MP6 Projector Training

Simon Kuo

Product Summary

Introduction of Projector

Introduction
1. MP610 DDP2000-SVGA resolution, and intelligent image
with compression up to SXGA
2. Compatible with RCA,S-Video, YPbPr and Graphics Signals
3. Audio in , 2W Speaker output.
4. Intelligent Fan ControlSystem Over Temperature Protect
5. NTSC/PAL/SECAM Compatible Video
6. HDTV(720p/1080i)
7. USB Terminal for page up/down

Optical Feature
ANSI Brightness :
Minimum 1600 Lumens

Brightness Uniformity
ANSI Uniformity : Minimum 50%

Contrast Ratio
FOFO Contrast: Minimum 1200:1

Throw Ratio : 55 5% Diagonal at 2m

Focus Range : The focus range is from 1m to 8 m

Optical Feature
Lamp and ballast
Applicable Lamp : Philip 200W, AC operation
Starting pulse from Igniter : Pulse voltage 20kV

Lamp Lifetime
1500 hours

Electrical Feature
Input Terminal :
Analog RGB and YPbPr Input : D-sub ( Blue 15 pin )
Video Input : RCA jack (Yellow)
S-Video Input : 4 pin Mini-Din (Female)
Audio Input : 3.5mm stereo mini jack

Output Terminal :
RGB out: D-sub ( Black 15 pin )
2W Speaker
B type USB terminal for page up/down

Electrical Feature
Panel Specification
Single Chip 0.6 inch SVGA 12 degree tilt DDR
DMD
Pixels : 800x600

Control :
Remote control (IR Receiver x2)
Operator Keypad (9 keys)

Remote Operation
Power

Page
Up/down

Freeze
Auto
Menu
Direction
Control
Keystone

Source
Blank
Mode

Control Panel

Power Key
Source Key
Auto Key
Blank Key
Up(EXIT) Key
Down(Menu)Key
Right/Left (key stone)
Key
Mode Key

Mechanical Feature
Dimensions
365 x 230 x 325 mm (L x W x H)

Weight
5.5 kg

Feet
One fast adjustable front foot for tilt 0~6

Power Feature

Input Voltage Range : 90 ~ 264 VAC

Input Frequency Range : 50 Hz/ 60 Hz
Overheat protection
Power Consumption :
Normal operation: 285 W
standby mode: < 10W

Electric Circuit Block Diagram

Electric Circuit

Main Board
PFC Board
Ballast
Chip Board
Color wheel sensor Board
IR Board
Thermal Sensor Board

Circuit Block Diagram

IR Board

Color Wheel
Sensor

PFC Board

Main Board
Keypad

Ballast

Chip Board

Thermal
Sensor

PowerBallast Lamp
Lamp

Ballast
Line
Input

EMI
filter

Bridge
Rectifier

Power
Factor
Correction

380VDC
To Ballast

AC in

DC 380V

380VDC

PFC Board

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Switching
Power
Supply

2.5VDC
5VDC
12VDC

Main Board Structure

VolumeMute

Audio
Processor

IR

D-Sub out

D-Sub in

RGB analog signal

YPbPr analog signal

Triple video
Amplifier

A/D 9883

DAD1000

IR
RGB888 24bits
Digital Signal

MBRST(15:0)

RAMBUS
RDRAM

DDP2000
DLP Image
Processor

16 M Flash
Memory
YUV422 16bits
Digital Signal

DMD

TVP5147

Color Wheel
Motor Driver
S-Video CVBS

Component

DMDSingle Chip 0.6 SVGA 12 tilt DDR DMD

DMD Power and Reset DriverDAD1000
A/D ConverterMST9883 140MSPS
Video DecoderST TVP5147
Microprocessor DLP Image Processor DDP2000
Flash MemoryMXIC MX29LV160BT
EEPROMATMEL AT24C16 ATMEL AT24C02
RAMBUS RDRAMSAMSUNG RDRAM 4R271669F
Audio AmplifierPhilips TDA8551
Color Wheel Motor DriverA8904SLP

Thermal Sensor & Fan

GMT G793

XTAL
32.768K
DMD Fan

Ballast Fan

Blower Fan

Temp. Sensor
(Main Board)

Temp. Sensor
(Thermal Sensor Board)

Introduction of Factory mode

How to entry factory mode

Press up button 5 sec, then lamp hours messages is
appear ,press source + auto button together

Factory Mode Page1

CW DelayColor wheel delay (Step1)

White peakwhite segment state
SpokeDDP2000 test pattern
GammaGamma select
Test Patten : RD test
Video Standard : DDP2000 default
Color Space : RD test
Blank Display ColorBackground
color
Factory Reset

Reset data ( except ADC & Lamp

hour)

RS232 : Function on/ off

Factory Hard ResetReset all data

Factory Mode Page2

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temperatureShow Thermal
Sensor information
Fan TargetFAN design target
Manual fan seedcan Adj Fan
target
Fan-RPM: Fan Speed information
Burn in : factory process use
Lift time Burn IN :RD test
BENQ Version : Firmware Rev

Factory Mode Page3

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Calibration RGBADC RGB (Step2)

Calibration YPBPRADC YPBPR (Step
Auto key stone :Adj. Keystone MP610
not support this function (Step 4)

Factory Mode Page4

Lamp Fail Count

Fan1 Error Count

Fan2 Error Count

Fan3 Error Count

Lamp light on fail

DMD fan stop

Ballast fan stop

Blower fan stop

Tempeture 1 error count

- over limited temperature
Tempeture 2 error count
- over limited temperature
Error Record Reset
Clear error record

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Factory Mode Page5

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SRGB Information SRGB

Information

Projector Adjustment

When you change M/B, What do you need to

do
Record CW value &
SRGB value

Adj. ADC & Ypbpr

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Calibration RGB
1. Connect power and D-sub signal into projector.
2. Change PC or laptop display resolution

Timing: 800x600@60Hz
Pattern:
Press Calibration RGB
to calibrate the ADC gain and
offset for analog graphics.

Calibration Ypbpr
1. Connect power and YPbPr cable into projector.
2. Use DVD play (Ycbcr output)
Timing: 480i
3. Entry factory mode and
Press Calibration YPbPr to calibrate the midlevel offset.

Projector Troubleshooting

LED Status
Power Temp Lamp

Status

Stand-by

Powering up

Normal operation

Normal power-down cooling

Power-up cooling

Note

LED Status
Power Temp Lamp

Status
Lamp error in normal
operation

Note
Lamp cant be turn on or
lamp shunt down

Fan 1 error

DMD fan stop

Fan 2 error

Ballast fan stop

Fan 3 error

Blower fan stop

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LED Status
Power Temp Lamp

Status

Note

Thermal Sensor 1 open error

Thermal Sensor 1 short error

Thermal Sensor 2 open error

Thermal Sensor 2 short error

Temperature 1 error

at 50 over 18 sec

Temperature 2 error

at 70 over 18 sec

Fan IC I2C Connection error

Fan IC G793

Troubleshooting Block
Keypad LED
No Display

Check
lamp door switch

Fan Error

N.G
Change lamp door switch

OK
Check
Power board Supply
voltage

Check
Fan connector

N.G

Change Power board

Check Fan
rotation rate
OK

Change Main board

Re-plug in connector

OK

OK
Check
Keypad BD and wire

N.G.

N.G

Change Power board

Change Main board

N.G.

Change Fan

Troubleshooting Block
Power auto
shutdown

Lamp cant
light up
Check
Lamp

N.G

Replace Lamp

N.G

Go to LED message

OK

OK

Check
Color wheel spin

Check projector
LED status

N.G

Replace color wheel

Check
Lamp Hours

N.G

Replace lamp
Reset lamp hours

OK
OK

Check the Main

Board power

N.G

Change Main board

Check
Sensor temp.

OK

N.G

OK

Change Ballast

Change the
sensor board or main BD

Check Fan
status
N.G

Change Fan

Re-Download Firmware

1. Refer to document of DDP2000 FW

Upgrade Procedure for MP6
M6 series download
sop
2. Connector the power to projector.
3. Plug in the USB connector.
4. Click the Download Key on the projector
keypad.

Main BD

Top

Bottom

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PFC BD

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CHIP BD
TOP

Bottom

BenQ Confidential (yyyy/mm/dd) 2004, BenQ Corporation

Thank you for your listening