PRELIMINARY - WELDING PROCEDURE SPECIFICATION (P-WPS)

MAIN PROCEDURE
WPS No.

11/WPS-HOTTAPPING/API/KRS/2014

Supporting PQR No.

11/PQR-HOTTAP/API/KRS/2014

Contractor Name

PT. KALIRAYA SARI

Welding Process (es)

SMAW & GTAW

Applicable Code (s)

API 1104 (2005 Edition) Addendum 2007 Appendix B

Date

16-December-2014

BASE METALS
Base Metal

Material Spec.
Cut From Pipe
API 5L X42 14''
Thk 14.28 mm

Group

C%

POST WELD HEAT TREATMENT (PWHT)

Ceq%

PCm%

N/A

Manufacturer

WELDING SEQUENCE
1. Perform horizontal welding/groove weld with following temper bead sequence.

2. Perform circum welding/fillet weld on each side with following temper bead sequence.

Actual to be recorded

3. Perform NDT by UT+MT+RT on horizontal welding (groove weld).

Chemical Composition
Pipe API 5L X42
12'' Thk 6 mm

Rev. 0.1

4. Perform NDT by MT only on circum welding (fillet weld).

GAS
A

Shielding

Actual to be recorded

Chemical Composition
Thickness ( T )

B = 6 mm

A = 14.28 mm

Outside Diameter

Gas

Mixture

Flow Rate

Argon

99.99%

8 - 15 ltr/min

Gas Cup Size

4, 5, 6, 7, 8

Tungsten electrode size and type

2.4 mm EWTH-2

TECHNIQUE
String or Weave Bead
Initial & Interpass Cleaning

323.85 mm
LINE-UP CLAMP

Root Bead = String ; Others = Weave (Max 2 x Elec.)

Power Grinding / Wire Brushing

Flow Speed

0.4 m/s - 1.2 m/s

Type

External Clamp

Min. number of Run before cooling down

( actual to be record )

Removal of Clamp

After Minimum 50% Root Pass Completion

Pipe move up

WELDING POSITION
Welding Position

Shall not occur until the root and hot pass are completed
REPAIR METHOD

Method of Defect Removal

N/A

Confirmation of Defect Removal

Incline 45 Degree

N/A
TIME BETWEEN PASS (ES)

PREHEAT
Temperature (C) min.

N/A

Completion First Layer & Start of Second Layer

Max. 15 minutes (actual to be recorded)

Heated width (mm)

N/A

Completion Second Layer & Start of 3rd Layer

(actual to be recorded)

Heating Method

N/A

Measurement Method

N/A

Interpass Temperature

Max. = 200C
WELDING

PARAMETER

FILLER METAL

ELECTRICAL CHARACTERISTIC

Pass

Welding
Direction

Electrode

AWS Spec. /
Group No.

Trade Name

Root

Horizontal

ER70S-6

A 5.18 / Gr. 5

ESAB OK.12.64

3.2

Hot

Horizontal

ER70S-6

A 5.18 / Gr. 5

ESAB OK.12.64

3.2

Fill

Horizontal

E.7018-G

A 5.5 / Gr. 3

ESAB OK.48.08

Cap

Horizontal

E.7018-G

A 5.5 / Gr. 3

ESAB OK.48.08

Ampere (A)

Voltage (V)

Travel Speed
(mm/min)

Heat Input
(KJ/in)

Remarks

DCSP

110.0 - 110.5

23.5 - 24.0

52.0 - 53.0

74.33 - 77.72

GTAW

DCSP

110.0 - 110.5

23.5 - 24.0

52.0 - 53.0

74.33 - 77.72

GTAW

3.2

DCRP

125.0 - 126.0

24.5 - 25.0

62.0

- 63.0

74.08 - 77.43

SMAW

3.2

DCRP

125.0 - 126.0

24.5 - 25.0

62.0

- 63.0

74.08 - 77.43

SMAW

24.5 - 25.0

62.0

- 63.0

74.08 - 77.43

SMAW

Size
(mm)

Polarity

LONGITUDINAL WELDING

CIRCUMFERENTIAL WELDING
1&Others

Vertical Up

E.7018-G

A 5.5 / Gr. 3

ESAB OK.48.08

3.2

DCRP

125.0 - 126.0

Prepared by,

Approved by,

Reviewed by,

PT. KALIRAYA SARI

PT. KALIRAYA SARI

TOTAL E&P Indonesie

Erwin Ivo

Slamet Wahyudi

Welding Engineer

QA/QC Coordinator