Académique Documents
Professionnel Documents
Culture Documents
Outline
1. Introduction
2. Equilibrium and Free-Body Diagrams
3. Shear Force and Bending Moments in Beams
4. Stress
5. Normal Stresses for Beams in Bending
6. Shear Stresses for Beams in Bending
7. Torsion
8. Stress Concentration
9. Contact stress
1. Introduction
Machine elements carry different types of loads (concentrated,
distributed, axial, lateral, moments, torsion, etc.) according to the
function and configuration of each element. These loads cause
Load function
4. Stress
Stress is the term used to define the intensity and direction of
the internal forces acting at a given point on a particular plane.
In general, the stress at a point on a cross-section will have
components normal and tangential to the surface, which hare
named as normal stress and shear stress .
4. Stress (2)
The state of stress at a point is described by three mutually
perpendicular surfaces. Thus, in general, a complete state of stress is
dened by nine stress components
xy = xz ; yx =yz ; zx =zy
Six stress components:x , y , z , xy yz, zx
4. Stress (3)
Mohrs Circle for plane stress
Concerning with the stresses and
that act upon this oblique plane.
By summing the forces caused by all
the stress components to zero, the
stresses and are found to be
4. Stress (4)
Mohrs Circle for plane stress
Max = 1
Min = 2
p= 0
- 1, 2 are principal stresses and their corresponding
directions are principal directions.
4. Stress (5)
Mohrs Circle for plane stress
4. Stress (6)
Mohrs Circle for plane stress
( c) 2 2 R 2
where c
x y
2
and R (
x y
2
)2 2 xy
4. Stress (7)
Mohrs Circle for plane stress
4. Stress (8)
Mohrs Circle for plane stress
4. Stress (9)
Mohrs Circle for plane stress
Example
4. Stress (9)
Solution
a) Draw the and axes first.
Establish point A on x surface
with coordinates
A (x, cwxy)= (80, 50cw)MPa
along with axis.
Corresponding to the y
surface, locates point B with
coordinates
B (y, ccwxy)= (0, 50ccw)MPa.
The line AB form diameter of
the
Morhs
circle.
The
intersection of the circle with
the axis defined 1 and 2.
2
2
+ 2
2
2
2 = 40 64 = 24 MPa
4. Stress
Solution
The angle 2 from the x axis clockwise
to 1 is
2 =
2 = 1
= 1
50
40
= 51.30
4. Stress
Solution
4. Stress
Solution
b) The transformation equations are programmable.
From Eq. (310),
1
2
= 1
1
2
= 1
2(50)
80
= 25.70 ; 64.30
80+0
2
800
2 25.70
+ 50 2 25.70
= 104.3
800
2 25.70
+ 50 2 25.70
= 0
For = 64.30
80+0
800
+
2 64.30 +
2
2
800
2 64.30 + 50
2
50 2 64.30
=
2 64.30
1 = 104.3; 1 = 25.70
2 = 24.3; 2 = 64.30
= 24.03
= 0
4. Stress
To determine 1 and 2, we first use Eq. (3.11) to calculate :
2 =
2
1
= 1
2
2
1
800
= 1
= 19.30 ; 109.30
2
2(50)
For = 19.30 , Eq. (3.8) and (3.9) yield
80+0
800
=
+
2 19.30 + 50 2 19.30 = 40.0
2
2
800
=
2 19.30 + 50 2 19.30 = 64.0
2
2
2
800
2 109.30
+ 50 2 109.30
= 40.0
= 64.0
4. Stress
For = 64.30
80+0
800
+
2 64.30 +
2
2
800
2 64.30 + 50
2
50 2 64.30
=
2 64.30
1 = 104.3; 1 = 25.70
2 = 24.3; 2 = 64.30
= 24.03
= 0
2 =
2
1
= 1
2
2
1
800
= 1
= 19.30 ; 109.30
2
2(50)
For = 19.30 , Eq. (3.8) and (3.9) yield
80+0
800
=
+
2 19.30 + 50 2 19.30 = 40.0
2
2
800
=
2 19.30 + 50 2 19.30 = 64.0
2
4. Stress
General Three-Dimensional Stress
5. Elastic Strain
Normal strain is given as
(3.16)
(3.17)
where the constant E called Youngs modulus or the modulus of elasticity
When a material is placed in tension, there exists not only an axial strain, but also
negative strain (contraction) perpendicular to the axial strain.
Assuming a linear, homogeneous, isotropic material, this lateral strain is proportional
to the axial strain. If the axial direction is x, then the lateral strains are
= =
The constant of proportionality is called Poissons ratio, which is about 0.3 for
most structural metals.
See Table A5 for values of v for common materials.
5. Elastic Strain
If the axial stress is in the x direction, then from Eq. (317)
= =
(3.18)
(3.20)
where the constant G is the shear modulus of elasticity or modulus of rigidity. It
can be shown for a linear, isotropic, homogeneous material, the three elastic
constants are related to each other by
= 2(1 + )
(3.21)
or
Tables A-6, A-7 and A-8 in the text give the I and Z values for
some standard cross-section beams
3
12
(325a)
Where,
b is distance parallel to the neutral axis (mm)
d is distance perpendicular to the neutral axis
For a circular cross-section,
4
12
(325b)
= + 2
(3.29)
Where,
Ica is the moment of inertia of area about its own centroidal axis.
Iz is moment of inertia of the area about any parallel axis a distance d removed.
A is area of the cross-section.
where the rst term on the right side of the equation is identical to Eq. (3
24). My is the bending moment in the xz plane (moment vector in y
direction). z is the distance from the neutral y axis, and Iy is the moment of
inertia of the area about the y axis.
For a beam of diameter d the maximum distance from the neutral axis is d/2, and
from Table A18, I = d4 /64.
The maximum bending stress for a solid circular ross section is then
12
1
(1.5)(0.75)3
12
= 0.052734
The maximum tensile stress occurs at point A, shown in Fig. 316a, where the
maximum tensile stress is due to both moments. At A, yA = 0.75 in and zA = 0.375 in.
Thus, from Eq. (327)
The maximum compressive bending stress occurs at point B where, yB =0.75 in and
zB =0.375 in. Thus
VQ
Ib
(3-31)
Where,
V is the shear force at the
section of interest.
Q the rst moment of the area A
with respect to the neutral axis.
I is the second moment of area of the entire section about the neutral axis.
b is the width at the point where is determined
stress. It is always
y1
The shear stress is maximum at the neutral axis (since Q will be max), and it is
zero on the top and bottom surfaces (since Q is zero).
For any common cross section beam, if the beam length to height ratio is greater
than 10, the transverse shear stress is generally considered negligible compared
to the bending stress at any point within the cross section.
(a)
A beam 12 in long is to support a load of 488 lbf acting 3 in from the left
support. The beam is an I beam with the cross-sectional dimensions shown.
To simplify the calculations, assume a cross section with quare corners.
Points of interest are labeled (a, b, c, and d) at distances y from the neutral
axis of 0 in, 1.240- in, 1.240+ in, and 1.5 in (Fig. 320c). At the critical axial
location along the beam, nd the following information.
(a) Determine the prole of the distribution of the transverse shear stress,
obtaining values at each of the points of interest.
(b) Determine the bending stresses at the points of interest.
(c) Determine the maximum shear stresses at the points of interest, and
compare them.
7. Torsion (1)
Any moment vector that is collinear with an axis of a mechanical element is called
a torque vector, because the moment causes the element to be twisted about that
axis. A bar subjected to such a moment is also said to be in torsion.
When a circular shaft is subjected to torque, the shaft will be twisted and the angle
of twist is found to be:
(3.35)
2(1+)
7. Torsion (1)
Shear stresses develop throughout the cross section. For a round bar in torsion,
these stresses are proportional to the radius and are given by
=
(3.36)
=
(3.37)
The maximum shearing stress in a rectangular b c
section bar occurs in the middle of the longest side b and
is of the magnitude.
1.8
= 2 = 2 3 + /
(3-40)
The parameter is a factor that is a function of the ratio b/c as shown in the following
table.
The angle of twist is given by
= 3
(3-41)
where is a function of b/c, as shown in the table.
7. Torsion (2)
max
7. Torsion (3)
It is often necessary to obtain the torque T from a consideration of the power and
speed of a rotating shaft.
For convenience when U.S. customary units are used, three forms of this relation
are
(3.43)
Where H = power, W
T = torque, N m
= angular velocity, rad/s
The torque T corresponding to the power in watts is given approximately
by
= 9.55
(3-44)
36 Torsion
Example 3-9:
The 1.5-in-diameter solid steel shaft shown in Figure is simply
supported at the ends. Two pulleys are keyed to the shaft where
pulley B is of diameter 4.0 in and pulley C is of diameter 8.0 in.
Considering bending and torsional stresses only, determine the
locations and magnitudes of the greatest tensile, compressive, and
shear stresses in the shaft.
36 Torsion
Example:
36 Torsion
Example:
8. Stress Concentration
Stress concentration occurred at any discontinuity in a machine part.
- The discontinuities are called stress raisers.
- The regions in which they alert are called the areas of stress concentration.
Where:
Kt for normal stresses
Kts for shear stresses
(3-48)
by
using
the
elementary
stress
9. Contact Stresses
When two bodies having curved surfaces are pressed
together, point or line contact changes to area contact, and
the stresses developed in the two bodies are called the
contact stress.
Contact-stress problems arise
in the contact of a wheel and
a rail, in automotive valve
cams and tappets, in mating
gear teeth, and in the action of
rolling bearings.
Typical failures due to contact
stress are seen as cracks,
pits, or aking in the surface
material.
9. Contact Stresses
When two solid spheres of diameters d1 and d2
are pressed together with a force F, a circular
area of contact of radius a is obtained.
Specifying E1, 1 and E2, 2 as the elastic
constants of the two spheres, the radius a is
given by the equation
=
/ + /
/ + /
The maximum stresses occur on the z axis, and these are principal stresses
= = = =
= =
= / = /
=
=
9. Contact Stresses
Magnitude of the stress components below the surface as a function of the maximum
pressure of contacting spheres. Note that the maximum shear stress is slightly below
the surface at z=0.48a and is approximately 0.3pmax. The chart is based on a Poisson
ratio of 0.30. Note that the normal stresses are all compressive stresses.
9. Contact Stresses
(a) Two right circular cylinders held in contact by
forces F uniformly distributed along cylinder length
l. (b) Contact stress has an elliptical distribution
across the contact zone width 2b.
/ + /
/ + /
= =
+ /
9. Contact Stresses
Magnitude of the stress components below the surface as a function of the maximum
pressure for contacting cylinders. The largest value of max occurs at z/b = 0.786. Its
maximum value is 0.30pmax. The chart is based on a Poisson ratio of 0.30. Note that all
normal stresses are compressive stresses.