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FCC PROCESS
TECHNOLOGY STANDARD
Learner Guide
Documen
Learner Guide
Rev 0
TABLE OF CONTENTS
l.O
FCC OPTIM:ZAT:ON....
"
1.l
Scction Outlinc. ..
5
1.2 Enabling ObieCt Cs. 5
2.0
.....
6
2.2 Accclcration Zonc Optimization. .
6
2.3 Stripper(Dptinlization.
7
3.O
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Lea:ner Guide
Floneywell Oompany
1.O
1.1
Ilocumen
Rev 0
Section Outline
l. FCC Introduction
2. FCC Process Flow and Control
3. FCC Ftuidization
4. FCC Equipment
5. FCC lnspection and Maintenance
6. FCC Corrosion and Fouling
1. FCC Catalyst and Catalyst Management
8.
9.
0. FCC Troubleshooting
Enabling Ob.iectives
Upon completion of section, the student will be able to:
o
o
o
o
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AccelerationZone
Stripper
Combustor
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Learner Guide
Rcv 0
2.1
o
o
o
o
o
'
o
o
o
for l}hours,
zurd
optimum dispersion steam will result in uniform droplet size, flux, and
penetration of the raw feed
Purpose:
Taols:
2.2
Velocity =
Purpose:
Tools:
cross-sectional
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Ilocumen t
A t'loneywell Company
Learner Guide
FCC Optimization
Rev 0
lift media input (steam and/or lift gas) to cover the range from 10-l
ftlsec in the acceleration zone (recommended levels at 10, 14, & 1g-ft/sec)
Change riser
At each velocity, allow 12 hour line out time and determine yields
Determine optimum range from abdve data and repeat experimentb to further
optimize system
Note: Low acceleration zone velocities result in higher catalyst densities at feed
injection.
Higher catalyst densities can result in poor feed penetration into the catalyst
stream.
2.3
High velocities require high lift gas or steam flows using up wet gas compressor
or overhead condenser.capacity.
Stripper Optimization
Purpose:
Tools:
If regenerator temperature
If temperature
does.
in 5voincrements
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an
bur.
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Combustor Optimization
'
'
Purpose:
Tools:
'
o
3.0
o
o
o
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AccelerationZone
Stripper
Combustor
UOP CONFIDENTIAL
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