TABLE OF CONTENTS

DESCRIPTION
1-

RECENT REFERENCES

2-

TABLE OF TECHNICAL SPECIFICATIONS

3-

AGGREGATE STOCK

3.1- AGGREGATE INLINE BUNKER (3-6 PARTS)

AGGREGATE FEEDING

4.1- BELT CONVEYOR

4.2- BUCKET FEEDING

5-

MAIN CHASSIS SUPERSTRUCTURE

6-

MIXERS

10

6.1- SINGLE SHAFT AXIAL MIXER

11

6.2- TWIN SHAFT MIXER

12

7-

CEMENT SILOS

13

8-

AUTOMATION SYSTEM OF THE PLANT

14

9-

MOBILE BATCHING PLANTS

15

4-

10- SPECIAL TYPE CONCRETE BATCHING PLANTS

10.1- PAINTED TRAPAZE COVERING FOR WHOLE PLANT

11- CONTACT

17
17
18

OUR REFERENCES
We have already manufactured more than 150 concrete batching plants which have been
operated all over the world. The recent reference list is presented below:

COMPA NY

CAPACITY
m3/h

STEELFIELDS LONDON CONCRETE

180/240

MIXER TYPE

PLACE

Twinshaft

LONDON / ENGLAND

EAST-WEST

100

Singleshaft

DAMASCUS / SYRIA

KHAYYAT Contracting & Trading

100

Singleshaft

DAMASCUS / SYRIA

BOODAI TRADING / N.I.C.

150

Twinshaft

KUWAIT

150 / 3 Units

Twinshaft

QATAR

RABBAN READYMIX
AL MARWAN CO.

100

Singleshaft

AL MISNAD READYMIX

100

Twinshaft / LIEBHERR

BAHRAIN CONCRETE
FIRST KUWAITI Contracting Co.
AL-GHAFLY
ROYAL GREEN LTD

SHARJAH / U.A.E.
QATAR

60

Singleshaft

BAHRAIN

60,100

Singleshaft

IRAQ

100

Singleshaft / MB2,0

ABU DHABI / U.A.E

35

Singleshaft / MB0.5

BANGLADESH

AL QUDS

120

Twinshaft / CM

NURSOY INSAAT

120

Twinshaft

JORDAN
IRAQ

JBI

35

Singleshaft

AGE-TEKAR JOINT VENTURE

60

Singleshaft / Precast

TAJIKISTAN

SIME DIS TICARET

30

Singleshaft / MB 0.5

YEMEN

AZER ENERJI

KAZAKHSTAN

100

Singleshaft

AZERBAIJAN

ENKA A.S.

35

Singleshaft

CAMEROON

TEKSER

35

Singleshaft

LIBYA

MESA A.S.

60

Singleshaft / MB1.0

LIBYA

FON LTD.

60

Singleshaft / MB1.0

KAZAN / TATARISTAN

CALIK / GAP PAZARLAMA

KONTEK / KOCAK
YUKSEL HOLDING/AY SEL INS
As Pazarlama / Eagle Group

60- 100
100

Singleshaft / MB1.0- MB2.0

TURKMENISTAN

Singleshaft / MB2.0

SYBERIA PLANT

35

Singleshaft

KAZAKHSTAN

100

Singleshaft

IRAQ

ZMD INSAAT

30

Singleshaft / MB 0.5

AFGHANISTAN

OTI

60

Singleshaft / MB1.0

KOSOVA

BM MUH. VE INS. A.S.

120

Twinshaft

ISTEM

35

Singleshaft / Precast

UZKA INSAAT A.S

75

Pan Mixer / Precast

NEWMONT- NORMANDY

60

Twinshaft

SET ITALCEMENTI

100

Singleshaft / MB2,0

STRABAG GmbH

100

Twinshaft

KOLSAN/KOLIN INSAAT

100

Singleshaft

YIGIT HAZIR BETON

120

Twinshaft

KUZU INSAAT

100

Singleshaft

ERMENEK DAM / TURKEY

ISPARTA / TURKEY
TURKEY
IZMIR / TURKEY
ANKARA / TURKEY
MURAT LI-BORCKA DAM
AFYON / TURKEY
ANKARA / TURKEY
SIIRT / TURKEY

TECHNICAL SPECIFICATIONS

SPECIFICATIONS

UNIT

PLANT TYPE
MB 30

MB 60

MB 100 MB 120 MB 150 MB 180

Plant Capacity
Compacted Concrete
m3 /hr
30
60
100
120
150
180
Cycle
cycle/hr
60
60
50
45
40
40
Mixer Spec ification
Mixer Capacity
m3
0,5
1,0
2,0
3,0
4,0
4,5
Dry Capacity
lt
750
1500
3000
4500
6000
6750
Compacted Concrete
lt
500
1000
2000
3000
4000
4500
Motor Power
kW
18,5
37
2x37
2x55
2x75
2x90
Aggregate Bunker
Aggregate Compartments
no
3-4
3-4
4-6
4-6
4-8
4-8
Compartment Capacity
m3
15-20 20-30
30-50 30-50 30-50
30-50
Total Capacity
m3
45-80 60-120 120-300 120-300 120-400 120-400
Aggregate Weighing Conveyor
3x15 4x20 | 4x30 4x30
4x40
4x50
6x30
Width
mm
800 800 | 800 1000
1000
1000 2x1000
Length
mm
10000 14000 | 15600 15600 15600 15600 2x12000
Motor Power
kW
7,5
7,5 | 11
15
15
15
2x15
Mixer Feeding Conveyor
Width
mm
800
1000
1000
1200
1200
Skip
Hoist
Length
mm
25000
29000 29000 29000 29000
Motor Power
kW
7,5
22
30
30
37
37
Weighers
Aggregate Weighing
kg
1500
2500
5000
6000
7500
10000
Cement Weighing
kg
300
500
1000
1000
1500
2000
Water Weighing
lt
250
250
500
500
750
1000
Additives Weighing
kg
20
20
20
20
20
20
C ement Screw Conveyor
Diameter
mm
193
219
273
273
323
323
Length
mm
7500
11000
12000 12000 12000 12000
Motor Power
kW
7,5
11
15
15
18,5
18,5
Cement Silo
Capacity
ton
37/50
75
100
100
100
100
Number
unit
1-2
2-4
2-4
2-4
2-4
2-4
Compressor
Capacity
lt/min
1100
1400
1400
2400
2400
2400
Working Pressure
kg/cm2
8
8
6-10
6-10
7-15
7-15
Motor Power
kW
5,5
7,5
7,5
18,5
18,5
18,5
Water Pump
Pump
m3 /hr
15
25
50
50
2x40
2x50
Working Pressure
bar
5
5
5
5
5
5
Tank Volume
m3
0,5
1
2
2
3
3

AGGREGATE STOCK
AGGREGATE INLINE BUNKER (3 - 6 COMPARTMENTS)

500

Aggregate Inline Bunkers of concrete batching plants have up to 6 bins depending on the
capacity of the plant. Aggregate Inline bunker is designed and manufactured as per
related DIN norms to operate under heavy working conditions for long time. There exist 4
electro-pneumatically controlled discharge gates, which provide easiness and choice in the
discharge together with s uitable elevation. Aggregate weighing belt conveyor of the
aggregate bunker, which has 5 kg sensitivity, manufactured to operate without any
problem under heavy working conditions with mechanical separator, every kind of safety
precautions, air pressure measuring device and etc. as per world conditions. Aggregate is
weighed by 4 units of load cells and weighing belt conveyor has all safety switches like;
sensor for break off of belt, rope controlled safety switch, emergency stop button and
switch that prevents belt slides.

1363

4780

5065

3500
390

14000

1650

2500

AGGREGATE FEEDING
BELT CONVEYOR
Belt Conveyors, used for feeding aggregate from aggregate bunker to mixer, has a width
of 800, 1000 and 1200 mm depending on the capacity of batching plant, up to 200
inclination standard smooth surface belts are used, if the inclination is bigger than 20 0
then chevron type belts are adapted.
To be covered with galvanized plates
One side having traveling platform from ground
All belt conveyor are covered by galvanized metal sheet
Once the belt conveyor is stopped, the lock that prevents to returning is always
present

1250

618

67
290

10407

K-K

485

20

9170

Type

800 x 25000

1000 x 29000

1200 x 29000

22 kW

30 kW

37 kW

Speed (m / sec)

2.5

2.5

2.5

B (mm)

800

1000

1200

L (mm)

25000

29000

29000

Power

8430

SKIP HOIST AND BUCKET FEEDING

Skip hoist and bucket system is used for the aggregate feeding to the mixer. This
system is preferred mostly when there is not enough space at the site for the concrete
batching plant.

1050
4122

1880

2400

3595 1500

6275

4000

4x3500=14000

5425

4500
9000
13050

3500

M V E 3 0 0 / 3

1750

2000

+15.857

MAIN CHASSIS

+9.799
+9.610

5
1280

2150

10

2690

7
4

V
4

3550
900

165

2205

600

4200

3700

2450

2885

3115

Pose
1
2
3
4
5
6
7
8
9
10

Description
Base Group
Mid Floor
Outer Ladder
Mixer
Upper Floor
Cement Weighing Hopper
Water Weighing Hopper
Filter Installation
Aggregate Waiting Hopper
Additive Weighing Hopper

5840

MIXERS
MEKA started the production of construction machines in 1987 and has focused on
concrete batching plants production for 15 years and became expert in this subject. By
the support of its research and development department, it does not only produce new
models but also renews and modernizes the design of current plants according to
technology and customers requests. The facts that the products of MEKA are in very
good quality, MEKA adapts the high technology to the plants and institutional
trustworthiness of MEKA made MEKA equivalent with the European producers.
The MEKA mixers which are produced with high quality have already carried MEKA to the
top of the companies which are batching plant manufacturers. Since mixer is the most
important part of a concrete batching plant and the quality and strength of producing
concrete directly depends on the quality of the mixer, MEKA mixers have been used for
long time by more than 150 clients and have already proven itself in ready mix and
block making operations with deepest experience of MEKA.
Today, 0.5, 1 and 2 m3 single shaft MEKA mixers are used properly not only in
MEKA plants but also in plenty of different plants in Turkey and other countries.
MEKA produces 30-36 concrete batching plants in a year (which means average 3 in a
month) and the factory works with full capacity. At the moment MEKA works on
expanding the capacity of the factory.
In so many plants of MEKA which are operated, MEKA mixers are used and up to
350.000 m3 concrete is produced in one year. Although the production of concrete has
exceeded 400.000 m3 there has not any wearing out and corrosion inside of the mixer
been existed so far and none of internal coatings and mixer paddies of the mixer have
required to be changed.
In addition to these, MEKA has succeeded to get CE certificate from TUV who examines
all of the parts carefully (electromagnetic, low voltage, machine safety) before standing
as surety. The most important parameter that enabled MEKA to get these certificates is
that MEKA mixers are also examined very carefully and has proved that it s in very high
quality and in European standards.
Mixer is the most important part of the Concrete Batching Plants, which has an effect
on the concrete mixing quality and time. Mixers used in the Concrete Batching Plants are
made by MEKA with linings made from cast Ni - Hard and/or Hardox 400/500 plates.

Mixture Homogenity
Homogeneity [%]

10
0
9
0
8
0
7
0
6
0
5
0
4
0
3
0
2
0
1
0
0

Twin-Shaft Batch Mixer

Single-Shaft Batch Mixer

Pan Mixer

10

15 20

25 30 35

40 45

50 55

Mixing time
[s]

10

60 65 70 75 80

Single Shaft Axial Mixer

Singe shaft mixers are easy to operate and long life mixers with very strong spiral
shaped mixing arms and pneumatic discharge gate, compact structure and provide fast
mixing, practical loading. Linings of mixing arms and easily changeable inner wearing
plates are made from Ni Hard cast which is very resistant material against wearing.

11

Type

Compacted
Concrete

Dry Feeling

Power
(kW)

MB 0.5

0.5 m3

750 L

18.5

MB 1.0

1.0 m3

1500 L

37

MB 2.0

2.0 m3

3000 L

2 x 37

Twin Shaft Mixer

Mixer has synchronously operating two horizontal shafts and inner part of the mixer is
covered with easily changeable wearing plates and mixing paddles are covered with cast
plates that are very resistant against wearing. Automatic lubrication system of the mixer
provides required pressure of oil at the bearings. Cover of the discharge gate of the
mixer operates hydraulically and has a pump to manually open the gate in case of power
failure.
G

Compacted
Concrete

Dry
Filling

Power
(kW)

RPM

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

H (mm)

A (mm)

Weight
(kg)

2.0 m3

3000 L

2 x 37

20,6

3270

1675

2320

1840

1710

1020

6700

2.5 m3

3750 L

2 x 45

20,6

3510

1755

2610

2076

1710

1150

7800

3.0 m3

4500 L

2 x 55

20,6

4080

1755

2610

2076

2280

1150

9000

12

CEMENT SILO
Cement silos of Concrete Batching Plants are made from 4 inch filling pipe and outside
and inside ladders, manhole, platform and parapets are included.
Equipments supplied with standard Cement Silos:
Filter
Silo Pressure Relief valve
Level Indicators (top and bottom)
Fluidization Jets

75 ton

100 ton

150 ton

200 ton

C
D
E

H
550
75

13

Volume (m3 )
A (mm)
B (mm)
C (mm)
D (mm)
E (mm)
F (mm)
G (mm)
H (mm)

40
2210
2993
9370
12363
2678
1038
1690
3032

60
3065
3825
6980
10805
3400
1013
2160
3880

84
3065
3825
10142
13967
3400
1013
2160
3880

Weight (kg)

5000

6700

7800

120
3826
5013
9700
14713
4588
1500
2900
3880
12000

154
3826
5013
12600
17613
4588
1500
2900
3880
16000

Capacity

A(DI TAN/OUTSIDE)

50 ton

1200

Bottom Valve

AUTOMATION SYSTEM OF PLANT

BASIC AUTOMATION SYSTEM

Visualization and Control based on C7-635 system with integrated CPU S7-314C-2DP
PLC, SIMATIC HMI Panels

SIEMENS Electrical Installation devices and sensors. Remote stations with distributed
I/O stations.

Real time simulat ion for operator training fast and safely without any lost material

Increasing the production capacity and quality and more quality by using SIEMENS
technology and professional algorithms.

All kinds of parameter setup, receipt and calibration operations can be done on
operator s panel screen; process, production and failure information can be taken.

Manuel and automatic operation can be done on illuminated mimic diagram. Voltage
and current values can be followed by digital indicators on the panel.

COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM

All command and control operations, all kind of reporting, failure indications and etc
are done by PC and animation support with SIMATIC WinCC Flexible RT software.

Desired amount of receipt can be prepared, customer and truck information can be
entered and production information of at least past-one year can be s hown.

Remote maintenance and servicing via Internet/intranet. Adjustability and view of

the production parameters, via network from laboratory, administration center,
operator, etc.Accessing from everywhere, like office, branch, headquarters, etc.

14

MOBILE BATCHING PLANTS

4489

9517

MB-100M (100 m3/h)

5205

2109

5835

3500x3=10500

3685

2840

4640

6766

3005

36490

13790

4229

4680

12904

4350

16904

15

MB-60M (60 m3/h)

6400

3610

5640

8377

3200

3485
17304

4350

16880

16

5765

2640

A
290

00

24000

20

1000

100:12

35850
A

3500

42214

14000

5840

2150

LEK/ Scale

Approve d by

ONAY

Checked by

KONTROL

Prepared by

YAPAN

7339

+16.480

4000
2400

A-A

TA RH
Date

11283

SM
Name

Erol AKCAN

Mehmet KAYBAL

MZA
Signature

10500

12797

Tel:(031 2) 385 52 5 5 Pbx Fax:(0312) 385 10 27

00

RESM NO/ Drw .no

R5

REV.

Adres:Ostim Sanayi Sitesi 56 Sok.No:26-28 Ostim/ANKARA

MHENDSLK San.Ti c. Ltd. ti:

C-C

REF.RESM NO/ Ref.drw.no

MEKA04-206-T001

GENEL KOD/ General code

N ALMADAN KOPYALANAM AZ

100 m3/h BATCHING PLANT

4x30=120 m3 BUNKER

18.10.2004

2600

Mesut YILDIZ

7297
N OT COPIED WITHOUT PERMISSION -

17

1500
23790

CONTACT US
HEAD OFFICE
Address:
Camlica Mah. Anadolu Bul.
15. Sokak. Atlas Is Merkezi
No:5/9, 06200
Gimat, Ankara TURKEY
Telephone:
+90 312 397 91 33 (pbx)
Fax:
+90 312 397 10 34
e-mail:
sales@meka.biz
Web:
www.meka.biz

FACTORY
Address:
Ostim Sanayi Sitesi
56. Sokak. No:26-28
06370
Ostim, Ankara - TURKEY
Telephone:
+90 312 385 52 55 (pbx)
Fax:
+90 312 385 10 27

18