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COLD INPLACE RECYCLING USING FOAMED BITUMEN-

STEP TOWARDS SUSTAINABLE ROAD CONSTRUCTION

K K RAZDAN
Chief Engineer, Project Shivalik
RAJEEV CHANDRA
EE (Civil ), Project Shivalik
B K DAS
JE (Civil ), Project Shivalik

Technical Seminar, HQ CE (P) Dantak, Thimphu (Bhutan)


21st Apr2014

OUTLINE

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Foamed Bitumen Mix Design

Field Techniques

Conclusion

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

PAVEMENT RECYCLING
What is Pavement recycling ?

Cold In Place Recycling

Process of removing distressed bituminous


course
for
reuse
in
resurfacing
or
reconstructing a pavement.
In - place
recycling
Cold
process

Pavement
Recycling

Hot In Place Recycling

Hot
process
In - plant
recycling

Recycling is One of the Various rehabilitation


Alternatives but it is the only sustainable technique
Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

PAVEMENT RECYCLING
Why to Rehabilitate pavement by recycling ?

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

PAVEMENT RECYCLING
Cold in Place Recycling

Cold in Place recycling Train

Existing Asphalt Pavement Milled


(75 to 200 mm Depth)

Addition of virgin aggregate if any

Spreading of active filler

Addition of recycling agent with

Foamed bituminous stabilisation in Hilly terrain

recycler

Compaction

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

PAVEMENT RECYCLING
Cold Milling of distressed bituminous course

Benefits

Significant Structural Improvements

Most Pavement Distress Treated

Ride Quality Improved

Minimal Air Quality Problems

Application of Foamed Bitumen and recycling

Contd.

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

PAVEMENT RECYCLING
Benefits

Conservation

of

aggregates

and

bitumen

Conservation

of

energy

and

environment

Temperature independent process

Preservation of pavement geometrics

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

OUTLINE

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Mix Design Foamed Bitumen Mix

Field Techniques

Conclusion

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

FOAMED BITUMEN
What is Foamed Bitumen ?

Foamed bitumen is produced when a small quantity of cold water is


injected into the hot bitumen

The bitumen forms and expands

Greater surface area of bitumen results in better coating of aggregate


with very small quantity of Bitumen
Schematic of Foaming process, (Wirtgen 2012)

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

FOAMED BITUMEN
Characterization of Foamed Bitumen
Expansion Ratio (ER) & Half life (HLT)

Source: Wirtgen (2012)

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

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OUTLINE

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Mix Design Foamed Bitumen Mix

Field Techniques

Conclusion

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

11

FOAMED BITUMINOUS MIX


Using

foamed bitumen as a binding agent in cold mix

I.

Reclaimed Asphalt Pavement(RAP)material

II.

Virgin aggregates (optional)

III.

Water

IV.

Active filler ( Cement or Lime)

V.

Foamed Bitumen

Foamed Bituminous Mix

Source: Wirtgen Manual, 2012

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable 12


Road Construction

12

FOAMED BITUMINOUS MIX


Use of foamed bituminous mix in pavement strengthening / rehabilitation
New HMA

40 mm-200 mm

150 mm-450 mm

Distressed HMA

Untreated
Aggregate
Base

40 mm -150 mm
40 mm-200 mm

Foamed
Bitumen
Stabilised
(FBS)Layer

150
150 mm-450
mm-300 mm
mm

Subgrade
Original Pavement

CIPR
Source: Wirtgen Manual, 2012

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

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FOAMED BITUMINOUS MIX


Application of Foamed bituminous mix

Rehabilitation of damaged bituminous pavements by Cold in-place


and in-plant Recycling technology

Foamed Bituminous Stabilised layer as Binder or Base course with


wearing course on top.

Damaged Bituminous Layer


NH-5 Chennai-Tada Road

Pulverisation of HMA
Layer by Recycler

Compacted foamed bituminous


stabilised layer

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

14

OUTLINE
Foaming Equipment

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Mix Design of Foamed Bitumen Mix

Field Techniques

Conclusion

Marshall Test of Foamed bituminous mix with RAP

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

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MIX DESIGN OF FOAMED BITUMINOUS MIX


Foamed bituminous mix design flow chart

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

16

OUTLINE
Animated diagram of cold milling

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Mix Design Foamed Bitumen Mix

Field Techniques

Conclusion

Animated diagram of in place process

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

17

FIELD TECHNIQUE
Phased Method For Foamed Bitumious Mix Stabilization:

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

18

FIELD TECHNIQUE
Schematic

diagram for Process of Foamed Bituminous Mix Stabilisation

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

19

FIELD TECHNIQUE
Integrated Method

Recycling Train

(Water Tanker + Bitumen Tanker + Integrated Recycler

Milling, pulverising, rejuvenating RAP with foamed bitumen, spraying cement / lime ,
mixing and placing are performed in a single operation by the Integrated recycler

Latest recycling train with integrated recycler cum slurry injector

Recycling Train with Bitumen & Water Tanker

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

20

OUTLINE

Pavement Recycling

Foamed Bitumen

Foamed Bituminous Mix

Mix Design of Foamed Bitumen Mix

Field Techniques

Conclusion

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

21

Conclusion

Hot mix asphalt (HMA) is 100% recyclable

Existing bituminous layer should be recycled and

Cores of foamed bituminous mix stabilised layers

stabilized in place or in plant to form the base or


binder course

Cold in place recycling with foamed bitumen is a


effective, sustainable and green technique for
rehabilitation of distressed pavement
Cold in place recycling in High altitude area

Use of milling and recycling of bituminous layers


should be made mandatory

Framing of guidelines and specifications for cold


in place recycling technology for the Indian
subcontinent

Cold In Place Recycling using Foamed Bitumen Step towards Sustainable Road Construction

22

Let us Step towards Green and Sustainable infrastructure for our next generation

THANK YOU

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