Académique Documents
Professionnel Documents
Culture Documents
FILE NO.
Destination: Europe
MCAF94R5IAA
3 871 300 03
GRF97R5I
GRF97R5IAA
MCAF124R5IAA
3 871 300 04
GRF127R5I
GRF127R5IAA
Indoor Unit
Outdoor Unit
AIR CONDITIONER
MCAF94R5IAA
MCAF124R5IAA
GRF97R5I
GRF127R5I
RoHS
This product does not contain any hazardous substances prohibited by the RoHS Directive.
WARNING
You are requested to use RoHS compliant parts for maintenance or repair.
You are requested to use lead-free solder.
When Transporting
Important!
Please Read Before Starting
When Installing
In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the
units weight. It may be necessary to construct a strong
wood or metal frame to provide added support.
In a Room
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to
walls and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
WARNING
CAUTION
When Servicing
Turn the power off at the main power box (mains) before
opening the unit to check or repair electrical parts and
wiring.
Keep your fingers and clothing away from any moving
parts.
Clean up the site after you finish, remembering to check
that no metal scraps or bits of wiring have been left
inside the unit being serviced.
SPECIAL PRECAUTIONS
WARNING
When Wiring
Others
CAUTION
Ventilate any enclosed areas when installing or testing
the refrigeration system. Escaped refrigerant gas, on
contact with fire or heat, can produce dangerously toxic
gas.
Confirm upon completing installation that no refrigerant
gas is leaking. If escaped gas comes in contact with a
stove, gas water heater, electric room heater or other
heat source, it can produce dangerously toxic gas.
2
Table of Contents
Page
1. OPERATING RANGE ...................................................................................................................
2. SPECIFICATIONS
2-1. Unit Specifications .............................................................................................................
2-2. Major Component Specifications .......................................................................................
2-3. Other Component Specifications .......................................................................................
6
8
12
13
15
5. PERFORMANCE DATA
5-1. Temperature Charts ............................................................................................................
5-2. Air Throw Distance Charts .................................................................................................
16
18
6. ELECTRICAL DATA
6-1. Electrical Characteristics ....................................................................................................
6-2. Electric Wiring Diagrams ....................................................................................................
20
21
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection ...................................................................................................
7-2. Recommended Wire Length and Diameter ........................................................................
7-3. Remote Control Unit Installation Position ...........................................................................
7-4. How to Test Run the Air Conditioner ...................................................................................
7-5. Remove the Grille to Install the Indoor Unit ........................................................................
23
25
26
27
28
8. MAINTENANCE
8-1. Address Setting of the Remote Control Unit .......................................................................
8-2. Disconnecting and Connecting Positive Connector for Outdoor Unit .................................
29
30
9. FUNCTIONS
9-1. Operation Functions ...........................................................................................................
9-2. Protective Functions ...........................................................................................................
31
33
Page
10. TROUBLESHOOTING
10-1. Precautions before Performing Inspection or Repair ...........................................................
10-2. Method of Self-Diagnostics .................................................................................................
10-3. Checking the Indoor and Outdoor Units ..............................................................................
10-4. Trouble Diagnosis of Fan Motor ...........................................................................................
10-5. Noise Malfunction and Electromagnetic Interference ..........................................................
35
35
37
38
39
40
41
42
42
44
44
45
47
48
48
APPENDIX ........................................................................................................................................
49
1. OPERATING RANGE
Cooling
Heating
Temperature
Maximum
32 C D.B. / 23 C W.B.
43 C D.B.
Minimum
19 C D.B. / 14 C W.B.
19 C D.B.
Maximum
27 C D.B.
Minimum
16 C D.B.
24 C D.B. / 18 C W.B.
_ D.B. / -15 C W.B.
2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit
Outdoor Unit
MCAF94R5IAA
GRF97R5I
Power Source
Voltage Rating
230V
Performance
Capacity
Air Circulation (High)
Moisture Removal (High)
Electrical Rating
Available Voltage Range
Running Amperes
Power Input
Power Factor
E.E.R.
C.O.P.
Compressor Locked Rotor Amperes
Features
Controls / Temperature Control
Control Unit
Timer
Fan Speeds
Airflow Direction (Indoor)
Package Dimensions
Weight
Height
Width
Depth
Height
Width
Depth
Net
Shipping
Shipping Volume
Cooling
( 0.9 to 3.2 )
( 3,100 to 10,900 )
480
1.6
Heating
3.60 ( 0.9 to 5.0 )
12,300 ( 3,100 to 17,100 )
530
-
Cooling
V
A
W
%
W/W
W/W
A
3.86
755
198 to 264
( 1.28 to 5.88 )
4.81
( 250 to 1,150 )
995
85
3.51
9.5
Heating
( 1.21 to 6.47 )
( 250 to 1,515 )
90
3.62
Indoor / Outdoor
Horizontal
Vertical
Air Filter
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Indoor : Hi/Me/Lo/Qt*
Operation Sound
Outdoor : Hi
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Refrigerant
Narrow tube
Tube Diameter
Wide tube
Refrigerant Tube Kit / Accessories
Dimensions & Weight
Unit Dimensions
2.65
9,000
kW
BTU/h
m3/h
Liters/h
g
dB-A
dB-A
m
mm (in.)
mm (in.)
Indoor Unit
285
825
189
255
900
350
9.0
11.0
0.08
mm
mm
mm
mm
mm
mm
kg
kg
m3
Outdoor Unit
548
720
265
600
856
362
34.0
36.0
0.18
Indoor Unit
Outdoor Unit
MCAF124R5IAA
GRF127R5I
Power Source
Voltage Rating
230V
Performance
Capacity
Air Circulation (High)
Moisture Removal (High)
Electrical Rating
Available Voltage Range
Running Amperes
Power Input
Power Factor
E.E.R.
C.O.P.
Compressor Locked Rotor Amperes
Features
Controls / Temperature Control
Control Unit
Timer
Fan Speeds
Airflow Direction (Indoor)
Package Dimensions
Weight
Height
Width
Depth
Height
Width
Depth
Net
Shipping
Shipping Volume
Heating
4.20 ( 0.9 to 5.8 )
14,300 ( 3,100 to 19,800 )
530
-
Cooling
V
A
W
%
W/W
W/W
A
5.21
1,090
Heating
198 to 264
( 1.19 to 6.21 )
5.48 ( 1.18 to 7.09 )
( 250 to 1,300 )
1,165 ( 250 to 1,690 )
91
92
3.21
3.61
9.5
Indoor / Outdoor
Horizontal
Vertical
Air Filter
Compressor
Refrigerant / Amount charged at shipment
Refrigerant Control
Indoor : Hi/Me/Lo/Qt*
Operation Sound
Outdoor : Hi
(*Qt = Quiet mode)
Refrigerant Tubing Connections
Max. allowable tubing length at shipment
Refrigerant
Narrow tube
Tube Diameter
Wide tube
Refrigerant Tube Kit / Accessories
Dimensions & Weight
Unit Dimensions
Cooling
3.50 ( 0.9 to 3.8 )
11,900 ( 3,100 to 13,000 )
500
2.0
kW
BTU/h
m3/h
Liters/h
g
dB-A
dB-A
m
mm (in.)
mm (in.)
Indoor Unit
285
825
189
255
900
350
9.0
11.0
0.08
mm
mm
mm
mm
mm
mm
kg
kg
m3
Outdoor Unit
548
720
265
600
856
362
35.0
37.0
0.18
MCAF94R5IAA
Control PCB
CB-KRV93EH
Microprocessor
250V 3.15A
Part No.
Controls
Control Circuit Fuse
Remote Control Unit
RCS-3HVPSN4E
Fan
Type
Q'ty ... Dia. and Length
Cross-Flow
1 ... D92 / L634
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
Coil Resistance
(Ambient Temp. 20 C)
Safety Device
Type
Operating Temp.
Run Capacitor
Flap Motor
Type
Model
Rating
Coil Resistance
(Ambient Temp. 25 C)
AC Motor
IBH-884-066 ... 1
4
1,200 / 1,250
30
BRN - WHT : 234
PNK (RED) - WHT : 209
W
Ohm
Open
Close
Thermal fuse
130
1.2
440
C
Micro F
VAC
Ohm
Stepping Motor
MP24Z3
DC 12V
Each Pair of Terminal : 400 +/- 7%
mm
m2
Indoor Unit
MCAF124R5IAA
Control PCB
CB-KRV123EH
Microprocessor
250V 3.15A
Part No.
Controls
Control Circuit Fuse
Remote Control Unit
RCS-3HVPSN4E
Fan
Type
Q'ty ... Dia. and Length
Cross-Flow
1 ... D92 / L634
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
Coil Resistance
(Ambient Temp. 20 C)
Safety Device
Type
Operating Temp.
Run Capacitor
Flap Motor
Type
Model
Rating
Coil Resistance
(Ambient Temp. 25 C)
AC Motor
IBH-884-066 ... 1
4
1,250 / 1,250
30
BRN - WHT : 234
PNK (RED) - WHT : 209
W
Ohm
Open
Close
Thermal fuse
130
1.2
440
C
Micro F
VAC
Ohm
Stepping Motor
MP24Z3
DC 12V
Each Pair of Terminal : 400 +/- 7%
mm
m2
GRF97R5I
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-CRV93EH
Microprocessor
250V 20A
Compressor
Type
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 20 C)
CC
Ohm
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Yes
Yes
Yes
-
Run Capacitor
Micro F
VAC
Crankcase Heater
Fan
Type
Q'ty ... Dia.
Propeller
1 ... D400
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
Coil Resistance
(Ambient Temp. 20 C)
Safety Device
Run Capacitor
Type
Operating Temp.
AC Motor
IB-976-501 ... 1
6
700 / 700
20
WHT - BRN : 213
RED (PNK) - WHT : 168
W
Ohm
Open
Close
Thermal fuse
150
2.0
440
C
Micro F
VAC
mm
m2
External Finish
10
Outdoor Unit
GRF127R5I
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-CRV123EH
Microprocessor
250V 20A
Compressor
Type
Compressor Model / Nominal Output
Compressor Oil ... Amount
Coil Resistance (Ambient Temp. 20 C)
CC
Ohm
Safety Device
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Yes
Yes
Yes
-
Run Capacitor
Micro F
VAC
Crankcase Heater
Fan
Type
Q'ty ... Dia.
Propeller
1 ... D400
mm
Fan Motor
Type
Model ... Q'ty
No. of Poles
Rough Measure RPM (Cool / Heat)
Nominal Output
Coil Resistance
(Ambient Temp. 20 C)
Safety Device
Type
Over- Current Protection
Over- Heat Protection
Run Capacitor
DC Motor
DAJ12-55J71-CR ... 1
8
750 / 750
50
W
Ohm
Internal Controller
Yes
-
Micro F
VAC
mm
m2
External Finish
11
8
7
6
5
4
3
180
160
140
120
100
80
60
40
20
10
15
20 25 30 35
Temperature (C)
40
10 20 30 40 50 60 70 80 90
Temperature (C)
Resistance (k ohm)
35
30
25
20
15
10
5
0
12
15
20
3. DIMENSIONAL DATA
Indoor Unit
MCAF94R5IAA
MCAF124R5IAA
Unit: mm
13
:1
8
ID
316
290
265
91
AIR DISCHARGE
2-dia.12 holes
72
109
55
548
720
16
AIR INTAKE
(12 class only)
275
91
12
2-I
D:
23
.6
538
AIR INTAKE
2
155
Unit: mm
14
Outdoor unit
Wide tube
4-way
valve
Muffler
Heat exchanger
Heat exchanger
O.D.
9.52mm
(3/8")
Accumulator
Wide tube
service
valve
Compressor
Indoor unit
Narrow tube
Electric
expansion
valve
Narrow
tube
service
valve
Capillary
tube for
split flow
M
Cooling cycle
(Defrosting cycle)
Strainer
O.D.
6.35 mm
(1/4")
Heating cycle
Indoor Unit
MCAF124R5IAA
Outdoor Unit GRF127R5I
Outdoor unit
Wide tube
4-way
valve
Muffler
Heat exchanger
Heat exchanger
O.D.
9.52mm
(3/8")
Accumulator
Wide tube
service
valve
Compressor
Indoor unit
Modulator
Narrow tube
Electric
expansion
valve
Narrow
tube
service
valve
Capillary
tube for
split flow
M
Muffler
O.D.
6.35 mm
(1/4")
Cooling cycle
(Defrosting cycle)
Heating cycle
15
5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor Unit
MCAF94R5IAA
Outdoor Unit GRF97R5I
Heating Characteristics
High pressure at wide tube service valve
MPaG (kgf/cm 2G)
Cooling Characteristics
1.2
(12.2)
1.1
(11.2)
C
.30
mp
r Te
r Ai
o
Indo
27
24C
1.0
(10.2)
0.9
(9.2)
25
30
35
3.4
(34.7)
Ind
20
C
17
2.4
(24.5)
1.9
(19.4)
5
40
oor
2.9
(29.6)
.23
mp
Te
Air
10
15
20
25
ir Te
or A
Indo
C
.30
C
27
24C
p.23C
20C
17C
4
3
2
25
30
35
2
5
40
16
10
15
20
25
60
17
.30C
emp
ir T
oor A
Ind
15
27C
14
24C
13
12
11
10
25
30
35
55
50
20C
45
17C
40
35
30
25
5
40
p.23
ir Tem
rA
Indoo
10
15
20
25
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "9-2. Overload prevention during heating.")
:Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27 C D.B. / 19 C W.B.
Heating: Indoor air temperature 20 C D.B.
Outdoor air temperature 35 C D.B. / 24 C W.B.
Outdoor air temperature 7 C D.B. / 6 C W.B.
16
Indoor Unit
MCAF124R5IAA
Outdoor Unit GRF127R5I
Low
High
1.1
(11.2)
C
p.30
ir Te
or A
Indo
27C
1.0
(10.2)
24C
0.9
(9.2)
25
30
35
Outdoor inlet air D.B. temp.(C)
40
Low
17
2.9
(29.6)
2.4
(24.5)
1.9
(19.4) 5
10
15
20
25
8
0C
p.3
m
e
C
ir T
27
rA
oo
Ind
24C
5
4
3
7
Indoor
p.23C
Air Tem
20C
17C
5
4
3
2
5
20
18
30
35
Outdoor inlet air D.B. temp.(C)
Outdoor fan speed
Low
High
16
14
40
25
oor
Ind
3C
p.2
C
20
em
ir T
High
3.4
(34.7)
8
Operating current (A)
1.2
(12.2)
Heating Characteristics
Cooling Characteristics
emp.30C
T
Indoor Air
27C
12
24C
10
8
6
25
30
35
Outdoor inlet air D.B. temp.(C)
40
10
15
20
0
5
Outdoor inlet air D.B. temp.(C)
25
60
55
50
45
Air
door
In
C
p.23
20C
Tem
17C
40
35
30
25
5
15
20
0
5
10
Outdoor inlet air D.B. temp.(C)
25
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.
Overload prevention operates to protect the air conditioner when outdoor ambient temperature becomes extremely high in
heating mode. (Refer to "9-2. Overload prevention during heating.")
:Points of rating condition
Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 27 C D.B. / 19 C W.B.
Heating: Indoor air temperature 20 C D.B.
Outdoor air temperature 35 C D.B. / 24 C W.B.
Outdoor air temperature 7 C D.B. / 6 C W.B.
17
MCAF94R5IAA
Cooling
27C
High
4
: Flap angle 0,
: Flap angle 30,
Heating
20C
High
5
: Flap angle 45,
: Flap angle 60,
Indoor Unit
MCAF124R5IAA
Cooling
27C
High
4
: Flap angle 0,
: Flap angle 30,
Heating
20C
High
5
: Flap angle 45,
: Flap angle 60,
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor Unit
Outdoor Unit
MCAF94R5IAA
GRF97R5I
Cooling
Indoor Unit
Fan Motor
Performance at
Rating conditions
Rating conditions:
Running amp.
Power input
Indoor air temperature:
Outdoor air temperature:
A
W
0.17
33
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 50Hz
3.69
722
Complete Unit
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 50Hz
4.64
960
Complete Unit
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 50Hz
5.04
1,055
Complete Unit
Outdoor Unit
Fan Motor + Compressor
230V Single-phase 50Hz
5.31
1,130
Complete Unit
3.86
755
27 C D.B. / 19 C W.B.
35 C D.B.
Heating
Indoor Unit
Fan Motor
Performance at
Rating conditions
Rating conditions:
Indoor Unit
Outdoor Unit
Running amp.
Power input
Indoor air temperature
Outdoor air temperature
A
W
0.17
35
4.81
995
20 C D.B.
7 C D.B. / 6 C W.B.
MCAF124R5IAA
GRF127R5I
Cooling
Indoor Unit
Fan Motor
Performance at
Rating conditions
Rating conditions:
Running amp.
Power input
Indoor air temperature:
Outdoor air temperature:
A
W
0.17
35
5.21
1,090
27 C D.B. / 19 C W.B.
35 C D.B.
Heating
Indoor Unit
Fan Motor
Performance at
Rating conditions
Rating conditions:
Running amp.
Power input
Indoor air temperature
Outdoor air temperature
A
W
0.17
35
20 C D.B.
7 C D.B. / 6 C W.B.
20
5.48
1,165
8FA-2-5257-76600-0
8FA-2-5250-18000-0
WARNING
21
Indoor Unit
MCAF124R5IAA
Outdoor Unit GRF127R5I
8FA-2-5257-76600-0
8FA-2-5250-18100-0
WARNING
22
7. INSTALLATION INSTRUCTIONS
7-1. Installation Site Selection
7-1-1. Indoor Unit
WARNING
15 cm min.
5 cm
min.
5 cm
min.
Front View
AVOID:
Fig. 1
direct sunlight.
nearby heat sources that may affect performance of
INDOOR
UNIT
the unit.
areas where leakage of flammable gas may be
expected.
Elevation
difference (H)
OUTDOOR
UNIT
DO:
select an appropriate position from which every corner
Fig. 2
Indoor unit
Wall
Minimum height
from floor level
1.5 m
Floor level
Fig. 3
Limit of Tubing
Length (L)
(m)
Limit of Elevation
Difference (H)
(m)
Required Amount of
Additional Refrigerant
(g/m)*
MCAF94 / 124
7.5
15
15
* If total tubing length becomes 7.5 to 15 m, charge additional refrigerant (R410A) by 15 g/m.
No additional charge of compressor oil is necessary.
23
NO
AVOID:
Exhaust fan
Hot air
Heat source
DO:
choose a place as cool as possible.
choose a place that is well ventilated.
allow enough room around the unit for air intake/
Fig. 4
Air intake
Min. 5 cm
Min.
5 cm
Air discharge
Valve
side
Min.
25 cm
Min.
2m
Min.
20 cm
Min.
2m
Obstacle
Air discharge
Fig. 5a
Ground
Anchor bolts
(4 pcs.)
Min. 10 cm
Air intake
Concrete
or equal
Ab
t 10
ou
t4
Abou
cm
0c
Fig. 5b
Cushion rubber
Fig. 5c
24
Refer to the wiring system diagram (Fig. 6) for the meaning of (A), (B) and (C) in Table 2.
Table 2
Cross-Sectional
Area (mm2)
(A)+(B)
(C) Control
Line Length (m)
3.5
GRF97
40
70
20
GRF127
40
70
20
Model
Fuse or Circuit
Breaker Capacity
10A
WARNING
OUTDOOR UNIT
INDOOR UNIT
TERMINAL
TERMINAL
(B)
1
2
2
GROUNDING LINE
(C)
L
N
WARNING
(A)
CAUTION
Power supply:
Single-phase, 220 240 VAC, 50Hz
Fig. 6
Press
Mounting screws
4 16 (included)
Hole
Set in
place
26
ON/OFF
operation
button
QUIET
button
1HR.
TIMER
button
ACL
(Reset)
button
Fig. 8a
IMPORTANT
After the test run is completed, be sure to press the ACL
(reset) button to return to normal mode. The air conditioner
will not operate correctly if this is not done.
Fig. 8b
OPERATION lamp
TIMER lamp
QUIET lamp
Fig. 8c
27
Grille
Fig. 9a
CAUTION
Screw cover
Fig. 9b
(1) Grasp both ends of the air intake grille, and remove
it by opening towards the front and pulling towards
you. (Fig. 9a)
(2) Remove the 2 screws. (Fig. 9b)
Cover
Thermistor
Thermistor
(3) Remove the screw on the right side cover plate and
open the cover. (Fig. 10a)
(4) Take out the thermistor from the grille. (Fig. 10b)
(5) Pull the lower part of the grille toward you to
remove. (Fig. 11a)
(6) Use a standard screwdriver to push on the tabs to
remove the grille.
Fig. 10b
Fig. 10a
Tab
*
*
Frame
Tab
Fig. 11a
*
*
Fig. 11b
Groove
Pin
Fig. 12a
Fig. 12b
28
Grille
8. MAINTENANCE
Tab
Fig. 13
NOTE
ACL button
Fig. 14
ON/OFF
operation
button
QUIET
button
Self-diagnostic mode
1HR.
TIMER
button
ACL
(Reset)
button
Fig. 15
29
How to Connect
In order to connect, hold the resin cover of the connector and
push it in. Confirm the click sound for the inside lock.
30
9. FUNCTIONS
9-1. Operation Functions
Emergency operation
SENSOR DRY
Load
COOL zone
COOL
HEAT
STOP
(GREEN)
(RED)
(Lamp Off)
A zone
B zone
DRY A
The compressor operation frequency varies.
The indoor fan operates with 1/f fluctuation.
DRY B
PAM- control
Example
Example of operation in AUTO mode with the set room temperature
at 23 C.
Room temp.
Zone A
Zone B
Set temp. 23
Zone C
Zone C
Zone B
Compressor
Operation mode
Within
1 hour
More than
1 hour
Zone A
ON
OFF
Cooling
ON
OFF
Heating
ON
Cooling
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HIGH POWER
NIGHT SETBACK
This function acts to raise the power but keeps the AC system in
the same operating mode.
This function is set with the HIGH POWER button on the remote
controller.
(It can be set regardless of the temperature and fan speed
settings.)
Frequency
MAX
Setting
temperature 1 C (2F)
Time
0
30 min.
Start
1 C (2F)
5 min.
End
30 min.
30 min.
Time
NOTE
When HIGH POWER operation ends, the unit operates at low
Hz for 5 minutes, regardless of the thermostat OFF conditions.
When in DRY mode, operation is in the cooling zone.
HEAT mode
When the night setback mode is selected, the air conditioner
automatically lowers the temperature setting 2 C when 30
minutes have passed after the selection was made, and then
another 2 C after another 30 minutes have passed, regardless
of the indoor temperature when night setback was selected.
This enables you to save energy without sacrificing comfort.
This function is convenient when gentle heating is needed.
Lamp colors
Setting
temperature
OPERATION lamp
HEAT operation
DRY operation
COOL operation
FAN operation
DEFROSTING operation
Red
Orange
Green
Green
Red and Orange
alternately
TIMER lamp
Green
QUIET lamp
Green
Timer backup
Operation stops if there are no operator controls for 25 hours or
longer after unit operation switched from OFF to ON by use of
ON timer operation.
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2 C (4 F)
2 C (4 F)
30 min.
30 min.
Time
Approx.
53
During heating, the fan speed is set to "LL" (very low) or stopped.
As the temperature of the indoor heat exchanger rises, the fan
speed is changed to the set speed.
Approx.
47
High
At stability of operation
At start of operation
LL
Stopped
25
30
Approx. 40
NOTE
The fan speed is forcibly changed to "LL" beginning 30 seconds
after the thermostat turns OFF.
At stability of operation refers to operation when the room
temperature has approached the set temperature.
When HEAT operation starts, the indoor fan is stopped until the
temperature of the indoor heat exchanger reaches 20 C or
higher, or until the room temperature reaches 15 C or higher.
Freeze prevention
8
A
*
a
Approx.
94
Approx.
101
33
Reverse-Cycle Defrosting
Defrosting Sequence
Heating operation
Outdoor fan ON
4-way valve ON
Cooling Dry
Peak current cut-off trips
Hz down
Frost sensing
NOTE
Ambient temp.
L2
L1
Frosting area
Releasing of defrosting
Outdoor heating exchanger temp. is over 20 C.
Defrosting operation lasts 12 minutes (maximum).
2 minutes after it is stopped, compressor is ON.
4-way valve is ON. Outdoor fan is ON.
NOTE
If the air conditioner is turned off during the defrosting
cycle, it will continue defrosting and turn itself off after
defrosting is completed.
34
Heating
12.0
8.5
8.5
10. TROUBLESHOOTING
10-1. Precautions before Performing Inspection or Repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be
careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow at
least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
NOTE
1: If the operation lamp blinks every 0.5 seconds immediately when the
power is turned ON, there is an external ROM (OTP data) failure on the
indoor circuit board, or a ROM socket insertion problem, or the ROM
has not been installed.
2: The failure mode is stored in memory even when the power is not ON.
Follow the procedure below to perform diagnostics.
PROCEDURE
After turning on power to the air conditioner, use the remote controller and
follow the steps below to execute self-diagnostics.
Step 1: Press and hold the remote controller QUIET button and 1 HR
TIMER button. At the same time, press the ACL (reset) button.
Use a pointed object such as the tip of a pen to press the ACL
button.
When this has been done, "oP-1" (test run) appears, blinking, in
the remote controller clock display area.
Step 2: Next, press the 1 HR TIMER button once to change the display
from "oP-1" to "oP-3" (self-diagnostics). (The display continues to
blink.)
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.
The self-diagnostics function utilizes the 3 indicator lamps on the main
unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to
report the existence of sensor trouble or a protective operation. (The
lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.)
Self-diagnostics is completed when the buzzer sounds 3 short beeps.
A maximum of 3 self-diagnostics reports are displayed, for 5 seconds
each, beginning with the most recent report. Following this display the
lamps turn OFF. In order to view the self-diagnostics results again,
press the ON/OFF button again.
The 3 lamps remain OFF if no trouble has occurred.
<IMPORTANT> After self-diagnostics is completed, be sure to press the
ACL (reset) button to return to normal mode. The air
conditioner will not operate if this is not done.
35
QUIET
button
ON/OFF
operation
button
1HR.
TIMER
button
ACL
(Reset)
button
Since the indications cover various units, the corresponding parts listed below may not be present in some models.
.... OFF
Timer
(2)
Operation
(1)
.... Blinking
.... ON (Illuminated)
Code
Diagnostics item
Diagnostics contents
S01
S02
S03
S04
S05
S06
S07
E01
(1) Mis-wiring (2) AC power failure (3) Blown fuse (4) Power relay failure
(5) Indoor or outdoor circuit board failure
E02
(1) HIC or power Tr failure (2) Outdoor fan does not turn. (3) Instantaneous power outage
(4) Service valve not opened. (5) Outdoor fan blocked. (6) Continuous overload operation
(7) Compressor failure (8) Outdoor circuit board failure
E03
(1) External ROM data failure (2) Outdoor circuit board failure
E04
E05
(1) Outdoor circuit board failure (2) Outdoor power supply voltage failure
E06
(1) Electric expansion valve failure (2) Capillaries choked (3) Shortage of refrigerant
(4) Continuous overload operation (5) Outdoor fan does not rotate (6) Outdoor circuit board failure
E07
(1) Fan motor failure (2) Contact failure at connector (3) Indoor circuit board failure
E08
E09
No-refrigerant protection
E10
E11
(1) Fan motor failure (2) Contact failure at connector (3) Outdoor circuit board failure
E12
(1) Mis-wiring (2) Blown fuse (3) Power relay failure (4) Open phase
(5) Outdoor circuit board failure (6) Compressor failure
E13
(1) Indoor fan system failure (2) Shortage of refrigerant (3) Low-temperature operation
36
Blown
Is the fuse blown?
Normal
Replace the circuit
board or the fuse.
No.
Control
If there are no problems with the above, then check the outdoor unit.
For the "Test run" procedure, refer to 7.4" How to Test Run the Air Conditioner".
No.
Control
The compressor, fan motor, and 4-way valve must all turn on.
If there are no problems with the above, then check the indoor unit.
TEST/T-RUN terminals
(TEST)/MV T-RUN
COM
Initial self-diagnostics
Quiet
(3)
Timer
(2)
Operation
(1)
.... OFF
Control 2
.... Blinking
.... Illuminated
Timer
(2)
Operation
(1)
Quiet
(3)
Timer
(2)
Operation
(1)
37
The fan does not stop when the outdoor unit stops.
[Trouble symptom 2] The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location
(1) Vs-Gnd : Between pin 1 and pin 4
(2) Vcc-Gnd : Between pin 5 and pin 4
(3) Vsp-Gnd : Between pin 7 and pin 4
Normal value
DC 230V or more
DC 14V or more
After fluctuating 4 times between DC 1.7 to 6.1V
(1 sec. ON) and DC 0 V (1 sec. OFF), the DC
motor trips.
(Diagnostic results)
All of the above measured values are normal. Fan motor trouble (Replace the motor.)
Any one of the above measured values is not normal. Outdoor unit controller trouble
(Replace the controller .)
(Reference)
DC motor connector pin arrangement
Pin 1: Vs (white)
Pin 2: Not used
Pin 3: Not used
Pin 4: Gnd (black)
Pin 5: Vcc (red)
Pin 6: FG (blue)
Pin 7: Vsp (yellow)
[Trouble symptom 3]
Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates.
(There is trouble in the system that provides feedback of motor rotation speed from the
motor to the outdoor unit controller.)
[Trouble symptom 4]
Fan motor rotation speed does not change during outdoor unit operation.
[Trouble symptom 5]
Fan motor rotation speed varies excessively during outdoor unit operation.
38
Trouble
Either of the following trouble may occur.
1. The unit may stop suddenly during
operation.
2. Indicator lamps may flicker.
Correction
(The fundamental concept is to make the
system less susceptible to noise.)
- Insulate for noise or
distance from the noise source. 1. Use shielded wires.
2. Move unit away from the noise source.
Trouble
Correction
39
Ground wire
Clip
Insulation
tester
Fig. 1
Terminal plate
Probe
Clip
Copper
tube or
metallic part
Insulation
tester
Fig. 2
Probe
Copper
tube or
metallic part
Insulation
tester
NOTE
Fig. 3
From fan motor,
compressor and
other parts
Metallic
part
Probe
Clip
Insulation
tester
Fig. 4
40
Fuse
PCB Ass'y
Fig. 5
Fuse
Fig. 6
41
12-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when
there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in
composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the
remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified
amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid
phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in
gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
CAUTION
Ether-type oil is used for compressor oil for R410A-type units, which is different
from the mineral oil used for R22. Thus more attention to moisture prevention and
faster replacement work compared with conventional models are required.
Specification A
Flare tool for R410A
0 to 0.5 mm
1.2 mm
Dia.6.35 mm (1/4")
Dia.9.52 mm (3/8")
Dia.12.7 mm (1/2")
Dia.15.88 mm (5/8")
Size of flare
D
Spacer
42
Tubing precautions
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily
cover the ends of the tubing with caps or tape prior to installation.
Never use 0.7mm-thick copper tubing or tubing which is less than 0.8mm in thickness, since air conditioners with
R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure
to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room,
immediately provide thorough ventilation.
43
Tool Name
Gauge manifold
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
CAUTION
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
The above tools specifically for R410A must not be used for R22 and R407C.
Doing so will cause malfunction of the unit.
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for
R22-type units can be used for R410A-type. However, they must be used
exclusively for R410A and never alternately with R22 and R407C.
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external
diameter of the service port screw has been altered.
<External diameter of service port> R410A : 7.94 mm (5/16")
R22, R407C : 6.35 mm (1/4")
For details on tubing installation procedures, refer to the installation manuals attached to the indoor
unit and outdoor unit.
44
(4) Evacuation
(4) Evacuation
OK
Evacuation time
45
(5) Recharge
(5) Recharging
Valve
CAUTION
Single valve
Charge liquid refrigerant with
cylinder in up-side-down position.
Fig. 1
Valve
Example:
In case of charging refrigerant to a unit requiring
0.76Kg using a capacity of a 10Kg cylinder, the
minimum necessary amount for the cylinder is:
0.76 + 10
0.20 = 2.76Kg
Fig. 2
CAUTION
NO!
Liquid
Open
46
Refrigerant
cylinder
Fig. 3
Never attempt to charge additional refrigerant when refrigerant has been leaking
from the unit. Follow the procedure described below to locate points of leaks and
carry out repairs, then recharge the refrigerant.
Use nitrogen gas for the pressurized gas, and never use
a refrigerant other than R410A. Also do not use oxygen or
any flammable gas.
(5) Evacuation
OK
(5) Evacuation
Evacuation time
(6) Recharging
Recharge unit in the same manner explained on the
previous page "(5) Recharging."
47
OK
(6) Recharge
CAUTION
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow
instructions given in "12-6. In Case Refrigerant is Leaking" and completely carry
out repairs. Only then should you recharge the refrigerant.
48
APPENDIX
Transmitter
Display
(Cover closed)
ON/OFF operation button
QUIET button
FLAP button
ON TIME
setting
button
Advance button
Advance button
Return button
Return button
OFF TIME
setting
buttons
CANCEL button
CLOCK button
SENSOR button
ACL button
ADDRESS switch
Temperature display
selector button
OPERATION lamp
TIMER lamp
QUIET lamp
OPERATION button
INDOOR UNIT