ENGLISH

JG79A167H02
Model names are indicated in 1-3.
SPLIT-TYPE AIR CONDITIONERS

INSTALLATION MANUAL

Required Tools for Installation

Phillips screwdriver
PPKH[DJRQDOZUHQFK
Level
Flare tool for R410A
Scale
Gauge manifold for R410A
8WLOLW\NQLIHRUVFLVVRUV
Vacuum pump for R410A
75 mm hole saw
Charge hose for R410A
Torque wrench
Pipe cutter with reamer
Wrench (or spanner)

1. BEFORE INSTALLATION
1-1. THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY
Be sure to read THE FOLLOWING SHOULD ALWAYS BE OBSERVED FOR SAFETY before installing the air conditioner.
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After reading this manual, be sure to keep it together with the OPERATING INSTRUCTIONS for future reference.
WARNING
N Do not install the unit by yourself (user).
Incomplete installation could cause fire or electric
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&RQVXOW WKH GHDOHU IURP ZKRP \RX SXUFKDVHG WKH XQLW
RUDTXDOLHGLQVWDOOHU
N Perform the installation securely referring to the
installation manual.
Incomplete installation could cause fire or electric
VKRFNLQMXU\GXHWRWKHXQLWIDOOLQJRUOHDNDJHRIZDWHU
N Install the unit securely in a place which can bear
the weight of the unit.
If the installation location cannot bear the weight of the
XQLWWKHXQLWFRXOGIDOOFDXVLQJLQMXU\
N (OHFWULFDOZRUNVKRXOGEHSHUIRUPHGE\DTXDOLHG
experienced electrician, according to the installation
manual. Be sure to use an exclusive circuit. Do not
connect other electrical appliances to the circuit.
 ,IWKHFDSDFLW\RIWKHSRZHUFLUFXLWLVLQVXIFLHQWRUWKHUH
LV LQFRPSOHWH HOHFWULFDO ZRUN LW FRXOG UHVXOW LQ D UH RU
an electric shock.
N Do not damage the wires by applying excessive
pressure with parts or screws.
 'DPDJHGZLUHVFRXOGFDXVHUHRUHOHFWULFVKRFN
N Be sure to cut off the main power in case of setting
up the indoor P.C. board or wiring works.
Failure to do so could cause electric shock.
N 8VHWKHVSHFLHGZLUHVWRFRQQHFWWKHLQGRRUDQG
RXWGRRUXQLWVVHFXUHO\DQGDWWDFKWKHZLUHVUPO\WR
the terminal block connecting sections so the stress
of the wires is not applied to the sections. Do not
extend the wires, or use intermediate connection.
 ,QFRPSOHWHFRQQHFWLQJDQGVHFXULQJFRXOGFDXVHUH

&RXOGOHDGWRGHDWKVHULRXVLQMXU\HWF

N 'RQRWLQVWDOOWKHXQLWLQDSODFHZKHUHLQDPPDEOH
gas may leak.
If gas leaks and accumulates in the area around the
XQLWLWFRXOGFDXVHDQH[SORVLRQ
N Do not use intermediate connection of the power
cord or the extension cord and do not connect
many devices to one AC outlet.
 ,WFRXOG FDXVHDUHRUDQHOHFWULFVKRFNGXHWRGHIHFWLYHFRQWDFWGHIHFWLYHLQVXODWLRQH[FHHGLQJWKHSHUPLVsible current, etc.
N %HVXUHWRXVHWKHSDUWVSURYLGHGRUVSHFLHGSDUWV
for the installation work.
 7KHXVHRIGHIHFWLYHSDUWVFRXOGFDXVHDQLQMXU\RUOHDNDJH
RIZDWHUGXHWRDUHDQHOHFWULFVKRFNWKHXQLWIDOOLQJHWF
N When plugging the power supply plug into the outlet,
make sure that there is no dust, clogging, or loose
parts in both the outlet and the plug. Make sure that the
power supply plug is pushed completely into the outlet.
If there is dust, clogging, or loose parts on the power supSO\SOXJRUWKHRXWOHWLWFRXOGFDXVHHOHFWULFVKRFNRUUH,I
ORRVHSDUWVDUHIRXQGRQWKHSRZHUVXSSO\SOXJUHSODFHLW
N Attach the electrical cover to the indoor unit and the
service panel to the outdoor unit securely.
If the electrical cover of the indoor unit and/or the service
SDQHORIWKHRXWGRRUXQLWDUHQRWDWWDFKHGVHFXUHO\LWFRXOG
UHVXOWLQDUHRUDQHOHFWULFVKRFNGXHWRGXVWZDWHUHWF
N When installing or relocating the unit, make sure
WKDWQRVXEVWDQFHRWKHUWKDQWKHVSHFLHGUHIULJHUant (R410A) enters the refrigerant circuit.
 $Q\ SUHVHQFH RI IRUHLJQ VXEVWDQFH VXFK DV DLU FDQ
FDXVHDEQRUPDOSUHVVXUHULVHDQGPD\UHVXOWLQH[SORVLRQRULQMXU\

CAUTION

N Do not discharge the refrigerant into the atmosphere. If

refrigerant leaks during installation, ventilate the room.
 ,I UHIULJHUDQW FRPHV LQ FRQWDFW ZLWK D UH KDUPIXO JDV
could be generated.
N Check that the refrigerant gas does not leak after
installation has been completed.
If refrigerant gas leaks indoors, and comes into contact
ZLWKWKHDPHRIDIDQKHDWHUVSDFHKHDWHUVWRYHHWF
harmful substances will be generated.
N Use appropriate tools and piping materials for installation.
The pressure of R410A is 1.6 times more than R22.
Not using appropriate tools or materials and incomplete
LQVWDOODWLRQFRXOGFDXVHWKHSLSHVWREXUVWRULQMXU\
N When pumping down the refrigerant, stop the compressor before disconnecting the refrigerant pipes.
If the refrigerant pipes are disconnected while the compressor is running and the stop valve is open, air could be drawn
LQ DQG WKH SUHVVXUH LQ WKH UHIULJHUDWLRQ F\FOH FRXOG EHFRPH
DEQRUPDOO\KLJK7KLVFRXOGFDXVHWKHSLSHVWREXUVWRULQMXU\
N When installing the unit, securely connect the refrigerant pipes before starting the compressor.
If the compressor is started before the refrigerant pipes
are connected and when the stop valve is open, air
could be drawn in and the pressure in the refrigeration
F\FOHFRXOGEHFRPHDEQRUPDOO\KLJK7KLVFRXOGFDXVH
WKHSLSHVWREXUVWRULQMXU\
N )DVWHQDDUHQXWZLWKDWRUTXHZUHQFKDVVSHFLHG
in this manual.
 ,IIDVWHQHGWRRWLJKWDDUHQXWPD\EUHDNDIWHUDORQJ
period and cause refrigerant leakage.
N The unit shall be installed in accordance with national wiring regulations.

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N Earth the unit correctly.

N Perform the drainage/piping work securely accord- N Do not install the outdoor unit where small animals
Do not connect the earth to a gas pipe, water pipe, lighting to the installation manual.
may live.
ning rod or telephone earth. Defective earthing could
If there is defect in the drainage/piping work, water
If small animals enter and touch the electric parts inside
cause electric shock.
could drop from the unit, soaking and damaging housethe unit, it could cause a malfunction, smoke emission,
hold goods.
RU UH $OVR DGYLVH XVHU WR NHHS WKH DUHD DURXQG WKH
N Install an earth leakage breaker depending on the
installation place.
unit clean.
N 'RQRWWRXFKWKHDLULQOHWRUWKHDOXPLQXPQVRI
If an earth leakage breaker is not installed, it could
the outdoor unit.
cause electric shock.
 7KLVFRXOGFDXVHLQMXU\

1-2. SELECTING THE INSTALLATION LOCATION

INDOOR UNIT
 :KHUHDLURZLVQRWEORFNHG
Where cool air spreads over the entire room.
Rigid wall without vibration.
 :KHUHLWLVQRWH[SRVHGWRGLUHFWVXQVKLQH
 :KHUHHDVLO\GUDLQHG
 $WDGLVWDQFHPRUPRUHDZD\IURP\RXU79DQGUDGLR
2SHUDWLRQRIWKHDLUFRQGLWLRQHUPD\LQWHUIHUHZLWKUDGLR
RU79UHFHSWLRQ$QDPSOLHUPD\EHUHTXLUHGIRUWKHDIfected device.
 ,QDSODFHDVIDUDZD\DVSRVVLEOHIURPXRUHVFHQWDQG
incandescent lights (so the infrared remote control can
RSHUDWHWKHDLUFRQGLWLRQHUQRUPDOO\
 :KHUHWKHDLUOWHUFDQEHUHPRYHGDQGUHSODFHGHDVLO\
REMOTE CONTROLLER
 :KHUHLWLVHDV\WRRSHUDWHDQGHDVLO\YLVLEOH
Where children cannot touch it.
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WKDW VLJQDOV IURP WKH UHPRWH FRQWUROOHU DUH VXUHO\ UHFHLYHG E\ WKH LQGRRU XQLW IURP WKDW SRVLWLRQ EHHS RU
EHHSEHHSUHFHLYLQJWRQHVRXQGV$IWHUWKDWDWWDFKUHmote controller holder to a pillar or wall and install wireless remote controller.

Note:
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WKHVLJQDOIURPWKHZLUHOHVVUHPRWHFRQWUROOHUPD\QRWEH
received.
OUTDOOR UNIT
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 :KHUHDLURZLVJRRGDQGGXVWOHVV
Where rain or direct sunlight can be avoided as much as
possible.
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or hot air.
Where rigid wall or support is available to prevent the
increase of operation sound or vibration.
Where there is no risk of combustible gas leakage.
When installing the unit at a high level, be sure to secure
the unit legs.
 :KHUHLWLVDWOHDVWPDZD\IURPWKHDQWHQQDRI79VHW
RUUDGLR2SHUDWLRQRIWKHDLUFRQGLWLRQHUPD\LQWHUIHUHZLWK
radio or TV reception in areas where reception is weak.
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 3OHDVH LQVWDOO LW LQ DQ DUHD QRW DIIHFWHG E\ VQRZIDOO RU
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FDQRS\DSHGHVWDODQGRUVRPHEDIHERDUGV

Note:
It is advisable to make a piping loop near outdoor unit so as
to reduce vibration transmitted from there.
Note:
When operating the air conditioner in low outside temperature, be sure to follow the instructions described below.
Never install the outdoor unit in a place where its air
LQOHWRXWOHWVLGHPD\EHH[SRVHGGLUHFWO\WRZLQG
 7R SUHYHQW H[SRVXUH WR ZLQG LQVWDOO WKH RXWGRRU XQLW
with its air inlet side facing the wall.
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DEDIHERDUGRQWKHDLURXWOHWVLGHRIWKHRXWGRRUXQLW
Avoid the following places for installation where air conditioner trouble is liable to occur.
 :KHUHDPPDEOHJDVFRXOGOHDN
Where there is much machine oil.
 6DOW\SODFHVVXFKDVWKHVHDVLGH
 :KHUHVXOGHJDVLVJHQHUDWHGVXFKDVDKRWVSULQJ
 :KHUHWKHUHLVKLJKIUHTXHQF\RUZLUHOHVVHTXLSPHQW

1-3. SPECIFICATIONS
3RZHUVXSSO\ 

Model
Indoor unit
MSY-GC71VA

Outdoor unit
MUY-GC71VA

Rated
Voltage
230 V

)UHTXHQF\
50 Hz

*1 Connect to the power switch which has a gap of 3 mm or

more when open to interrupt the source power phase. (When
the power switch is shut off, it must interrupt all phases.)
8VHZLUHVLQFRQIRUPLW\ZLWKGHVLJQ,(&
*3 Never use pipes with thickness less than specified. The
SUHVVXUHUHVLVWDQFHZLOOEHLQVXIFLHQW

:LUHVSHFLFDWLRQV 

Breaker
FDSDFLW\

3RZHUVXSSO\

20 A

3-core
2.5 mm2

Indoor/outdoor
connecting wire
4-core
1.0 mm2

Pipe size
(thickness *3, *4)
Gas / Liquid
15.88 / 9.52 mm
( 1.0 / 0.8 mm)

Pipe length and height difference

0D[SLSHOHQJWK
30 m
15 m
0D[KHLJKWGLIIHUHQFH
0D[QXPEHURIEHQGV  
10
5HIULJHUDQWDGMXVWPHQW$ 
55 g/m
Insulation thickness *8, *9
8 mm

Additional refrigerant = A (pipe length (m) - 7)

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*5 Be careful not to crush or bend the pipe during pipe bending. *8 Insulation material : Heat resisting foam plastic 0.045
VSHFLFJUDYLW\
*6 Refrigerant pipe bending radius must be 100 mm or more.
,I SLSH OHQJWK H[FHHGV  P DGGLWLRQDO UHIULJHUDQW 5$ %HVXUHWRXVHWKHLQVXODWLRQRIVSHFLHGWKLFNQHVV([FHVcharge is required. (No additional charge is required for
VLYHWKLFNQHVVPD\FDXVHLQFRUUHFWLQVWDOODWLRQRIWKHLQGRRU
pipe length less than 7 m.)
XQLWDQGLQVXIFLHQWWKLFNQHVVPD\FDXVHGHZGULSSDJH

(3) Remote controller holder

(4)

120
mm o
more r

)L[LQJ
screw (F)

)L[LQJVFUHZIRU 16 mm
(Black)

(1)

(5) %DWWHU\$$$IRU

(6) Wireless remote controller

2
1

Felt tape
(7)
(For left or left-rear piping)

(8) $LUFOHDQLQJOWHU

(2)

(D)
(7) (C)
7 mm or more

PARTS TO BE PROVIDED
AT YOUR SITE
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)

200 m
or mo m
re

Indoor/outdoor unit connecting wire* 1

([WHQVLRQSLSH
1
Wall hole sleeve
1
Wall hole cover
1
3LSH[LQJEDQG
2 to 5
)L[LQJVFUHZIRU(PP
2 to 5
Piping tape
1
3XWW\
1

Drain hose
(I) (or soft PVC hose, 15 mm inner
diameter or hard PVC pipe VP16)

(J) Refrigeration oil

(K) 3RZHUVXSSO\FRUG

1
1

(6)

(G)
(E)
(3)

(5)

(F)

(4)

$IWHUWKHOHDNWHVWDSSO\
LQVXODWLQJPDWHULDOWLJKWO\
so that there is no gap.
When the piping is to be
attached to a wall containing metals (tin plated) or
metal netting, use a chemiFDOO\WUHDWHGZRRGHQSLHFH
20 mm or thicker between
the wall and the piping or
wrap 7 to 8 turns of insulaWLRQYLQ\OWDSHDURXQGWKH
piping.
7RXVHH[LVWLQJSLSLQJSHUform COOL operation for
30 minutes and pump down
before removing the old air
FRQGLWLRQHU5HPDNHDUH
according to the dimension
for new refrigerant.

Seal the wall hole

JDSZLWKSXWW\+

Wall hole
sleeve (C)

)L[WKHSLSHWR
wall with pipe
[LQJEDQG(

Be sure to use wall hole sleeve (C) to

prevent indoor/outdoor connecting wire
(A) from contacting metal parts in the
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in case the wall is hollow.
Outdoor unit installation
840 mm
169
500 mm
mm
Air inlet

360 mm

,QVWDOODWLRQSODWH[LQJVFUHZ
4 25 mm

Wall hole cover (D)

Indoor
unit

3LSH[LQJ
band (E)

392 mm
330 mm

1800 mm or more
from the floor

(2)

72 mm or more/
100 mm or more for
left and left back piping (using spacer)

(1) Installation plate

Cut off
WKHH[WUD
length.

Air outlet

Space for indoor unit working

Please leave the space as shown in the
picture for maintenance usage.

500 mm
or more

100 mm or more

Indoor unit

Installation
plate

mm
100more
or

100
m
or m
orem

* Note:
Place indoor/outdoor unit connecting wire (A)
DQGSRZHUVXSSO\FRUG.DWOHDVWPDZD\
from the TV antenna wire.

40 mm

4-10 mm 21 mm slot

(K)
(A)
(I)

mm
500ore
m

or

350
or m
m
orem

8QLWVVKRXOGEHLQVWDOOHGE\OLFHQVHGFRQWUDFWRU
according to local code requirements.

(B)

250 mm
or more

1-4. INSTALLATION DIAGRAM

ACCESSORIES
Check the following parts before installation.
<Indoor unit>

IMPORTANT NOTES
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AS/NZS 3000 electrical installations (wiring rules), the
electrical wiring required between the indoor and outdoor
XQLWVPXVWEHLQVWDOOHGE\DOLFHQFHGHOHFWULFDOFRQWUDFWRU

$SSHDUDQFHRIWKHRXWGRRUXQLWPD\GLIIHUIURPVRPH
models.

2. INDOOR UNIT INSTALLATION

2-1. FIXING OF INSTALLATION PLATE
 )LQGDVWUXFWXUDOPDWHULDOVXFKDVDVWXGLQWKHZDOODQG[LQVWDOODWLRQSODWHKRUL]RQWDOO\ZLWK[LQJVFUHZV
 7R SUHYHQW LQVWDOODWLRQ SODWH  IURP YLEUDWLQJ EH VXUH WR LQVWDOO WKH [LQJ VFUHZV LQ
WKH KROHV LQGLFDWHG LQ WKH LOOXVWUDWLRQ )RU DGGHG VXSSRUW [LQJ VFUHZV PD\ DOVR EH
installed in other holes.
 :KHQ WKH NQRFNRXW LV UHPRYHG DSSO\ YLQ\O WDSH WR WKH NQRFNRXW HGJHV WR SUHYHQW
damaging the wires.
When bolts recessed in the concrete wall are to be utilized, secure installation plate (1)
using 11 20 11 26 oval hole (450 mm pitch).
If the recessed bolt is too long, change it for a shorter one available in the market.

/RRVHQWHUPLQDOVFUHZDQGFRQQHFWUVWWKHHDUWKZLUHWKHQLQGRRURXWGRRUXQLWFRQQHFWLQJZLUH$WRWKHWHUPLQDOEORFN%HFDUHIXOQRWWRPDNHPLVZLULQJ)L[WKHZLUH
WRWKHWHUPLQDOEORFNVHFXUHO\VRWKDWQRSDUWRILWVFRUHLVDSSHDUHGDQGQRH[WHUQDO
IRUFH LV FRQYH\HG WR WKH FRQQHFWLQJ VHFWLRQ RI WKH WHUPLQDO EORFN )LUPO\ WLJKWHQ WKH
WHUPLQDOVFUHZVWRSUHYHQWWKHPIURPORRVHQLQJ$IWHUWLJKWHQLQJSXOOWKHZLUHVOLJKWO\
WRFRQUPWKDWWKH\GRQRWPRYH
6) Secure indoor/outdoor unit connecting wire (A) and the earth wire with the VA clamp.
1HYHUIDLOWRKRRNWKHOHIWFODZRIWKH9$FODPS$WWDFKWKH9$FODPSVHFXUHO\
Terminal block

Electrical cover

VA clamp

Wall

2-2. WALL HOLE DRILLING

1) Determine the wall hole position.
2) Drill a 75 mm hole. The outdoor side should be
5 to 7 mm lower than the indoor side.
3) Insert wall hole sleeve (C).

5-7 mm

Lead wire
)L[LQJVFUHZV
Indoor/outdoor unit connecting wire (A)

Level

120 mm or
more

200 mm
or more

Wall

100 mm

Wall

Align the
scale with
the line. *

Center of 75
mm hole

)L[LQJVFUHZ

1800 mm or more
from the floor

15 mm
35 mm

Outdoor
side
72 mm or more
100 mm or more for left and left
back piping (using spacer)

Ceiling
Level
Bind the line to the center hole.
Installation plate (1)

75 mm

Align the plumb

line with the
mark .

Insert
the
scale. *
Plumb

* Same for left hole.

 )RU IXWXUH VHUYLFLQJ JLYH H[WUD OHQJWK WR Indoor terminal block
Earth wire
the connecting wires.
JUHHQ\HOORZ
Make earth wire a little longer than others.
(More than 35 mm)
 'RQRWIROGWKHH[FHVVZLUHRUFUDPLWLQWR
Indoor/outdoor unit
small space. Take caution not to damage
connecting wire (A)
the wires.
Note: Do not place the wire between the
indoor unit and the installation plate (1).
Damaged wire could cause heat generaWLRQRUUH
Outdoor terminal block

2-4. PIPE FORMING AND DRAIN PIPING

2-3. CONNECTING WIRES FOR INDOOR UNIT
You can connect indoor/outdoor lead wire without removing the front panel.
1) Open the front panel.
2) Remove one screw holding the electrical cover, then remove the cover.
3) Remove VA clamp.
4) Pass indoor/outdoor unit connecting wire (A) from the back of the indoor unit and process the end of the wire.

Pipe Forming
Place the drain hose below the refrigerant piping.
Make sure that the drain hose is not heaved or snaked.
 'RQRWSXOOWKHKRVHZKHQDSSO\LQJWKHWDSH
When the drain hose passes the room, be sure to wrap
insulation material (obtainable at a store) around it.

Liquid pipe
Gas pipe
Indoor/outdoor unit
connecting wire (A)
Felt tape (7)
Piping tape (G)

Rear, right, or downward piping

Cut off in case of
1) Put the refrigerant piping and the drain hose
right piping.
WRJHWKHU WKHQ ILUPO\ DSSO\ SLSLQJ WDSH *
from the end.
Cut off in case of
2) Insert the piping and the drain hose into the
downward piping.
wall hole sleeve (C), and hook the upper part
of the indoor unit on the installation plate (1).
&KHFNLIWKHLQGRRUXQLWLVKRRNHGVHFXUHO\RQWKHLQVWDOODWLRQSODWHE\PRYLQJ
the unit to left and right.
4) Thrust the lower part of the indoor unit into the installation plate (1).
Drain Piping
 ,IWKHH[WHQVLRQGUDLQKRVHKDVWRSDVVWKURXJKDURRPEHVXUHWRZUDSLWZLWKFRPPHUFLDOO\VROGLQVXODWLRQ
 7KHGUDLQKRVHVKRXOGSRLQWGRZQZDUGIRUHDV\GUDLQRZ)LJ
If the drain hose provided with the indoor unit is too short, connect it with drain hose (I)
WKDWVKRXOGEHSURYLGHGDW\RXUVLWH)LJ
 :KHQFRQQHFWLQJWKHGUDLQKRVHWRWKHKDUGYLQ\OFKORULGHSLSHEHVXUHWRLQVHUWLW
VHFXUHO\LQWRWKHSLSH)LJ
Drain hose

Drain
hose
Downward
slope

+DUGYLQ\OFKORULGH
pipe I.D. 30 mm

70 cm or
more

Soft hose
I.D. 15 mm

Insert
VHFXUHO\

Different
GLDPHWHUMRLQW

Fig. 1

Fig. 2

Fig. 3

Do not make drain piping as shown below.

Accumulated
drain water

Do not raise

Tip of drain
hose dipped
in water

Air

Water
leakage

Water
leakage

Waving

Water
leakage

At least
50 mm
gap

Ditch

Left or left-rear piping

Note:
Be sure to reattach the drain
hose and the drain cap in case
of left or left-rear piping.
Otherwise, it could cause drops
of water to drip down from the
drain hose.

Cut off in case of left

piping.

Piping tape (G)

Felt tape (7)

Drain cap

Drain cap

1) Put the refrigerant piping and the drain hose together,

WKHQUPO\DSSO\IHOWWDSHIURPWKHHQG
Felt tape (7) overlap width should be 1/3 the tape
width. Use a bandage stopper at the end of felt tape (7).
2) Pull out the drain cap at the rear right of the indoor unit.
Fig. 1
(Fig. 1)
 +ROGWKHFRQYH[VHFWLRQDWWKHHQGDQGSXOOWKH
drain cap.
3) Pull out the drain hose at the rear left of the indoor unit.
(Fig. 2)
Drain hose
 +ROGWKHFODZPDUNHGE\WKHDUURZVDQGSXOORXWWKH
Fig. 2
drain hose forward.
4) Put the drain cap into the section to which the drain
hose is to be attached at the rear of the indoor unit.
(Fig. 3)
Insert not sharp-edged tools such as screwdrivers
Drain cap
into the hole at the end of the cap and insert the cap
IXOO\LQWRWKHGUDLQSDQ
Fig. 3
,QVHUWWKHGUDLQKRVHIXOO\LQWRWKHGUDLQSDQDWWKHUHDU
Drain hose
right of the indoor unit. (Fig. 4)
 &KHFNLIWKHKRVHLVKRRNHGVHFXUHO\WRWKHSURMHFtion of its inserting part at the drain pan.
Fig. 4
6) Insert the drain hose into wall hole sleeve (C), and
hook the upper part of indoor unit on installation plate
7KHQPRYHWKHLQGRRUXQLWFRPSOHWHO\WRWKHOHIWLQ
order to make placing the piping in the back space of
the unit easier.
7) Cut out a part of packing material, hook it onto the
Fig. 5
back rib, and use it as a spacer to lift the indoor unit.
(Fig. 5)
&RQQHFWWKHUHIULJHUDQWSLSLQJZLWKWKHH[WHQVLRQSLSH%
9) Thrust the lower part of the indoor unit into the installation plate (1).

3. OUTDOOR UNIT INSTALLATION

3-1. CONNECTING WIRES FOR OUTDOOR UNIT
1) Open the service panel.
2) Loosen terminal screw, and connect indoor/outdoor unit connecting wire (A) from
WKHLQGRRUXQLWFRUUHFWO\RQWKHWHUPLQDOEORFN%HFDUHIXOQRWWRPDNHPLVZLULQJ)L[
WKHZLUHWRWKHWHUPLQDOEORFNVHFXUHO\VRWKDWQRSDUWRILWVFRUHLVDSSHDUHGDQGQR
H[WHUQDOIRUFHLVFRQYH\HGWRWKHFRQQHFWLQJVHFWLRQRIWKHWHUPLQDOEORFN
)LUPO\WLJKWHQWKHWHUPLQDOVFUHZVWRSUHYHQWWKHPIURPORRVHQLQJ$IWHUWLJKWHQLQJ
SXOOWKHZLUHVOLJKWO\WRFRQUPWKDWWKH\GRQRWPRYH
&RQQHFWSRZHUVXSSO\FRUG.
)L[LQGRRURXWGRRUXQLWFRQQHFWLQJZLUH$DQGSRZHUVXSSO\FRUG.ZLWKWKHFRUG
clamp.
&ORVHWKHVHUYLFHSDQHOVHFXUHO\
Terminal block

Make earth wire a little longer

than others.
(More than 100 mm)
 )RU IXWXUH VHUYLFLQJ JLYH H[WUD
length to the connecting wires.

15 mm
35 mm

3RZHUVXSSO\FRUG.
Cord clamp
3RZHUVXSSO\FRUG
L N
(K)
Indoor/outdoor unit
connecting wire (A)

Lead wire

3-2. FLARING WORK

&XW WKH FRSSHU SLSH FRUUHFWO\ ZLWK SLSH FXWWHU
Copper
(Fig. 1, 2)
pipe
&RPSOHWHO\UHPRYHDOOEXUUVIURPWKHFXWFURVVVHFtion of pipe. (Fig. 3)
Fig. 1
Put the end of the copper pipe to downward direcWLRQDV\RXUHPRYHEXUUVLQRUGHUWRDYRLGWROHW
burrs drop in the piping.
No good
Good
3) Remove flare nuts attached to indoor and outdoor
90
units, then put them on pipe having completed burr
removal. (Not possible to put them on after flaring
work.)
)ODULQJ ZRUN )LJ   )LUPO\ KROG FRSSHU SLSH LQ
Tilted Uneven Burred
the dimension shown in the table. Select A mm from
Fig. 2
WKHWDEOHDFFRUGLQJWRWKHWRRO\RXXVH
5) Check
 &RPSDUHWKHDUHGZRUNZLWK)LJ
 ,IDUHLVQRWHGWREHGHIHFWLYHFXWRIIWKHDUHGVHFWLRQDQGGRDULQJZRUN
again.
Flaring tool
Burr

Copper pipe
Spare reamer
Pipe cutter
&OXWFKW\SH

Fig. 3

:LQJQXWW\SH

Fig. 4

A
Smooth all
around

Inside is shinLQJZLWKRXWDQ\
scratches.

Copper pipe
Die
Flare nut

Pipe diameter
(mm)
6.35 (1/4)
9.52 (3/8)
12.7 (1/2)
15.88 (5/8)

Fig. 5

Even length
all around

Fig. 6

A (mm)
Tightening torque
Nut &OXWFKW\SH &OXWFKW\SH Wing nut
(mm)
tool
tool
Nm
kgfcm
W\SHWRRO
for R410A
for R22
for R22
13.7 to 17.7 140 to 180
17
1.5 to 2.0
22
34.3 to 41.2 350 to 420
0 to 0.5
1.0 to 1.5
26
49.0 to 56.4 500 to 575
2.0 to 2.5
29
73.5 to 78.4 750 to 800

3-3. PIPE CONNECTION

 )DVWHQDUHQXWZLWKDWRUTXHZUHQFKDVVSHFLHGLQWKHWDEOH
 :KHQ IDVWHQHG WRR WLJKW DUH QXW PD\ EUDNH DIWHU D ORQJ SHULRG DQG FDXVH UHIULJHUDQW
leakage.
Indoor unit connection
Connect both liquid and gas pipings to indoor unit.
 $SSO\DWKLQFRDWRIUHIULJHUDWLRQRLO-RQWKHVHDWVXUIDFHRISLSH
 )RUFRQQHFWLRQUVWDOLJQWKHFHQWHUWKHQWLJKWHQWKHUVWWRWXUQVRIDUHQXW
 8VHWLJKWHQLQJWRUTXHWDEOHDERYHDVDJXLGHOLQHIRULQGRRUXQLWVLGHXQLRQMRLQWVHFWLRQ
DQGWLJKWHQXVLQJWZRZUHQFKHV([FHVVLYHWLJKWHQLQJGDPDJHVWKHDUHVHFWLRQ
Outdoor unit connection
&RQQHFWSLSHVWRVWRSYDOYHSLSHMRLQWRIWKHRXWGRRUXQLWLQWKH
same manner applied for indoor unit.
For tightening, use a torque wrench or spanner and use the
same tightening torque applied for indoor unit.

3-4. INSULATION AND TAPING

&RYHUSLSLQJMRLQWVZLWKSLSHFRYHU
)RU RXWGRRU XQLW VLGH VXUHO\ LQVXODWH HYHU\ SLSLQJ LQFOXGLQJ
valves.
8VLQJSLSLQJWDSH*DSSO\WDSLQJVWDUWLQJIURPWKHHQWU\RIRXWGRRUXQLW
Stop the end of piping tape (G) with tape (with adhesive agent attached).
When piping have to be arranged through above ceiling, closet or where the temperaWXUHDQGKXPLGLW\DUHKLJKZLQGDGGLWLRQDOFRPPHUFLDOO\VROGLQVXODWLRQWRSUHYHQW
condensation.

4. PURGING PROCEDURES, LEAK TEST, AND TEST RUN

4-1. PURGING PROCEDURES AND LEAK TEST

4-2. TEST RUN

1) Remove service port cap of stop valve on the side of the outdoor unit gas pipe. (The
VWRSYDOYHZLOOQRWZRUNLQLWVLQLWLDOVWDWHIUHVKRXWRIWKHIDFWRU\WRWDOO\FORVHGZLWKFDS
on.)
2) Connect gauge manifold valve and vacuum pump to service port of stop valve on the
gas pipe side of the outdoor unit.

,QVHUWSRZHUVXSSO\SOXJLQWRWKHSRZHURXWOHWDQGRU
turn on the breaker.
2) Press the E.O. SW. Test run will be performed for
30 minutes. If the left lamp of the operation indicator
EOLQNV HYHU\  VHFRQGV LQVSHFW WKH LQGRRURXWGRRU
unit connecting wire (A) for mis-wiring. After the test
UXQHPHUJHQF\&22/PRGHVHWWHPSHUDWXUH&
will start.
3) To stop operation, press the E.O. SW several times
until all LED lamps turn off. Refer to operating instructions for details.

Compound pressure gauge

*4 to 5 turns

Stop valve cap

(Torque 19.6 to
29.4 Nm, 200
WRNJIFP

*Close
*Open

0.101 MPa (for R410A)

(760 mmHg)

Pressure gauge
(for R410A)

Stop valve
for LIQUID

Gauge manifold valve

(for R410A)

Handle
Low

Handle High

+H[DJRQDOZUHQFK

Charge hose
(for R410A)

Stop valve for

GAS
Service port cap
(Torque 13.7 to
17.7 Nm, 140 to
180 kgfcm)

Adapter for preventing the back

RZ

4-3. AUTO RESTART FUNCTION

Vacuum pump (or the vacuum
pump with the function to
SUHYHQWWKHEDFNRZ

Precautions when using the control valve When attaching the control valve
WRWKHVHUYLFHSRUWYDOYHFRUHPD\
GHIRUPRUORRVHQLIH[FHVVSUHVVXUH
LVDSSOLHG7KLVPD\FDXVHJDVOHDN
Service port

A
Control valve
Open

Charge hose

Close
%RG\

(PHUJHQF\
operation switch

(E.O. SW)
Checking the remote (infrared) signal reception
Press the ON/OFF button on the remote controller (6)
and check that an electronic sound is heard from the indoor unit. Press the ON/OFF button again to turn the air conditioner off.
Once the compressor stops, the restart preventive device operates so the compressor
will not operate for 3 minutes to protect the air conditioner.

7KLVSURGXFWLVHTXLSSHGZLWKDQDXWRUHVWDUWIXQFWLRQ:KHQWKHSRZHUVXSSO\LVVWRSSHG
GXULQJRSHUDWLRQVXFKDVGXULQJEODFNRXWVWKHIXQFWLRQDXWRPDWLFDOO\VWDUWVRSHUDWLRQLQ
WKHSUHYLRXVVHWWLQJRQFHWKHSRZHUVXSSO\LVUHVXPHG5HIHUWRWKHRSHUDWLQJLQVWUXFtions for details.)

Caution:
After test run or remote signal reception check, turn off the unit with the E.O. SW or
WKHUHPRWHFRQWUROOHUEHIRUHWXUQLQJRIIWKHSRZHUVXSSO\1RWGRLQJVRZLOOFDXVHWKH
XQLWWRVWDUWRSHUDWLRQDXWRPDWLFDOO\ZKHQSRZHUVXSSO\LVUHVXPHG
To the user
 $IWHULQVWDOOLQJWKHXQLWPDNHVXUHWRH[SODLQWKHXVHUDERXWDXWRUHVWDUWIXQFWLRQ
 ,I DXWR UHVWDUW IXQFWLRQ LV XQQHFHVVDU\ LW FDQ EH GHDFWLYDWHG &RQVXOW WKH VHUYLFH
representative to deactivate the function. Refer to the service manual for details.

When attaching the control valve to

the service port, make sure that the
valve core is in closed position, and
then tighten part A. Do not tighten
SDUW$RUWXUQWKHERG\ZKHQYDOYH
core is in open position.

3) Run the vacuum pump. (Vacuumize for more than 15 minutes.)

4) Check the vacuum with gauge manifold valve, then close gauge manifold valve, and
stop the vacuum pump.
5) Leave as it is for one or two minutes. Make sure pointer gauge manifold valve remains
LQWKHVDPHSRVLWLRQ&RQUPWKDWSUHVVXUHJDXJHVKRZV0SD>*DXJH@
mmHg).
5HPRYHJDXJHPDQLIROGYDOYHTXLFNO\IURPVHUYLFHSRUWRIVWRSYDOYH
$IWHUUHIULJHUDQWSLSHVDUHFRQQHFWHGDQGHYDFXDWHGIXOO\RSHQDOOVWRSYDOYHVRQERWK
VLGHVRIJDVSLSHDQGOLTXLGSLSH2SHUDWLQJZLWKRXWIXOO\RSHQLQJORZHUVWKHSHUIRUPance and this causes trouble.
8) Refer to 1-3., and charge the prescribed amount of refrigerant if needed. Be sure to
FKDUJH VORZO\ ZLWK OLTXLG UHIULJHUDQW 2WKHUZLVH FRPSRVLWLRQ RI WKH UHIULJHUDQW LQ WKH
V\VWHPPD\EHFKDQJHGDQGDIIHFWSHUIRUPDQFHRIWKHDLUFRQGLWLRQHU
9) Tighten cap of service port to obtain the initial status.
10) Leak test

4-4. EXPLANATION TO THE USER

 8VLQJWKH23(5$7,1*,16758&7,216H[SODLQWRWKHXVHUKRZWRXVHWKHDLUFRQGLWLRQHUKRZWRXVHWKHUHPRWHFRQWUROOHUKRZWRUHPRYHWKHDLUOWHUVKRZWRUHPRYH
or put the remote controller in the remote controller holder, how to clean, precautions
for operation, etc.)
 5HFRPPHQGWKHXVHUWRUHDGWKH23(5$7,1*,16758&7,216FDUHIXOO\

5. RELOCATION AND MAINTENANCE

5-1. REMOVING AND INSTALLING THE PANEL ASSEMBLY
Removal procedure
1) 5HPRYHWKHVFUHZVZKLFK[WKHSDQHODVVHPEO\
5HPRYH WKH SDQHO DVVHPEO\ %H VXUH WR UHPRYH
LWVERWWRPHQGUVW

Installation procedure
3RLQW WKH KRUL]RQWDO YDQH VOLJKWO\ GRZQZDUG
(Fig. 1)
2) Attach the bottom of the front panel under the
horizontal vane.
3) Fit in the top of the front panel.
4) Fit in the bottom of the front panel and tighten it
using screws.
3XVKWKHVHFWLRQRIWKHIURQWSDQHOPDUNHGE\WKH
DUURZVWRFORVHWKHIURQWSDQHOVHFXUHO\

&RUQHUER[
Push

2 1

Square hole

Lower

*3

*1

*2

5-3. PUMPING DOWN

1

Fig. 1
5

Horizontal vane

Fig. 2

5-2. REMOVING THE INDOOR UNIT

Remove the bottom of the indoor unit from the installation plate.
1) Remove the front panel. (See FRONT PANEL REMOVAL shown above.)
,QVHUWDWVFUHZGULYHUVLQWRWKHVTXDUHKROHVDWWKHOHIWDQGULJKWERWWRPRIWKHLQGRRU
unit and push them up; the bottom of the indoor unit goes down and the hooks are released.
*1 Remove the screw.
5HPRYHWKHWDERIFRUQHUER[IURPWKHLQGRRUXQLWDQGSXOOWKHFRUQHUER[
*3 Pull the indoor unit to remove.

:KHQUHORFDWLQJRUGLVSRVLQJRIWKHDLUFRQGLWLRQHUSXPSGRZQWKHV\VWHPIROORZLQJWKH
procedure below so that no refrigerant is released into the atmosphere.
1) Connect the gauge manifold valve to the service port of the stop valve on the gas pipe
side of the outdoor unit.
)XOO\FORVHWKHVWRSYDOYHRQWKHOLTXLGSLSHVLGHRIWKHRXWGRRUXQLW
&ORVHWKHVWRSYDOYHRQWKHJDVSLSHVLGHRIWKHRXWGRRUXQLWDOPRVWFRPSOHWHO\VRWKDW
LW FDQ EH HDVLO\ FORVHG IXOO\ ZKHQ WKH SUHVVXUH JDXJH VKRZV  03D >*DXJH@  NJI
cm2).
6WDUWWKHHPHUJHQF\&22/RSHUDWLRQ
To start the HPHUJHQF\ RSHUDWLRQ LQ &22/ PRGH GLVFRQQHFW WKH SRZHU VXSSO\ SOXJ
DQGRU WXUQ RII WKH EUHDNHU $IWHU  VHFRQGV FRQQHFW WKH SRZHU VXSSO\ SOXJ DQGRU
turn on the breaker, and then press the E.O. SW once. (The HPHUJHQF\ &22/
operationFDQEHSHUIRUPHGFRQWLQXRXVO\IRUXSWRPLQXWHV
)XOO\FORVHWKHVWRSYDOYHRQWKHJDVSLSHVLGHRIWKHRXWGRRUXQLWZKHQWKHSUHVVXUH
JDXJHVKRZVWR03D>*DXJH@DSSUR[WRNJIFP2).
6) Stop the HPHUJHQF\&22/RSHUDWLRQ.
To stop operation, press the E. O. SW several times until all LED lamps turn off. Refer
to operating instructions for details.

HEAD OFFICE: TOKYO BLDG., 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO

100-8310, JAPAN