
operation. They eliminate the need to slot fixture
bases, make step fixture keys, or drill and tap
keys. Simply ream two holes.
The unique expansion shaft allows the key to
be locked in the fixture from either the top or the
bottom using a standard hex wrench.
Inspection Balls
Work Jacks provide consistent support

and rigidity to odd shaped work-pieces.
They are designed to prevent workpiece
deflection under forces created during
machining operations. Precision mated
locking jaws grip the jackpost from both
sides creating a vise-like action.
Used as reference points for inspection

applications in conjunction with Coordinate
Measuring Machines to accurately measure
the workpiece.
Spring Loaded Devices

Unlike conventional spring
plungers, the Jergens SOLID
DRIVE Plunger is one integral
piece of steel: hex drive, plunger,
and body. No set screw to
separate from plunger body, no
lost springs to retrieve, no need
for easy-out tools.
Best of all, when adjusting
SOLID DRIVE, you can be sure
the spring plunger
is turning and not just a set
screw.
Spring Plungers
Spring Locating Pins

90
Spring Stops

www.jergensinc.com
Workholding Components
Featured Products
Tru-Center
Toggle Products
Expanding MicroTM Clamps
The Jergens patented Tru-Center products are the only pad

type on the market to provide true center line clamping. The
cut-away drawing illustrates how this works. The center line of
the pad and the center line of the nut always intersect at the
point of contact between the pad and the workpiece.
CAM Clamp
Measured from the centerline, each

face of these low profile clamps
increases 1mm from the smallest
to the largest face.
Jergens Expanding Micro Clamps allow you to fixture more

parts on your fixture plates. The unique expanding design
can hold two parts at once when used with a positive stop.
Adjustable Micro Clamps decrease

design and set-up times for
modular fixtures, work cubes,
and standard fixtures. Without
changing hole locations, clamping
range from 12mm to 35mm can be
achieved. The clamps are available
with either smooth or serrated faces
which make them ideal for clamping
machined parts, castings, and
rough cut stock. The clamps work
with a cam action, always following
the contour of the workpiece for
maximum surface contact.
ID Expansion Clamp
The ID expansion clamp is the ideal way to hold parts

on an inside diameter for multiple machining on a
vertical or horizontal machining center. The customer
machines the mild steel clamp to match the bore of the
part ensuring proper fit. Often times the clamps can
be remachined for different size jobs.
Threaded Inserts
Thread Repairs & Reinforcements are Made Quickly
Jergens Keylocking Inserts are easy to use for:
repairing and reinforcing threads
Relocating holes that have been drilled or tapped in the wrong location
Fill holes that are too large
Features:
Thinwall available
Heavy duty / solid style available
Internal&Extenal threaded
Metrc & Inch are available
91

www.jergensinc.com
Toggle Clamps

Jergens provides full range of toggle clamps:
Hold Down Horizontal/Vertical
Pull Action Clamps
Squeeze Action Clamps
Toggle Lock Clamp Pneumatic Clamps
Pull Action Clamps

Hook Style
Hold Down Horizontal
Hold Down Vertical
Plunger Style
Squeeze Action
Pneumatic Clamps
Hold Down Vertical
Pneumatic Clamps
Heavy Duty Style
92

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Power Clamping Devices

Hydraulic Circuit Controls ..................... 71

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

Power Clamping Devices

Designing Your Own Hydraulic System

Example: M12 bolt tightened to 50 N.m

2. Calculate the force required at each work unit.

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

Power Clamping Devices

Typical Hydraulic Circuit

Typical Installation Two Station Milling Operation

Power Clamping Devices

Work SheetPhotocopy This Page

(Pressure Must Not Exceed Limit of Unit!)

Total Volume Required

*Must Exceed Pressure Required

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

Swing Cylinder Top Flange/Manifold Mount

These popular and highly adaptable

Clamping capacity from 5.0-22.7kN. max.

The piston rotates 90 to the right,

Maximum Output Force(kN)

Counter Bore Size

* Mtg. Hole Counter Bore

Download Cad Models!

Top Flange Mount

9.7 65.3 26.2 134.1 58.7 29.5 22.4 52.3 33.5

Manifold Mounting Dimensions - Top Flange

Swing Cylinder Bottom Flange/Manifold Mount

Clamping capacity from 5.0-22.8 kN max.

The piston rotates 90 to the right,

Bottom Flange Swing Cylinders offer

Maximum Output Force(kN)

Download Cad Models!

Bottom Flange Mount

Manifold Mounting Dimensions - Bottom Flange

UNCLAMP FEED HOLE

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

Swing Cylinder Arms

Single Arms - Standard Length

Single Arms - Long

Double Arms - Long

Swing Cylinder - Application Information

Medium Cylinders (2,600#) p/ns 60662, 60672, 60663, & 60673

Swing Cylinder Arm Ratings

Large Cylinders (5,000#) p/ns 60664, 60674, 60665, & 60675

Max. Arm Length vs. Pressure

MAX. ARM LENGTH (mm)

11.8 kN SWING CLAMP

INPUT PRESSURE (bar)

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

These versatile swing cylinders/clamps can be

5/16-24 CAP SCREW

60680 Swing Cylinder

*Port and thread sizes in inch

Standard without an arm.

60681 Swing Cylinder

*Port and thread sizes in inch

13.5 DRILL THRU

Phone 800-537-4367 or 216-486-5540 Fax: 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com

Maximum Arm Length Vs. Pressure

Maximum Arm Length (mm)