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JIS F 7202-2005
Shipbuilding Duplex oil strainers
1.
Scope
This Japanese Industrial Standard specifies duplex oil strainers (hereinafter referred to as
strainer) used for fuel oil and lubricating oil lines in ships.
2.
Reference standards
The following standards shall form part of this Standard when quoted.
latest editions (including supplements) of these reference standards shall be applied.
JIS B 0205-1
JIS B 0205-2
JIS B 0205-3
JIS B 0205-4
JIS B 2239
JIS B 2401
JIS C 2502
JIS F 7102
JIS F 7200
JIS F 7207
JIS F 7209
JIS F 7387
JIS G 3101
JIS G 3141
JIS G 3454
JIS G 3505
JIS G 3506
JIS G 4051
JIS G 4309
JIS G 4801
JIS G 5501
JIS G 5502
JIS H 3100
JIS H 3250
JIS H 3260
JIS H 3300
JIS H 5120
The
3.
Type
The types of strainer shall be classified into F type, M type and D type according to the
materials of castings of the body and materials of O-ring, and GP type and OR type according to the
construction of the gland. These types shall be combined together as given in Tables 1 and 2.
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F 7202: 2005
Table 1
Type
F
M
D
Table 2
Type
GP
OR
Material of
castings of body
FC200
FC200
FCD400-15
Material of O-ring
JIS B 2401-Class 1-A
JIS B 2401-Class 4-D
JIS B 2401-Class 4-D
4.
Relationship between the fluid condition and maximum working pressure
The relationship
between the fluid condition of strainers and maximum working pressure shall be as given in Table 3.
Table 3
Type of fluid
Fuel oil
Lubricating oil
Remark
100C or less
D
M
150C or less
Maximum working
pressure
0.4 MPa
D or M may be used under the application conditions of F, and D may be used under those of M.
5.
Construction, shape and dimensions
The construction, shape and dimensions of strainers shall be as
15
%.
shown in Figs. 1 and 3, and the permissible deviation of the thickness a of body shall be +10
However, when the calculated value of permissible deviations is 1mm or less, 1mm shall be taken as the
permissible deviation. Sufficient attention shall be paid to the construction and the assembly of strainers with
high-mesh gauze wires (250 mesh or more or 50 m or less).
6.
a)
b)
Materials
The materials of oil strainers shall be as follows.
The materials of body, cover, upper cover of cock, cock plug and O-ring shall be as shown in Figs. 2 and
4.
The materials for other parts shall be as shown in Figs. 2 and 4.
7.
Tests and inspection
Strainers shall be inspected on the following items a) through e) in accordance
with the requirements of JIS F 7200.
a)
Material inspection
b)
Visual inspection
c)
Dimensional inspection
d)
Assembly inspection
e)
Hydraulic inspection
The hydraulic inspection shall be carried out at the following test pressures.
1)
Hydraulic inspection for body 0.6 MPa
2)
Leak tests for cock plug
0.44 MPa
nominal diameter
The rate of leakage of the cock plug shall be 6 ml
or less per minute.
25 mm
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F 7202: 2005
8.
Designation
Strainers shall be designated by title, symbol or JIS number, nominal dia. and type.
However, the designation of GP or GR may be omitted at the time of ordering, because the manufacture decides
the production method for it.
Example 1. For a strainer with a nominal diameter of 25, used for fuel oil with a temperature 60C
or below and using packing in the packing box.
a)
Marine duplex oil strainer 25F -GP
b)
OD 25F GP (OD: symbol of marine duplex oil strainer, 25: nominal diameter, F:
material of body and O-ring, GP: the type using packing in the packing box)
c)
JIS F 7202 - 25F - GP
Example 2 For a strainer with a nominal diameter of 50, used for lubricating oil with a temperature
of 100C or less and using O-ring in the packing box.
a)
Marine duplex oil strainer 50M OR
b)
OD 50M OR (OD: symbol of marine duplex oil strainer, 50: nominal diameter, M:
material of body and O-ring, OR: the type using O-ring in the packing box)
c)
JIS F 7202 50M OR
9.
Marking
9.1
Cover or strainer body
The following particulars shall be marked on the surface of the cover or
strainer body.
(a)
Nominal diameter
Example: 50
(b)
Kind of casting of O-ring and body
(c)
Manufacturers name or abbreviated trade name
9.2
Strainer body
The following particulars shall be marked on the surface of strainer body.
a)
An arrowhead indicating the direction of flow at the inlet and outlet cock flanges or the surface of body
b)
Year of manufacture or symbol
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F 7202: 2005
Indication of the
direction of flow
Strainer cylinder
Including
strainer
Bolt hole d2
L3
Unit: mm
No.
H1(Reference)
Flange
Bolt
Bolt
nominal dia.
d L1 L2
P.C. dia.
Nominal diameter
d1
C
78 75 4 M10 25 235 90 105 52.5 80 250 70 7 100 48 67 5 100 128 100 10 12 15.5 0.5
square
95 90 4 M12 16 315 112 130 75 100 295 90 8 140 67 88 8 120 156 132 14 15 25.0 0.6
32 32 211 240
square
40 40 241 280 120 95 4 M12 16 355 132 150 78 125 330 110 8 180 86 107 8 155 176 152 14 15 30.9 0.7
Remarks 1. The pitch circle diameter of bolts for flanges of nominal diameters of 25 and 32 and the flanges of nominal
diameter of 40 shall be in accordance with the requirements of JIS B 2239 for a nominal pressure of 5K.
2. The threads shall conform to JIS B 0205-1 to -4.
3. The air cock or air plug shall be as instructed by the purchaser.
4. The total area of strainer cylinder holes shall be approximately 16 times the inlet area, and the diameter of
the hole shall be 8 mm, and the pitch 10mm.
5. Mesh of gauze wires for the strainer shall be as instructed by the purchaser (see the requirements in JIS F
7207).
6. Spares for the strainer cylinder shall be as instructed by the purchaser.
7. The provision of magnets shall be as instructed by the purchaser. Other shapes and installation methods of
the magnet may be used.
8. For parts with Part No. 2, 8 to 20 and 22 to 24 (see Fig. 2) the requirements of JIS F 7209 shall commonly
apply.
9. The construction of the strainer cylinder and the fitting method of the gauze wire may be others than shown
in the figure.
10. Calculated mass shows that for GP type.
25 25 167 196
Fig. 1
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F 7202: 2005
O-ring type
No.
1
2
3
4
5
6
7
Material
Body
JIS G 5501 FC200 (1)
JIS G 5502 FCD400-15 (2)
Body cover
Cock plug
JIS H 5120 CAC406
Packing gland
JIS G 5501 FC200
Cock handle
JIS G 3101 SS400
Packing
JIS F 7102
Washer
JIS H 5120 CAC406 or
JIS H 3250 C3771BD+
Strainer cylinder
JIS G 3101 SS400
Wire gauze
JIS H 3260 C2700W or
JIS G 4309 SUS304
JIS G 3101 SS400 or
Strainer cylinder ring
Bottom plate of strainer JIS G 3141 SPCC
cylinder
Wire gauze holder
No.
18
19
20
21
22
23
24
Component
Air cock
Air plug
Gasket
Stud and nut
Plug
Gasket
O-ring
25
26
JIS F 7102
JIS B 2401 Class 1-A or
Class 4-D
JIS G 3101 SS400
JIS H 3300 C1100T-O
27
28
Packing gland
Cock handle
29
O-ring
30
Stopper
31
15
16
17
8
9
10
11
12
13
14
Component
Note ( )
(2)
Remark
Material
JIS F 7387
JIS G 3101 SS400
JIS F 7102
JIS G 3101 SS400
Cross-recessed
pan-head machine
screw
32 Bolt and nut
33 Magnet
JIS C 2502
34
Fig. 2
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F 7202: 2005
Bolt holes of inlet and outlet flanges shall straddle body center lines.
Fig. 3
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F 7202: 2005
Flange
Bole hole Bolt
No. nominal
dia.
50
65
80
100
317
397
445
525
354
436
501
585
130
155
180
200
L3
L4
172
212
245
285
195
245
275
330
D1
385
461
540
626
160
200
230
270
11
12
13
15
150
180
220
250
d1
C
50
65
80
100
t1
L2
Total height H1
(Reference)
L1
P. C. dia.
Nominal diameter
Unit: mm
d
105
130
145
165
4
4
4
8
M12
M12
M16
M16
17
18
20
20
495
580
670
760
120
122.5
150
115
145
195
220
310
50
65
80
100
125
160
180
210
Remarks
190
246
276
326
Mounting leg
Screw nominal
dia. d2
Nominal
diameter
Unit: mm
Strainer
cylinder
D2
H5
A1
B1
L5
L6
t2
Bolt
hole
d3
M22
M24
M30
M30
59
62
70
70
22
22
25
25
59
62
69
69
22
22
25
25
235
280
320
360
200
260
290
340
20
22
24
25
19
19
23
23
Area ratio
of strainer
cyl. inside
bores
(approx.)
13
15
13
11
Reference
Calculated mass (kg)
Including Strainer
cylinder
strainer
cylinder
71.6
113.8
158.7
243.4
2.5
5.3
6.8
8.9
1.
2.
3.
4.
5.
6.
7.
The flanges shall conform to the requirements for nominal pressure of 5K in JIS B 2219.
The threads shall conform to the requirements of JIS B 0205-1 to -4.
The air cock and plug shall be as specified by the purchaser.
The diameter of strainer cylinder holes shall be 8 or 12mm, and the pitch of holes shall be 10 or 15mm.
Mesh of strainer wire gauze shall be as specified by the purchaser (see JIS F 7207).
Spares for strainer cylinders shall be as specified by the purchaser.
Magnets shall be as specified by the purchaser. Their shape and fitting method may be others than shown
in the figure.
8. The construction of strainer cylinder and the fitting method of wire gauze may be others than shown in the
figure.
9. The construction of the upper cock may be the combination of the shapes shown in the figure.
Fig. 3
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F 7202: 2005
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F 7202: 2005
No.
Component
1
Body
Material
JIS G 5501 FC200 (1)
JIS G 5502 FCD400-15(2)
Body cover
Cock plug
Packing gland
Cock stem
Cock handle
Washer
Hexagon nut
10
Split pin
11
Collar
12
13
Lifting screw
14
Screw ring
15
Stopper screw
16
Cover retainer
17
Supporting bolt
18
19
20
Strainer cylinder
21
22
23
24
25
26
Cross-recessed pan-head
machine screw
Hexagon nut
No.
Component
33 Handle of strainer
cylinder
34 Magnet
Material
JIS G 4801 SUP3
JIS C 2502
JIS H5120 CAC406
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
machine screw
Hexagon nut
Split pin
Stud
Hexagon nut
Stud
Hexagon nut
Stud
Hexagon nut
Packing
JIS F 7102
O-ring
O-ring
Indicator
Stopper plate
Gasket
JIS F 7102
Drain plug
Cover knob
55 Gasket
56 Air vent cock
57 Air vent pipe
JIS F 7102
JIS F 7387
JIS G 3454 STPG370 or
JIS H 3300 C1100T-O
27
28
Hexagon nut
29
Spring washer
30
Spring washer
31
32
Supporting plate of
magnet
Note (1)
(2)
Remark
59 Cross-recessed pan-head
machine screw
60 Neck washer
61 O-ring retainer
62 O-ring
63 Indicator
64 Double nut
65 Flat washer
Fig. 4
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