YORK ARP 1000 Users Manual

Users manual
Air-condition Refrigeration Plant 1000

System description
YORK Marine, Controls/ the people to talk to
Users manual
Users manual
Table of Contents
1
INTRODUCTION
1.1
1.2
1.3
3
3
3
System description
Plant design
Control Components
PICTURE HIERARCHY
10
2.1
2.2
2.3
2.4
2.5
2.6
2.7
10
11
12
15
26
32
47
Menu structure
Main menu
Plant overview
Compressor control
AHU CONTROL
AHU detail view
Plant setup
PI REGULATOR FUNCTION
57
ALARM LIST
58
DOCUMENT REVISION RECORD
YORK Marine ApS
60
Copyright
YORK Marine ApS
All Rights Reserved
Table of Contents
Revision: 1.0 Updated: 050503
Project 658452: Air-condition Refrigeration Plant 1000
YORK Marine, Controls

Author: Erik Holland Owner: Erik Holland
Page 2 of 60
File: h:\standard products\552463-standard ac\manuals\arp system description e410\release\arp 1000 users manual 1.0.doc
Users manual
INTRODUCTION
1.1
System description
This manual describes the functionality and control of a Standard ARP plant.
The layout of the sections in this manual is as follows:
List of shutdowns and interlocks, if any.

Function description or control description.
Display pictures and functionality.
All the values on the display pictures are only examples and cannot be used as actual values.
1.2
Plant design
The air conditioning plant may consist of one or two compressors, which supply one or two AHU units each
fitted with one or two cooling coils.
Each coil is mounted with one or two cooling circuits (interwinded).
1.3
Control Components
The control system for the AHU unit consists of one temperature sensor in the outdoor chamber (On plants
with two AHUs the sensor is only placed in unit 1), and one in the supply air chamber of the AHU.
Up to two expansion valves in the refrigeration lines, one for each cooler or two for an interwinded cooler,
and a capacity controllable compressor.
The control includes the following:
Compressor control.
AHU fan control.
AHU pre-heating regulation.
AHU cooling regulation.
Expansion valve control.
AHU re-heating regulation.
AHU Exhaust fan control.
AHU Enthalpy exchanger control.
Twin pipe supply.
Outdoor compensation.
Humidity regulation.
Alarm system.
Cross connected control.
Introduction

Page 3 of 60
Users manual
PLC
A FX2N PLC and a MAC E410 operator panel control the air-condition plant.
The inputs on the PLC are both digital and analogue.
All outputs on the PLC are digital.
On the PLC there are LEDs indicating the status of the PLC inputs and outputs.
Four LEDs on the PLC front indicate the status of the PLC itself.
POWER
RUN
BATT-V
ERROR
Is alight when control voltage is connected

Is alight when the program is running
Is alight when battery is missing or low voltage.
Is alight/flashing when there is an error in the software or in the hardware.
Operator Panel
From the operator panel, the operator may start/stop all fans and compressors, all the measuring values can
be read and the set point and limit values for the control may be entered.
From the remote operator panel it is, for safety reasons, only possible to monitor values and start/stop the
fans.
See the technical documentation on http://www.mitsubishi-automation.de/products.html for further
information.
Starter & control panel
Remote operator panel
PLC
Introduction

Page 4 of 60
Users manual
1.3.1
Using the operator panel
The MAC E410 operator panel is a 3.8 monochrome touch display.

Use the tip of a finger or the end of a pen to operate the display.
1.3.2
Common objects
A movement key.
Tap this key to jump to (in this case) the PLANT menu.
On this symbol (a reciprocating compressor) there is attached a small *.

This indicates that a sub menu is available.
Tap on the symbol to access the sub menu.
A status text.
Example: Status of the compressor.
A monitored value.
Example: Actual temperature.
An input field. Can be a selection box, numeric or an alphanumeric field.

Example: Temperature set point.
Tap on the field to access the keyboard.
Some fields are protected by a password.
Push buttons.
Example: Stop / start of a compressor.
Tap button to activate.
PS: Pressure switch. TS: Temperature switch. Closed contact.
PS: Pressure switch. TS: Temperature switch. Open contact.
Introduction

Page 5 of 60
Users manual
1.3.3
Using the input fields.
There are four different input fields: A selection box, a confirmation, numeric or an alphanumeric field.
To alter a value, tap the field.
This will display the input keyboard or selection box.
Some fields require confirmation of the new value before it is changed.
Numeric input
Alphanumeric input
Selection box
Confirmation box
1.3.3.1
Password
Some inputs require a password. This password is YORK.

A requester similar to the alphanumeric input field pops up when the password is required.
Introduction

Page 6 of 60
Users manual
1.3.4
Short-cut keys
The short-cut keys are found on most displays and always have the same function.
1
Main menu key.

Returns to main menu.
2
Alarm list key.

Displays the alarm list.
3
Level up key. Moves one menu level up.

Example: Jumps from control level to monitoring level.
4
Plant overview key.

Jumps to a graphical overview of the plant.
5
Compressor key.
Displays the compressor display.
Note: The key is drawn differently from the other keys to indicate that this menu is now being displayed.
6
AHU key.
Jumps to the AHU display.
7
Next key.
Moves to next menu of the same component in same level.
Example: Moves from Compressor 1 to Compressor 2
Introduction

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Users manual
1.3.5
Alarm system
The system comprises a complete alarm system, which supervises both analogue and digital values called
alarm points.
Sensor failures will always activate an alarm and will be explained in an error message code.
When an alarm occurs the alarm lamp, on the front of the switchboard, flashes. The lamp will continue to
flash as long as at least one of the present alarms remain unacknowledged.
After all alarms have been acknowledged, the alarm lamp will remain lid until all failures is fixed.
In case that new alarms do occur, the alarm lamp will start to flash again.
All alarms will activate the common alarm relay, which is a digital outlet to the central alarm system of the
ship.
The common alarm is "high" as long as there is no alarm, and goes "low" when there comes an alarm and
stays "low" until the alarm is acknowledged in the RCM system.
If another alarm occurs before the system has been acknowledged, the output goes high for 5 seconds and
then low again, as shown on the figure below.
No alarm
New alarm
occurs
Introduction
5 sec
Another new
alarm occurs
All alarms
acknowledged

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Users manual
Main
Tap
ALARM
ALARM
1
7
8
Escape
Returns to the previous display.
2
Page up
Moves the cursor 1 page up.
3
Acknowledged
Acknowledges the alarm under the cursor.
4
Magnify
Changes the text size.
5
Timestamp
Time and date for the occurrence of the alarm under the cursor.
6
Page down
Moves the cursor 1 page down.
7
Unacknowledged alarm
White text on a black background indicates an unacknowledged alarm.
8
Acknowledged alarm
Black text on a white background indicates an acknowledged alarm.
Introduction

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Users manual
PICTURE HIERARCHY
2.1
Menu structure
Top level
Plant level
Monitoring level
MAIN
TREND
PLANT
TRENDS
Control level
Parameter level
SETUP
Picture hierarchy
COMPR1
COMPR2
AHU1
AHU2
START/STOP
START/STOP
START/STOP
SET-POINTS
START/STOP
SET-POINTS
PARAM
PARAM
PARAM
PARAM

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Users manual
2.2
Main menu
1
Time (24 hours) and date (YY-MM-DD).

2
Indication of whether this panel is the local (mounted on the switchboard) or an optional remote panel.
3
Plant type indicator:

First digit: Number of compressors.
Second digit: Number of AHUs.
Third digit: Number of expansion valves pr. AHU.
In this case:
2 compressors, 2 AHUs and 2 expansion valves on each AHU. (Four expansion valves on the plant).
4
Trend curves menu key.

5
Setup menu key.
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Page 11 of 60
Users manual
2.3
Plant overview
Main
Tap
PLANT
Plant
overview
Depending on plant configuration, four different plant overviews are displayed.

The functions are the same on all four overviews.
The number of expansion valves does not inflict on the plant overview displays..
The four displays are:
Plant type 11x -1 compressor and 1 AHU
Plant type 12x - 1 compressor and 2 AHUs
Plant type 21x - 2 compressors and 1 AHU
Plant type 22x - 2 compressors and 2 AHUs
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2.3.1
Plant type 22x
Compressor 1.
Tap to access the compressor display,
Symbol
Description
The compressor is stopped.
The compressor is running
The compressor is prohibited to start due to low suction pressure.
Maximum Operation Pressure excided.
Expansion valves are closed to reduce the pressure.
The compressor is ready for automatic start.
The compressor is prohibited from start due to anti-recycling timer.
Minimum 5 minutes between starts.
The compressor is stopped due to an error. See alarm list.
AHU 1
Tap to access the AHU display.
3
AHU 1 fan.
Symbol
Description
The fan is stopped.
The fan is running
The fan is interlocked.
The fan is ready for start.
The fan is stopped due to an error. See alarm list.
AHU 1 supply air temperature.

5
Common outdoor air temperature.
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6
Compressor 2.
Symbol
Description
AHU 2
Tap to access the AHU display.
8
AHU 2 fan.
Symbol
Description
The fan is stopped.
The fan is running
AHU 2 supply air temperature.
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Page 14 of 60
Users manual
2.4
Compressor control
2.4.1
Shut-downs
The compressor is fitted with five shutdown functions.

On the switches KP2, KP61, KP98 and motor winding protection the wiring is made fail-safe (all switches are
normally closed when they are error free).
-
High discharge pressure

High oil/discharge temperature (SMC only). Fail-safe.
Low lubrication oil pressure (delay 60 sec)
Low cooling water pressure (KP2). Fail-safe.
Running failure / over current relay. Fail-safe.
Motor winding temperature too high. Fail-safe.
If one of the above-mentioned limits cuts out, the input on the PLC is shut down, the compressor will stop,
and alarm is given.
If the over current relay has switched off, or the interlock signal is open, the compressor will be stopped, and
the alarm list will indicate Compr1 Running feedback Alarm.
All alarms must be reset on the operator panel and/or on the component.
Following components, require local reset after alarm:
-
2.4.2
Over current relays.

KP98 (High oil/discharge temperature)
Anti-recycling
On the compressor start an anti-recycling timer is started.

If a restart of the compressor is attempted within five minutes of last start, the system rejects to carry out the
restart command.
In auto mode the compressor is restarted when the timer runs out.
The anti-recycling timer is implanted to protect the motor from the consequences of many repeating starts.
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2.4.3
Manual Mode
When the compressor is set for manual operation, (see 2.4.5.1 Compressor control for more information),
the compressor capacity is exclusively controlled by the operator.
All safety functions remain active.
The AHUs are forced to superheat-mode.
2.4.4
Automatic Mode
The compressor may be automatically controlled by selection automatic-mode.

See 2.4.5.1 Compressor control for more information.
Regulation of compressor:
During cooling down the expansion valve will regulate according to the lowest calculated superheat in the
suction lines. When the temperature is below supply air set point + supply air offset, the expansion valve will
regulate according to supply air temperature. When the temperature is above SP+offset, the expansion valve
will again regulate according to the lowest superheat in the suction lines. (See 2.5.4 Cooler Regulation)
The compressor regulation is reverse to the expansion valve regulation.
Superheat [C]
M aster valve
Line A
Line B
Tim e
Line A
Line B
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2.4.4.1
Start of Compressor
If the supply air temperature is higher than the Start coolingmode high limit and the fan are running, the
expansion valves will start to open.
When the suction pressure is higher than the Suction pressure low limit, the compressor will be started.
See 2.4.5.2.2 Capacity control parameters for more information.
2.4.4.2
Stop of Compressor (Pump down)
If the supply air temperature at the AHU unit is lower than the set point and the expansion valves are closed,
the compressor will be stopped when the suction pressure has been below the Suction pressure low limit
for Low pressure cut-out delay seconds.
2.4.4.3
Capacity Step Controller
Increase of capacity
AHU mode Superheat
The compressor will test every Capacity change delay seconds, if the supply air
temperature is above the supply air set point. If so, the capacity is increased by
one step.
AHU mode Supply air:
If the lowest suction superheat temperature is lower than Increase capacity low
limit for Increase delay seconds, the capacity increases by one step.
Decrease of capacity
AHU mode Superheat
The compressor will not decrease while the AHU is in Superheat mode.
AHU mode Supply air
If the lowest suction superheat temperature is higher than Increase capacity high
limit for Decrease delay seconds, the capacity decreases by one step.
If the compressor is at its lowest capacity step, it will not decrease and thereby
stop.
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Users manual
2.4.5
Compressor
Main
Compr 1
Tap
COMPR1
6
2
9
5
Compressor status.
Text
Stopped
Running
LP Suction
MOP
Ready
Pause
Shut-down
Symbol
Description
The compressor is shut down due to low suction pressure.
The compressor is prohibited from start due to anti-recycling timer. Minimum 5
minutes between starts.

If compressor symbol is placed in a grey square, the compressor is in automatic-mode.
Status symbols as described in 1
3
Suction pressure gauges.

Top gauge:
Suction line pressure.
Bottom gauge:
Saturated vapour temperature in the suction line.
Calculated value.
4
Discharge pressure gauge.
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5
Compressor lubrication oil pressure.

6
Compressor capacity level.

7
Combined oil and discharge gas temperature switch.

Shuts down the compressor in case of too high oil or high discharge gas temperature.
Only shown when the plant is fitted with SMC compressors.
8
The condenser.
9
The condenser cooling water pressure switch.

Shuts down the compressor in case too low cooling water pressure.
Only shown if the Cooling water supervision option is selected.
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Page 19 of 60
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2.4.5.1
Compressor control
Main
Tap
Compr 1
Tap
COMPR1
Compr 2
Tap
Compr 1
Control
Tap on the
compressor
Compr 2
Control
10
6
8
5
2
9
4
3
Compressor status.
Text
Stopped
Running
LP Suction
MOP
Ready
Pause
Shut-down
Symbol
Description
If compressor symbol is placed in a grey square, the compressor is in automatic-mode.

Status symbols as described in 1
3
Suction pressure gauges.

Top gauge:
Suction line pressure.
Bottom gauge:
Saturated vapour temperature in the suction line.
The saturated vapour temperature is calculated by the PLC.
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4
Discharge pressure gauge.

5
Compressor capacity level.

6
Manual controls. Not useable when the compressor is in automatic-mode.

Compressor decrease/increase capacity buttons.
Tapping the DECR button will decrease capacity by one step.
If the compressor is running at the lowest capacity level, tapping the DECR will cause the compressor to
stop.
When stopped, tapping the INCR button will cause the compressor to start in the lowest capacity level.
Additional taps on INCR will increase capacity by one step until 100% of the capacity has been reached.
7
Automatic/manual mode toggle button.

Changes control method from manual to automatic and vise versa.
The compressor will be enclosed by a grey square when set to automatic mode.
8
Compressor running hour counter.

Accumulated running time in hours.
9
Number of starts.
Accumulated number of compressor starts.
10
PARAM-key.
Tap to access the compressor parameter menu.
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Page 21 of 60
Users manual
2.4.5.2
Compressor parameters
Main
Tap
COMPR
Tap
Compr 1
Compr 2
Tap
Tap on the
compressor
Compr 1
Control
Tap on
Param
2.4.5.2.1
Compr 2
Control
Compr 1
Parameter
Alarm limits
2
1
3
4
5
6
7
8
Navigation keys for the parameter pages.

2
Lubrication oil pressure shutdown limit.

If the lubrication oil pressure drops below this value for 60 sec, the compressor will be stopped and an alarm
will be given.
3
Discharge gas pressure shutdown limit.

If the discharge gas pressure rises above this value, the compressor will be stopped and an alarm will be
given.
4
Suction gas pressure stop limit.

The compressor will be stopped if the suction gas pressure drops below this value for
No alarm will be given.
sec.
Suction gas low-pressure stop delay.

The stop of the compressor at the low suction gas pressure limit is delayed in the selected number of
seconds.
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6
Hour counter warning limit for service.

A warning is given when the compressor hour counter value is greater than this value.
Enter value for next service to reset the warning.
This warning is mend as an internal service interval.
It is up to the owner of the plant to decide if a YORK service engineer is needed.
7
Maximum operation pressure limit.

Maximum allowed suction gas pressure.
If pressure rises above the limit, the expansion valves will close.
When the pressure again is below the limit, the valves are reopened after a delay
See 2.5.4.7 MOP for more information.
MOP cut-in delay.

Delay before reopening the expansion valve after a MOP
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2.4.5.2.2
Capacity control parameters
2
3
4
5

2
Only valid when the compressor is in automatic mode.

Temperature limit for decrement of capacity when the compressor is regulated according to superheat.
If the superheat temperature is above the limit for Decrease delay 4 seconds then the capacity is reduced
by one step, unless the compressor already is at its lowest step.
3

Temperature limit for increment of capacity when the compressor is regulated according to superheat.
If the superheat temperature is below the limit for Increase delay 5 seconds then the capacity is
increased by one step, unless the compressor already is at its highest step.
4
Decrease delay in seconds.

5
Increase delay in seconds.

6

Delay for increment of capacity when the compressor is regulating according to the supply air temperature.
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2.4.5.2.3
Reset counters

2
Adjust field for compressor hour counter.

The Super-user password is required.
3
Adjust field for compressor start counter.

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2.5
AHU CONTROL
The temperature in the supply air chamber is controlled by a temperature sensor, which - according to the
set point and neutral zone - controls the cooling capacity or heating capacity.
2.5.1
Supply air regulation
Outdoor temperature
C
Heating mode
Cooling mode
Heating mode
Start cooling
mode high limit
Start heating
mode low limit
t
The supply air is heated or cooled depending on the outdoor temperature, but only one is active at a time.
When the outdoor temperature is higher than Cooling on, the cooling regulation will be started, and the
motor valve to the pre-heater will be closed.
When the outdoor temperature is lower than the Heating on, the heating regulation will be started, and the
expansion valves in the refrigeration line will be closed.
The regulation set points will be calculated in the summer/winter compensation program.
A temperature sensor in the supply air duct regulates both cooling and heating, so the set point is active for
both of the regulations.
When the fan is stopped, the motor valve to the heater will be forced to close, and the expansion valve in the
refrigeration line will be closed.
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2.5.2
Heat regulation
If the actual supply air temperature is higher than the "Supply SP", the PI regulating algorithm in the PLC will
activate the electrically operated motor valve in downward direction. The opposite will be the case if the
actual temperature is lower than the set point. When the actual temperature is within the "neutral zone" the
motor valve will not be activated.
2.5.3
Motor valve for heater on the AHU unit
Function:
If the air temperature diverges from the set point, the controller, located in the control panel, will gradually
open or close the valve, via the valve actuator, as a function of the diverging signal, until the set point has
been reached.
The heating coil is frost protected by the thermostat type KP-61/5
When the freezing thermostat measures low temperature, the following will happen:
There will be an alarm on the operator display.
The fan will stop.
The motor valve for the heating coil will fully open. This insures that the coil will have maximum flow in case
of freezing risk.
The fan cannot be restarted before the KP61 temperature switch is reset and alarm is acknowledged.
The valve will be closed automatically at normal stop of the air-handling unit.
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2.5.4
Cooler Regulation
2.5.4.1
Expansion valve
The expansion valve is a Danfoss AKV pulse-modulated electronic expansion valve. The PI loop calculates
the time, in which the valve is open, as a percentage of the regulation sampling time.
Example: Sampling time (Ts) = 5 s and valve 25% open => Open time = 5 * 0.25 = 1.25 s.
2.5.4.2
Supply Air Regulation/Compressor Auto Mode
When the supply air temperature is higher than the supply air set point + offset [Supply air offset] in
[Superheat mode delay] sec the compressor will regulate according to the supply air temperature. The
expansion valves will regulate the superheat of each cooler block.
When the supply air temperature is below set point + offset, the compressor will regulate after the superheat
of the cooler with the lowest superheat. The expansion valves will be regulating after the supply air
temperature, and the expansion valves will have the same degree of opening.
C
AKV: Superheat mode
Comp.: Delevery air mode
Set point
+ Offset
Set point
AKV: Delevery air mode
Comp.: Superheat mode
2.5.4.3
Superheat/Compressor manual mode
If the compressors are in manual mode, the expansion valves will regulate according to the superheat in the
cooler.
If the superheat is higher than the set point and is outside the neutral zone, the expansion valve will be
regulated to have a longer opening time for each sampling.
If the superheat is lower than the set point and is outside the neutral zone, the expansion valve will be
regulated to have a shorter opening time for each sampling.
Low Superheat Limits
If the superheat of the cooler is lower than the low limit superheat limit, the valve will be closed. When the
superheat has become higher than the low limit superheat, the valve will be switched back in the regulation.
2.5.4.4
Compressor Regulation
The compressor capacity will be regulated according to the superheat of the cooler.
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2.5.4.5
Start position
The start position is the initial position for the expansion valve.
The expansion will take this position when starting the compressor.
This makes the regulator a bit faster, because the regulator does not have to calculate and set the expansion
all the way from 0% to start position. However, this operation demands a higher refrigerant flow from the
compressor.
2.5.4.6
Feed Forward (FF)
To avoid a disturbance of the superheat temperature by fluctuating compressor capacity, a feed-forward

function has been built-on to the superheat regulator.
This feed-forward function will change the position of the expansion valve, if there is a sudden change of the
compressor capacity. The expansion valve position will then be changed before the superheat temperature
regulator is able to measure this disturbance in the compressor capacity, and it will result in a more stable
superheat regulation.
The size of the feed-forward contribution is changed by the FF gain fortification.
The formula is:
(Compressor capacity at this Ts - Compressor capacity at latest Ts) * FF gain / 100
Example increased
If FF gain is 50.0 and the compressor capacity difference between the two latest samplings is 25.0%, the
position of the valve will be moved by the following percentage:
Change of the position = 25.0 * 50.0 /100 = 12.5%
Valve position = 47% New position = 47 + 12,5 = 59,5%
Example decreased
If FF gain is 50.0 and the compressor capacity difference between the two latest samplings is 33.0%, the
position of the valve will be moved by the following percentage:
Change of the position = 33.0 * 50.0 /100 = 16.5%
Valve position = 71% New position = 71 - 16,5 = 54,5%
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2.5.4.7
MOP
Suction Pressure [Bar]
Maximum Operation Pressure

To protect the compressor a MOP function is implanted.
When the suction pressure is greater than MOP high limit (set in compressor parameter menu), the
expansion valves are forced to close (interlocked).
When the suction pressure has dropped below the MOP high limit, and the timer runs out (MOP cut-in
delay), the valve returns to normal operation.
MOP high Limit
MOP cut-in delay
Time
Valve
interlocked
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2.5.5
Outdoor Compensation
The outdoor temperature may give a compensation factor to the supply air temperature set point. This is
made to insure a comfortable temperature difference between outdoor and indoor temperature in the
accommodation.
Com pensated set point [C]
W inter factor
W inter
stop
W inter
start
Sum m er factor
Summ er
start
Sum m er
stop
Outdoor tem p [C]
Compensation applies to both cooling, heating and reheating.

Two different parameter set. One set for summer and one set winter compensation.
The regulation set point for the supply air will be increased by a percentage of the temperature difference
between the outdoor temperature and the start temperature for compensation.
2.5.5.1
Summer Compensation
The compensation calculation is started when the outdoors temperature is higher than summer start and
lower than summer stop.
2.5.5.2
Winter Compensation
The compensation calculation is started when the outdoor temperature is lower than winter start and higher
than winter stop.
The formula for the set point for the supply air temperature regulation is:
2.5.5.3
Formula
SPCOMPENSATED = ABS (OutdoorTEMP SummerSTART ) SummerFACTOR 0.01 + SPSUPPLY

The formula is identical for summer and winter compensation.
When the outdoor temperature is -20.0C, winter start is 14.0C, winter stop is -30.0C, winter factor is
25 and supply air set point is 15.0C, the regulation supply air set point will be:
SPCOMPENSATED = ABS (20.0 14.0) 25 0.01 + 15.0 SPCOMPENSATED = 6 25 0.01 + 15.0 = 16.5C
The supply air temperature will be changed to 16.5C.
Maximum compensation is:
ABS (30.0 14.0) 25 0.01 + 15.0 = 19.0C

or
15.0C + 25% of 16C = 15.0+4.0 = 19.0C
If the factor value is negative the curves lowers the SP instead of raising it.
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2.6
AHU detail view

Main
Tap
AHU 1
Tap
AHU1
AHU 2
4
9
10
12
11
13
Outdoors air temperature.

Measured in inlet duct.
2
Supply air temperature.

Measured at the end of the AHU.
3
Reheated air temperature.

Measured after the reheating coil.
Only shown when the Reheater option is enabled.
4
Return air humidity (percent relative humidity).

Measured in the return air duct.
Only shown when the Humidity option is Internal or External.
Tap to access the exhaust fan / enthalpy exchanger, if available.
5
AHU status text.

Text
Fan stopped
Ready for cooling.
Heating
Superheat regulation
Supply regulation
Sensor error
Description
The fan is stopped.
The fan is running, cooling conditions are achieved, but the
compressor is not started.
The fan is running and the heating system is activated.
The cooling system is activated in superheat-mode.
The cooling system is activated in supply air-mode.
One or more sensors are failing. See alarm list.
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6
AHU main fan.

Symbol
Description
The fan is stopped.
The fan is running
Heating coil.
8
Frost protection thermostat.

Danfoss type KP61.
If temperature on the backside of the heating coil is lower than the switch is set for, the heating valve is fully
opened and the fan is stopped to prevent damage on the coil.
It is not possible to start the fan until the temperature on the coil is above the alarm limit and the alarm is
acknowledged from the operator panel.
9
Humidity system.
10
& 12
The opening percentage of the expansion valves.
Expansion valve 12 is only shown on plant types xx2.
11
& 13
Evaporators for the cooling system.
Tap to access the expansion valve menus.
Evaporator 13 is only shown on plant types xx2.
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Page 33 of 60
Users manual
2.6.1
AHU fan control

Main
Tap
AHU 1
Tap
AHU1
AHU 2
Tap
Tap on the
fan
AHU 1
Control
AHU 2
Control
1
6
2
7
4
5
10
Parameter-key.
Tap to access the AHU parameter menus.
2
Supply air temperature set point.

Tap to adjust the set point.
3
Compensated supply air set point.

The supply air will be regulated according this value.
4
Reheat air temperature set point.

Tap to adjust the set point.
5
Compensated reheat air set point.

The supply air will be regulated according to this value.
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Page 34 of 60
Users manual
6
AHU main fan.

Text
Stopped
Running
Interlock
Stopped from remote box
Ready
Shut-down
Symbol
Description
The fan is stopped.
The fan is running.
The fan is stopped from the remote control box.
The fan is ready to be started.
Fan status.
Status text as described in
Fan running hour counter.

9
Fan motor starts counter.

Accumulated number of starts.
10
Stop/start controls for the fan.
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Page 35 of 60
Users manual
2.6.2
AHU parameter menu

Main
Tap
AHU 1
Tap
AHU1
AHU 2
Tap
Tap on the
fan
AHU 1
Control
AHU 2
Control
AHU 1
Parameter
Tap on
Param
2.6.2.1
Alarm limits
1
5
Alarm limits for the outdoor temperature.

2
Alarm limits for the supply air temperature.

3
Alarm limits for the reheated air temperature.

4

A warning is given when the fan hour counter value is greater than this value.
5
Navigation keys for the configuration pages.
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Page 36 of 60
Users manual
2.6.2.2
PI parameters
1
3
Superheat regulation PI parameters.

See 3 PI REGULATOR FUNCTION for more information.
2
Supply air regulation PI parameters.

3
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Page 37 of 60
Users manual
2.6.2.3
Expansion valve
1
2
3
Lowest allowed superheat temperature.

If superheat temperature drops below this level, the expansion valves are closed immediately to prevent
additional liquid to lower the superheat. The compressor will continue to pump gas away from the evaporator
and thereby cause the superheat temperature to rise.
2
The initial opening percentage of the expansion valve.

While starting the cooling system, it may be necessary to boost the liquid flow to prevent the compressor to
immaturely stop due to low suction pressure.
3
This feed-forward function will change the position of the expansion valve, if there is a sudden change of the
compressor capacity. The expansion valve position will then be changed before the superheat temperature
regulator is able to measure this disturbance in the compressor capacity, and it will result in a more stable
superheat regulation.
See 2.5.4.6 Feed Forward (FF) for more information.
4
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Page 38 of 60
Users manual
2.6.2.4
General parameters
1
2
3
4
5
6
Delay for shifting from supply air to superheat regulation.

Prevents too rapid changes in regulation mode.
2
Offset for supply air SP for choosing supply air- or superheat-regulation mode.
See 2.5.4.2 Supply Air Regulation/Compressor Auto Mode for more information.
3
& 4
In order for the software to determine whether the supply air is to be cooled or heated, two outdoor
temperature limits is set.
When the outdoor temperature is below Start heating low limit, the heating system is activated and the
cooling system is disabled.
The opposite happens when the outdoor temperature rises above the Start cooling high limit; the cooling
system is enabled and the heating system is disabled.
See 2.5.1 Supply air regulation for more information.
5
Adjust field for fan hour counter.

6
Adjust field for fan start counter.

7
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Page 39 of 60
Users manual
2.6.2.5
Heating system
1
3
Heater regulation PI parameters.

2
Reheater regulation PI parameters.

3
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Page 40 of 60
Users manual
2.6.2.6
Temperature compensation
4
1
Parameters for the summer compensation.

2
Parameters for the winter compensation.

3
Page 2 contains parameters for the compensation of the reheated air.

4
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Page 41 of 60
Users manual
2.6.2.7
Humidity system
1
2
System status.
Text
Inactive
Dose
Pause
External
Error
Description
The AHU main fan is stopped or outdoor temperature is between limits.
Humidity system is applying moisture to the air.
Humidity system is active, but awaiting dose conditions.
External humidity system is activated.
Humidity sensor or outdoor sensor is failing.
Humidity measured in the return air duct.

The value is relative humidity percentage (%rH).
3
The humidity system is activated outside the upper and lower start limit.
Examples:
Outdoor temperature is 20.0C, upper limit is 28.0, lower limit is 14.0 System is not activated.
Outdoor temperature is 35.0C, upper limit is 28.0, lower limit is 14.0 System is activated.
Outdoor temperature is 10.0C, upper limit is 28.0, lower limit is 14.0 System is activated.
4
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Page 42 of 60
Users manual
2.6.3
AHU exhaust fan / enthalpy exchanger

Main
Tap
AHU 1
Tap
AHU1
AHU 2
AHU 1
Exhaust
Tap on the
return air
duct
Fresh air duct with the out door air temperature.

2
Return air duct and temperature.

3
Exhaust fan.
Tap to access the control menu.
Symbol
Description
The fan is stopped.
The fan is running.
Enthalpy exchanger.
Symbol
Description
The exchanger is stopped.
The exchanger is running.
Note: When the exhaust fan is running, the enthalpy exchanger is automatically started every 12 hours for 5
minutes to remove any condensate that may have build up on the exchanger wheel.
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Page 43 of 60
Users manual
2.6.3.1
Main
Tap
AHU 1
Tap
AHU1
AHU 2
AHU 1
Exhaust
Tap on the
return air
duct
Exhaust
control
Tap on the
exhaust fan
6
1
Exhaust fan.
Text
Stopped
Running
Interlock
Stopped from remote box
Ready
Shut-down
Symbol
Description
The fan is stopped.
The fan is running.
The fan is stopped from the remote control box.
Exhaust fan status.

Status text as described in
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Page 44 of 60
Users manual
3
Fan running hour counter.

4
Number of starts.
Accumulated number of fan starts.
5
Stop Stop the exhaust fan.

Start Start the exhaust fan.
Auto Place the fan in automatic mode. The fan will start and stop with the main fan.
6
PARAM-key.
Tap to access the compressor parameter menu.
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Page 45 of 60
Users manual
2.6.3.2

Main
Tap
AHU1
Tap
AHU 1
Tap on the
return air
duct
AHU 2
AHU 1
Exhaust
Tap on the
exhaust fan
Exhaust
control
Exhaust
parameter
Tap on
PARAM
1
2
4
5
High start limit for the enthalpy exchanger.

The exchanger will be started, if the outdoor temperature is above this limit and the exhaust fan is running.
2
Low start limit for the enthalpy exchanger.

The exchanger will be started, if the outdoor temperature is below this limit and the exhaust fan is running.
3

A warning is given when the exhaust fan hour counter value is greater than this value.
4
Adjust field for compressor hour counter.

5
Adjust field for compressor start counter.

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Page 46 of 60
Users manual
2.7
Plant setup
Main
Plant
config
Tap
SETUP
2.7.1
System
2
4
Clock. 24 hours.
Date is displayed in YY-MM-DD format.
2
Displayed language.
This line will always be shown in English for easy recovery.
3
HMI software version: 1000 is the major version number. 1.0 is the revision number.
HMI software version: 1000 is the major version number. 1.1 is the revision number.
Project number: The internal YORK Marine project number.
When contacting YORK, all these values must be supplied.
4
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Page 47 of 60
Users manual
2.7.2
Plant layout
1
2
3
5
Plant type.
Text
ARP 111
ARP 112
ARP 121
ARP 122
ARP 211
ARP 212
ARP 221
ARP 222
Description
One compressor, one AHU with one expansion valve.
One compressor, one AHU with two expansion valves.
One compressor, two AHU with one expansion valve.
One compressor, two AHU with two expansion valves.
Two compressors, one AHU with one expansion valve.
Two compressors, one AHU with two expansion valves.
Two compressors, two AHU with one expansion valve.
Two compressors, two AHU with two expansion valves.
Compressor type.
Text
CMO 24
CMO 26
CMP 28
SMC 106
SMC 108
Bitzer
Bitzer w/cap
Description
YORK type Sabroe CMO 24. 4 capacity steps (25%, 50%, 75%, 100%).
YORK type Sabroe SMC 106. 3 capacity steps (33%, 67%, 100%).
YORK type Sabroe SMC 108. 4 capacity steps (25%, 50%, 75%, 100%).
Bitzer semi-hermetic compressor. 1 capacity step (100%).
Bitzer semi-hermetic compressor. 2 capacity steps (50% 100%).
Refrigerant type.
Not adjustable.
Supported types:
R 22.
R 404 A.
R 407 C.
R 507.
R 134 A.
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Page 48 of 60
Users manual
4
Cross-connection mode.
Mode
Disabled
Compressor 1 to all AHUs
Compressor 2 to all AHUs
Description
Normal operation.
Each compressor supplies its own AHU.
Compressor 1 is taking over for compressor 2.
Compressor 1 is supplies both AHUs.
Compressor 2 is disabled.
Compressor 2 is taking over for compressor 1.
Compressor 2 is supplies both AHUs.
Compressor 1 is disabled.
Navigation keys for the room configuration pages.

Only available on ARP 2xx systems.
When cross connection is enabled, the compressor selected as cross connector will take the control of both
of the AHUs The cross connection is useful, if one compressor breaks down and operation of the AHU is
needed.
ATTENTION!
To prevent damage, plant must be stopped, and all valves must be manually set to correct position for the
decided cross connection mode before selecting the mode.
Mode: Disabled (No cross connection)
Mode: Compressor 1 to all AHUs
Mode: Compressor 1 to all AHUs
AHU 1
AHU 2
AHU 1
AHU 2
AHU 1
AHU 2
Compr 1
Compr 2
Compr 1
Compr 2
Compr 1
Compr 2
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Page 49 of 60
Users manual
2.7.3
Options
1
2
3
4
5
6
7
8
1
Humidity system.
Enable, if the compressors are equipped with capacity control.
2
Cooling water pressure.

Enable, if condenser cooling water monitoring is available.
3
Frost supervision.
Enable, if plant is equipped with frost protection thermostat on the heating coil.
4
Reheating system.
Enable, if the plant is equipped with a reheating system.
5
Remote start/stop unit.

Enable, if the plant is equipped with a remote start/stop box.
6
Exhaust/enthalpy system.
Enable, if the plant is equipped with an exhaust fan and enthalpy exchanger.
7
Motor winding protection.

Enable, if compressor motors are equipped with a motor winding protection device.
8
Restart after blackout.

Enable, to automatically restart the plant after switching on the power supply.
9
Navigation keys for the room configuration pages.
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Page 50 of 60
Users manual
2.7.4
Plant settings
WARNING! Before loading it is recommended to shut down all AHUs and compressors.
6
5
1
Load profile.
Tap key to load the user defined plant configuration.
WARNING: Changes will take place immediately.
2
Save profile.
Tap key to save the user defined plant configuration.
May be used as a backup function when adjusting the configuration.
3
Factory defaults.
Tap key to load the factory default plant configuration.
Normally this contains the settings made at the plant commission.
WARNING: Changes will take place immediately.
4
Save factory defaults.

Tap key to save the factory default plant configuration.
Only available to YORK personnel and/or representatives.
5
Dates for last use of the save functions.

6
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Page 51 of 60
Users manual
2.7.5
Network
Local panel network information.

Tap to display the IP/TCP panel.
2
PLC configuration.
Tap to view PLC statuses and analogue configurations.
3
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Page 52 of 60
Users manual
2.7.5.1
Local panel network information
Local panel IP/TCP network information.

Tap to display the IP-address information.
2
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Page 53 of 60
Users manual
2.7.5.2
PLC configuration
PLC CPU information.

Error code
Normal condition: Value = 0.
Contact YORK in all other cases.
CPU
Normal condition is running.
Condition stopped:
To the left of the circular plug is placed a Run / Stop switch.
The switch must be in Run position.
Flipping the switch from Run to Stop and back may solve the problem.
2
Analogue input configuration.

Settings for temperature offsets.
Tap on a module to access the configuration page.
3

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Page 54 of 60
Users manual
2.7.5.3
Temperature off-set
4
9
Temperature offset value.

Used to calibrate the temperature sensors.
2
Measured values after offset are added.

3
Filter factor.
Number of samplings to calculate a mean value.
Used to stabilize the readings.
4
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Page 55 of 60
Users manual
2.7.5.4
Analogue input configuration.
4 mA calibration value.
2
20 mA calibration value.
3
The scaled analogue sensor value.

4
Filter factor.
Number of samplings to calculate a mean value.
Used to stabilize the readings.
5
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Page 56 of 60
Users manual
The regulator calculates the difference between the set point and the actual temperature. The output from
the regulator is a new calculated position set point for the actuator.
SP
PI
Process value feed-back (Temperature, pressure, etc)

Regulator Algorithm
After each Ts a new value (un) for the actuator is calculated according to the following formula:
un = (P + I) gain + un-1
P = en - en-1
I = en * Ts/Ti
Input from keyboard
Ts
Ti
Gain
= sampling time
= integral time
= gain factor
Calculated values
e
en
en-1
un-1
un
= Regulation error (actual temperature set-point)

= Regulation error this sampling
= Regulation error last sampling
= Actuator position last sampling
= Calculated PI value

Page 57 of 60
Users manual
ALARM LIST
Alarm text
AHU1 Enthalpy exchanger feedback Alarm
AHU1 Evaporator 1 suction temp Error
AHU1 Evaporator 2 suction temp Error
AHU1 Exhaust fan feedback Alarm
AHU1 Exhaust fan service Warning
AHU1 Fan start failure Alarm
AHU1 Heating coil freezing risk Alarm
AHU1 Humidity sensor Error
AHU1 Outdoor temperature sensor Error
AHU1 Reheat air temperature HT Alarm
AHU1 Reheat air temperature LT Alarm
AHU1 Reheat temperature sensor Error
AHU1 Service interval Warning
AHU1 Supply air temperature HT Alarm
AHU1 Supply air temperature LT Alarm
AHU1 Supply temperature sensor Error
Compr1 Cooling water LP Alarm
Compr1 Discharge HP
Compr1 Discharge pressure sensor Error
Compr1 Lube oil LP Alarm
Compr1 Motor winding protection Alarm
Compr1 Oil Filter Warning
Compr1 Oil pressure sensor Error
Compr1 Oil/Discharge HT Alarm
Compr1 Running feedback Alarm
Compr1 Service interval Warning
Compr1 Suction pressure sensor Error
Outdoor Temperature HT Alarm
Outdoor Temperature LT Alarm
PLC Battery low - To be replaced
Alarm list
Description
The motor has tripped the over current relay.
The relay must be manually reset inside the switchboard.
Temperature sensor failing or missing signal.
Check sensor and wires.
Service reminder.
Reset by altering the limit.
Temperature on heating coil is too cold.
Risk of severe freezing damage to the coil is imminent.
Humidity sensor failing or missing signal.
Reheated air temperature is higher than alarm limit.
Reheated air temperature is lower than alarm limit.
Service reminder.
Supply air temperature is higher than alarm limit.
Supply air temperature is lower than alarm limit.
No condenser cooling water flow or too low pressure.
Discharge pressure above alarm limit.
Pressure sensor failing or missing signal.
Low lubrication oil pressure.
Low or missing oil level.
Motor winding temperature too high.
Motor must be cool off before restarting.
Oil filter is blocked. Replace or clean.
Service reminder.
Outdoor air temperature is higher than alarm limit.
Outdoor air temperature is lower than alarm limit.
The PLC CPU memory backup battery is low on power.
Replace according to the panel manual.
Page 58 of 60
Users manual
Alarm text
PLC CPU Error
PLC CPU is not in run-mode
PLC Internal 24VDC failure
Description
The PLC CPU is failing. Contact YORK.
The PLC CPU is stopped.
To the left of the circular plug is placed a Run / Stop
switch.
The switch must be in Run position.
Flipping the switch from Run to Stop and back may
solve the problem.
Internal PLC power supply is defective. Contact YORK.
Alarms for Compr2 are identical with alarm for Compr1.

Alarms for AHU2 are identical with alarm for AHU1.
Alarm list

Page 59 of 60
Users manual
Document Revision Record

Rev.
Date
Author
1.0
050503
EHL
Brief description of change
Original issue
Document Revision Record

Pages affected
All

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Users manual

Air-condition Refrigeration Plant 1000

YORK Marine, Controls/ the people to talk to

DOCUMENT REVISION RECORD

YORK Marine ApS

YORK Marine, Controls

List of shutdowns and interlocks, if any.

YORK Marine, Controls

Is alight when control voltage is connected

Starter & control panel

Remote operator panel

YORK Marine, Controls

Using the operator panel

The MAC E410 operator panel is a 3.8 monochrome touch display.

On this symbol (a reciprocating compressor) there is attached a small *.

An input field. Can be a selection box, numeric or an alphanumeric field.

PS: Pressure switch. TS: Temperature switch. Closed contact.

PS: Pressure switch. TS: Temperature switch. Open contact.

YORK Marine, Controls

Using the input fields.

Some inputs require a password. This password is YORK.

YORK Marine, Controls

Main menu key.

Alarm list key.

Level up key. Moves one menu level up.

Plant overview key.

YORK Marine, Controls

YORK Marine, Controls

YORK Marine, Controls

YORK Marine, Controls

Time (24 hours) and date (YY-MM-DD).

Plant type indicator:

Trend curves menu key.

Setup menu key.

YORK Marine, Controls

Depending on plant configuration, four different plant overviews are displayed.

Plant type 11x -1 compressor and 1 AHU

Plant type 12x - 1 compressor and 2 AHUs

Plant type 21x - 2 compressors and 1 AHU

Plant type 22x - 2 compressors and 2 AHUs

YORK Marine, Controls

Plant type 22x

AHU 1 supply air temperature.

Common outdoor air temperature.

YORK Marine, Controls

AHU 2 supply air temperature.

YORK Marine, Controls

The compressor is fitted with five shutdown functions.

High discharge pressure

Over current relays.

On the compressor start an anti-recycling timer is started.

YORK Marine, Controls

The compressor may be automatically controlled by selection automatic-mode.

YORK Marine, Controls

Stop of Compressor (Pump down)

Capacity Step Controller

AHU mode Superheat

AHU mode Supply air:

AHU mode Superheat

AHU mode Supply air

See 2.4.5.2.2 Capacity control parameters for more information.

YORK Marine, Controls

Tap to access the compressor display,

Suction pressure gauges.