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Article history:
Received 21 July 2008
Received in revised form 9 September 2008
Accepted 9 September 2008
Keywords:
Supercritical water
Hydrolysis
Hydrothermal
Biomass
Gasication
a b s t r a c t
The potential of hot and supercritical water in applications to produce useful products, or to process
unwanted compounds into environmentally compatible materials is reviewed. The potential of hot and
supercritical water is high. Water changes its character from a solvent for ionic species at ambient conditions to a solvent for non-ionic species at supercritical conditions. Water at temperatures higher than
ambient boiling temperature can be applied for extraction. At modest temperatures, ionic and polar
species will be extracted. At higher temperatures, in particular approaching the critical temperature,
nonpolar substances are readily dissolved and extracted. Hot pressurized water has a high reactivity. The
reactions are commonly summarized as hydrolysis reactions which are catalyzed by acids, or may arise
from simply hydrothermal transformations. Since CO2 , dissolved in water increases the availability of
protons, the addition of CO2 to liquid water catalyses hydrolysis reactions. Hydrolysis of natural plant
materials provides a route to obtain fuel from non-food plant material. However, difculties associated
with operating conditions have so far limited the large scale implementations.
2008 Elsevier B.V. All rights reserved.
Contents
1.
2.
3.
4.
5.
6.
General introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Properties of water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sub-critical water for extraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water for hydrolysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
Water in bio-fuel processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1.
Biomass. Total liquefaction or gasication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2.
Biomass compounds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3.
Starch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.4.
Cellulose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.5.
Sugars, glucose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.6.
Lignin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.7.
Hydrolysis and fermentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.
Proteins, amino acids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydrolysis and hydrothermal reactions in sub- and supercritical water (no oxidative reagent) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions and future development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. General introduction
Interest in the application of hot, pressurized and supercritical
water, started in the late 70s of last century, when it was spurred
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by the rst oil crisis, by environmental concerns, and the investigation of supercritical uids. Before that, interest was concentrated
on the properties of high-pressure steam for power plant cycles,
on physicalchemical properties of water, and on hydrothermal
reactions. Renewed interest was concentrated on alternative fuels,
on coal and biomass conversion, and waste disposal. The unique
properties of hot and supercritical water led to the investigation of
specic reactions for production of chemicals, of the formation of
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strongly with slight changes in pressure and temperature. Viscosity is of the order of a normal gas and the diffusion coefcient is at
least one order of magnitude higher than that of a liquid. Solubility
of water for gases is high in the critical region. At near critical and
supercritical conditions water and gases like O2 , N2 , NH3 , CO, CO2 ,
are completely miscible. Solvent power of water decreases for inorganic compounds in the critical region. It is drastically reduced in
the region of about 450 C. Organic compounds, on the other hand,
are readily dissolved by water in the near critical and supercritical
region up to total miscibility. But it must be borne in mind that these
statements hold for binary or quasi-binary systems. Phase equilibrium of ternary and multi-component systems of water, organic
compounds, inorganic salts and common gases may deviate from
binary behavior. Properties of water have been investigated intensively for a long time. In our context it may be of interest to look
at phase equilibrium of water and salt components. A small review
has been presented at the 3rd International Symposium on Supercritical Fluids in Strasbourg 1994 [2]. Phase behavior and critical
phenomena for binary mixtures and ternary mixtures of hydrocarbons with water in the critical region have been measured in
particular by Brunner et al. [3], conrming essentially the complete miscibility of water and hydrocarbons in the critical region,
but exhibiting an interesting phase behavior in detail (Fig. 2).
The properties of pure water can be modelled with high accuracy
by thermodynamic models derived from the virial equation of state.
They comprise quite a number of constants and may be impractical for many purposes. Therefore, work has been published on the
modelling of such properties with simpler equations of state such
as the Anderko-Pitzer EoS modied for easier access to parameters, to calculate thermodynamic properties of systems involved in
Fig. 2. (Left): Solubility of a real contamination (extracted from various soil materials) in water. (Right): Course of an extraction of hydrocarbon contaminants from
soil with supercritical water. The full line is obtained by modelling the extraction
[14].
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(1)
Water at temperatures higher than ambient boiling temperature can be applied for extraction. At lower temperatures, ionic and
polar species will be extracted. At higher temperatures, in particular approaching the critical temperature, nonpolar substances will
be readily dissolved and extracted. Complete dissolution seems not
to be necessary. Water removes nonpolar compounds from substrate by interacting with the substrate and reducing binding forces.
In such a way, hot pressurized, especially near critical water, was
applied to cleaning of soil, removing PAH [13], hydrocarbons and
metals [14].
Cleaning of soil materials contaminated with hydrocarbons was
effectively carried out with sub-critical and supercritical water
in different processing modes. In the semi-continuous xed-bed
extraction and continuous extraction in tubular reactors. Extraction
time needed for cleaning could be reduced drastically, from 6 h for
the semi-continuous extraction to less than 1 min in the continuous
extraction. At a temperature of 380 C and a residence time of 45 s a
98% degree of cleaning could be achieved. But solvent to feed ratio
must be kept high fpr the continuous extraction, >100, corresponding to about 1 wt.% of soil material in the aqueous feed suspension.
Alternatively, a longer tubular reactor (increased residence time)
or a multiple treatment could be applied. Mixed contaminations
of heavy metals and hydrocarbons could be cleaned with water at
temperatures of 250350 C at a pressure of 25 MPa. For destruction, supercritical water oxidation proved to be a good alternative,
as discussed in Part II of the present review appearing also in this
issue of the journal. Polar compounds can be extracted effectively
from plant material with hot pressurized water. One application is
for the extraction of anthraquinones, where anti-oxidative properties of the extract were highest compared to organic extractants
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4.1.3. Starch
Hydrolysis of starch to mono-sugars is an old industrial process. The hydrolysis reaction was catalyzed with mineral acids, and
is now replaced by a bio-transformation. Microorganisms for this
reaction are selective but slow. Hydrolysis using CO2 , dissolved in
hot pressurized water, without mineral acids was investigated to
evaluate the feasibility of such a process [24]. From corn starch at
concentrations from 0.2 up to 10 wt.% in the aqueous feed slurry and
pressures of 60240 bar, temperatures of 170380 C in a tubular
reactor with residence times of about 180 s, high yields of glucose
can be obtained with dissolved and dissociated carbon dioxide as
a catalyst. There are only few by-products, and their concentration
can be kept low by short residence time. Fig. 3 shows the results
of the hydrolysis of starch at 230 C and 240 bar, for an example.
Glucose yield is increased from 5% to 60% by adding carbon dioxide.
Fig. 3. Product yields at 230 C and 240 bar (left); inuence of carbon dioxide on
glucose yield (right). CO2 concentrations are in percentage of saturation.
4.1.4. Cellulose
Cellulose, the major component of plant biomass reacts in
hot compressed water to oligomer sugars, monomer sugars,
and various degradation products as pyruvaldehyde and hydroxymethylfurfural (HMF), as e.g. reported by Sasaki et al. [25]. The
decomposition of cellulose can lead to a reaction mixture of oil,
gases, residue and an aqueous phase, as reported by Minova et al.
[26]. But the batch reactor used and the residence times in the order
of 30 min to several hours are no basis for a process. According to
all reports, hydrolysis can play an important role in forming glucose and oligomers, which can decompose quickly to non-glucose
aqueous products, oil, char and gases. An alkali catalyst, inhibits the
formation of char from oil and stabilizes the oil, while a nickel catalyst catalyzes the steam reforming reaction of aqueous products
as intermediates and the reaction to methane. The formation of
methane is the preferred reaction pathway at lower temperatures,
while the production of hydrogen proceeds in the supercritical
region. A substantial conversion to gaseous species is, however, usually accomplished at much higher temperatures (400500 C) and
residence times in the order of hours. This observation was supported by our own measurements at temperatures of 350375 C
and residence times from 20 to 40 s, which yielded a contribution
of gas species to the carbon balance of only about 1 wt.%. A marked
gasication of cellulose can therefore be excluded at the conditions
of hot pressurized water hydrolysis [19].
The overall degree of conversion (liquefaction) of microcrystalline cellulose was determined in a plug-ow type reactor.
The operating pressure had a negligible inuence on the degree
of liquefaction, but temperature markedly affects the rate of reaction as illustrated in Fig. 4. The degree of liquefaction f is the ratio
of dissolved carbon in the efuent to the total carbon of the feed
suspension.
ln(1 f ) = k
(2)
Fig. 5. Glucose yield from sub-critical water hydrolysis of cellulose at different residence times and temperatures; and the effect of dissolved CO2 .
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up to a residence time of 300 s and then decreases due to decomposition reactions. Considerable quantities of glycine and alanine
were produced from decomposition of complex amino acids. Other
amino acids were only found in traces. Addition of carbon dioxide resulted in higher yields due to acid hydrolysis of the peptide
bonds. At 250 C and 25 MPa an amino acid yield of 150.3 mg/(g
BSA) was obtained by sub-critical water being saturated with CO2
to approximately 90%. The experiments with duck feathers (without the addition of CO2 ) led to amino acid yields (122.0 mg/(g
DFK) at 900 s) higher than for BSA without addition of CO2 due
to the shorter chain length of the sklero-keratin molecule. Thus,
sub-critical water hydrolysis can be an efcient process for recovering amino acids from organic protein-rich waste-materials, such
as hairs and feathers [31].
Hydrolysis kinetics of starch, cellulose (polysaccharides), and
proteins (polypeptides) could be modelled by a single consecutive reaction following rst order kinetics. Rate constants of the
hydrolytic conversion to the resulting monomers (glucose and
amino acids), strongly depend on the type of bond. Peptide bonds in
proteins are much more stable than the -1,4- and -1,6-glycosidic
linkages in cellulose and starch, respectively. The stability of the
resulting monomers and their conversion to further degradation
products were determined. The addition of carbon dioxide to water
up to about 250 C resulted in a signicant increase of reaction rates
[18].
5. Hydrolysis and hydrothermal reactions in sub- and
supercritical water (no oxidative reagent)
Quite a number of investigations have concentrated on
hydrothermal and hydrolysis reactions. Hydrolytic and hydrothermal reaction are not and cannot always be separated. What is a
hydrothermal reaction? The term hydrothermal was used in the
context of synthesis of minerals in natural deposits by crystallization from hot pressurized aqueous solutions.
Hydrolysis in supercritical water is determined by the extreme
pressure dependence of the solvent propertiesdensity, dielectric
constant, and solubility parameter. Klein et al. [32] investigated the
reaction mechanism in that region. Molecules containing a saturated carbon attached to a heteroatom-containing leaving group
undergo parallel pyrolysis and hydrolysis reactions in supercritical
water. Selectivity and rate constant to hydrolysis increased with
water density and with the addition of salts. At low salt concentration, the addition of salts to the reaction mixture increased the
hydrolysis rate, while having no effect on a background pyrolysis
reaction rate [33]. This is consistent with a polar hydrolysis reaction mechanism wherein the rate constant would be increased with
increases in the solvent polarity. At higher salt concentrations, the
hydrolysis rate reached a maximum then decreased, approaching
the rate observed in the absence of salts, which corresponds to
solution phase behavior. Behavior of various compounds at hydrolysis conditions and at hydrothermal conditions have been reported.
Those published in the Journal of Supercritical Fluids are shortly
reviewed below.
Behavior of acids and bases in the neighborhood of the critical
point is of major interest. Johnston and Chlistunoff [34] investigated
the neutralization of acids and bases in sub-critical and supercritical water using KOHacetic acid or NH3 acetic acid systems as
examples. From 25 C to the critical temperature of water, the dissociation constant for HCl decreases by 13 orders of magnitude,
and thus, the basicity of Cl becomes signicant. Consequently, the
addition of NaCl to HCl raises the pH.
The group of Antal [35] investigated mechanism and kinetics of the acid-catalyzed dehydration of ethanol in supercritical
water. In the presence of a low concentration (<0.01 mol dm3 ) of
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of cyanamide [61]. The conversion of cyanamide to dicyandiamide dominates at 100175 C. At 175250 C, for reaction times
shorter than 15 min, the major pathway is hydrolysis of the
cyanamidedicyandiamide mixture to CO2 and NH3 . Above about
225 C, hydrolysis of these cyclic azines to aqueous NH3 and CO2
occurs. At 300 C the conversion of all compounds to CO2 and NH3
is complete in 10 min.
Of major interest for hydrolysis and hydrothermal reactions are
polymers in particular for the treatment of waste. Waste polyvinyl
chloride plastics were treated at hydrothermal conditions [62].
Chlorine in PVC dissolved in water as hydrochloric acid. No harmful chlorinated organic compounds were observed in the liquid and
gas fractions after treatment at 300 C. Between 250 and 350 C, this
technique produced polyene as a residual solid, and low-molecular
weight aromatic and aliphatic compounds in the liquid and gas
fractions. Further decomposition at over 350 C in supercritical
water produced acetone, phenol, benzene, benzene derivatives, and
aliphatic alkane and alkene in the liquid and gas fractions. The
combustion enthalpy of the residual solid was 9270 kcal/kg.
Polyethylene terephthalate was reacted in water at pressures
up to 173 MPa and temperatures up to 490 C [63]. Over the
range of PET concentrations studied (1259 wt.%), most systems
became homogeneous. For the case where samples were heated
slowly, the homogenization temperature was around the PET melting point (241 C). For PET samples that were rapidly heated and
underwent a solidliquid transition upon heating, the homogeneous temperature was between 297 and 318 C. For samples that
were rapidly heated and underwent crystallization during heating, the homogenization temperature was between 360 and 396 C.
The homogenization temperature for terephthalic acid + water was
found to be around 356 C.
In a similar way, polyethylene phase behavior and reaction in
supercritical water at pressures up to 2.6 GPa and temperatures up
to 670 C have been investigated [64]. When PE + water (1230%
PE) mixtures were rapidly heated at initial pressures ranging from
110 to 690 MPa, PE rst melted and formed a liquid spherule PE
phase. The results of this study show that PE and water remain
as a heterogeneous system over the polymer (1230% PE) compositions studied during heating and reaction in supercritical water.
Only after PE decomposes to lower molecular weight hydrocarbons,
above about 565 C, homogeneous reaction conditions result.
At more accessible conditions, an investigation on pyrolysis
of polyethylene and n-hexadecane [65] was carried out in a
batch reactor at temperatures from 400 to 450 C, a reaction
time of 30 min, and water density between 0 and 0.42 g/cm3 .
In supercritical water, higher yields of shorter chain hydrocarbons, higher l-alkene/n-alkane ratio, and higher conversion were
obtained than from pyrolysis in Ar. Pyrolysis rate of nC16 in supercritical water was almost the same as that in 0.1 MPa argon (Ar)
atmosphere.
obtain special compounds at high concentrations. But, some investigations have shown, that with optimized conditions, it may be
possible. A combination of hydrolytic and bio-catalytic processes
seems to be very promising for processing biomass. For the future,
we will see the application of hot and pressurized water to biomass
conversion, the application to waste treatment, and in some favorable cases to production of single product components.
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