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AGRIANDRE

***********************

VALIDATION DU LOGICIEL PVELITE 2004


ASME VIII DIV.2

16/03/04

REV.

DATE

Etablissement
DESCRIPTION

S.S

JC.L

Etabli par :

Vrifi par :

Client :

Approuv par

SETI

Note de calcul tablie par :

CERIAL
2, rue Emile Path
78406 CHATOU Cedex
Phone : 01 30 53 25 72 - Fax 01 30 53 72 40

e-mail : contact@cerial.fr site : www.cerial.fr

Validation de PVELITE 2004

Project:
Validation du logiciel PVELITE 2004
Note de calcul N

1/13

SOMMAIRE
1. SUJET........................................................................................................................3
2. CALCUL DE LPAISSEUR DUNE VIROLE (PAGE 53-54)...........................4
2.1.
2.2.
2.3.

GUIDEBOOK...............................................................................................................................4
PVELITE 2004.........................................................................................................................4
CONCLUSION..............................................................................................................................5

3. CALCUL DE LPAISSEUR DUN FOND HEMISPHRIQUE (PAGE 65)....6


3.1.
3.2.
3.3.

GUIDEBOOK...............................................................................................................................6
PVELITE 2004.........................................................................................................................6
CONCLUSION..............................................................................................................................7

4. VRIFICATION DUNE OUVERTURE DANS UN FOND (PAGE 155-156157-158)............................................................................................................................8


4.1.
4.2.
4.3.

GUIDEBOOK...............................................................................................................................8
PVELITE 2004.......................................................................................................................10
CONCLUSION............................................................................................................................13

Validation de PVELITE 2004

2/13

1.

Sujet.

Le but de cette note est de montrer que le logiciel PVELITE 2004 fournis les mmes rsultats
que des calculs effectus dans le livre GUIDEBOOK FOR THE DESIGN OF ASME
SECTION VIII PRESSURE VESSELS .
Nous choisissons trois exemples :
-

Calcul de lpaisseur dune virole.


Calcul de lpaisseur dun fond.
Vrification dune ouverture.

Rfrence du livre : GUIDEBOOK FOR THE DESIGN OF ASME SECTION VIII


PRESSURE VESSELS by James R. Farr and Maan H. Jawad
Edition ASME PRESS.

Validation de PVELITE 2004

3/13

2.

Calcul de lpaisseur dune virole (Page 53-54).

2.1.

Guidebook.

2.2.

PVELITE 2004.

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 2
ASME Code Version

: 2004, Addenda A-06

Analysis Performed by : CERIAL


Job File

: C:\DOCUMENTS\DOCUMENTS LOGICIEL\VALIDATION PVELI

Date of Analysis

PV Elite 2007,

Aug 1,2007

January 2007

Validation de PVELITE 2004

4/13

Complete Listing of Vessel Elements and Details:


Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Density of Material
P Number Thickness
Yield Stress, Operating
AM 218.1 Group Number
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

10
20
Cylinder
Test ASME VESSEL
100.00
60.000
10.000
0.0000
1000.0
450.0000
15.000
200.0000
0.
SA-516 70
20000.
20000.
26000.
0.2830
1.2500
31750.
B
CS-2
K02700
1.
1.

in.
in.
in.
in.
psig
F
psig
F
psi
psi
psi
lb/in
in.
psi

PV Elite 2007 1993-2007 by COADE Engineering Software

Internal Pressure Calculation Results :


ASME Code, Section VIII, Division 2, 2004 A-06
Cylindrical Shell From 10 To 20 SA-516 70 , AM-218.1 Curve B at 200 F
virole
Thickness Due to Internal Pressure [Tr]:
= ( P * RCOR ) / ( S - 0.5 * P ) per AD-201
= (1000.00*30.0000)/(20000.00-0.5*1000.00)
= 1.5385 + 0.0000 = 1.5385 in.
Elements Suitable for Internal Pressure.
PV Elite 2007 1993-2007 by COADE Engineering Software

2.3.

Conclusion.

Calcul guidebook : paisseur = 1.54 in


Calcul PVELITE 2004 : paisseur = 1.5385 in

Validation de PVELITE 2004

5/13

3.

Calcul de lpaisseur dun fond hemisphrique (Page 65).

3.1.

Guidebook.

3.2.

PVELITE 2004.

PVElite 2004 Licensee: CERIAL


FileName : Ouverture
------------------------------------- Page 2
Element and Detail Weights
STEP:
5 10:27a Mar 16,2004
DESIGN CALCULATION
In Accordance with ASME Section VIII Div. 2
ASME Code Version

: 2001,

Addenda A-03

Analysis Performed by : CERIAL


Job File

: H:\AFFAIRES EN COURS\AGRIANDRE\TEST ASME\FOND.PV

Date of Analysis

: Mar 16,2004

PVElite 2004,

January 2004

Complete Listing of Vessel Elements and Details:


Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest

Validation de PVELITE 2004

10
20
Spherical
Test ASME HEAD
2.0000
40.000
30.000
0.0000
10000.
450.0000
15.000
200.0000
0.
SA-516 70
20000.
20000.
26000.

in.
in.
in.
in.
psig
F
psig
F
psi
psi
psi

6/13

Density of Material
P Number Thickness
Yield Stress, Operating
AM 218.1 Group Number
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

0.2830
1.2500
31750.
B
CS-2
K02700
1.
1.

lb/in
in.
psi

PVElite 2004 1993-2004 by COADE Engineering Software


Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 2, 2001 Code A-03 Addenda
Spherical Head From 10 To 20 SA-516 70 , AM-218.1 Curve B
Test ASME HEAD
Thickness Due to Internal Pressure (TR):
= Rcor * ( e^(0.5*P/S) - 1 ) per AD-202
= 20.0000*(e^(0.5*10000.00/20000.00)-1)
= 5.6805 + 0.0000 = 5.6805 in.
Elements Suitable for Internal Pressure.
PVElite 2004 1993-2004 by COADE Engineering Software

3.3.

Conclusion.

Calcul guidebook : paisseur = 5.68 in


Calcul PVELITE 2004 : paisseur = 5.685 in

Validation de PVELITE 2004

7/13

4.

Vrification dune ouverture dans un fond (Page 155-156-157-158).


4.1.

Guidebook.

Validation de PVELITE 2004

8/13

Validation de PVELITE 2004

9/13

4.2.

PVELITE 2004.

PVElite 2004 Licensee: CERIAL


FileName : Ouverture
------------------------------------- Page 2
Element and Detail Weights
STEP:
5 10:27a Mar 16,2004
DESIGN CALCULATION
In Accordance with ASME Section VIII Div. 2
ASME Code Version

: 2001,

Addenda A-03

Analysis Performed by : CERIAL


Job File

: H:\AFFAIRES EN COURS\AGRIANDRE\TEST ASME\OUVERTU

Date of Analysis

: Mar 16,2004

PVElite 2004,

January 2004

Validation de PVELITE 2004

10/13

Complete Listing of Vessel Elements and Details:


Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Density of Material
P Number Thickness
Yield Stress, Operating
AM 218.1 Group Number
External Pressure Chart Name
UNS Number
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

10
20
Elliptical
Test ASME OPENNING
2.0000 in.
41.750 in.
1.0000 in.
0.0000 in.
700.00 psig
500.0000 F
0.0000 psig
0.0000 F
0.
SA-516 70
20500. psi
20500. psi
26000. psi
0.2830 lb/in
1.2500 in.
31000. psi
B
CS-2
K02700
1.
1.
2.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Material Name

10
Nozzle
1
8.7500
8.0000
SCH 40
0
0.
N
0.0000
GR 1.1
SA-106 C

in.
in.

lb.

PVElite 2004 1993-2004 by COADE Engineering Software

Internal Pressure Calculation Results :


ASME Code, Section VIII, Division 2, 2001 Code A-03 Addenda
Elliptical Head From 10 To 20 SA-516 70 , AM-218.1 Curve B
Test ASME OPENNING
Thickness Due to Internal Pressure (TR):
Required Thickness per Article 4-4
= 0.7791 + 0.0000 = 0.7791 in.
INPUT VALUES, Nozzle Description: 1

From : 10

Pres. for Nozzle Reinforcement Calcs. (Case1) P


Temperature for Internal Pressure
Temp
Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Actual Thickness
Head Corrosion Allowance

S
Sa

User Entered Minimum Design Metal Temperature

D
Ar
T
Cas

Validation de PVELITE 2004

700.00
500.00

psig
F

SA-516 70
20500.00 psi
20500.00 psi
41.7500
2.00
1.0000
0.0000
-20.00

in.
in.
in.
F

11/13

Nozzle Material
Nozzle Allowable Stress at Temperature
Nozzle Allowable Stress At Ambient

SA-106 C
21600.00 psi
21600.00 psi

Nozzle Diameter Basis (for tr calc only)


Layout Angle
Nozzle Diameter

Sn
Sna
Inbase

ID
0.00
8.0000

Dia

Nozzle Size and Thickness Basis


Actual Thickness of Nozzle

Idbn
Thk

deg
in.

Actual
1.1250 in.

Nozzle Flange Material


Nozzle Flange Type

SA-105
Weld Neck Flange

Nozzle Corrosion Allowance

Can

0.0000

in.

Nozzle OutSide Projection


Ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv

6.0000
0.0000
0.0000

in.
in.
in.

The Nozzle Pressure Design option was Design Pressure + static head
NOZZLE CALCULATION, Description: 1
ASME Code, Section VIII, Division 2, 2001, A-03 AD-510,520,530,540,551
Actual Nozzle Diameter Used in Calculation
Actual Nozzle Thickness Used in Calculation

8.000
1.125

in.
in.

16.0000
2.5000

in.
in.

Mapnc
NA
NA
NA
NA
NA
NA
NA

in
in
in
in
in
in
in

NA
NA

in
in

Nozzle input data check completed without errors.


Required thickness per AD-201 of Nozzle Wall:CASE 1
= (P*(D/2+CA))/(S-0.5*P) per AD-201
= ( 700.00*(8.0000/2+0.0000))/(21600-0.5*700.00)
=
0.1318 in.
AD-540, Thickness and Diameter Limit Results : CASE 1
Effective material diameter limit,
Effective material thickness limit, no pad
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
Design
Area Required (Full Lim.)
AR
6.233
Area in Shell
A1
1.767
Area in Nozzle Wall
A2
4.966
Area in Inward Nozzle
A3
0.000
Area in Welds
A4
0.000
Area in Pad
A5
0.000
Area Available (Full Lim) ATOT
6.733

Dl
Tlnp
External
NA
NA
NA
NA
NA
NA
NA

The Internal Pressure Case Governs the Analysis.


Area Required (2/3 Limit) Ar23
Area Available (2/3 Lim) At23

4.155
5.987

Nozzle Angle Used in Area Calculations

NA
NA

90.00

Degs.

The area available without a pad is Sufficient.


Reinforcement Area Required for Nozzle:
Ar = Dlr*Tr + 2*(Thk-Can)*Tr*(1-Fr) per AD-520 & AD-551
Ar = 8.0000*0.7791+2*(1.1250-0.0000)*0.7791*(1.0-1.0000)
Ar = 6.2331 in
Areas per AD-550 but with DL = Diameter Limit DLR = Corroded ID:
Area Available in Shell (A1):
A1 = (Dl-Dlr)*(T-Cas-Tr)-2*(Thk-Can)*(T-Cas-Tr)*(1-Fr)
A1 = (16.000-8.000)*(1.0000-0.000-0.779)-2*(1.125-0.000)
*(1.0000-0.0000-0.7791)*(1-1.0000)
A1 = 1.7669 in
Area Available in Nozzle Wall, no Pad:
A2np = ( 2 * Min(Tlnp,Ho) ) * ( Thk - Can - Trn ) * fr
A2np = (2*Min(2.500,6.000))*(1.1250-0.0000-0.1318)*1.0000)
A2np = 4.9662 in

Validation de PVELITE 2004

12/13

4.3.

Conclusion.

Calcul guidebook :
-

Epaisseur du fond :
0.789 in
Epaisseur minimum de la tubulure :
0.132 in
Surface minimum requise pour louverture :
6.312 in
Surface de renforcement sur le fond :
1.688 in
Surface de renforcement sur la tubulure :
4.965 in

Calcul PVELITE 2004 :


-

Epaisseur du fond:
0.7791 in
Epaisseur minimum de la tubulure :
0.1318 in
Surface minimum requise pour la tubulure :
6.233 in
Surface actuelle du fond :
1.767 in
Surface actuelle de la tubulure :
4.966 in

La diffrence pour lpaisseur du fond vient, pour le guidebook, de la lecture sur des
courbes qui ne peut pas tre trs prcise, lutilisateur a tendance a prendre une valeur lue
pessimiste.
Les lgres diffrences pour les surfaces sont lies la diffrence dpaisseur du fond.

Validation de PVELITE 2004

13/13