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POLYTECHNICS
MINISTRY OF HIGHER EDUCATION MALAYSIA
DEPARTMENT OF MECHANICAL ENGINEERING
COURSE
INSTRUCTIONAL DURATION
: 15 WEEKS
CREDIT (S)
: 2
PREREQUISITE (S)
: NONE
SYNOPSIS
MECHANICAL WORKSHOP PRACTICE 1 exposes the students to welding, machining
and fitting which involves the use of arc and gas welding machine, lathe machine, drilling
machine, grinding machine, hand tools, marking out tools, measuring and testing tools.
Students are also taught to emphasize on safety procedures and cleanliness in the
workshop.
LEARNING OUTCOMES
Upon completion of this course, students should be able to:1.
2.
carry out fitting works with various hand tools, marking out, measuring tools,
testing tools and drilling machine.
3.
perform grinding works and various types of lathe work according to prescribed
procedures
4.
carry out correctly basic gas and arc welding works involving various processes
of welding and types of joining metals according to S.O.P
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SUMMARY
( 00 LECTURE : 60 PRACTICAL)
RTA
(00:20)
1.0
FITTING
The topic exposes the students to fitting works involving the use of
various hand tools, measuring tools, marking out, testing tools
and drilling machine.
2..0
MACHINING
(00:20)
The topic exposes the students to tool bits grinding (off hand grinding),
operate the lathe machine for various machining processes and
practice measuring skills.
3. 0
BASIC WELDING
The topic exposes the students to basic gas and arc welding processes
involving various types of joining metals.
RTA
(00:20)
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SYLLABUS
1.0
FITTING
1.1 Perform fitting works
1.1.1
Flat file , square and form surfaces using various types of files
1.1.2
Mark out parallel, vertical and different angular lines on a
workpiece.
1.1.3
Chisel off metal using various types of chisels
1.1.4
Cut mild steel plates using a hack saw
1.1.5
Mark out and drill holes on a bench drilling machine
1.1.6
Cut internal and external Metric V thread using :
a. taps
b. dies
1.1.7
Measure workpiece using:
a. steel ruler
b. external micrometer
c. vernier caliper
d. vernier height gauge
1.1.8
Test finished workpieces using gauges, templates, profile
projector and surface testing machine
1.1.9
Keep the workshop clean and safe
2..0
MACHINING WORK
2.1 Perform machining work
2.1.1 Practice safety procedures while operating the lathe and grinding
machine
2.1.2 Grind tool bits (off hand grinding) according to the required
geometric angles for
2.1.3 Operate the lathe machine, select spindle speeds and feeds
2.1.4 Operate lathe machine for
a. parallel turning
b. stepped turning
c. facing
d. taper turning
e. centre drilling
f. knurling
2.1.5 Measure workpiece by using the following instruments:
a. micrometer
b. vernier caliper
c. steel ruler
2.1.6 Keep the workshop clean and safe.
3.0
BASIC WELDING.
3 .1
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3.1.4 Weld open corner joint with full penetration throughout the joint
3.1.5 Keep the workshop clean and safe.
3 .2
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ASSESSMENT
TYPES OF ASSESSMENT
60%
20%
20%
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ASSESSMENT TASK
CLO
CONTEXT
FITTING
fitting works
Practical Task
3
Project
H
Report
H
1
1
MACHINING
machining works
gas welding
BASIC WELDING
arc welding
TOTAL
18
RATIO
RUBRIC
RUBRIC
RUBRIC
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REFERENCES
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Activities
hour(s) x
15
week(s)
[
hour(s) x
Self Learning: Theory
Preparation before theory class viz. review/download lesson notes.
15
week(s)
Lecture hours
[ ]
Theory test/quiz
[ ]
Lecture
Preparation after theory class viz. additional references, discussion group, discussion
with lecturers.
Practical
hour(s) x
Lab work
Workshop safety
Skill/Practical test
Workshop practice
Field work
Simulation
Survey/research
Outdoors
Project
[ ]
15
week(s)
Presentation/
Critique
Practical task
[]
[
1
hour(s) x
15
week(s)
Self Learning: Practical
Preparation before practical class/field work/eview notes, checklist/labsheets and/or
tools and equipment.
Preparation after practical class/field work/dditional references, discussion session and
report writing.
-
[ ]
60
15
[ ]
[ ]
[]
Tutorial
SLT
CODE
Capstone Project
Portfolio
Essay
Question
Presentation
Peer Assessment
Observation
Reflective Journal
Self Assessment
Discussion
Case Study
End-of-Chapter
Report
[ ]
Total
80
Lecture
P
I
Practical
Self Learning
60
T
O
Tutorial
Other Assessment Task
0
5
15
80
Credit = SLT/40
2.00
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COGNITIVE
1.0
FITTING
1.1
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
1.1.8
1.1.9
C5
C6
P1
P2
P4
P5
A1
A2
A3
A4
A5
P3
AFFECTIVE
2.1
2.1.3
C4
MACHINING WORK
2.1.2
C3
2.0
2.1.1
C2
PSYCHOMOTOR
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NO
COGNITIVE
2.1.4
2.1.5
2.1.6
3.1
3.1.3
3.1.4
3.1.5
3.2
3.2.1
C4
C5
C6
P1
P2
P3
P4
AFFECTIVE
P5
A1
A2
A3
A4
A5
3.1.2
C3
3.0
3.1.1
C2
PSYCHOMOTOR
3.2.2
3.2.3
3.2.4
TOTAL
12
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Legend :
Cognitive Domain
C1 Knowledge
C2 Comprehensive
C3 Application
C4 Analysis
C5 Synthesis
C6 Evaluation
Psychomotor Domain
P1 Imitate
P1 Manipulate
P3 Precision
P4 Articulation
P5 Naturalization
Affective domain
A1 Receiving Phenomena
A2 Responding to Phenomena
A3 Valuing
A4 Organizing Values
A5 Internalizing Values
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1.1.2
1.1.3
1.1.4
1.1.5
1.1.7
1.1.8
1.1.10
2.0
MACHINING WORK
2.1
2.1.1
GSA 5
1.1.6
LD 8 GSA 7
LD 7 GSA 6
LD 6 GSA 2
LD 5 GSA 1
LD 4 GSA 3
LD 3 GSA 4
CLO 4
CLO 3
Discussion,
Demonstration and
Practical Work
1.1.1
LD 2
1.1
FITTING
*Recommended
Teaching &
Learning Strategy
GSA & LD
LD 1
1.0
CLO 2
No
CLO 1
CLO
Discussion,
Demonstration and
Practical Work
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2.1.4
2.1.5
2.1.6
BASIC WELDING
3.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2
3.2.1
GSA 5
LD 8 GSA 7
LD 7 GSA 6
LD 6 GSA 2
LD 5 GSA 1
LD 4 GSA 3
LD 3 GSA 4
CLO 4
CLO 3
3.0
3.1.1
LD 2
2.1.3
*Recommended
Teaching &
Learning Strategy
GSA & LD
LD 1
2.1.2
CLO 2
No
CLO 1
CLO
Discussion,
Demonstration and
Practical Work
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3.2.4
GSA 5
LD 8 GSA 7
LD 7 GSA 6
LD 6 GSA 2
LD 5 GSA 1
LD 4 GSA 3
LD 3 GSA 4
CLO 4
CLO 3
LD 2
3.2.3
*Recommended
Teaching &
Learning Strategy
GSA & LD
LD 1
3.2.2
CLO 2
No
CLO 1
CLO
Note:
*Lecturers may use other teaching & learning strategies in order to achieve the learning outcomes.
Generic Student Attributes (GSA)
Learning Domain (LD)
GSA 1 Communications Skills
LD 1
Knowledge
GSA 2 Critical Thinking and Problem Solving Skills
LD 2
Technical Skills
GSA 3 Teamwork Skills
LD 3
Professionalism & Ethics
GSA 4 Moral & Professional Ethics
LD 4
Social Skills
GSA 5 Leadership Skills
LD 5
Communication Skills
GSA 6 Information Management Skills and Continuous Learning LD 6
Critical Thinking
GSA 7 Entrepreneurship Skills
LD 7
Life Long Learning
LD 8
Entrepreneurial Skills
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