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STEEL SHEET PILES
K007en_04_201412f
2012, 2014 NIPPON STEEL & SUMITOMO METAL CORPORATION

STEEL SHEET PILES

Applications and structural types of sheet piles


Advantages of steel sheet piles over other
methods (masonry, RC walls, etc.)

Leading the New Era on Steel Sheet Pile with Pioneer Sprits
The steel sheet piles of Nippon Steel & Sumitomo Metal are used in many fields (port and harbor structures, river revetments, retaining walls and
cofferdams) and have acquired high market acceptance due to their excellent product quality and construction efficiencies that derive from their use.
Nippon Steel & Sumitomo Metal, drawing a wealth of rolling, fabrication and construction methods in this fields, which have also won
for the company a high reputation.
Based on an accumulation of technical expertise, Nippon Steel & Sumitomo Metal has developed and placed on
the market solution proposal using all our available products at a maximum.
Nippon Steel & Sumitomo Metal will continue its efforts to develop novel products that bring the properties
of sheet piles into full play and to respond to more stringent and diversifying user needs in the future.

(1) Quick construction: Dramatic reduction in the


construction period
(2) Reliability for long-term use: Increases the safety factor
and reduces the deformation of the wall using robust
steel sheet piles
(3) Availability of long pile and deep embedment: Up to
38m in length
(4) Sustainability: Remove and reuse possible
(5) Availability of narrow areas
Checkdam

Regulating pondage
Cantilever-type sheet pile

Irrigation channel

River revetment

Cantilever-type sheet pile

Cantilever-type sheet pile

Double-wall-type sheet pile

Waste disposal area


Anchored-type sheet pile
Road-retaining wall
Cantilever-type sheet pile

Features
Wide Selection of Shapes and Types
Sheet pile is available in a wide range of section modulus per
meter of pile wall, ranging from 874 to 21,846 cm/m. This
allows selection of the most economical type of sheet pile to
meet the design requirements and the intended construction
method.

Superb Drivability and Watertightness


The clearance between the two threaded interlocks is
moderate enough to ensure both excellent drivability and
reliable watertightness.

Training dyke
Anchored-type sheet pile
Revetment
Anchored-type sheet pile

Temporary retaining wall


Cantilever-type sheet pile

Bank reinforcement

Strut type sheet pile

Cantilever-type sheet pile

Contents
1.General
1Usage 3
2Example of solution proposed by us 7
3Product lineup 9
4Grade and tolerances 11
5Production process 13

Common utility duct

6Our engineering support system 15

Strut type sheet pile

2.Products
Quay wall

1Hat-type sheet pile 17

Anchored-type sheet pile

2Hat-type and H-shape combined

high stiffness steel sheet piles 21


3Straight web-type sheet piles 25
4Steel sheet pile cell method 26

Breakwater
Reclamed Revetment

5U-type sheet piles 27

Double-wall-type sheet pile

6Combined walls 29
7NS-SP-J 31

Cellular-type sheet pile


Bridge pire prtection

8Corner-section sheet piles : As rolls 33

Cellular-type sheet pile

3.Attachment
1Corner-section sheet pile 35

Notice: While every effort has been made to ensure the accuracy of the information contained within this publication, the
use of the information is at the reader's risk and no warranty is implied or expressed by Nippon Steel & Sumitomo Metal
Corporation with respect to the use of the information contained herein. The information in this publication is subject to change
or modification without notice. Please contact the Nippon Steel Sumitomo Metal Corporation office for the latest information.
Please refrain from unauthorized reproduction or copying of the contents of this publication.
The names of our products and services shown in this publication are trademarks or registered trademarks of Nippon Steel &
Sumitomo Metal Corporation, affiliated companies, or third parties granting rights to Nippon Steel & Sumitomo Metal Corporation or
affiliated companies. Other product or service names shown may be trademarks or registered trademarks of their respective owners.

2Tie rod, guide frame, coping 36

Sea surface disposal site


Cellular-type sheet pile
Artificial island

3Driving method 38
4Joint method 41
5Watertightness 42
6Anticorrosion system 42

Cellular-type sheet pile

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

General
General

Quay wall, revetment, man-made island

Products
Attachment

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

River revetment

Retaining wall
General
Products

Bridge pier protection


Attachment

NS-SP-J

Temporary retaining wall


Cofferdam

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Example of solution proposed by us

Q Do you have a steel sheet pile that can be easily installed?


The vertical load in the axial direction like a crane load is not applied. Welding can be carried out near the site.
Hat-type and H-shape combined high stiffness steel sheet pile

NS-SP-J pile and the dedicated press-in piler can construct a earthretaining wall without dead space. This enables the full use of the
premises to the boundary limits. (Refer to pages 25 and 26.)

The steel sheet pile is a good method to construct a revetment quickly. The special function required to
construct the revetment for reclamation is the stability against waves until the completion of reclamation.
The structure must be safe even without back reclamation.
Depth of approx. 10 m 15 m
Steel sheet pile cell

Weak
layer

Combined wall of U-type / Hat-type and pipe pile


The clearance between the threaded interlocks is moderate

enough to make it easy to install sheet piles which are installed


afterward while pipe piles are installed forward. This clearance can
absorb the inaccuracy of the positioning of pipe piles and sheet
piles. (Refer to pages 23 and 24.)

Q We want to minimize deflection for safety when the front of a steel

sheet pile is excavated. Can you provide a good steel sheet pile?

Min. 0mm

Q Can you provide a good method to build a large-scale revetment for reclamation?

only one type of piling machine is required for installation and the
sequential installation in the same direction is possible. This leads
to easy installation. (Refer to pages 15 and 16.)

The vertical load in the axial direction like a crane load is applied and the bearing force against the vertical load
is expected. Welding can't be carried out near the site.

NS-SP-J pile

Depth of approx. 10 m or lower

This is a gravitational

wall featuring a cylindrical


shape assembled with
straight web-type sheet
piles. Inside is filled with
sand. It is excellent in
structural stability.
A prefabricated sheet
pile cell method can
provide quick construction.
(Refer to pages 17 and 18.)

Steel sheet pile double wall

Weak
layer
Load bearing layer

Load bearing layer

This is a gravitational wall

in which steel sheet piles are


installed in two rows. The
tops of the sheet piles are
connected by tie rods. And
the space between the sheet
piles are filled with sand. It is
excellent in structural stability.
By dividing the construction
site into multiple zones and
by pairing a group of ships,
the construction lead time can
be reduced.

Q Do you have any steel sheet pile method that is environmentally friendly?
Temporary earth-retaining wall
Hat-type and H-shape combined high stiffness steel sheet pile

Hat-type sheet pile

Small-scale excavation
Hat-type sheet pile

Unlike a concrete-based temporary earth-retaining wall,

The interlocks are situated on the outmost side of the section.

This makes it unnecessary to consider the reduction of sectional


properties which are factored in with U-type sheet piles. This leads
to reduction of the number of struts.
The sheet piles can be re-used multiple times. (Refer to pages
13 and 14.)

the steel sheet pile wall can be repeatedly used and is


environmentally friendly. In construction, sludge is not generated,
and the disposal of soil is not required. (Refer to pages 13 to 16.)

Seawall
Steel sheet pile cell

Large-scale excavation
Hat-type and H-shape combined high stiffness steel sheet pile
The moment of inertia is almost twice as large as that of Z-type sheet

pile. This leads to reduction of deflection and the number of struts.


The sheet piles can be re-used multiple times. (Refer to pages
15 and 16.)

Weak
layer

In the case of construction of a revetment at a seaside


where a week layer exists, the improvement of soil is
eliminated by embedding sheet piles into the load-bearing
layer unlike a concrete caisson or stone revetment. This is an
environmentally friendly method. (Refer to pages 17 and 18.)

Load bearing layer

Attachment

Each pile of a wall has a uniform shape and rigidity. Therefore

Can you provide a good steel sheet pile?

Products

We have a team of civil engineers at the head office and the overseas offices. And we can propose the
optimum design plan by our products through discussions with our customer in a given time after we obtain
the design conditions. This is our complimentary engineering support to our customer. (Our proposal is for
reference of our customer. The responsible judgment is up to the customer.) (Refer to pages 11 and 12.)
Various types and sizes of sheet piles are available. The optimum type and size is selected based on the
design conditions and the construction method. (874cm3/m to 21,846cm3/m) (Refer to pages 7 and 8.)

Existing
structure

General

Nippon Steel & Sumitomo Metal provides comprehensive solutions.

Q We want to use our land to the utmost.

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Product lineup

Hat
w = 900 mm

Unit mass

Maximum
length

I (cm4/m)

Z(cm/m)

W (kg/m2)

L (m)

SYW295

SYW390

SYW430

SY295

SY390

SY300

S355GP

S430GP

A572
Gr.50

NS-SP-10H

10,500

902

96

30*2

*1

*1

*1

*1

*1

NS-SP-25H

24,400

1,610

126

30*2

*1

*1

*1

*1

*1

*1

NS-SP-45H

45,000

2,450

163

30*2

NS-SP-50H

51,100

2,760

186

30*2

Hat+H
w = 900 mm

NS-SP-10H+HY
NS-SP-25H+HY

88,000 to
1,316,000

2,320 to
19,970

169 to 514

30*2

JIS A 5523

JIS A 5528

KS F4604

EN10248

ASTM

Products

Hat-type
sheet piles

Section
modulus

Type

General

Shape

Grade

Moment
of inertia

Please refer to NS-SP-10H"and NS-SP-25H". H-shapes is also available JIS, ASTM and BS.*2

h
W

NS-SP-10H+HY

146,000 to
248,000

2,660 to
4,330

160 to 191

30*2

NS-SP-FL

369

89

123

38*2

*1

*1

*1

NS-SP-FXL

570

121

154

38*2

*1

NS-SP-w

13,000

1,000

103

30*2

*1

*1

*1

NS-SP-w

32,400

1,800

136

30*2

*1

*1

*1

NS-SP-w

56,700

2,700

177

30*2

*1

*1

NS-SP-VL

63,000

3,150

210

30*2

*1

*1

NS-SP-VIL

86,000

3,820

240

30*2

*1

*1

NS-SP-

8,740

874

120

25*2

*1

*1

*1

*1

*1

*1

150

Attachment

Hat + (Hat+H)
w = 900 mm

Straight
web-type sheet
piles

Straight web
w = 500 mm

h
w t
h

U-type
w = 600 mm

w
t
h

U-type
sheet piles

w = 500 mm

w
t

w = 400 mm

h
w

NS-SP-

16,800

1,340

30*

NS-SP-A

22,800

1,520

146

30*

*1

NS-SP-

38,600

2,270

190

30*2

*1

*1

*1

*1

*1

SP 800 to 2000
+w, w, w,
10H, 25H,
45H, 50H

98,753 to
2,184,589

2,469 to
21,846

178 to 401

30*2

NS-SP-J

12,090

1,175

145

30*2

Combined wall

Steel sheet
pipe pile
+ Hat or U

NS-SP-J

NS-SP-J
w = 600 mm

Please refer toNS-SP-10H",NS-SP-25H",NS-SP-45H",NS-SP-50H",NS-SP-w",NS-SP-w",


andNS-SP-w", Pipe Pile is also available JIS, ASTM and BS.*2

t
h

*1) Please contact us availability.


*2) Please contact us detail in advance to order.

*1

-*1

*1

*1

10

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Grade and tolerances


Weldable hot-rolled steel sheet piles
Hot-rolled steel sheet piles

Chemical composition of the ladle analysis


Classification

Grade
SYW295
SYW390
SY295
SY390

Weldable hot rolled


steel sheet piles
Hot rolled steel
sheet piles

Chemical composition
Mn
P

Si

0.18max.

0.55max.

1.50max.

0.040max.
0.040max.

0.040max.

0.0060max.

0.040max.

BS EN 10248-2 : 1996
Hot-rolled sheet piling of non-alloy steel
Part 2. Tolerances regarding shape and dimensions

Chemical composition of the ladle analysis

Tolerances

Ceq.%
Ceq.
0.44max.
0.45max.

S355GP

S430GP

Steel
name

Chemical composition % max 1)


C

Mn

Si

Item
N

BS EN 10248-2

1)

Width
1.60

0.55

2% b

0.24

0.045 0.045 0.009


Height

Mechanical properties

450min.

SYW390

390min.

490min.

SY295

295min.

450min.

SY390

390min.

490min.

No.1A
No.14B
No.1A
No.14B
No.1A
No.14B
No.1A
No.14B

18min.
24min.
16min.
20min.
18min.
24min.
16min.
20min.

43min.

32min.

V notch
in rolling
direction

22min.

Steel
name

Minimum
yield
strength
(N/m2)

Thickness
Minimum
elongation on a
gauge length of
L0 = 5.65 S0 A%

Minimum
tensile
strength
(N/m)1)

S355GP

355

480

22

S430GP

430

510

19

Straightness

Length

1) See the specific limitation in the standard.


p

4 mm

Height

* Please contact us in advance.

JIS A 5523

+ 1.5 mm
- 0.7 mm

Thickness

Squareness
of ends

Straightness
L

U-type

1%
2w, 3w, 4w + 6 mm- 5 mm

+ 10 mm
- 5 mm

+ 10 mm
- 5 mm

4%

10 t < 16 mm

Overall width
difference

End
deflection
Coupling mating
joint angle

11

(Deflection)
L 0.1%
max 20 mm
(Camber)
L 0.2%
max 20 mm

t < 10 mm 1.0 mm
10 t < 16 mm 1.2 mm
t 16 mm 1.5 mm
(Deflection)
L 10 m
L > 10 m
(Camber)
L 10 m
L > 10 m

L 0.12%
(L-10) 0.1% + 12 mm
L 0.25%
(L-10) 0.20% + 25 mm

4%b

Within 1 m of the end part


in the length direction, the
difference between the
maximum and minimum of the
overall width is 4 mm or under.

Within 1 m of the end part in


the length direction, the end
deflection is 1.5 m or under.

6.0

(straight type)a - b 7.0


(U-type)a - b 4

U-Type

5%

ASTM A572M / A572-12


High-strength low-alloy columbium-vanadium
structural steel

ASTM A6/A6M-12
Standard specifications for general requirements for rolled
structural steel bars, plates, shapes, and sheet pilings.

Chemical composition of the ladle analysis

Tolerances

Grade

Item

Chemical composition % max


C
0.23

Mn
1)

1.35

Si

0.40

0.04

0.05

1) See the specific limitation in the standard.

4%b

Mass
tolerance

50

4%b

Grade

50

Minimum
yield
strength

Minimum
tensile
strength

Length
Mass
tolerance

ASTM A6

+ 125 mm
- 0 mm
2.5%

Please contact us in case above tolerances are applied.

Mechanical properties

p
p

b
a

Straight type

Squareness
of ends

+ 1.0 mm
- 0.3 mm
+ 1.2 mm
- 0.3 mm
+ 1.5 mm
- 0.3 mm

Please contact us in case above tolerances are applied.

Interlocks of
the profile

2%b

b
p

4%

+ Not specified - 0 mm

Length

JIS A 5528

Hat-type

t 16 mm
(Deflection)
L 0.15%
L 10 m
L > 10 m
(L-10) 0.1% + 15 mm
(Camber)
L 0.20%
L 10 m
L > 10 m
(L-10) 0.20% + 20 mm

JIS A 5523

U-type

t < 10 mm

200

Width

0.2 % L

Tolerances
JIS A 5523, JIS A 5528
straight type

0.5
6%t

Note: Chemical composition and mechanical properties conform to JIS A 5523-2012 or JIS A 5528-2012 .
N is shown by total in accordance with section 5. Note 2 of JIS A 5523-2012.

Items

t 8.5
t > 8.5

Mechanical properties

Attachment

Hot rolled steel


sheet piles
JIS A 5528

295min.

Elongation
%

4 mm
5 mm

SYW295

Weldable hot rolled


steel sheet piles
JIS A 5523

Test Piece

Type and
direction of
test piece

Classification Yield point


symbol
N/mm

Standard

Charpy absorbed energy, J


Standard size
Test
Sub-size test specimen
temperature test specimen

1010mm 107.5mm 105mm

h 200
h > 200

Products

Note: Ceq.=CMn6Si24Ni40Cr5Mo4V14

Tensile
Strength
N/mm

General

JIS A 5523 : 2012


JIS A 5528 : 2012

BS EN 10248-1 : 1996
Hot-rolled sheet piling of non-alloy steel
Part 1. Technical delivery conditions

Minimum elongation

50Ksi
65Ksi
In 8 in. (200 mm)18
(345Mpa) (450Mpa) In 2 in. (50 mm)21

* Please contact us in advance.


4.0

12

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Production process
General

Limestone
Charging
scrap

Iron Ore

Oxygen
Blow

Sintering Plant

Coal

Charging
Molten Iron

Blast Furnace

Coking Plant

Basic
Oxygen
Equipment

Vacuum
Degassing
Farnace

Products

Torpedo Car
Continuous
Castiing

Attachment

Reheating furnace
Breakdown mill

No.2 Intermediate mills

No.1 Intermediate mills

Finishing mill

Hot saws

Finished product

Roller straightener

Blast furnace

13

Basic-oxygen furnace

Continuous caster

Reheating furnace

Finished product

After installation

14

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Our engineering support system

Design proposals related to the basic / detailed design of structures (temporary / permanent) using
steel sheet pile products.

Proposal of method to prevent corrosion

General

Nippon Steel & Sumitomo Metal is the world's leading supplier of hot-rolled steel sheet piles. In addition to
the supply of products, We provide the complimentary engineering support listed below in response to the
request of our customer. The engineering team from Nippon Steel & Sumitomo Metal and overseas offices
can cover the global market.

With long-standing experience, we are able to provide various kinds of recommendations.

Proposal of construction method


Based on past achievements, we can provide various recommendations, including those regarding the
selection of the most-optimum construction machine according to soil conditions.

Design proposals related to the method to prevent corrosion of steel sheet pile products.
Instructions on how to manufacture fabricated products, etc.
Note : This is a part of complimentary engineering support for reference of our customer. The responsible judgment is up to the customer.

Map of offices
Through the offices below, we review various techniques, and we hold seminars, exhibitions, and construction
demonstrations, etc., all over the world.

Products

Supply of information on the construction method of structures using steel sheet piles.

Design proposal
Attachment

Based on the design conditions obtained from


the customer and our numerous design records,
we can provide an optimum design plan.
Dusseldorf
Beijing

Chicago

Shanghai
Dubai

New Delhi

New York

Tokyo
Houston

Guangzhou

Mexico

Bangkok Vietnam
Singapore
Jakarta

Offices with construction

material engineers

= 1.305(m)

Perth

= 90.000

19.007

6.366

Sydney

Our overseas offices

Belo Horizonte
San Paulo

90.000
45.000

10.822

21.645

24.309

Instruction for fabrication

Manual for fabrication

Instruction of fabrication

We have prepared manuals for fabrication


and can provide instruction at the site.

15

16

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Products

Compatibility

Hat-type sheet piles

NS-SP-25H

NS-SP-45H

NS-SP-50H

Deviation angle

Superb drivability

Each interlock allows for a certain rotation. The minimum angle of coupling mating joint (the interlock swing)
for the combination of the identical versions of Hat-type sheet piles is shown in the figure below.

The large sectional area of the Hat-type sheet pile realizes superior

General

NS-SP-10H

drivability.

High structural reliability

Products

No reduction is required in sectional properties to consider the possible lack

of shear force transmission at the interlocks, which is true for U-type steel

sheet piles.

Sectional properties after corrosion

Excellent cost-effectiveness

The sectional properties of Hat-type sheet piles after 1 mm of corrosion loss per side, totaling 2 mm on both
sides, are shown in the table below.

cost.

Sectional properties without corrosion loss

Shapes

NS-SP-10H
13.2

10.8

NS-SP-10H

NS-SP-25H
230

300

900
900

15

Z0cm/m

Icm/m

Zcm/m

10,500

902

79

8,300

713

NS-SP-25H

24,400

1,610

82

20,000

1,320

NS-SP-45H

45,000

2,450

85

38,300

2,080

NS-SP-50H

51,100

2,760

87

44,500

2,400

t1

t1

t2

t2

368

370

NS-SP-50H

NS-SP-10H

100

t1

t1

t1

90

t2

t2

t2

80

Io, Zo : Moment of inertia and section modulus without corrosion loss

: Reduction ratio after corrosion


I, Z : Moment of inertia and section modulus after corrosion

17

NS-SP-45H

Sectional properties with 1 mm of corrosion loss per side

I0cm/m

Graphs for obtaining the reduction ratio of sectional properties,

Attachment

Type

The amount of steel per unit wall can be reduced, resulting in improved total

70
60
50

=1.0 =0.75 =0.5 =0.25 =0


0

2
t1 (mm)

NS-SP-25H

100
90

Sectional properties

Dimension
Type

Per pile

Effective Effective Thickness Sectional Moment Section


area of inertia modulus
width
height
t
W
h
cm
cm
cm
mm
mm
mm

Per 1 m of pile wall width


Unit
mass

Sectional Moment Section


area of inertia modulus

Unit
mass

kg/m

cm/m

cm/m

cm/m

kg/m

NS-SP-10H

900

230

10.8

110.0

9,430

812

86.4

122.2

10,500

902

96.0

NS-SP-25H

900

300

13.2

144.4

22,000

1,450

113

160.4

24,400

1,610

126

NS-SP-45H

900

368

15.0

187.0

40,500

2,200

147

207.8

45,000

2,450

163

NS-SP-50H

900

370

17.0

212.7

46,000

2,490

167

236.3

51,100

2,760

186

Steps to calculate sectional properties after corrosion;


Assume the corrosion rate and lifetime of the facility, and
calculate the corrosion loss of the marine side t (mm) and that
of the land side t (mm).
Calculate the corrosion loss rate a (=t/t).
Using the corrosion loss of the marine side t (mm) and the
corrosion loss rate , obtain the reduction ratio of the sectional
properties from the following graphs.
Calculate the sectional properties after corrosion loss, Z and I,
by multiplying the sectional properties before corrosion loss, Z,
with I by the reduction ratio .
Section modulus Z Z Moment inertia I I

80

900

900

70
60
50

=1.0 =0.75 =0.5 =0.25


0

3
t1 (mm)

=0

NS-SP-45H

100
90
80

: reduction ratio of sectional properties after corrosion%


t, t : corrosion loss of marine side and land sidemm

: corrosion loss rate, t/t


Note : Only the illustrated ranges are effective in the following graphs.

70
60
50

=1.0=0.75=0.5 =0.25
0

3
t1 (mm)

=0

NS-SP-50H

100
90
80

70

17

60
50

=1.0 =0.75 =0.5 =0.25


0

3
4
t1 (mm)

=0
6

18

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Neutral axis after forming the wall

Neutral axis per single

Hat-type steel sheet pile

0.40-0.80

0.30-0.55

Crimped or welded doubles

0.70-1.00

0.60-0.90

U-type steel sheet pile

D =0.3
D =0.3

NS-SP-10H
NS-SP-10H

10,000
10,000

w w

L L

w w
w w
0 0
60 60
80 80
100100
120120
140140
160160
180180
200200
220220
240240

+ 0.00

B =0.4
B =0.4

1,000
1,000

NS-SP-10H
NS-SP-10H
w w

500500

L L

w w

w w
0 0
60 60
80 80
100100
120120
140140
160160
180180
200200
220220
240240
2
UnitUnit
mass
mass
per per
1 m1ofmpile
of pile
wallwall
width
width
(kg/m
(kg/m
) 2)

+ 0.00

- 1.00

- 1.00

- 3.00

- 3.00
- 5.00

SAND
N =10
2
=19kN/m
=30

Unplanned
excavation:-5.50

-12.00

+ 0.00

- 5.00

- 5.00
SAND
N =10
2
=19kN/m
=30

- 1.00

Unplanned
excavation:-5.50

SAND
N =10
2
=19kN/m
=30

Unplanned
excavation:-5.50

* w: Steel sheet pile weight


(t/m/side)
* Trial calculation by us

-12.00
-12.50

U-type(NS-SP-)
w = 2.28 (t/m/side)
(1.00)

Reference: UK National Annex to Eurocode, 3. Design of steel structures,


Part 5: Piling (NA + A1: 2012 to BS EN 1993-5: 2007)

Interlock integrity in Hat-type steel sheet piles


Load [kN/m]

Py0: Yield load (standard value)


Pm0: Plastic load (test value)

300

Py0: Yield load (standard value)

200
100

1.6m

1.6m

Uncrimped double

1.6m

Single

Quoted from the JASPP (Japanese Association for Steel Pipe Piles); "Hat-type sheet pile 900"

50

100

Displacement [mm]

w = 1.51 (t/m/side)
(0.66)

Hat-type(NS-SP-45H)
w = 2.04 (t/m/side)
(0.89)

use of Hat-type steel sheet piles

500
400

Hat-type(NS-SP-25H)

Cases of performance evaluation for the repeated

Pm0: Plastic load (test value)

700
600

19

20,000
20,000

NS-SP-25H
NS-SP-25H

1,500
1,500

The reduction factor of U-type steel sheet piles is set as 0.45 for the moment of inertia, with 0.6 for the
section modulus, in order to compare U-type and Hat-type using the same design conditions. NS-SP-25H
(Hat-type) shows design results that are roughly equivalent to those of NS-SP-IV (U-type), and the number
of short strut rows and the length of the steel sheet piles are mostly the same. However, the weight of NSSP-25H (Hat-type) is 66% that of NS-SP-IV (U-type). When using NS-SP-45H (Hat-type), the working
space increases during excavation with only one strut row, and the working efficiency of concrete structure
fabrication is greatly improved, enabling a construction cost reduction for the concrete structure. Although the
weight increases compared with NS-SP-25H, NS-SP-45H is still 89% that of NS-SP-IV (U-type), and thus a
weight reduction benefit can be obtained.

Where,
B: Factor accounting for the possible reduction of the section modulus of
U-piles due to insufficient shear force transmission in the interlocks
D: Factor accounting for the possible reduction of the moment of inertia of
U-piles due to insufficient shear force transmission in the interlocks

Bending tests for Hat-type steel sheet piles in the form


of a wall as well as in the form of a single pile have been
conducted. It is confirmed that the design values of the
load-displacement relationship are in agreement with the
experimental values. This demonstrates that the reduction
of sectional properties is not required.

NS-SP-25H
NS-SP-25H

2,000
2,000

150

200

We have conducted performance


evaluation for the repeated use of
Hat-type steel sheet piles based
on the field tests. So far, we have
conducted these tests for the cases
of different installation methods such
as vibratory hammer methods and
press-in methods.
Case example of a repeated use test
using a vibratory hammer

Case example of a repeated use test


using a press-in machine

20

Attachment

Singles or uncrimped doubles

30,000
30,000

NS-SP-45H
NS-SP-45H

2,500
2,500

Example of a trial design for temporary retaining walls

Soil pressure
D

NS-SP-45H
NS-SP-45H

40,000
40,000

B =1.0
B =1.0
NS-SP-50H
NS-SP-50H

3,000
3,000

2
UnitUnit
mass
mass
per per
1 m1ofmpile
of pile
wallwall
width
width
(kg/m
(kg/m
) 2)

of interlock integrity

50,000
50,000

3,500
3,500

Soil pressure

Reduction factor of sectional properties due to the lack

Type of U-pile unit

D =0.9
D =0.9

width (cm3/m)

Moment of inertia per 1 m of pile wall


4
width (cm
Moment of inertia
per 1/m)
m of pile wall

Neutral axis per single pile in agreement with the neutral axis
after forming the wall

NS-SP-50H
NS-SP-50H

Products

When a wall using U-type steel sheet piles is


subjected to bending due to soil pressure or
other horizontal load, a large bending shear
force occurs in the interlocks of the sheet piles
because these interlocks are located at the
center of the wall (neutral axis position).
In this case, If the shear force doesn't transmit
sufficiently between the adjacent the interlocks slip from
each other, and the moment of inertia and section modulus
of the wall of the sheet piles are reduced. This can be
referred to as "lack of interlock integrity". And the degree
of reduction is expressed by reduction factor. In contrast,
for a wall using Hat-type steel sheet piles, the reduction of
sectional properties is not required because interlocks are
located at the most outer edge of the wall, which means
that the shear force does not occur in the interlocks.
Reduction factors of sectional properties from code to
code. An example of the Eurocodes is shown below.

60,000
60,000

General

Interlock integrity of sheet piles

the sectional properties of which are reduced using by interlock factors


Section modulus per 1 m of pile wall
3
width (cm
Section modulus
per 1/m)
m of pile wall

integrity

Steel-weight comparison between U-type and Hat-type,

width (cm4/m)

Advantage of no reduction of sectional properties due to interlock

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Hat-type and H-shape combined high stiffness steel sheet piles

Sectional properties

Features

Other sizes are possible; please contact us in advance.

- Basic type -

Availability of numerous sectional properties

Hat-type and H-shape combined high stiffness steel sheet piles come in combination of Hat-type sheet piles
which have four types and H-shape sections which have many types. Eventually they provide more than 200
types of economical properties. (Section modulus per meter of wall : Approx.2,320 to 19,970cm3/m)

Ease of fabrication

Excellent cost-effectiveness

From the viewpoint of design for the Hat-type and H-shape combined high stiffness steel sheet pile,
Hat-type functions as a continuous wall to sustain soil and water, and H-shape functions as a structural
member to bear the bending moment. This makes it possible to use low-cost H-shape up to 50 to 70% of
weight as well as avoiding use of expensive connectors to connect a sheet pile and a section.

An ordinary vibratory hammer is directly applicable for driving. The Hat-type and H-shape combined high
stiffness steel sheet pile, having higher moment of inertia per pile compared with Z-type and other type
piles, is very easy to work with.

Shape

Fillet weld: Welding ratio: 40-60%

Fillet weld

H-shape
Weld zone

Hat-type sheet pile


-Basic type-

H-shape

Hat-type sheet pile

-Alternated type-

Section modulus

Moment of inertia

kg/m

cm /m

cm /m

cm4/m

10H + H400x200x9x12x13

169

215

2,320

88,000

10H + H450x200x9x12x13

172

220

2,560

106,000

10H + H500x200x9x12x13

176

225

2,820

126,000

10H + H500x200x9x16x13

190

242

3,270

142,000

10H + H550x200x9x16x13

194

247

3,580

168,000

10H + H550x200x9x19x13

204

260

3,940

181,000

10H + H550x250x9x16x13

208

265

4,100

187,000

10H + H600x200x12x16x13

212

271

4,270

208,000

10H + H600x200x12x19x13

222

283

4,640

222,000

10H + H650x200x12x19x13

228

290

5,060

258,000

10H + H700x200x12x19x18

234

298

5,540

300,000

10H + H700x200x12x22x18

244

311

5,960

317,000

10H + H700x250x12x19x18

250

319

6,270

331,000

10H + H700x200x12x25x18

254

323

6,370

335,000

10H + H750x250x12x19x18

256

326

6,770

378,000

10H + H750x250x12x22x18

268

342

7,330

403,000

10H + H800x250x12x22x18

273

348

7,900

459,000

10H + H900x250x14x19x18

286

365

8,810

563,000

10H + H900x250x14x22x18

299

381

9,470

598,000

10H + H900x250x16x22x18

314

400

9,890

616,000

10H + H950x250x16x22x18

321

409

10,570

689,000

10H + H1000x250x16x22x18

328

418

11,270

766,000

10H + H1000x250x16x25x18

340

433

11,980

807,000

10H + H1000x250x16x28x18

352

449

12,670

846,000

10H + H1000x250x16x32x18

369

470

13,590

897,000

25H + H1000x300x16x25x18

392

499

14,310

1,014,000

25H + H1000x250x16x32x18

399

508

14,640

1,032,000

25H + H1000x300x16x28x18

407

518

15,180

1,065,000

25H + H1000x300x16x32x18

426

543

16,330

1,130,000

25H + H1000x300x19x32x18

451

574

17,080

1,164,000

25H + H1000x250x19x40x18

455

580

17,210

1,170,000

25H + H1000x300x19x36x18

471

599

18,180

1,225,000

25H + H1000x300x19x40x18

490

624

19,280

1,286,000

25H + H1000x300x22x40x18

514

655

19,970

1,316,000

Sectional area

Section modulus

Moment of inertia

cm /m

cm4/m

- Alternated type -

Fillet weld

Hat-H section

kg/m

Quay walls of port facilities

21

Tie rod
Anchor

Hat-type and H-shape


combined high stiffness
steel sheet piles

Mass per
m2 of wall
2

Examples of application
and shipyard dock walls
Temporary and permanent
earth-retaining wall structures
for open-cut tunnels
Earth-retaining walls for
high embankments

Attachment

Ease of Installation

Mass per
m2 of wall

Sectional area

Hat-H section

Products

It is easy to fabricate Hat-type and H-shape combined high stiffness steel sheet piles by combining Hat-type
and H-shape with intermittent fillet welding. Welding can be carried out at the site or the nearby yard or shop.

900

General

Examples of application using NSHYPER BEAMTMstandard JIS sizes

Hat-type and H-shape


combined high stiffness
steel sheet piles

Hat-type and H-shape


combined high stiffness
steel sheet piles

cm /m

10H + H700x200x12x16x18

160

204

2,660

146,000

10H + H700x200x12x19x18

165

210

2,870

155,000

10H + H700x250x12x16x18

167

213

2,970

159,000

10H + H700x200x12x22x18

170

216

3,080

164,000

10H + H700x250x12x19x18

173

221

3,240

171,000

10H + H750x250x12x19x18

176

224

3,480

194,000

10H + H750x250x12x22x18

182

232

3,760

207,000

10H + H800x250x12x22x18

185

235

4,040

235,000

10H + H800x250x12x25x18

191

243

4,330

248,000

Note: The intermediate pile of the alternated type in the above case is NS-SP-10H.

22

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Examples of sectional properties after corrosion in the basic type


Corrosion loss is considered, based on Eurocode 3,

Installation method
General

Land side

Design of steel structures - Part 5: Piling (BS EN 19935:2007) . Sea-side corrosion loss (t1) is based on the

Sea side

recommended values of the seawater in a temperate


climate in the zone of permanent immersion or in the
intertidal zone, as in Table 4-2. Land-side corrosion
loss (t2) is based on the recommended values of
undisturbed natural soils (sand, silt, clay, schist,
etc.), as in Table 4-1.

Moment of inertia

(%)
(%)
(%)
100

100
100

100
100

Installation by hydraulic hummer


9090

90

9090

80

8080

80

8080

70

7070

70
t50
(year)
50 t (year)
t (year)

7070

0 0

25

2525

50

+H700+H700
12

NS-SP-10H
200
19
+
200
12
13
19
19
13
13
NS-SP-10H
NS-SP-10H
H700
200
12

Installation by press-in machine

Cases of performance evaluation for the repeated use for Hat-type and

H-shape combined high stiffness steel sheet piles

0 0

25

2525

50

t50
(year)
50 t (year)
t (year)

+H900+H900
14

NS-SP-10H
250
19
+
250
14
18
19
19
18
18
NS-SP-10H
NS-SP-10H
H900
250
14

+H1000

16

NS-SP-25H
32
+H1000
+250
250
16
18
32
32
18
18
NS-SP-25H
NS-SP-25H
H1000
250
16
: Reduction ratio of sectional properties after corrosion (%)

* Please contact us for more details.

Attachment

90

Installation by vibratory hammer

We have conducted performance


evaluation for the repeated use of
Hat-type and H-shape combined
high stiffness steel sheet piles based
on the field tests. So far, we have
conducted these tests for the cases
of different installation methods such
as vibratory hammer methods and
press-in methods.

Fabrication method
Hat-type and H-shape combined high stiffness steel sheet piles can be easily fabricated on
construction site or at a nearby yard or shop.
We have prepared manuals for fabrication and can provide on-site instruction.

Case example of a repeated use Case example of a repeated use test


test using a vibratory hammer
using a press-in machine

Trial calculation example of benefit in the case of the application

Manual for fabrication

of Hat-type and H-shape combined high stiffness steel sheet piles


compared with existing temporary retaining walls

The following shows the comparison result between soldier piles, which are generally used as steel material
for temporary retaining walls in Southeast Asia, and Hat-type and H-shape combined high stiffness steel
sheet piles.
Type

Soldier Pile

Hat+H

Built-up section

Composite section

400

900

400

900

Outline
1600

Section

Easy to fabricate on site

H-shape : UB610229243
U-type steel sheet pile : FSP IV
Section Modulus Z=6,264cm3/m
Moment of Inertia I=168,000cm4/m

900

Equivalent Z=6,770cm3/m
NS-SP-10H+H7502501219
Equivalent I=168,000cm4/m
NS-SP-10H+H550200916

Steel weight per 1m of pile wall width (kg/m2)

100

Products

Section modulus

(%)
(%)
(%)

t1: Sea-side corrosion (mm)


t=25years, t1=0.9mm
t=50years, t1=1.75mm
t2: Land-side corrosion (mm)
t=25years, t2=0.3mm
t=50years, t2=0.6mm

400
350
300

25%

250
200
150

43%

342

256

100

194

50
0

Soldier Pile

Hat+H
(Equivalent Z)

Hat+H
(Equivalent I)

* Trial calculation by us

23

24

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Straight web-type sheet piles

Steel sheet pile cell method

to 5.88 MN per linear meter of joint length, and is suited for use in cellular-type structures,
such as quay walls, manmade island seawalls, cofferdams, and other similar projects.
In addition, we can provide the longest product currently possible: a maximum of 38.0 m.

High-speed construction

The prefabricated sheet pile method can cut

construction time remarkably.

Environmentally friendly method

Shapes

No soil improvement is needed in the case

12.7

47.0

9.5

44.5

500

of sheet piles reaching the supporting layer,


as the embedded part of the sheet pile can
resist earth pressure.

NS-SP-FXL
NS-SP-FXL

500

Construction method

NS-SP-FL
NS-SP-FXL

Per pile

Effective Effective Thickness Sectional Moment Section


area of inertia modulus
width
height
t
W
h
cm
cm
cm
mm
mm
mm
500
500

44.5
47.0

9.5
12.7

78.57
98.36

184
245

45.7
60.3

Prefabrication method

Per 1 m of pile wall width


Unit
mass

Sectional Moment Section


area of inertia modulus

Unit
mass

kg/m

cm/m

cm/m

cm/m

kg/m

61.7

157.1

396

89

123

77.2

196.7

570

121

Notice: While every effort has been made to


ensure the accuracy of the information
contained within this publication, the use of
the information is at the readers risk and no
warranty is implied or expressed by Nippon
Steel Corporation with respect to the use
of information contained herein.
The information in this publication is subject
to change or modification without notice.
Please contact the Nippon Steel office for
the latest information.

Contents
Introduction
Flow Chart of the Prefab Cell Method
Assembly Site and Vibro-hammers Play
Important Roles in the Prefab Cell Method
Assembly site for the floating crane method
Vibro-hammers with multiple chucks

154

Specification of Straight Web Sheet Pile


Material Quality
Tolerances
Sectional Properties

Joint strength
Type

Tensile strength (MN/m)

NS-SP-FL

3.92

NS-SP-FXL

5.88

Attachment

Sectional properties
Dimension

Products

NS-SP-FL
NS-SP-FL

Type

General

Features

This type of sheet pile boasts extremely high tensile strength at its interlocking sections, up

1
2
4
4
4
5
5
5
5

NS-SP-FL:=12.5
NS-SP-FXL:=10

Semi-prefabrication method

Deviation angle
E a c h i n t e r l o ck a l l ow s a c e r t a i n
rotation. The maximum angle of
deviationthe interlock swingfor the
combination of the identical versions
of straight web-type sheet piles is
shown in the figure below.

25

in-situ method is also available

26

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

U-type sections have been widely used for various types

Shapes

18.0

NS-SP-

NS-SP-W

NS-SP-W

NS-SP-W

18.0

NS-SP-

NS-SP-L

NS-SP-

NS-SP-

NS-SP-A

NS-SP-

NS-SP-L

NS-SP-L

NS-SP-W

NS-SP-W

NS-SP-W

NS-SP-L

13.1
13.1

13.1

Each interlock allows a certain rotation. The minimum


angle of deviation (the interlock swing) for the
combination of the identical versions of U-type sheet
piles is shown in the figure below.

27.6

27.6

225

NS-SP-L

225

27.6

500
500

6
6

500

500

400

NS-SP-

18.0

210
210

400

225

24.3

200
200

500

24.3

15.5

200

24.3

NS-SP-L

15.5

15.5

Steps to calculate sectional properties after corrosion;


Assume the corrosion rate and lifetime of the facility,
Land side
and calculate the corrosion loss of the marine side t
t2

and that of the land side tmm.


Calculate the corrosion loss rate a t/t
Using the corrosion loss of the marine side tmm
and the corrosion loss rate , obtain the reduction
Graphs for obtaining the reduction ratio of sectional properties,
ratio of the sectional properties, from the following

: reduction ratio of sectional properties after corrosion%


graphs.
t, t : corrosion loss of marine side and land sidemm
Calculate the sectional properties after corrosion loss,

: corrosion loss rate, t/t


Z and I, by multiplying the sectional properties before
the corrosion loss Z and I by the reduction ratio .
Note : Only the illustrated ranges are effective in the following graphs.
t2

Deviation Angle

400

500

t1

t1

NS-SP-A

400

150

400

150

13.0

150

13.0

NS-SP-

13.0

125
125
125

10.5
10.5
10.5

100
100
100
170
170
170

400

400

t1

600

400

NS-SP-

t2

600

NS-SP-

400

400

600

600

NS-SP-

400

210

13.4
600

600

400

13.4

600

13.4

180
180
180

10.3
10.3
10.3

130
130
130

600

NS-SP-W

t1

Attachment

600

NS-SP-W

t2

Full length

Compatibility

NS-SP-W

t2

Sectional properties

Dimension
Type

27

Effective
width
W
mm

Per pile

Effective
Thickness
height
h
t
mm
mm

Products

of permanent and temporary structures, and are one of the


most familiar sheet piles among both designers and users.
NS-SP-,,A,,L and L are solidly designed. These
sections are especially suitable for repeated use, and have
acquired high market acceptance from users.
U-type sections offer section modulus ranging from 874
cm3/m to 3,820 cm3/m.

t2

General

t1

Io, Zo : Moment of inertia and section modulus without


corrosion loss

: Reduction ratio after corrosion


I, Z
: Moment of inertia and section modulus after
corrosion

side
Marine

t1

U-type sheet piles

Per 1 m of pile wall width

Sectional
area

Moment
of inertia

Section
modulus

Unit
mass

Sectional
area

Moment
of inertia

Section
modulus

Unit
mass

cm

cm

cm

kg/m

cm/m

cm/m

cm/m

kg/m

NS-SP-

400

100

10.5

61.18

1,240

152

48.0

153.0

8,740

874

120

NS-SP-

400

125

13.0

76.42

2,220

223

60.0

191.0

16,800

1,340

150

NS-SP-A

400

150

13.1

74.40

2,790

250

58.4

186.0

22,800

1,520

146

NS-SP-

400

170

15.5

96.99

4,670

362

76.1

242.5

38,600

2,270

190

NS-SP-L

500

200

24.3

133.8

7,960

520

105

267.6

63,000

3,150

210

NS-SP-L

500

225

27.6

153.0

11,400

680

120

306.0

86,000

3,820

240

NS-SP-W

600

130

10.3

78.70

2,110

203

61.8

131.2

13,000

1,000

103

NS-SP-W

600

180

13.4

103.9

5,220

376

81.6

173.2

32,400

1,800

136

NS-SP-W

600

210

18.0

135.3

8,630

539

106

225.5

56,700

2,700

177

28

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Sectional properties

Combined walls

Other sizes are available upon request.

Excellent cost-effectiveness
Combined walls come in combination of U-type / Hat-type sheet piles which have seven types and steel
pipe sheet piles which have many types. Eventually they provide more than 74 types of economical
properties. (Section modulus per meter of wall : Approx. 2,469 to 21,846 cm3/m)

High drivability
High quality

Using Nippon steel & Sumitomo metal


s piles ensures high quality, high strength and high stiffness.

Function to support vertical loads


Steel pipe sheet piles function as supporting piles for vertical load in addition to retaining walls.

Sheet piles
NS-SP- w (2pieces)

( 800 to 2,000)

(cm/pile) (kg/m/pile)

965
978
1,029
1,065
1,079
1,130
1,165
1,181
1,232
1,265
1,283
1,333
1,365
1,384
1,435
1,465
1,486
1,537
1,565
1,587
1,638
1,665
1,689
1,740
1,765
1,791
1,841
1,865
1,892
1,943
1,965
1,994
2,045
2,065
2,095
2,146
2,165

174,940
183,707
244,621
276,876
318,112
375,107
417,922
476,985
553,420
655,774
688,890
786,691
917,281
962,072
1,089,459
1,250,028
1,312,315
1,566,821
1,665,889
1,746,594
2,060,877
2,177,656
2,285,093
2,668,433
2,799,033
2,939,307
3,394,987
3,544,640
3,718,184
4,267,787
4,430,010
4,874,533
5,298,742
5,471,593
6,001,716
6,495,920
6,686,751

176
178
211
219
245
259
268
297
312
348
354
370
409
416
434
475
483
535
546
555
610
622
632
691
702
714
776
788
800
867
878
936
963
973
1,035
1,063
1,073

NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w
NS-SP-w

Steel sheet pipe pile


Interval of Moment of
Diameter Thickness
joint
inertia

Pipe
weight

NS-SP-45H (1piece)

D(mm)

t(mm)

bj(mm)

(cm/pile) (kg/m/pile)

NS-SP-50H (1piece)

800
813
864
900
914
965
1,000
1,016
1,067
1,100
1,118
1,168
1,200
1,219
1,270
1,300
1,321
1,372
1,400
1,422
1,473
1,500
1,524
1,575
1,600
1,626
1,676
1,700
1,727
1,778
1,800
1,829
1,880
1,900
1,930
1,981
2,000

9.0
9.0
10.0
10.0
11.0
11.0
11.0
12.0
12.0
13.0
13.0
13.0
14.0
14.0
14.0
15.0
15.0
16.0
16.0
16.0
17.0
17.0
17.0
18.0
18.0
18.0
19.0
19.0
19.0
20.0
20.0
21.0
21.0
21.0
22.0
22.0
22.0

965
978
1,029
1,065
1,079
1,130
1,165
1,181
1,232
1,265
1,283
1,333
1,365
1,384
1,435
1,465
1,486
1,537
1,565
1,587
1,638
1,665
1,689
1,740
1,765
1,791
1,841
1,865
1,892
1,943
1,965
1,994
2,045
2,065
2,095
2,146
2,165

174,940
183,707
244,621
276,876
318,112
375,107
417,922
476,985
553,420
655,774
688,890
786,691
917,281
962,072
1,089,459
1,250,028
1,312,315
1,566,821
1,665,889
1,746,594
2,060,877
2,177,656
2,285,093
2,668,433
2,799,033
2,939,307
3,394,987
3,544,640
3,718,184
4,267,787
4,430,010
4,874,533
5,298,742
5,471,593
6,001,716
6,495,920
6,686,751

Please contact us for material quality of steel pipe sheet pile.

Examples of application

Construction method

Quay walls of port facilities and shipyard dock walls

Vibratory hammer and hydraulic hammer

are also available for installation.

Anchor

Combined wall

(cm/m)

(cm/m)

(kg/m/m)

98,753
102,188
127,176
139,394
156,630
177,662
193,135
216,641
243,524
281,784
293,078
325,900
372,743
387,335
428,180
483,606
503,013
586,622
616,509
640,598
739,820
773,606
804,365
920,792
957,073
995,650
1,129,116
1,169,098
1,215,013
1,370,154
1,411,882
1,538,230
1,644,774
1,687,637
1,833,150
1,952,902
1,998,583

2,469
2,514
2,944
3,098
3,427
3,682
3,863
4,265
4,565
5,123
5,243
5,580
6,212
6,355
6,743
7,440
7,616
8,551
8,807
9,010
10,045
10,315
10,556
11,693
11,963
12,247
13,474
13,754
14,071
15,412
15,688
16,820
17,498
17,765
18,996
19,716
19,986

189
189
199
200
210
211
212
222
224
236
236
238
250
251
253
266
266
280
282
283
297
298
299
314
315
316
332
333
334
350
351
366
368
369
385
387
388

Steel sheet pipe piles NS-SP-10H1piece

NS-SP-10H (1piece)

Tie rod

(mm)

bsp

NS-SP- w (2pieces)

Earth-retaining walls for high embankments

Unit mass

2,165
2,178
2,229
2,265
2,279
2,330
2,365
2,381
2,432
2,465
2,483
2,533
2,565
2,584
2,635
2,665
2,686
2,737
2,765
2,787
2,838
2,865
2,889
2,940
2,965
2,991
3,041
3,065
3,092
3,143
3,165
3,194
3,245
3,265
3,295
3,346
3,365
bj

Joint thickness is 9mm or 11mm.

29

bj(mm)

9.0
9.0
10.0
10.0
11.0
11.0
11.0
12.0
12.0
13.0
13.0
13.0
14.0
14.0
14.0
15.0
15.0
16.0
16.0
16.0
17.0
17.0
17.0
18.0
18.0
18.0
19.0
19.0
19.0
20.0
20.0
21.0
21.0
21.0
22.0
22.0
22.0

NS-SP- w (2pieces)

NS-SP-25H (1piece)

Combined wall

t(mm)

800
813
864
900
914
965
1,000
1,016
1,067
1,100
1,118
1,168
1,200
1,219
1,270
1,300
1,321
1,372
1,400
1,422
1,473
1,500
1,524
1,575
1,600
1,626
1,676
1,700
1,727
1,778
1,800
1,829
1,880
1,900
1,930
1,981
2,000

Type

Combined wall
Moment of Section
inertia
modulus

Width

Attachment

Shapes

D(mm)

Joint
weight
kg/
m/2piles
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4

Steel sheet pile


Moment of
Width
Pile weight
Number
inertia
of sheet
(kg/m/
piles
bsp(mm) (cm/bsp)
2piles)
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163
2
1,200
38,880
163

Products

The ease in connecting large joints realizes quick and high-quality construction.

Pipe
weight

176
178
211
219
245
259
268
297
312
348
354
370
409
416
434
475
483
535
546
555
610
622
632
691
702
714
776
788
800
867
878
936
963
973
1,035
1,063
1,073

Joint
weight
kg/
m/2piles
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4
69.4

Type
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H
NS-SP-10H

Please contact us for section properties after corrosion.


In this case, length of steel sheet pipe pile and sheet pile are same.

Steel sheet pile


Moment of
Width
Pile weight
Number
inertia
of sheet
piles
bsp(mm) (cm/bsp) (kg/m/pile)
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900
900

9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450
9,450

86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86
86

Width

Combined wall
Moment of Section
inertia
modulus

General

Steel sheet pipe pile


Interval of Moment of
Diameter Thickness
joint
inertia

bsp

Steel sheet pipe piles NS-SP-w2pieces

Features

Steel pipe sheet piles

bj

Unit mass

(mm)

(cm/m)

(cm/m)

(kg/m/m)

1,865
1,878
1,929
1,965
1,979
2,030
2,065
2,081
2,132
2,165
2,183
2,233
2,265
2,284
2,335
2,365
2,386
2,437
2,465
2,487
2,538
2,565
2,589
2,640
2,665
2,691
2,741
2,765
2,792
2,843
2,865
2,894
2,945
2,965
2,995
3,046
3,065

98,858
102,841
131,697
145,698
165,502
189,418
206,940
233,728
263,985
307,234
319,870
356,502
409,117
425,323
470,584
532,504
553,920
646,755
679,596
706,033
815,668
852,607
886,198
1,014,273
1,053,761
1,095,703
1,241,951
1,285,292
1,335,017
1,504,374
1,549,442
1,687,507
1,802,320
1,848,456
2,006,933
2,135,569
2,184,589

2,471
2,530
3,049
3,238
3,621
3,926
4,139
4,601
4,948
5,586
5,722
6,104
6,819
6,978
7,411
8,192
8,386
9,428
9,709
9,930
11,075
11,368
11,630
12,880
13,172
13,477
14,820
15,121
15,461
16,922
17,216
18,453
19,174
19,457
20,797
21,561
21,846

178
178
190
191
202
204
205
218
219
233
234
236
250
250
252
267
268
283
285
286
302
303
304
321
322
323
340
341
342
360
361
377
380
381
398
400
401

30

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Sectional properties after corrosion

NS-SP-J

Sectional properties without corrosion loss

NS-SP-J piles can be installed in close proximity to existing


structures, permitting the construction of retaining walls
abutting site boundaries and making maximum use of the site
area.

Z0
cm/m

cm/m

Z
cm/m

12,090

1,175

85

10,300

999

NS-SP-J

100% intelock integrity

t1

t1

t2

t2

t1

t1

t1

t2

t2

t2

Products

As interlocks are located on the outermost side of the way,


there is no need to consider the reduction of sectional
proper ties due to slip on interlocks, and this permits
economical design.

Sectional properties with 1 mm of corrosion loss per side

I0
cm/m

General

Close-proximity installation

Type

Cost-saving and Work-shortening of


Temporary Work

Io, Zo : Moment of inertia and section modulus without corrosion loss


: Reduction ratio after corrosion
I, Z
: Moment of inertia and section modulus after corrosion

Attachment

Cost-saving and the shortening of temporary work time


Compared to conventional steel sheet piles for temporary
work with an effective width of 400 mm, NS-SP-J has an
effective width of 600 mm. This makes it possible to reduce
the number of installed piles, with less cost and improved
water tightness.

Steps to calculate sectional properties after corrosion;


Assume the corrosion rate and lifetime of the facility, and calculate the
corrosion loss of the marine side t (mm) and that of the land side t
(mm).
Calculate the corrosion loss rate a ( t/t).
Using the corrosion loss of the marine side t (mm) and the corrosion
loss rate a, obtain the reduction ratio of the sectional properties from the
following graphs.
Calculate the sectional properties after corrosion loss, Z and I, by
multiplying the sectional properties before corrosion loss, Z and I, by
the reduction ratio .
Section modulus Z Z Moment inertia I I

Shapes
600

13.0
200
W

Graphs for obtaining the reduction ratio of sectional properties,

Sectional properties

Dimension
Type

NS-SP-J

Per pile

Effective Effective Thickness Sectional Moment Section


area of inertia modulus
width
height
t
W
h
cm
cm
cm
mm
mm
mm
600

200

13.0

111.2

7,250

705

t, t

Per 1 m of pile wall width


Unit
mass

Sectional Moment Section


area of inertia modulus

Unit
mass

kg/m

cm/m

cm/m

cm/m

kg/m

87.3

185.3

12,090

1,175

145

Note

: reduction ratio of sectional properties after corrosion%


: corrosion loss of marine side and land sidemm
: corrosion loss rate, t/t
: Only the illustrated ranges are effective in the following graphs.
100

90

Deviation angle
* NS-SP-J can be interlocked with
some U-type sheet piles. The
compatible types for interlocking
depend on the usage conditions at
the site. Please consult Nippon Steel &
Sumitomo Metal for details.

4
4

80

70

50

=0.25

=1.0

60

=0

=0.75 =0.5

tmm
1

31

32

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Corner-section Sheet Piles: As Rolls

Sectional properties
Moment
of inertia

Section
modulus

cm

kg/m

cm

cm

125

13

79.63

62.5

2,330

237

400

125

13

76.40

60.0

1,930

222

400

170

15.5

96.76

76.0

4,630

337

NS-SP-C

400

NS-SP-Ce
NS-SP-C

Corner-section sheet piles are a newly developed type

Corner joint

Ordinary joint

Attachment

Shapes

W
Ordinary joint

NS-SP-CNS-SP-C

Corner joint

Compatibility

Corner-section sheet pile

NS-SP-C
90

NS-SP-

NS-SP-

NS-SP-Ce

NS-SP-

NS-SP-L

U-type sheet pile

U-type sheet pile

NS-SP-J
NS-SP-C

Installation
NS-SP-Ce

NS-SP-CNS-SP-C

NS-SP-Ce
Even

Even
Even

Odd

Odd

Even

Even

Even

Odd

Odd

Odd

Even

U-type sheet pile

Corner-section sheet pile

U-type sheet pile

33

Products

produced by rolling, to replace the conventional T-shape


corner-sheet piles produced by welding. Thus, these
eliminate the need for welding and other fabrication
processes and are far lighter in weight.
For assembly, the conventional cast equipment can
be used as-is.
In particular, Larssen sheet piling has been adopted as a base for the shape of corner joints, in order
to prevent detachment, and therefore, particularly, joint performance such as fitment and repetition
endurance is excellent.

Thickness
t
mm

Unit
mass

Effective
height
h
mm

Type

Per pile
Sectional
area

Effective
width
W
mm

General

Dimension

High reliability

34

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Attachment

Execution details: Tie rods, waling

Example of a tie rod system

elevation view

elevation view

plain view

plain view

Setting waling on back face of the sheet pile

Setting waling on front face of the sheet pile

elevation view

elevation view

plain view

plain view

Setting waling on back face of the sheet pile

Setting waling on front face of the sheet pile

Attachment

Corner section: Irregular-shape steel sheet piles

ring joint

anchor sheet pile

turnbuckle

waling

V20JP is produced in Japan by Nippon steel & Sumitomo Metal Coporation under authority of PilePro LLC USA

Products

front side sheet pile

One of the methods for connecting a corner is the method of using hot-extruded shape steel, which is a
product formed using a hot-extrusion method and not necessarily involving welding at the site. As shown in
the figures below, this product is applicable for use at various angles.

To support a part of the external force applied to the steel sheet pile, sheet pile walls are often provided
with waling, tie rods, and tie wires at the upper part of the steel sheet pile. The following figures show an
installation example of a tie rod and waling.

Irregular-shape steel sheet piles are used for the change of the driving normal line of a steel sheet pile, for
the correction of the intersection point of steel sheet pile walls, or for the correction of the slope of the normal
line of a steel sheet pile wall. Irregular-shape steel sheet piles are manufactured by vertically cutting the web,
assembling them in the intended shape, and welding them.
Example of the shape of the connection of U-type sheet pile

Example of the shape of the corner of U-type sheet pile

; welding point

; welding point

Angle-correction steel sheet piles


An angle-correction sheet pile corrects the angle
when driving the sheet pile. This type of sheet pile is
produced by either of the following two construction
methods: a method that obliquely cuts two steel sheet
pile webs to be assembled; and a method that cuts
the center of the steel sheet pile web and assembles
it by inserting a trapezoidal steel plate into the center.
When using a trapezoidal steel plate, it is necessary
to use steel with a strength equivalent to or stronger
than that of the steel sheet pile base material.
35

t2

t2

t2

t2

t1>t2

sheet pile sheet pile


trapezoidal shape
trapezoidal shape
steel plate steel plate
(material
(material is equal
or is equal or
stronger
than the
stronger than
the
base
material)
base material)
t1

t1

(a) Cut sheet pilobliguely


(Need two pieces of sheet piles)

t1

t1

(b) Use trapezoidal shape steel plate


(Need one piece of sheet pile)

General

Corner section: Hot-extruded shape steel

36

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Exection details : Concrete coping

Driving method

Side view
,

Plain view

D13

D13

D13

D13

Sheet piles are driven into


the ground by transferring
to them up-and-down
vibratory forces generated
by a vibratory hammer. As
percussion force is not used,
the pile head is not damaged,
driving efficiency is high, and
it is useful for both driving
and pulling piles.

Products

5070

Vibration method

General

To prevent water from entering the joint or to improve joint efficiency of U-type steel sheet pile, it is usually
install the concrete coping at the top of steel sheet pile walls. Here, one example shown in below.

Attachment

Driving of the Hat-type sheet pile

Execution details: Guide frames

Driving of a U-type sheet pile

In installation of steel sheet piles, it is necessary to install guide


frames to ensure correct driving position and the stability of the
steel sheet piles during construction. Here, one example is shown
in which two rows of guide frames parallel to the normal line are
driven at intervals of 2 to 4 m and in which the guide beam is
mounted inside.

sheet pile
guide
frame

guide pile

guide frame
24m

guide pile

HH

guide pile

2H+(25)cm
Driving of a U-type sheet pile

37

Driving of a Hat-type and H-shape combined


high stiffness steel sheet pile

38

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Press-in method

A percussion method is a method in which steel sheet piles are driven into the ground with the percussion
force of a hydraulic hammer or diesel hammer. To prevent buckling at the head of the sheet pile, a pile cap is
generally attached to the head of the sheet pile. Sheet piles can be easily built with high percussion force at a
location with large joint resistance or ground resistance.

Sheet piles are pressed-in using hydraulic mechanism by grasping the middle place of sheet pile while taking
reaction by holding driven piles. Driving machine is compact, and need no crane, though it needs crane
separately for hanging sheet piles. It is applicable to the driving conditions such as narrow places and low
clearance places. It is also possible to drive piles in conditions of low noise and low vibration. When ground is
so hard that driving is difficult by using only pressing machine, it is useful to use water jet cutter together.

General

Percussion method

Press-in machine for Hat-type sheet pile

Products
Attachment

Plain view
Side view
Pressing-in of Hat-type sheet pile
Example of a pile cap for Hat-type and H-shape combined high stiffness steel sheet piles

Press-in machine for U-type sheet pile

Plain view
Side view

Pressing-in of U-type sheet pile

Press-in machine for NS-SP-J (close-proximity installation)

Plain view

Side view
Example of construction using a hydraulic hammer

39

Pressing-in of NS-SP-J

40

STEEL SHEET PILES

NIPPON STEEL & SUMITOMO METAL

Joint method

Watertightness

Weld joint (temporary / permanent installation)


(a) U-type sheet pile
PL

gousing after welding

bp

bp

bp

tp

p
hw

L
W
W
W )
shop welding (
L

shop welding (, )

Water-blocking material

Application type

Fitting example of applied water-blocking material

Swellable water-blocking material

(b) Hat-type sheet pile

Anticorrosion system

bp1

tp1

bp

penetration welding or gousing


after welding

p
bp2

hw
: welding area
: non welding area

tp2
p

When welding, it's need to choice welding rod as considering base material, thickness of sheet pile, position
of weld. Here, shows the examples of welding material of JIS.
Steel sheet pile
material

41

Hand welding

The following methods are available to prevent the corrosion of steel sheet piles.
(1) Designing the sheet pile considering corrosion allowance
(2) Cladding using concrete to prevent corrosion
(3) Coating the sheet pile to prevent corrosion
Four types are available with regard to this method: by painting; using organic lining: using petrolatum
lining; or using inorganic lining.
(4) Electrolytic protection method
Two types are available with regard to this method: by externally supplying a protection power source to
prevent corrosion (external power method) or by attaching alloy such as aluminum and magnesium to the
steel material as a sacrificial anode (galvanic anode method).
It is necessary to select the most-optimum corrosion prevention method according to the design and site
condition. For details, please contact us.

Non-gas shielded arc welding

(A)

Spec

Grade

Spec

Grade

SY295
SYW295

Low-hydrogen type coated electrode


for grade 490N/mm

JIS Z3212
D5016

Non-gas flux cored wire electronode


for grade 490N/mm

JIS Z3313
YFW-S50DX

SY390
SYW390

Low-hydrogen type coated electrode


for grade 570N/mm

JIS Z3212
D5816

Steel sheet pile


material

Flow type

Attachment

: welding area
: non welding area

Application example water-blocking material

Products

tp

bp

gousing after welding

A steel sheet pile consists of continuous steel


material and is itself water-impermeable material.
However, considering the ease of driving, a slight
gap is provided at the joint.
It is known that, generally, the amount of water
leaking from the joint is reduced over time by
clogging sand.
However, if you would like to stop water at an
early stage, it is necessary to take measures to
stop water at the joint.
The most popular method is when swelling waterstop material is preliminary applied to the joint.
Various water-stop materials have been developed
for this. For details, please contact us.

General

When steel sheet piles are used, multiple sheet piles are sometimes joined to obtain a specified length.
In general, a weld joint is used.

HWL (mean high-water spring)


Tidal zone
LWL (mean low-water spring)

CO2 gas shielded arc welding

MLWL
(mean low water level)

Spec

Grade

Spec

H.W.L.
Tidal zone

Solid wire electrode for grade


490N/mm

JIS Z3312
YGW11

Flux cored wire electrode for grade


490N/mm2

JIS Z3313
YFW-C50DX

SY390
SYW390

Solid wire electrode for grade


570N/mm

JIS Z3312
YGW12

Flux cored wire electrode for grade


570N/mm2

JIS Z3313
YFW-C60FX

(C)

Coating
and / or
Cladding

Coating
and / or
Cladding

M.L.W.L.

L.W.L.
L.W.L. -1m

In seawater
G.L.

Grade

SY295
SYW295

Coating
or
Cladding

Splash zone

MSL
(average sea level)

In seawater

(B)

Atmosphere above the sea

Splash zone

Depth

Atmosphere above the sea

Seabed surface
In seabed

Corrosion condition at the sea area

In seabed

Electrolytic
protection

Electrolytic
protection

Corrosion
allowance

Example of the corrosion classification of port structures


and the applied corrosion protection method

42

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