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Department of Chemical and Biological Engineering, Clean Energy Research Centre, The University of British Columbia, 2360 East Mall,
Vancouver, BC V6T 1Z3, Canada
A R T I C L E I N F O
A B S T R A C T
Article history:
Electrochemical exfoliation of graphite assisted by ionic liquids (ILs) has been proposed as a
high-throughput, green and scalable graphene production technique. Previous research has
focused on IL/water electrolytes with high IL content (from 1:0.1 to 1:1 IL/water volume
ratios). Here, we introduce and investigate a novel IL/acetonitrile electrolyte with dramatically lower loads of ionic liquids (1:50 IL/acetonitrile vol. ratio). Our approach provides
three main advantages: cost efficiency due to low IL content, extended electrochemical stability in a non-aqueous electrolyte, and high exfoliation yield by effective anionic intercalation within the graphitic layers. Using iso-molded graphite rod as the anode, we achieved
up to 86% of exfoliation with the majority of the products as graphene flakes in addition to
smaller quantities of carbonaceous particles and rolled sheets. We also demonstrate by
Raman spectroscopy the beneficial sonication effect on improving the quality of the graphene-based products. Moreover, in contrast with previous literature, we prove that the electrolyte coloration during electro-exfoliation in the IL media is related to the occurrence of
diverse reactions involving the IL moieties and cannot be associated with different stages
of graphene formation. The cathodically generated species can also interfere with the anionic intercalation in the graphite anode.
2014 Elsevier Ltd. All rights reserved.
1.
Introduction
Graphene, as the rising star in the world of advanced materials, offers game-changing prospects for many key areas of
research including energy storage and conversion, biotechnology, novel electronic devices and so forth [14]. This twodimensional planar sheet of sp2-bonded carbon atoms is
among the most widely researched nanomaterials since its
isolation by Geim and Novoselov in 2004 [5,6]. Graphene has
a large theoretical specific surface area (2630 m2 g 1) [7], high
intrinsic electron mobility (200,000 cm2 V 1s 1) [8], high
Youngs modulus (1.0 TPa) [9], and thermal conductivity
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bi-layers and multilayers (310 layers), in the form of irregularly structured flakes or flat (or folded) sheets [13,14]. GNs
can be also produced as buckyballs (fullerenes) or as 1 D
nanotubes [15,16]. However, a key challenge here is to overcome the resilient exfoliation energy of the graphites pstacked layers originated from the high cohesive van der
Waals energy (5.9 kJ mol 1 carbon) among graphene sheets
[17,18]. In fact, Geim and Novoselov developed a top-down approach so-called micromechanical cleavage to extract single sheets of atoms from three dimensional graphitic
crystals using scotch tape exfoliation [6]. Graphite as an
earth-abundant starting material for the top-down preparation of graphene offers a cost-efficient and environmentallyfriendly alternative to bottom-up nanocarbon synthesis (i.e.
growing graphene monolayers from carbon atoms). Other
top-down methods include wet-chemical synthesis (or electrosynthesis) from graphite intercalation compounds (GICs)
[1921], direct liquid phase exfoliation [22], and solutionbased chemical reduction of graphene oxide (GO) [23,24].
At present, chemical reduction of GO, obtained from
graphite oxide exfoliation, to graphene sheets has emerged
as a promising method due to its low-cost and mass production potential [19,2531]. Graphite oxide is usually synthesized through oxidation of graphite via concentrated
sulphuric acid, nitric acid and potassium permanganate
based on the Hummers method [32,33]. Although graphite
oxide and GO share some similar chemical properties (i.e. surface functional groups), their structures are different. GO is a
monolayer material produced by the exfoliation of graphite
oxide [30]. Several reducing agents are proposed for chemical
reduction of GO sheets including hydrazine [3437], and sodium borohydride [38,39]. Hydrazine, unlike other strong
reductants, is nonreactive with water and is suggested to be
the most effective in synthesizing ultrathin and fine graphene
nanosheets [30]. Throughout the reduction process, the
brownish GO dispersion in water turns black and the reduced
sheets begin to agglomerate and precipitate in the reaction
vessel [29,40]. Such trends in color changes and dispersibility
of the reduced GO (rGO) in water is rendered by the removal of
oxygen atoms from the GO sheets, making the final product
more blackish and less hydrophilic [30].
Nonetheless, GNs synthesis via GO reduction leaves a significant amount of oxygen impurities behind, resulting in
numerous lattice defects [41,42]. Thermal annealing of rGO
sheets is reported to lower the GN network defects [24,43],
and finding more effective routes for complete reestablishment of the GNs sp2-bonded structure is of great interest
[26]. Moreover, most of the reported chemical production
techniques use harsh oxidizers (e.g. H2SO4/KMnO4), and an
excess of organic solvents (e.g. dimethylformamide or tetrahydrofuran), which are not environmentally benign [26,44].
Besides, the successive reduction of GO sheets to graphene
typically requires a strong chemical reducer (e.g. hydrazine
or sodium borohydride), and high temperature heating in order to recover the graphitic structure [45]. Thus, sever safety
measures must be taken when large quantities of these
reducing agents are used, making the scale-up of the process
challenging [46]. A handful of environmentally friendly processes are available [47,48] to reduce GO to graphene either
by chemical or electrochemical pathways; however, an
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Importantly, none of the aforementioned studies discussed nor defined the yield for GN electrosynthesis for the
various types of employed ILs and different IL/water ratios.
Thus, it is uncertain how practically feasible the electrosynthesis process could be for the production of specific nanostructures. Another aspect that has been previously
neglected is related to the possible parasitic reactions of the
IL molecules on the electrode surface. The adsorption, intercalation and possible electrode reactions of the IL moieties
can have a major impact both on the exfoliation process
and the overall efficiency.
In this research, we introduce and investigate a non-aqueous electrolyte composed of IL and acetonitrile with dramatically lower loads of ionic liquids (1:50 volume ratio)
compared with previously reported water-based systems. By
carrying out pertinent control experiments, we also reveal
the background electrode processes involving IL moieties that
could interfere with the anodic exfoliation process yet were
neglected in previous studies.
2.
Fig. 1 Experimental setup used for graphite anodic exfoliation in the presence of ionic liquids. (A color version of this figure
can be viewed online.)
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Fig. 2 Investigated ionic liquids and their respective electrochemical stability windows on platinum at 293 K versus normal
hydrogen electrode (NHE).
3.
3.1.
Electrosynthesis experiments
According to Lu et al., the GNs synthesis process by ILs electro-intercalation can be monitored based on the color
changes of the electrolyte [54]. They used BF4- as the anion
with an imidazolium-based cation similar to EMIM (Fig. 2,
left). Furthermore, these authors claimed that the specific
solution colors can be assigned to different categories of products generated including fluorescent carbon nanostructures
and graphene sheets [54]. In Fig. 3, we compare the color
changes during different stages of graphite electro-exfoliation
using EMIM BF4 (Fig. 3a) with control electrolysis experiments
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(a)
(b)
Fig. 3 Electrolyte color changes during (a) electrochemical graphite exfoliation, and (b) control electrolysis experiment
without graphite electrode in 0.1 M EMIM BF4/acetonitrile solution at 7 V and 293 K in the course of 4 h (anode is on the left
side in all images). (A color version of this figure can be viewed online.)
respectively (Fig. 4a and b). When the final solutions from the
two sets of experiments (a and b) were analyzed in a fluorescence spectrophotometer, they both exhibited similar excitation and emission trends (Fig. 4).
As mentioned earlier, another complexity of studying
RTILs, especially in the case of imidazolium-based cations,
is their unusual optical properties in the ultraviolet (UV) and
near visible regions [77,78]. Imidazolium containing ILs exhibit significant UV absorption, which extends into the early
part of the visible region. Their fluorescence trend covers a
large portion of the visible domain characterized by a significant excitation-wavelength-dependence. Such shifts of the
fluorescence maximum peaks are attributed to the various
associated structures present in the ionic liquids and the
incongruous excitation energy transfer process among them
[77,78]. In general, wavelength-dependent fluorescence
behavior of the organized assemblies such as membranes,
proteins and RTILs is observed when their dipolar moieties
get excited at the red edge of the absorption band, so-called
red-edge effect (REE) [79,80]. The described optical abnormalities become more severe under electrosynthesis conditions
where NHCs instigate a series of side reactions and further
affect the unusual excitation wavelength-dependent
tendencies. Thus, the complex fluorescence behavior of the
IL-containing solutions, especially under electrolysis
conditions, undermines any direct connection between the
fluorescence spectra and release of various carbon nanostructures to the solution during electrosynthesis.
As shown in Fig. 5, we next carried out parallel experiments using the four ILs illustrated in Fig. 2 to assess the
influence of the IL structure on the graphite electrochemical
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Fig. 4 Fluorescence spectra comparison of the resulting electrolyte from (a) graphite electro-exfoliation experiment, and (b)
control experiment both in 0.1 M EMIM BF4/acetonitrile solution at 7 V and 293 K after 4 h. (A color version of this figure can be
viewed online.)
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Fig. 6 Progressive exfoliation of the graphite anode in the BMPyrr BTA during 4 h with 0.1 M IL/acetonitrile at 7 V and 293 K.
(A color version of this figure can be viewed online.)
3.2.
Products characterization
from filtration and centrifuge disposals, which might be typically overlooked by the researchers. Thus, we believe reporting these morphologies is a significant step towards
conducting more detailed studies in the future and is out of
the current focus of this paper.
Raman spectroscopy is another useful probe to diagnose
the number of layers and disorder in graphene [8589]. This
technique has also been commonly used to investigate the
quality of the electrochemically produced GNs in several
electrolytes [21,51]. The Raman spectra presented in Fig. 8,
obtained from EMIM BF4/acetonitrile electrosynthesis, display the well-known graphitic G peak at 1581 cm 1 (from
bond stretching of sp2 pairs in rings and chains), and a D
band at 1335 cm 1 (corresponding to the breathing modes
of sp2 atoms in rings) [21,90]. According to Ferrari et al.
[86], the evolution of the 2D peak (second order of D peak)
is a clear indication of structural transformation from
graphite to graphene heterostructures after electro-exfoliation. The sonication impact is also noticeable by increasing
the G/D peak ratios, which represent lower disorders therefore better graphene quality [91]. Importantly, G/D peak
intensity ratios represent the disorder in graphene in the
widest possible meaning [86,92]. In fact, there is a certain
chance for the incomplete electro-exfoliation or aftermath
agglomeration of the products which induces the disorder
effect. NMP is considered among the most promising candidates for the solvent-assisted graphite exfoliation [22,93],
and its effectiveness was evident in improving the overall
quality of our products. Brief sonication can also help to
more rigorously remove any physically adsorbed IL remnant/contamination on the surface of graphene which can
be another contribution to the quality enhancement. Moreover, these observations highlight the importance of implementing a systematic approach for isolating the effect of
all the processing and treatments methods performed on
the GNs in the course of synthesis. Similar trends were
observed for the exfoliation products synthesized with the
other investigated IL structures in this work (Fig. 2).
Lastly, X-ray photoelectron spectroscopy (XPS) analysis revealed nitrogen incorporation into the exfoliation products
via NHCs parasitic adsorption on the anode during electroexfoliation in EMIM BF4 electrolytes (Fig. 9). The presence of
the imidazolium moiety as well as the BF4 counter-ion is
inferable considering the XPS survey scan presented in
Fig. 9. A well-defined peak at 400.2 eV can be assigned to the
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(a)
(b)
(c)
(d)
(e)
(f)
Fig. 7 TEM and SEM images showing the variety of products generated by electrochemical exfoliation of iso-molded graphite
in EMIM BF4/acetonitrile electrolyte at 7 V and 293 K: (ad) crumpled/folded sheets, (e) semi-transparent carbonaceous
particles, and (f) rolled sheets.
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4.
We investigated the room temperature electrochemical exfoliation of iso-molded graphite anodes in a novel electrolyte
composed of IL and acetonitrile (1:50 vol. IL/solvent ratios)
using four different IL structures. Previous research was
focused only on IL/water mixtures with much higher IL
content (e.g. up to 1:0.1 IL/water vol. ratios). Our approach
provides three main advantages: cost efficiency due to low IL
content, extended electrochemical stability in the nonaqueous electrolytes, and much higher exfoliation yields
caused by the effective anionic intercalation within the
graphitic layers. Thus, up to 86% exfoliation yield was
achieved in 4 h using BMPyrr BTA/acetonitrile (1:50 vol.
ratio). The anodic intercalation of the large oxygenated BTA
anions was observed to be promising in overcoming the strong
van der Waals cohesion among the graphitic layers. The major
products of the graphite exfoliation, for all the four tested ILs,
were crumpled and folded graphene sheets. In addition, some
by-products such as carbonaceous particles and rolled sheets
were isolated but in much smaller quantities. Furthermore, we
demonstrated the complementary role of sonication after
electrosynthesis for improving the overall quality of the graphene-based products characterized by the Raman spectra.
Previous research had also placed a great deal of emphasis
on the electrolyte coloration during electrosynthesis as an
indicator of various graphite exfoliation stages and nanostructure formations. However, using control experiments
(i.e. replacing graphite anode by a platinum wire), we revealed
that the reactions of the IL moieties with the electrodes along
with their unusual fluorescence behavior are mainly responsible for this false presumption. The cathodic reduction of
the cationic moieties such as imidazolium rings generates
carbene species that are reactive with the graphite anode
and interfere with the anionic intercalation. On the other
hand, the electrochemical reactions involving the IL provide
the opportunity for in situ functionalization of the graphene
sheets via redox species produced during the electrosynthesis
process. The resulting functionalized GNs can be used for a
variety of applications including energy storage/generation,
environmental remediation, biomedical applications and so
forth. In any case, via facile post-treatment techniques, any
functional group can be removed from the products if not desired. Finally, the research presented here could pave the way
for future studies on ionic-liquid-assisted electrochemical
production of GNs on large scales.
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