Inspection Plan Title: Inspection plan for Magnetic Particle Inspection

Drawing No /Rev no : V3536 /A

Material Name : ASTM A350 LF2

MPI Inspected Qty :

Description

: 8"CL1500 FSNL Body

Trace Code no :

MPI Inspected date:

Oliver Po No

:1423

Heat No/Rt No : SF1 318L

Dim. Inspection No:

Sl. No

Check points

Surface cleaning - All areas free from grease,scale, etc

AC Electormagnetic yoke to be used for testing

Checked
(Yes or No)

Remarks

Weight lifting capacity- 4.5 Kgs at maximum pole distance of 200mm and
to be recorded
Concentrate range for inks with in 1.2 to 2.4% of water or kerosen for
4
every time prepartion
3

Concentrate range to be recorded in NDT register

6 Field direction and strength to be conformed with Magnetic field indicator

7

ASTM Test block to be used for sensitivity before inspection of part

Check every area by 90 degree by elctromagnetic yoke

If doubt in results or crack found, Apply Background contrast paint and

do the test to know nature of defect.

11

Post cleaning

12

Identification on part

13

Record results in Inspection register

14

Take photograph or video for the MPI test and stored with proper
identification (Example. V3615-FLK188-DF01-MPI)

Inspected By

Witnessed By

Oliver Valves India (P) Ltd.,Coimbatore

Oliver Valves India (P) Ltd.,Coimbatore

Inspection plan for Liquid Penetrant test

Inspection Plan Title:

Drawing No /Rev no : V3536 /A

Material Name : ASTM A350 LF2

LPI Inspected Qty :

Description

: 8"CL1500 FSNL Body

Trace Code no :

LPI Inspected date:

Oliver Po No

:1423

Heat No/Rt No : SF1 318L

Dim. Inspection No:

Sl. No

Check points

Checked
(Yes or No)

Surface cleaning - All areas free from grease,scale, etc

Yes

Penetrant SKL-SP used

Yes

Ensure all the areas are Penetrant applied

Yes

Penetrant dwell time 20 minutes given

Yes

Cleaner SKC-I used for cleaning

Yes

Properly cleaned (Cleaned direction should be same and slight

wetted(SKC-I) cloth used)

Yes

Developer SKD-S2 used

Yes

Ensure all the areas are Developer applied

Yes

Thin film of developer to be applied and 200mm gap shall be maintained

from sparay nozzle to testing area

Yes

10

Developer dwell 20 minutes given

Yes

11

Identification on part

Yes

12

Record results in NDT register

Yes

13

Take photograph or video for the LPI and stored with proper identification
(Example. V3615-FLK188-DF01-LPI)

Yes

Remarks

Inspected By

Witnessed By

Oliver Valves India (P) Ltd.,Coimbatore

Oliver Valves India (P) Ltd.,Coimbatore

Inspection Plan Title:

Sl. No

Check points

Radiograph Report
1

Acceptance crieteria and procedure reference should be recorded as

latest revision of WP16-56

2 Area coverage should be mentioned as V1955

3 Location marks should be as per WP16-56-Latest revision
4

Unless otherwise specified on Radiograph shooting sketch,Geometric

Unsharpness should asper WP16-56.

5 Maximum acceptable limit RT level -II or PO requirement

6 Radiographer seal and sign ( RT level II or III)

Radiograph shooting sketch (RSS)

1 Geometric unsharpness as per WP-16-56.
2 Source direction should be focus on the critical area.
3 Location marks should be as per WP16-56-Latest revision
4 Ensure correct Penetrometer selection as per ASME Sec V, Table T-272

Penetrometer placement placement must be on source side. Source

penetrometer is not feasible that case can be acceptable for film
side penetrometer
6 Ensure correct Penetrometer selection as per ASME Sec V, Table T-272
5

7 Density should be 2 to 3
8

If the area of interest is curvature or complex profile, Please ensure

double film technique

Radiograph film
1

Check defect on film with relevent comparator (Example : thickness

<50mm - E446,
thickness >50mm-E186)

2 Density should be 2 to 3
3 Ensure correct Penetrometer used as per relevant Radiograph shootin
4 Ensure correct SFD (Source to Film Distance) maintained as per relev
5 Placement of Penetrometer should be asper RSS
6 No scratches/Process mark allowed on area of interest

Radiograph testing
Checked
(Yes or No)

Remarks