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SPECIFICATION
DOC. NO: 277------
Rev.
Modification
Date
Check
Date
STANDARD DOCUMENT
(LH PROJECTS)
Drawn:
06.11.2009
JSC
Checked:
06.11.2009
AP
Approved:
06.11.2009
ABS
Appd
Rev.
XXXXXX
Page 1 of 10
THIS DOCUMENT IS THE PROPERTY OF ANDRITZ HYDRO Pvt. Ltd. AND MUST NEITHER BE COPEID NOR USED IN ANY OTHER WAY WIHTOUT
THE WRITTEN CONSENT OF ANDRITZ HYDRO Pvt. Ltd. NEITHER IT IS TO BE HANDED OVER, NOR IN OTHER WAY COMMUNICATED TO A THIRD
PARTY. INFRINGMENT WILL LEAD TO PROSECUTION.OBSERVE THE PROTECTION ISSUE ISO 16016.
STANDARD DOCUMENT
(LH PROJECTS)
INDEX
1.
Scope................................................................................................................................................ 3
2.
3.
General Requirement....................................................................................................................... 3
4.
5.
6.
Cable Identification.......................................................................................................................... 5
7.
Construction..................................................................................................................................... 5
8.
9.
Warranty........................................................................................................................................... 6
10.
Tests.................................................................................................................................................. 7
11.
Technical Particular......................................................................................................................... 7
12.
Page 2 of 10
STANDARD DOCUMENT
(LH PROJECTS)
Scope
This document covers the specification of design, manufacture, testing and supply of power cable
for operation & control of the power plant.
2.
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ASTMD 2863
3.
General Requirement
Cables shall be generally laid on ladder/perforated type trays/covered trenches. For interplant
connection cables may be directly buried in ground or through pipes. Hence cable shall be suitable
for directly laying in buried trenches with uncontrolled backfill having chances of flooding by water
and susceptible to rodent and termite attack at times.
For continuous operation at specified rating, maximum conductor temperature shall be limited to
the permissible value as per relevant standards.
The insulation and sheath materials shall be resistant to oil, acid, alkalli and shall be tough enough
to withstand mechanical stresses during handling.
Armouring shall be single round/strip wire of galvanized steel for all cables.
4.
Page 3 of 10
STANDARD DOCUMENT
(LH PROJECTS)
6.
Oxygen Index
Smoke Density
Acid Gas
Flame propagation
:
:
:
:
Min.29
Min 40% light transmittance
Max 20% by weight
As per IEC-60332-1, IEEE-383
Cable Identification
Core Identification for various control cable shall be as follows.
Page 4 of 10
STANDARD DOCUMENT
(LH PROJECTS)
1 core Black
2 core Red & Black
3 core Red, Yellow & Blue
4 core Red, Yellow, Blue & Black
For reduced neutral conductors in 3 core cables, the core shall be black.
All finished cables shall be identified by surface markings at intervals of not more than one meter containing
the following information:
i)
ii)
Rated voltage
iii)
iv)
Conductor size
v)
Year of manufacture
vi)
Number of cores
The above markings or indications shall remain legible for the life of the cable.
7.
Construction
i)
Insulation thickness shall be decided on the basis of electrical stresses and adequate mechanical
strength. Shall meet the relevant standard for a given voltage class.
ii)
Cable insulation resistance and break down strength (dielectric strength) shall not be affected by
moisture i.e. non-hygroscopic. Insulation shall not contain any impurities. Insulation material shall
be resistant to oil, acid and alkali and shall be tough enough to withstand mechanical stresses
during handling.
iii)
iv)
Inner sheath shall be easily removable at the time of jointing. End dressing shall be of softer
consistency compared to the insulation such that while removing the inner sheath insulation shall
not get affected.
v)
Common covering of PVC sheath shall be extruded together with suitable non-hygroscopic fillers in
the interstices.
vi)
vii)
Cable shall be capable of overload for short period without any effect on cable.
viii)
8.
i)
STANDARD DOCUMENT
(LH PROJECTS)
Cables shall be supplied in wooden drums conforming to IS. Cables can be supplied in drums with
500mtr or more cable length as per requirement. Allowable tolerance on individual drum length is
+5 %. (with no negative tolerance)
iii)
iv)
Purchaser reserves the right to indicate the cable drum length to the bidder, while placing the order
or in course of manufacture.
The cable drum shall carry the following information either stencilled on the drum or contained in a label
attached to it:i)
ii)
iii)
iv)
No. of cores
v)
vi)
Cable code
vii)
viii)
ix)
Gross weight
x)
Country of manufacturer
xi)
xii)
Year of manufacture
9.
Warranty
i)
Warranty shall remain valid for 18 months after the cables or any portion there of as the case may
be, have been delivered to the final destination and after final acceptance is given after
commissioning or for 24 months after the receipt at site, of the last consignment, whichever period
concludes earlier.
ii)
If the cable is found defective, upon receipt of such notice, the supplier shall, with all reasonable
speed, repair or replace the defective cables or parts thereof, without any costs to the purchaser.
iii)
The repaired / replaced cables shall be further warranted for a period of 12 months from the date of
repair / replacement.
Page 6 of 10
STANDARD DOCUMENT
(LH PROJECTS)
Tests
Cables shall be subject to shop tests in accordance with the relevant standards to prove the design
and general qualities of the cables as below.
i)
ii)
iii)
Type tests on each type of cable inclusive of measurement of armour D.C. Resistance
11.
12.
Technical Particular
1100 V grade, 90C rating, XLPE Power cable conforming to following requirement and in line with
IS:7098, IS:8130, IS:5831 and IS:3975.
Voltage grade
650/1100 V grade
Conductor
Insulation
XLPE
Outer sheath
Extruded PVC
Armouring
90 C
250C
Core Number
Materia
l
Insulation
1Cx400 Sq mm
Al/Cu
XLPE
1Cx500 Sq mm
Al/Cu
XLPE
1Cx630 Sq mm
Al/Cu
XLPE
1Cx1000 Sq mm
Al/Cu
XLPE
3Cx2.5 Sq mm
Cu
XLPE
3Cx4 Sq mm
Cu
XLPE
3Cx6 Sq mm
Cu
XLPE
3Cx10 Sq mm
Al
XLPE
3Cx16 Sq mm
Al
XLPE
3Cx25 Sq mm
Al
XLPE
Page 7 of 10
STANDARD DOCUMENT
(LH PROJECTS)
3Cx35 Sq mm
Al
XLPE
3Cx50 Sq mm
Al
XLPE
3Cx70 Sq mm
Al
XLPE
3Cx95 Sq mm
Al
XLPE
3Cx120 Sq mm
Al
XLPE
3Cx150 Sq mm
Al
XLPE
3Cx185 Sq mm
Al
XLPE
3Cx240 Sq mm
Al
XLPE
3Cx300 Sq mm
Al
XLPE
3Cx400 Sq mm
Al
XLPE
3Cx500 Sq mm
Al
XLPE
3.5Cx25 Sq mm
Al
XLPE
3.5Cx35 Sq mm
Al
XLPE
3.5Cx50 Sq mm
Al
XLPE
3.5Cx70 Sq mm
Al
XLPE
3.5Cx95 Sq mm
Al
XLPE
3.5Cx120 Sq mm
Al
XLPE
3.5Cx150 Sq mm
Al
XLPE
3.5Cx185 Sq mm
Al
XLPE
3.5Cx240 Sq mm
Al
XLPE
3.5Cx300 Sq mm
Al
XLPE
3.5Cx400 Sq mm
Al
XLPE
3.5Cx500 Sq mm
Al
XLPE
4Cx2.5 Sq mm
Cu
XLPE
4Cx4 Sq mm
Cu
XLPE
4Cx6 Sq mm
Cu
XLPE
4Cx10 Sq mm
Al
XLPE
Page 8 of 10
STANDARD DOCUMENT
(LH PROJECTS)
4Cx16 Sq mm
Al
XLPE
4Cx25 Sq mm
Al
XLPE
4Cx35 Sq mm
Al
XLPE
4Cx50 Sq mm
Al
XLPE
4Cx70 Sq mm
Al
XLPE
4Cx95 Sq mm
Al
XLPE
4Cx120 Sq mm
Al
XLPE
4Cx150 Sq mm
Al
XLPE
4Cx185 Sq mm
Al
XLPE
4Cx240 Sq mm
Al
XLPE
4Cx300 Sq mm
Al
XLPE
4Cx400 Sq mm
Al
XLPE
4Cx500 Sq mm
Al
XLPE
2Cx2.5 Sq mm
Cu
XLPE
2Cx4 Sq mm
Cu
XLPE
2Cx6 Sq mm
Cu
XLPE
2Cx10 Sq mm
Cu
XLPE
2Cx16 Sq mm
Cu
XLPE
2Cx25 Sq mm
Cu
XLPE
2Cx35 Sq mm
Cu
XLPE
2Cx50 Sq mm
Cu
XLPE
2Cx70 Sq mm
Cu
XLPE
2Cx95 Sq mm
Cu
XLPE
2Cx120 Sq mm
Cu
XLPE
2Cx150 Sq mm
Cu
XLPE
2Cx185 Sq mm
Cu
XLPE
2Cx240 Sq mm
Cu
XLPE
Page 9 of 10
2Cx300 Sq mm
Cu
STANDARD DOCUMENT
(LH PROJECTS)
XLPE
Page 10 of 10