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INTRODUCTION
Duster is equipment which is used for spraying insecticides, pesticides, and
fungicides. An agriculture duster is a duster that has been built or converted for
agricultural use usually for aerial application of pesticides (crop dusting) or
fertilizers (aerial to dressing). Dusters (sprayer) have become an indispensible for
high productivity and have contributed to the worldwide crop production
revolution. Dusters cover a wide variety of agricultural jobs and pest applications,
including control of competing weeds and unwanted bushes and trees, control of
diseases and insects, application of plant nutrients, and broadcasting of many
crops.
A pesticide may be a chemical substance, biological agent (such as a virus or
bacterium), antimicrobial, disinfectant or
Solar spray are the ultimate cost effective solution at the locations where
spraying is required. This solar-powered spray pump system uses solar energy as
source. Solar energy is first used to charge a storage battery. The solar energy
stored in the battery is utilized to operate motor which functions as pump. As the
name of the paper suggests, it deals with the constant discharge of pesticide,
compress air control system, solar power, battery charging, monitoring as well as
timer and non-conventional power controlling techniques. As far as controlling is
concerned, it include the parameters such as pressure, pesticide level, battery
voltage, current, solar cell and discharge condition.
In this paper we are trying to make unique equipment for cultivation users.
Mostly in the forming process pesticide spray is taking a critical role due to poison
properties of chemical. So, in this paper we have committed to do something
unique and useful equipment with non-conventional source technique. Also reduce
the weight of unique solar spray jet as compare to diesel spray jet.
LITRATURE REVIEW
A. Spraying Methods
One of the more common forms of pesticide application, especially in conventional
agriculture, is the use of mechanical sprayers.
1. Backpack (knapsack) sprayer
One type of backpack sprayer is a compressed air sprayer with a harness that
allows it to be carried on the operator's back.
Another type of backpack sprayer has a hand-operated hydraulic pump that
forces liquid pesticide through a hose and one or more nozzles. The pump is
usually activated by moving a lever. A mechanical agitator plate may be attached to
the pump plunger. Some of these sprayers can generate pressures of 100 pounds
per square inch (psi) or more. Capacity of both these types of backpack sprayers is
usually 5 gallons or less.
Hydraulic sprayers consist of a tank, a pump, a lance (for single nozzles) or
boom, and a nozzle (or multiple nozzles). Sprayers convert a pesticide formulation,
often containing a mixture of water (or another liquid chemical carrier, such as
fertilizer) and chemical, into droplets, which can be large rain-type drops or tiny
almost-invisible particles. This conversion is accomplished by forcing the spray
mixture through a spray nozzle under pressure. The size of droplets can be altered
through the use of different nozzle sizes, or by altering the pressure under which it
is forced, or a combination of both.
Large droplets have the advantage of being less susceptible to spray drift,
but require more water per unit of land covered. Due to static electricity, small
droplets are able to maximize contact with a target organism, but very still wind
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conditions are required. But, in this type of spraying, the labor has to carry all the
weight of the pesticides filled tank which causes fatigue to labor and hence reduces
the human capacity.
2. Lite-Trac
Lite-Trac is a trading name of Holme Farm Supplies Ltd, a manufacturer of
agricultural machinery registered in England and based in Peterborough.The LiteTrac name comes from "lite tractor", due to the patented chassis design enabling
the inherently very heavy machines manufactured by the company to have a light
footprint for minimum soil compaction.
3. Motorcycle driven multi-purpose farming device (Bullet Santi)
In 1994, Mansukhbhai Jagani, developed an attachment for a motorbike to
get a multi-purpose tool bar. It which addresses the twin problems of farmers in
Saurashtra namely paucity of laborers and shortage of bullocks. This motor cycle
driven plough (Bullet Santi) can be used to carry out various farming operations
like
furrow
opening,
sowing,
inter-culturing
and
spraying
operations.
Mansukhbhais intermediate-technology contraption proved efficient and costeffective for small-sized farms.
It could plough one acre (0.4 ha) of land in less than half an hour on just two
liters of diesel oil. Using motorbike-santi, the cost of weeding a typical field was
found to be just Rs 8/ha because as much as 10 ha land could be covered in a
single day. But, this spraying equipment needs fuel for its running and proper
operation which increases its operating cost.
Weeds also differ in their competitive abilities, and can vary according to
conditions and the time of year. Tall growing vigorous weeds such as fat hen
(Chenopodium album) can have the most pronounced effects on adjacent crops,
although seedlings of fat hen that appear in late summer will only produce small
plants. Chickweed (Stellaria media), a low growing plant, can happily co-exist
with a tall crop during the summer, but plants that have overwintered will grow
rapidly in early spring and may swamp crops such as onions or spring greens.
The presence of weeds does not necessarily mean that they are competing
with a crop, especially during the early stages of growth when each plant can find
the resources it requires without interfering with the others. However, as the
seedlings size increases, their root systems will spread as they each begin to
require greater amounts of water and nutrients. Estimates suggest that weed and
crop can co-exist harmoniously for around three weeks, therefore it is important
that weeds be removed early on in order to prevent competition occurring. Weed
competition can have quite dramatic effects on crop growth. Harold A Roberts cites
research carried out with onions wherein "Weeds were carefully removed from
separate plots at different times during the growth of the crop and the plots were
then kept clean. It was found that after competition had started, the final yield of
bulbs was being reduced at a rate equivalent to almost 4% per day. So that by
delaying weeding for another fortnight, the yield was cut to less than half that
produced on ground kept clean all the time." (The Complete Know And Grow
Vegetables, Bleasdale, Salter and others, OUP 1991). He goes on to record that "by
early June, the weight of weeds per unit area was twenty times that of the crop, and
the weeds had already taken from the soil about half of the nitrogen and a third of
the potash which had been applied".
EXISTING SPRAYERS
A. Hand Driven Sprayer
Hand driven pumps consist of a flexible diaphragm made of synthetic rubber
connected to the pump handle by a crankshaft mechanism, a rigid diaphragm
chamber and either flat or ball-type inlet and outlet valves. The outlet valve is
connected to a pressure chamber, which in many hand driven pump sprayers has a
variable pressure setting valve. These pumps typically operate between pressures
of 1 and 3 bar (15-44 psi) and it is suitable for herbicide application where large
droplets are required to minimize spray-drift.
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CONSTRUCTION
The project consist of following components
Solar Panel
Tank
Metal rod
Pressure Pump
Lever
Nozzle
Battery
Three way switch
wire
The tank is fitted with base (iron sheet) with bolt and nut & this base is attached to
the one metal rod. The solar panel is mounted on this metal rod. This rod is fully
rotated which we are able to give any direction to the solar panel
The solar panel is connected to pressure pump by using wire through which the
pesticide from tank is spread through the lever. The nozzle is attached at the end of
lever, which increase the spraying distance of pesticide.
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WORKING
As mentioned above in construction of our project, the solar panel is heart of our
project, which generates power by using sun energy to run the pressure pump. The
ions in the solar panel get attracted from the heat energy receive from the sun rays.
This would charge the ions to generate 12v & 12w D.C current.
The solar panel tank this power of sunrays to run pressure pump automatically, it
will receive pesticide from tank which is used in agriculture or for general purpose.
The pesticide from tank is spraying through the lever connected to the outlet port
of pump. The lever is connected with nozzle & orifice, which increases or decrease
the spray, by using the different type of nozzle.
In cloudy season the sun rays from the sun is not received properly to earth by
which our solar panel will not work properly and it is unable to generate the
constant power. As well as the starting torque is not generated properly for which
the two batteries of 6 volts is provides for giving torque to run the pressure pump.
This current from the battery is given to pump through a bell switch.
After getting the starting torque the battery supply is removed and pressure pump
is run on the solar panel.
Once these free electrons are created there occurs an electric field which induces
this high energy electron to flow out of the semiconductors to do useful work.
Solar Panel
Storage Batteries
Pressure Pump
Tank
Nozzle Assembly
Handle(lever)
Filte
Solar panel
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________________
Solar energy the energy of photons which has an unlimited life can be utilized for
various source of application. Photo voltaic system is one of the most important
systems of solar energy. The first silicon semiconductor used P-V module was
discovered in USA in 1954.
Block Diagram
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15
Circuit diagram
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Circuit function
1.
2.
3.
4.
5.
6.
7.
8.
9.
LCD module.
The system status and battery voltage are displayed on an LCD based on
HD44780 controller. The backlight feature of the LCD makes it readable even in
low light conditions. The LCD is used here in 4-bit mode to save the
microcontrollers port pins. Usually the 8-bit mode of interfacing with a
microcontroller requires eleven pins, but in 4-bit mode the LCD can be interfaced
to the microcontroller using only seven pins.
Solar panel.
The solar panel used here is meant to charge a 12V battery and the wattage can
range from 10 to 40 watts. The peak unloaded voltage output of the solar panel will
be around 19 volts. Higher-wattage panels can be used with some modifications to
the controller unit.
Rechargeable battery.
The solar energy is converted into electrical energy and stored in a 12V lead-acid
battery. The ampere-hour capacity ranges from 5 Ah to 100 Ah.
Charge control.
Relay RL1 connects the solar panel to the battery through diode D1. Under
normal conditions, it allows the charging current from the panel to flow into the
battery. When the battery is at full charge (14.0V), the charging current becomes
pulsed. To keep the overall current consumption of the solar controller low,
normally-closed (N/C) contacts of the relay are used and the relay is normally in
de-energised state.
Load control.
One terminal of the load is connected to the battery through fuse F1 and
another terminal of the load to an n-channel power MOSFET T3. MOFETs are
voltage-driven devices that require virtually no drive current. The load current
should be limited to 10A. One additional MOSFET is connected in parallel for
more than 10A load current.
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Circuit Description
Basically, there are two methods of controlling the charging current: series
regulation and parallel (shunt) regulation. A series regulator is inserted between the
solar panel and the battery.
The series type of regulation wastes a lot of energy while charging the battery as
the control circuitry is always active and series regulator requires the input voltage
to be 3-4 volts higher
than the output voltage. The current and voltage output of a solar panel is governed
by the angle of incidence of light, which keeps varying.
Parallel regulation is preferred in solar field. In parallel regulation, the
control circuitry allows the charging current (even in mA) to flow into the battery
and stop charging once the battery is fully charged. At this stage, the charging
current is wasted by converting into heat (current is passed through low-value,
high-wattage resistor); this part of the regulation dissipates a lot of heat.
In this project, we have used parallel regulation technique but instead of
wasting the charging current as heat, we have made it pulsed and applied to the
battery to keep the battery topped-up.
After power-on, the microcontroller reads the battery voltage with the help
of the ADC and displays the values on the LCD. It monitors the input signal from
the dusk-to-dawn sensor and activates the load or charging relay RL1 accordingly.
The digital voltmeter works up to 20V. As Vref of the ADC is connected to VCC
(5V), the input voltage to the ADC cannot exceed +5V. A potential divider is used
at pin 2 of the ADC (IC2) using resistors R5, R6 and R7 to scale down the voltage
from 0V-20V to 0V-05V. The ADC output is multiplied four times and displayed
on the LCD as battery voltage.
When the solar panel voltage is present, the dusk-to-dawn sensor provides a
signal to the microcontroller, which then displays charging message on the LCD.
During charging, the battery voltage is continuously monitored. When the voltage
reaches 14.0V, the microcontroller interrupts the charging current by energising the
relay, which is connected to MOSFET BS170 (T2), and starts a 5-minute timer.
During this stage, the LCD shows battery full.
After five minutes, the relay reconnects the panel to the battery. This way,
the charging current is pulsed at the intervals of five minutes and the cycle repeats
until the panel voltage is present.
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When the panel voltage falls below the zener diode (ZD1) voltage of the
dusk-to-dawn sensor, the microcontroller senses this and activates the load by
switching on MOSFET T3 via optocoupler IC3 and load on message is
displayed.
In this mode, the microcontroller monitors for low battery. When the battery
voltage drops below 10 volts, the microcontroller turns off the load by switching
off MOSFET T3 and battery lowload off message is displayed.
Normally, when the load is switched off, the battery voltage tends to rise
back and the load oscillates between on and off states. To avoid this, the
microcontroller employs a hysteresis control by entering into a lock mode during
low battery state and comes out of the lock mode when the dusk-to-dawn sensor
receives the panel voltage (the next morning). During lock mode, the
microcontroller keeps converting the ADC value and displays the battery voltage
on the LCD.
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With the help of toggle switch the main blower motor is made ON and OFF
while the pesticide feeder motor is switched ON and OFF using the push button.
The pesticides are blown whenever required, by pressing the push button. This
enables the worm gear into motion which ultimately pushes the pesticide into the
air flow. Duster takes in power from 6 V batteries connected in series thereby
making it rotate on 12V DC, while the pesticide feeder motor runs on 6V DC. Thus
the equipment uses the solar energy by means of solar panel and this energy is
stored in form of chemical energy in the batteries which is then converted to
electrical energy required to run the D.C motors intern running the centrifugal
blower. The rotation of the impeller causes pressure difference at the inlet and
outlet of the blower which is responsible in causing air to rush in through inlet and
discharges at outlet. In the flow of air, pesticides are then dispensed through feeder
mechanism and switches. The outlet of the dispenser unit is then attached with a
flexible hose pipe to enable the operator to spread pesticide according to his/her
own will. The maintenance of the duster is restricted to the cleaning up of its
various components and life of the battery.
Working principle
Number of cell is internally silver soldered on the base crystal plate. The no. of
cell depends upon the amount of energy required.
Actually the cell is a big diode which is construction using a p-n junction. The
N layer of the junction absorbed these photons. This creates a potential difference
in the P-N layer of semiconductor materials.
The output voltage is the result of functioning of radiation to which it is
exposed.
The O/P voltage relationship is as:V=V log (T)
V=O/P voltage
V= calibrating voltage constant
T= solar intensity in W/m2
ANGLE OF LATITUDE
The angle of latitude is he angle at which the panel should be kept so as to
absorb maximum solar energy. The angle of latitude for any location is the angle
between the equator plan of earth and line joining a particular point on earths
surface and the equatorial center of earth.
This collector for location in north plane of world should be placed facing
north while that in south plane fit should be kept facing south this makes the
latitude angle of 0degreee i.e. perfect horizontal lever for equatorial location.
For determining angle of latitude following procedure is adopted.
1. Mark all the three points
Earths center point
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FOR VIDARBHA
Average global radiation = 6.1 KWH/sq.m. Day
But 1 KWH/sq.m. Day
Avg. global radiation = 6.1*3.6
= 21.96 MJ/sq.
i.e. (21.96*106)/ (24*60) = 15250 J/sq.m.sec
5250/60
But U/sec
= 254J/sq.m.sec
= 1W
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MISCELLANEOUS FACTOR
The global radiation such as atmospheric temperature, shadow, and on the
top glass cover may also effect the panel performance to some extend but it
is very negligible.
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Cell material
No. of cell
:- 8 rows,8 column
:-12v
Maximum power
:-12w
Type of current
:-D.C
Area of panel
:-30.5cm*30.5cm=93.25cm2
:- silver
Types of frame
:- aluminum
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:-6v(2)=12v
:- 2a
Type of current
:-DC
Charging rte
:-25v@2ah
NOZZLE
Its a small thin cylindrical section in which orifice is placed. The main
function of nozzle is to increase the velocity of flow of liquid.
ORIFICE
It is a circular piece of metal which is centrally drilled with a diameter of 0.5
mm. The main function of the orifice is to control the flow of liquid through the
storage tank of the sprayer. It is placed in nozzle.
FILTER RETAINER/FLOAT
The filter base is provided with outer thread on the front side to that side on
which filter net rests. The external threads of the base fit in the internal threads
provided in the nozzle.
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: - 16 lit.
Discharge of unit
:-15 lit/hr.
:-1500 R.P.M
:-15to 45 degree
GASKET
A rubber gasket is provided in the motor cover in which the spray tank is
connected. Its main function is to avoid the leakage of spraying liquid from tank.
TANK
The tank is made of plastic having a capacity of 16 liters. It is fixed on the frame
by means of iron strip. The tank consists of a nipple for connecting the rubber pipe
to supply the solution to the pressure pump. The tank is placed over the pump and
battery assembly. The outlet of the tank is given to the inlet of the pump. A vent is
provided to the tank for maintaining atmospheric pressure over the liquid surface.
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Capacity of tank
Discharge of unit
Average speed of Impeller
Suitable angle of spray
D.C. Pump
Diameter of orifice
Diameter of nozzle
: -16lit.
: -15lit/hr.
:-1500rpm
:-150 to 450
:-12v, 1.8 amp
:-0.5mm
:-10mm
For Battery
Type of battery
Max. output
Max. output current
Type of current
Charging rate
:- dry
:-12v
:-4 am
:-D.C
:-2.5v @ 2 am
For Tank
Capacity of tank
Material used
:-16lit
:-plastic
ADVANTAGES
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LIMITATIONS
High initial cost.
Battery charging rate affected during cloudy weather.
Solar energy is not concentrated source of energy.
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APPLICATIONS
If use for spraying pesticide in our agriculture field.
By using different nozzle we can get different particle range for different
purpose.
Water sprinkle in farms and garden.
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CONCLUSION
Solar energy is the non-conventional source of energy. It is available at free of cost
all over the world. It is non hazardous and lion harmful to human being as well as
for environment.
It is more convenient in tropical region. The solar sprayer is more
economical than other conventional sprayers. There is no noise pollution vibration
and hid consumption. It is very comfortable the maintenance cost is less. There is
no wastage of pesticide.
The model is light in weight as compared to their machines. In this we can vary the
quantity of pesticide as required. It can also be used as water sprinkler on herbs in
gardens.
Due to use of small holes on nozzle and high pressure by pump spraying is uniform
throughout and more are is covered.Solar energy is available abundantly and has
would have no shortage in future.
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REFERENCES
Books
SOLAR ENERGY
By s.p. sukhmate
FLUID MECHANICS AND MACHINARIES
BY S.V. BANSAL
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