CDM and PRO SERIES

Mobile Radios

contact

contact

PRO7100

control
control
C

A, Motorola, Professional Radio, CDM Series and CDM

Model numbers, PRO Series and PRO Series Model numbers are trademarks of Motorola.
1999 Motorola, Inc. All rights reserved. Printed in USA.

*6881091C63*
68P81091C63-O

Detailed
Service Manual

Professional Radio

CDM and PRO SERIES

As Dedicated As You Are

Mobile Radios

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored in
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any
form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in
the Motorola products described in this manual may not be copied or reproduced in any manner without the
express written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to
grant, either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the normal non-exclusive royalty-free license to use that arises by operation of
law in the sale of a product.

Safety-1

SAFETY INFORMATION
Important information on safe and efficient operation is included in this manual. Read this information before
using your radio.

SAFE AND EFFICIENT OPERATION OF MOTOROLA TWO-WAY RADIOS

This document provides information and instructions for the safe and efficient operation of Motorola Portable and
Mobile Two-Way Radios.
The information provided in this document supercedes the general safety information contained in user guides
published prior to 1st. January 1998.
For information regarding radio use in hazardous areas, please refer to the Factory Mutual (FM) approval manual
supplement or Instruction Card which is included with radio models that offer this capability.

EXPOSURE TO RADIO FREQUENCY ENERGY

Your Motorola Two-Way Radio, which generates and radiates radio frequency (RF) electromagnetic energy
(EME) is designed to comply with the following National and International Standards and Guidelines regarding
exposure of human beings to radio frequency electromagnetic energy:
l
l
l
l
l

Federal Communications Commission Report and Order No. FCC 96-326 (August 1996)
American National Standards Institute (C95.1 - 1992)
National Council on Radiation Protection and Measurements (NCRP-1986)
International Commission on Non-Ionizing Radiation Protection (ICNRP- 1986)
European Committee for Electrotechnical Standardisation (CENELEC):
ENV 50166-1 1995 E

Human exposure to electromagnetic fields Low

frequency (0 Hz to 10 kHz)

ENV 50166-2 1995 E

Human exposure to electromagnetic fields High

frequency (10 kHz to 300 GHz)

Proceedings of SC211/B 1996

Safety Considerations for Human Exposure to EMFs from

Mobile Telecommunication Equipment (MTE) in the Frequency Range 30MHz - 6 GHz. (EMF - Electro-Magnetic
Fields)

To assure optimal radio performance and to ensure that your exposure to radio frequency electromagnetic energy
is within the guidelines in the above standards, always adhere to the following procedures:

PORTABLE RADIO OPERATION AND EME EXPOSURE

l

When transmitting with a portable radio, hold radio in a vertical position with the
microphone 2.5 to 5 centimeters (one or two inches) away from the mouth. Keep
antenna at least 2.5 centimeters (one inch) from your head or body when transmitting.
If you wear a portable Two-Way radio on your body, ensure that the antenna is at
least 2.5 centimeters (one inch) from the body when transmitting.

MAN WITH RADIO

ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE Nearly every electronic device is susceptible to electromagnetic interference (EMI) if inade-

quately shielded, designed or otherwise configured for electromagnetic compatibility

l

To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where
posted notices instruct you to do so. Hospital or health facilities may be using equipment that is sensitive to
external RF energy.
When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in accordance with airline regulations or crew instructions.

Safety-2

OPERATIONAL WARNINGS
Vehicles with an air bag
l

!
WARNING

Do not place a portable radio in the area over an air bag or in the air bag deployment area. Air bags inflate with
great force. If a portable radio is placed in the air bag deployment area and the air bag inflates, the radio may
be propelled with great force and cause serious injury to occupants of vehicle.

Potentially explosive atmospheres

l

Turn off your Two-Way radio when you are in any area with a potentially explosive atmosphere, unless it is a
radio type especially qualified for use in such areas (e.g. FM or Cenelec approved). Sparks in a potentially
explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death.

Batteries
l

Do not replace or recharge batteries in a potentially explosive atmosphere. Contact sparking may occur while
installing or removing batteries and cause an explosion.

Blasting caps and areas

l

To avoid possible interference with blasting operations, turn off your radio when you are near electrical blasting
caps. In a blasting area or in areas posted turn off two-way radio, obey all signs and instructions.
NOTE The areas with potentially explosive atmospheres referred to above include fuelling areas

such as: below decks on boats; fuel or chemical transfer or storage facilities; areas where
the air contains chemicals or particles, such as grain, dust or metal powders; and any other
area where you would normally be advised to turn off your vehicle engine. Areas with potentially explosive atmospheres are often but not always posted.

OPERATIONAL CAUTIONS
Damaged antennas
l

!
Caution

Do not use any portable Two-Way radio that has a damaged antenna. If a damaged antenna comes into contact with your skin, a minor burn can result.

Batteries
l

All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as
jewelery, keys or beaded chains touch exposed terminals. The conductive material may complete an electrical
circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when
placing it inside a pocket, purse or other container with metal objects.

INTRINSICALLY SAFE RADIO INFORMATION

FMRC Approved Equipment
Anyone intending to use a radio in a location where hazardous concentrations of flammable material
exist (hazardous atmosphere) is advised to become familiar with the subject of intrinsic safety and
with the National Electric Code NFPA 70 (National Fire Protection Association) Article 500 (hazardous
[classified] locations).
An Approval Guide, issued by Factory Mutual Research Corporation (FMRC), lists manufacturers and
the products approved by FMRC for use in such locations. FMRC has also issued a voluntary
approval standard for repair service (Class Number 3605).
FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for
specified hazardous atmospheres. This label specifies the hazardous Class/Division/Group along
with the part number of the battery that must be used. Depending on the design of the portable unit,

Safety-3

this FM label can be found on the back of the radio housing or the bottom of the radio housing.Their
Approval mark is shown below.
FM
APPROVED

!
WARNING

WARNING: Do not operate radio communications equipment in a hazardous atmosphere

unless it is a type especially qualified (e.g. FMRC Approved) for such use. An explosion or
fire may result.
WARNING: Do not operate the FMRC Approved Product in a hazardous atmosphere if it has
been physically damaged (e.g. cracked housing). An explosion or fire may result.
WARNING: Do not replace or charge batteries in a hazardous atmosphere. Contact sparking
may occur while installing or removing batteries and cause an explosion or fire.
WARNING: Do not replace or change accessories in a hazardous atmosphere. Contact
sparking may occur while installing or removing accessories and cause an explosion or fire.
WARNING: Do not operate the FMRC Approved Product unit in a hazardous location with the
accessory contacts exposed. Keep the connector cover in place when accessories are not
used.
WARNING: Turn radio off before removing or installing a battery or accessory.
WARNING: Do not disassemble the FMRC Approved Product unit in any way that exposes
the internal electrical circuits of the unit.
Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability
and FM Approval labeling. Radios will not be upgraded to this capability and labeled in the field.
A modification changes the units hardware from its original design configuration. Modifications can
only be done by the original product manufacturer at one of its FMRC audited manufacturing facilities.

!
WARNING

WARNING: Failure to use an FMRC Approved Product unit with an FMRC Approved battery
or FMRC Approved accessories specifically approved for that product may result in the dangerously unsafe condition of an unapproved radio combination being used in a hazardous
location.
Unauthorized or incorrect modification of an FMRC Approved Product unit will negate the Approval
rating of the product.

Repair of FMRC Approved Products

REPAIRS FOR MOTOROLA FMRC APPROVED PRODUCTS ARE THE RESPONSIBILITY OF THE
USER.
You should not repair or relabel any Motorola manufactured communication equipment bearing the
FMRC Approval label (FMRC Approved Product) unless you are familiar with the current FMRC
Approval standard for repairs and service (Class Number 3605).
You may want to consider using a repair facility that operates under 3605 repair service approval.

WARNING: Incorrect repair or relabeling of any FMRC Approved Product unit could
adversely affect the Approval rating of the unit.

WARNING

WARNING: Use of a radio that is not intrinsically safe in a hazardous atmosphere could
result in serious injury or death.

Safety-4

FMRCs Approval Standard Class Number 3605 is subject to change at any time without notice to
you, so you may want to obtain a current copy of 3605 from FMRC. Per the December, 1994
publication of 3605, some key definitions and service requirements are as follows:

Repair
A repair constitutes something done internally to the unit that would bring it back to its original
condition Approved by FMRC. A repair should be done in an FMRC Approved facility.
Items not considered as repairs are those in which an action is performed on a unit which does not
require the outer casing of the unit to be opened in a manner which exposes the internal electrical
circuits of the unit. You do not have to be an FMRC Approved Repair Facility to perform these actions.
Relabeling

The repair facility shall have a method by which the replacement of FMRC Approval labels are
controlled to ensure that any relabeling is limited to units that were originally shipped from the
Manufacturer with an FM Approval label in place. FMRC Approval labels shall not be stocked by the
repair facility. An FMRC Approval label shall be ordered from the original manufacturer as needed to
repair a specific unit. Replacement labels may be obtained and applied by the repair facility providing
satisfactory evidence that the unit being relabeled was originally an FMRC Approved unit. Verification
may include, but is not limited to: a unit with a damaged Approval label, a unit with a defective housing
displaying an Approval label, or a customer invoice indicating the serial number of the unit and
purchase of an FMRC Approved model.

Do Not Substitute Options or Accessories

The Motorola communications equipment certified by Factory Mutual is tested as a system and
consists of the FM Approved portable, FM Approved battery, and FM Approved accessories or
options, or both. This Approved portable and battery combination must be strictly observed. There
must be no substitution of items, even if the substitute has been previously Approved with a different
Motorola communications equipment unit. Approved configurations are listed in the FM Approval
guide published by FMRC, or in the product FM Supplement. This FM Supplement is shipped with FM
Approved radio and battery combination from the manufacturer. The Approval guide, or the Approval
standard Class Number 3605 document for repairs and service, can be ordered directly through
Factory Mutual Research Corporation located in Norwood, Massachusetts.

TABLE OF CONTENTS

Chapter 1

Introduction

1.1 Scope of Manual ........................................................................................................................... 1-1

1.2 Warranty and Service Support ...................................................................................................... 1-1
1.2.1 Warranty Period ..................................................................................................................... 1-1
1.2.2 Return Instructions ................................................................................................................. 1-1
1.2.3 After Warranty Period ............................................................................................................ 1-1
1.3 Related Documents ...................................................................................................................... 1-2
1.4 Technical Support ......................................................................................................................... 1-2
1.5 Warranty and Repairs.................................................................................................................... 1-2
1.6 Radio Model Chart and Specifications .......................................................................................... 1-4
1.7 Radio Model Information ............................................................................................................... 1-4

Chapter 2

Theory of Operation

2.1 Overview....................................................................................................................................... 2-1

2.2 Controller Section ......................................................................................................................... 2-1
2.2.1 Radio Power Distribution ....................................................................................................... 2-2
2.2.2 Automatic On/Off ................................................................................................................... 2-3
2.2.3 Emergency............................................................................................................................. 2-4
2.2.4 Mechanical On/Off ................................................................................................................. 2-4
2.2.5 Ignition ................................................................................................................................... 2-4
2.2.6 Microprocessor Clock Synthesizer......................................................................................... 2-5
2.2.7 Serial Peripheral Interface (SPI) ............................................................................................ 2-5
2.2.8 SBEP Serial Interface ............................................................................................................ 2-6
2.2.9 General Purpose Input/Output ............................................................................................... 2-6
2.2.10 Normal Microprocessor Operation ......................................................................................... 2-7
2.2.11 Static Random Access Memory (SRAM) ............................................................................... 2-8
2.3 Controller Board Audio and Signalling Circuits ............................................................................. 2-8
2.3.1 Audio Signalling Filter IC with Compander (ASFIC CMP) ..................................................... 2-8
2.3.2 Transmit Audio Circuits.......................................................................................................... 2-9
2.3.3 Microphone Input Path ........................................................................................................... 2-9
2.3.3.1 PTT Sensing and TX Audio Processing ........................................................................ 2-10
2.3.3.2 TX Secure Audio (optional) ........................................................................................... 2-10
2.3.3.3 Option Board Transmit Audio ........................................................................................ 2-10
2.3.4 Transmit Signalling Circuits ................................................................................................. 2-11
2.3.4.1 Sub-Audible Data (PL/DPL) .......................................................................................... 2-11
2.3.4.2 High Speed Data ........................................................................................................... 2-12
2.3.4.3 Dual Tone Multiple Frequency (DTMF) Data ................................................................ 2-12
2.3.5 Receive Audio Circuits......................................................................................................... 2-13
2.3.5.1 Squelch Detect .............................................................................................................. 2-13
2.3.5.2 Audio Processing and Digital Volume Control ............................................................... 2-14
2.3.5.3 Audio Amplification Speaker (+) Speaker (-) ................................................................. 2-14
2.3.5.4 Handset Audio ............................................................................................................... 2-15
2.3.5.5 Filtered Audio and Flat Audio ........................................................................................ 2-15
2.3.5.6 RX Secure Audio (Optional) .......................................................................................... 2-15

ii

2.3.5.7 Option Board Receive Audio

2-15
2.3.6 Receive Signalling Circuits................................................................................................... 2-16
2.3.6.1 Sub-audible Data (PL/DPL) and High Speed Data Decoder ........................................ 2-16
2.3.6.2 Alert Tone Circuits ......................................................................................................... 2-16
2.3.6.3 Voice Storage (Optional) .............................................................................................. 2-17
2.4 UHF (403-470 MHz) Receiver Front-End ................................................................................... 2-17
2.4.1 Front-End Band-Pass Filters & Pre-Amplifier....................................................................... 2-19
2.4.2 First Mixer and 1st Intermediate Frequency (IF) ................................................................... 2-19
2.4.3 2nd Intermediate Frequency (IF) and Receiver Back-End................................................... 2-19
2.5 Transmitter Power Amplifier (PA) 40 W ...................................................................................... 2-20
2.5.1 Power Controlled Stage ....................................................................................................... 2-20
2.5.2 Pre-Driver Stage .................................................................................................................. 2-20
2.5.3 Driver Stage ......................................................................................................................... 2-21
2.5.4 Final Stage ........................................................................................................................... 2-21
2.5.5 Bi-Directional Coupler .......................................................................................................... 2-21
2.5.6 Antenna Switch .................................................................................................................... 2-21
2.5.7 Harmonic Filter...................................................................................................................... 2-21
2.5.8 Power Control ....................................................................................................................... 2-21
2.6 Frequency Synthesis .................................................................................................................. 2-22
2.6.1 Reference Oscillator............................................................................................................. 2-22
2.6.2 Fractional-N Synthesizer...................................................................................................... 2-22
2.6.3 Voltage Controlled Oscillator (VCO) .................................................................................... 2-23
2.6.4 Synthesizer Operation.......................................................................................................... 2-25
2.7 VHF (136-174MHz) Receiver Front-End ..................................................................................... 2-26
2.7.1 Front-End Band-Pass Filters and Pre-Amplifier ................................................................... 2-27
2.7.2 First Mixer and 1st Intermediate Frequency (IF) .................................................................. 2-27
2.7.3 2nd Intermediate Frequency (IF) and Receiver Back-End................................................... 2-27
2.8 Transmitter Power Amplifier (PA) 45 W ...................................................................................... 2-28
2.8.1 Power Controlled Stage ....................................................................................................... 2-28
2.8.2 Pre-Driver Stage .................................................................................................................. 2-28
2.8.3 Driver Stage ......................................................................................................................... 2-29
2.8.4 Final Stage ........................................................................................................................... 2-29
2.8.5 Directional Coupler............................................................................................................... 2-29
2.8.6 Antenna Switch .................................................................................................................... 2-29
2.8.7 Harmonic Filter..................................................................................................................... 2-29
2.8.8 Power Control ...................................................................................................................... 2-30
2.9 Frequency Synthesis .................................................................................................................. 2-30
2.9.1 Reference Oscillator............................................................................................................. 2-30
2.9.2 Fractional-N Synthesizer...................................................................................................... 2-30
2.9.3 Voltage Controlled Oscillator (VCO) .................................................................................... 2-32
2.9.4 Synthesizer Operation.......................................................................................................... 2-33
2.10 Control Head (PRO3100, CDM750) ........................................................................................... 2-34
2.10.1 Power Supplies .................................................................................................................... 2-34
2.10.2 Power On/Off ....................................................................................................................... 2-34
2.10.3 Microprocessor Circuit ......................................................................................................... 2-34
2.10.4 SBEP Serial Interface .......................................................................................................... 2-35
2.10.5 Keypad Keys ........................................................................................................................ 2-35
2.10.6 Status LED and Back Light Circuit ....................................................................................... 2-35
2.10.7 Microphone Connector Signals ............................................................................................ 2-36
2.10.8 Speaker................................................................................................................................. 2-36
2.10.9 Electrostatic Transient Protection ........................................................................................ 2-36
2.11 Control Head (PRO5100, PRO7100, CDM1250, CDM1550) ..................................................... 2-37
2.11.1 Power Supplies .................................................................................................................... 2-37
2.11.2 Power On / Off ..................................................................................................................... 2-37

iii

2.11.3 Microprocessor Circuit .........................................................................................................

2.11.4 SBEP Serial Interface ..........................................................................................................
2.11.5 Keypad Keys........................................................................................................................
2.11.6 Status LED and Back Light Circuit.......................................................................................
2.11.7 Liquid Crystal Display (LCD)................................................................................................
2.11.8 Microphone Connector Signals............................................................................................
2.11.9 Speaker................................................................................................................................
2.11.10 Electrostatic Transient Protection ........................................................................................

Chapter 3

2-37
2-38
2-38
2-38
2-39
2-39
2-40
2-40

Maintenance

3.1 Introduction ................................................................................................................................... 3-1

3.2 Preventive Maintenance ............................................................................................................... 3-1
3.2.1 Inspection............................................................................................................................... 3-1
3.2.2 Cleaning................................................................................................................................. 3-1
3.3 Safe Handling of CMOS and LDMOS ........................................................................................... 3-2
3.4 General Repair Procedures and Techniques ............................................................................... 3-2
3.5 Recommended Test Tools ............................................................................................................ 3-5
3.6 Transmitter Troubleshooting Chart ................................................................................................ 3-6
3.7 Receiver Troubleshooting Charts ................................................................................................. 3-7
3.8 Synthesizer Troubleshooting Charts ............................................................................................. 3-9
3.9 VCO Troubleshooting Charts....................................................................................................... 3-11

Chapter 4

Schematic Diagrams, Overlays, and Parts Lists

4.1 Introduction ................................................................................................................................... 4-1

4.1.1 Notes For All Schematics and Circuit Boards ........................................................................ 4-1

List of Figures
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14

Controller Block Diagram............................................................................................................... 2-1

DC Power Distribution Block Diagram ........................................................................................... 2-3
Transmit Audio Paths .................................................................................................................... 2-9
Transmit Signalling Paths ............................................................................................................ 2-11
Receive Audio Paths ................................................................................................................... 2-13
Receive Signalling Paths ............................................................................................................. 2-16
UHF Receiver Block Diagram ...................................................................................................... 2-18
UHF Transmitter Block Diagram.................................................................................................. 2-20
UHF Synthesizer Block Diagram ................................................................................................. 2-23
UHF VCO Block Diagram ............................................................................................................ 2-24
VHF Receiver Block Diagram ...................................................................................................... 2-26
VHF Transmitter Block Diagram .................................................................................................. 2-28
VHF Synthesizer Block Diagram ................................................................................................. 2-31
VHF VCO Block Diagram ............................................................................................................ 2-32

4-1
4-2
4-3
4-4

PRO3100/CDM750 Control Head Top Overlay ............................................................................ 4-3

PRO3100/CDM750 Control Head Bottom Overlay ....................................................................... 4-4
PRO3100CDM750 Control Head Schematic Diagram, Sheet 1 ................................................... 4-5
PRO3100CDM750 Control Head Schematic Diagram, Sheet 2 ................................................... 4-6

iv

4-5
4-6
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
4-24

PRO5100/PRO7100/CDM1250/CDM1550 Control Head Top

Overlay .......................................................................................................................................... 4-9
PRO5100/PRO7100/CDM1250/CDM1550 Control Head Bottom
Overlay ........................................................................................................................................ 4-10
PRO5100/PRO7100/CDM1250/CDM1550 Control Head
Schematic Diagram ..................................................................................................................... 4-11
PRO5100/PRO7100/CDM1250/CDM1550 Control Head Keypad
Schematic Diagram..................................................................................................................... 4-12
PRO5100/PRO7100/CDM1250/CDM1550 Control Head LCD
Schematic ................................................................................................................................... 4-13
PRO5100/PRO7100/CDM1250/CDM1550 Control Head Display
Schematic ................................................................................................................................... 4-14
Complete Controller Schematic Diagram .................................................................................... 4-17
Controller Control Schematic Diagram ...................................................................................... 4-18
Controller I/O Schematic Diagram .............................................................................................. 4-19
Controller Audio Schematic Diagram .......................................................................................... 4-20
Controller Supply Voltage Schematic Diagram ........................................................................... 4-21
UHF (403-470MHz) Voltage Controlled Oscillator Schematic Diagram ...................................... 4-25
UHF (403-470MHz) Fractal-N Schematic Diagram .................................................................... 4-26
UHF (403-470MHz) Power Amplifier Schematic Diagram .......................................................... 4-27
VHF (136-174MHz) Main Board Top Side PCB .......................................................................... 4-33
VHF (136-174MHz) Receiver Front End Schematic Diagram .................................................... 4-34
VHF (136-174MHz) Receiver IF Schematic Diagram ................................................................. 4-35
VHF (136-174MHz) Fractal-N Schematic Diagram ..................................................................... 4-36
VHF (136-174MHz) Voltage Controlled Oscillator Schematic Diagram ...................................... 4-37
VHF (136-174MHz) Power Amplifier Schematic Diagram .......................................................... 4-38

List of Tables
1-1

Radio Model Number ..................................................................................................................... 1-3

3-1

Recommended Test tools .............................................................................................................. 3-5

4-1
4-2
4-3
4-4
4-5

PRO3100/CDM750 Control Head Parts List.................................................................................. 4-7

PRO5100/PRO7100/CDM1250/CDM1550 Control Head Parts List............................................ 4-15
Controller Parts List ..................................................................................................................... 4-22
UHF B1 Radio Parts List.............................................................................................................. 4-28
VHF (136-174MHz) Radio Parts List ........................................................................................... 4-39

1-1

Chapter 1
Introduction

1.1

Scope of Manual
This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes that occur after the printing date are incorporated by a complete manual revision or
alternatively, as additions.
NOTE Before operating or testing these units, please read the Safety Information Section in
the front of this manual.

1.2

Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair of
the product during the warranty period, and service/repair or spare parts support out of warranty. Any
return for exchange or return for repair by an authorized Motorola dealer must be accompanied by
a warranty claim form. Warranty claim forms are obtained by contacting customer service.

1.2.1 Warranty Period

The terms and conditions of warranty are defined fully in the Motorola dealer or distributor or reseller
contract. These conditions may change from time to time and the following notes are for guidance
purposes only.

1.2.2 Return Instructions

In instances where the product is covered under a return for replacement or return for repair
warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This
is to ensure that the product has been correctly programmed or has not been subjected to damage
outside the terms of the warranty.
Prior to shipping any radio back to a Motorola warranty depot, please contact the appropriate
customer service for instructions. All returns must be accompanied by a warranty claim form,
available from your customer services representative. Products should be shipped back in the original
packaging, or correctly packaged to ensure no damage occurs in transit.

1.2.3 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways:
Firstly, Motorola's Accessories and Aftermarket Division (ADD) offers a repair service to both end
users and dealers at competitive prices.
Secondly, Motorolas service department supplies individual parts and modules that can be
purchased by dealers who are technically capable of performing fault analysis and repair.

1-2

1.3

Related Documents

Related Documents
The following documents are directly related to the use and maintainability of this product.

1.4

Title

Part Number

Service Manual, Basic, Engl

68P81091C62

Service Manual, Basic, Engl

68P81092C71

Service Manual, Basic, Port

68P81092C73

Service Manual, Basic,Span

68P81092C72

Service Manual, Detailed, Engl

68P81091C63

Service Manual, Detailed, Port

68P81092C76

Service Manual, Detailed, Span

68P81092C75

Technical Support
Technical support is available to assist the dealer/distributor and self-maintained customers in
resolving any malfunction which may be encountered. Initial contact should be by telephone to
customer resources wherever possible. When contacting Motorola technical support, be prepared to
provide the product model number and the units serial number. The contact locations and telephone
numbers are listed below.
United States and Puerto Rico: 1-800-694-2161, Options 1, 3
Brasil: 000-811-682-0550
Colombia: 980-12-0451
Mexico: 001-800-694-2161
From other countries: (954)723-3008

1.5

Warranty and Repairs

For warranty and repairs, contact Motorola Technical Support as listed below. Be prepared to provide
the product model number and the units serial number.
Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, and it is not identified as Depot ONLY, the
part is available from Motorola Accessories and Aftermarket Division (AAD). If no part number is
assigned, the part is not normally available from Motorola. If the part number is appended with an
asterisk, the part is serviceable by a Motorola depot only. If a parts list is not included, this generally
means that no user-serviceable parts are available for that kit or assembly.Technical Support the
product model number and the units serial number.

Warranty and Repairs

1-3

Parts Order Entry

7:00 A. M. to 7:00 P. M. (Central Standard Time)
Monday through Friday (Chicago, U. S. A.)

To Order Parts in Latin America and the Caribbean:

1-847-538-8023
Motorola Parts
To Order Parts in the United States of America: Accessories and Aftermarket Division
(United States and Canada)
1-800-422-4210, or 847-538-8023
1-800-826-1913, or 410-712-6200 (U. S. Federal
Attention: Order Processing
Government)
1313 E. Algonquin Road
Schaumburg, IL 60196
TELEX: 280127
FAX: 1-847-538-8198
Accessories and Aftermarket Division
FAX: 1-410-712-4991 (U. S. Federal Government) Attention: Latin America and Caribbean
(U. S. A.) after hours or weekends:
1-800-925-4357
Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Parts Identification
1-847-538-0021 (Voice)
1-847-538-8194 (FAX)
Colombia
Motorola de Colombia
Diagonal 127A 17-64
Santa Fe de Bogota
Columbia
Telefono: 1-615-5759

Brazil
Motorola Do Brasil
Rua Bandeira Paulista, 580
Phone: (11)821-9991
Fax: (11)828-0157

Puerto Rico
Motorola de Puerto Rico
A BE. Chardon, Edificio Telemundo 2
Hato Rey, PR 00918
Telefono: (787)641-4100
Fax: (787)782-3685

Mexico
Motorola De Mexico
Blvd. Manuel Avila Camacho #32, Primer Piso
COL. Lomas de Chapultepec
Mexico D.F. 06700 CP 11000
Mexico
Phone: (5)387-0501
Fax: (5)387-0554

1-4

1.6

Radio Model Chart and Specifications

Radio Model Chart and Specifications

The radio model charts and specifications are located in the Basic Service Manual listed under the
Related Documents paragraph of this chapter.

1.7

Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages from these
numbers. The example below shows one portable radio model number and its specific characteristics.

Table 1-1.
Example: AAM25RHC9AA1AN
Type of Model
Unit
Series
M

M = Mobile

Motorola Internal Use

AA
or
LA

25

Freq.
Band
K
VHF
(136174MHz)

Power
Level

Radio Model Number

Physical
Packages

Channel
Spacing

H
A
1-25W No Display,
No Keypad

9
Programmable

R
K
C
UHF1 25-40W No Display
(403Basic Key470MHz)
pad

Protocol

Feature
Level

Model
Revision

Model
Package

AA
Conventional

1
4F

DU
LTR

2
64F

S
UHF2
(450512MHz)

D
1-Line Display, Limited Keypad

5
128F

B
Low
Band, R1
(29.736.0MHz)

F
1-Line Display, Standard
Keypad

8
160F

C
Low
Band, R2
(36.042.0MHz)

N
4-Line Display,
Enhanced
Keypad

D
Low
Band, R3
(42.050.0MHz)

2-1

Chapter 2
Theory of Operation
2.1

Overview
This chapter provides a detailed theory of operation for the radio and its components. The radio is
designed as a single board unit consisting of a transmitter, receiver, and controller circuits. The board
also accepts one additional option board that can provide functions such as secure voice/data, voice
storage, or a signalling decoder.
A control head mounted directly on the front of the radio or remotely connected by an extension
cable provides a user interface for controlling the various features of the radio.The control head
contains, LED indicators, microphone connector, and buttons depending on the radio type, display,
and speaker.
If a control head is not mounted directly on the front of the radio, an expansion board containing
circuits for special applications can be mounted in its place on the front of the radio. An additional
control head may be connected using an extension cable.
The rear of the radio provides connections for a power, antenna, and accessory cable. The
accessory cable provides connections for items such as an external speaker, emergency switch, foot
operated PTT, and ignition sensing, etc.

2.2

Controller
The radio controller, shown in Figure 2-1, is divided into three main functions:
n

Digital control

Audio processing

Voltage regulation.

The digital control section of the radio consists of a microprocessor (P), support memory, support
logic, signal MUX ICs, on/off circuit, and general purpose input/output circuits.
To Synthesizer
16.8 MHz
Reference Clock
from Synthesizer

External
Microphone

Mod Out

Audio/Signalling

Recovered Audio

ASFIC_CMP

External
Speaker

Audio
PA

5V
from Synthesizer
Section (5V_RF)

Internal
Speaker
P Clock

SPI

To RF Section

SCI to
Accessory &
Control Head
Connector

Digital
5V
Regulator
(5VD)

RAM
EEPROM

HC11FL0

FLASH

Figure 2-1. Controller Block Diagram

2-2

2.2.1

Theory of Operation

Radio Power Distribution

The dc power distribution throughout the radio board is shown in Figure 2-2. Voltage regulation for
the controller is provided by four separate devices:
n

U0651 (MC78M05) +5 volts

U0641 (LM2941) +9.3 volts

U0611 (LM2941) +12 volts

VSTBY 5V (a combination of R0621 and VR0621)

Additional 5 volt regulator located in the RF section.

The dc voltage applied to connector J0601 supplies power directly to the following:
n

Electronic on/off control

RF power amplifier

12 volt regulator

9.3 volt regulator

Audio PA

5.6 volt stabilization circuit

9.3 volt regulator (U0641) supplies power to the 5 volt regulator (U0651) and 6 volt voltage
divider Q0681

Regulator U0641 generates the 9.3 volts required by some audio circuits, the RF and power control
circuits. Input and output capacitors C0641 and C0644 / C0645 are used to reduce high frequency
noise. Resistors R0642 / R0643 set the output voltage of the regulator. If the voltage at pin 1 is
greater than 1.3 volts the regulator output decreases and if the voltage is less than 1.3 volts the
regulator output increases. This regulator output is enabled by a 0 volt signal on pin 2. Transistors
Q0661, Q0641, and R0641 are used to disable the regulator when the radio is turned off.
Voltage regulator U0651 provides 5 volts operating voltage for the digital circuits. Operating voltage
is from the regulated 9.3volts supply. Input and output capacitors (C0651 / C0652 and C0654 /
C0655) reduce high frequency noise and provide proper operation during battery transients. Voltage
sense device U0652 or alternatively U0653 provides a reset output that goes to 0 volts if the
regulator output goes below 4.5 volts. This resets the controller to prevent improper operation. Diode
D0651 prevents discharge of C0652 by negative spikes on the 9.3 volt supply.
Transistor Q0681 and resistors R0681 / R0682 divide the regulated 9.3 volts down to about 6 volts.
This voltage supplies the 5 volt regulator, located on the RF section. By reducing the supply voltage
of the regulator, the power dissipation is divided between the RF section and the controller section.
The VSTBY signal, derived directly from the supply voltage by components R0621 and VR0621,
buffers the internal RAM. Capacitor C0622 allows the battery voltage to be disconnected for several
seconds without losing RAM information. Dual diode D0621 prevents radio circuits from discharging
this capacitor. When the supply voltage is applied to the radio, C0622 is charged via R0621 and
D0621. When the radio is switched on, the P enters the wrong mode if the voltage across C0622 is
still too low. The regulated 5 volts charges C0622 via diode D0621.

Theory of Operation

2-3

J0601
13.2V

PA, Driver
Antenna Switch

Accessories
20 Pin Connector

Control Head
12 Pin Connector

Option Board
40 Pin Connector

PASUPVLTG
12V
Regulator

SWB+
FLT_A+

ON / OFF
Control

Ignition
Emergency
ON/OFF

5VD

FLT_A+
9.3V
Regulator
Audio PA

5.6V

9V3

PCIC,
TX Amp
Temp Sense
RX RF Amp
IF Amp

6V
Regulator

5V
Regulator

5V
Regulator

5V_RF

5V/
VDDA

5VD
MCU
P, RAM,
FLASH & EEPROM

ASFIC_CMP

FRACTN
VCOBIC

VSTBY

Figure 2-2. DC Power Distribution Block Diagram

The INT SW B+ voltage from switching transistor Q0661 provides power to the circuit controlling the
audio PA output. The voltage is monitored by the P through voltage divider R0671/R0672 and the
line battery voltage. Diode VR0671 limits the divided voltage to 5.6 volts to protect the P.
Regulator U0611 generates the voltage for the switched supply voltage output (SWB+) at accessory
connector J0501, pin 13. U0611 operates as a switch with voltage and current limit. Resistors
R0611/R0612 set the maximum output voltage to 16.5 volts. This limitation is only active at high
supply voltage levels. The regulator output is enabled by a 0 volt signal at Q0661, pin 2. Q0641 and
R0641 disable the regulator when the radio is turned off. Input and output capacitors C0603 and
C0611/C0612 reduce high frequency noise.
Diode VR0601 protects against transients and reverse polarity of the supply voltage.

2.2.2

Automatic On/Off
The radio software and/or external triggers turn the radio on or off without direct user action. For
example, automatic turn on when ignition is sensed and off when ignition is off.
Q0661 provides the INT SW B+ voltage to the various radio circuits and to enable the voltage
regulators via transistor Q0641 which contains a pnp and an npn transistor that provide an electronic
on/off switch. The switch is on when the collector of the npn transistor within Q0661 is low. When the
radio is off the collector is at supply voltage level. This effectively prevents current flow from emitter to
collector of the pnp transistor. When the radio is turned on the voltage at the base of the npn
transistor is pulled high and the pnp transistor switches on (saturation). With the INT SWB+ voltage
now at supply voltage level, transistor Q0641 pulls pin 2 of the voltage regulators U0611 and U 0641
to ground level, enabling their outputs.
The electronic on/off circuits are enabled by the P through ASFIC CMP port GCB2, line DC
POWER ON, emergency switch (line EMERGENCY CONTROL), the mechanical On/Off/Volume
knob on the control head (line ON OFF CONTROL), or the ignition sense circuits (line IGNITION
CONTROL). If any of the four paths cause a low at the collector of the npn transistor within Q0661,
the electronic "ON" is engaged.

2-4

2.2.3

Theory of Operation

Emergency
The emergency switch (J0501, pin 9), when engaged, grounds the base of Q0662 via the
EMERGENCY CONTROL line. This switches Q0662 off and resistor R0662 pulls the collector of
Q0662 and the base of Q0663 to levels above two volts. Transistor Q0663 then switches on and pulls
the collector of the npn transistor within Q0661 to ground level This enables the voltage regulators
via Q0641. When the emergency switch is released, R0541 pulls the base of Q0662 up to 0.6 volts
causing the collector of transistor Q0662 to go low (0.2 volts), switching Q0663 off.
While the radio is on, the P monitors the voltage at the emergency input on the accessory
connector via pin 60 and the GP5 IN ACC9 line. Three different conditions can exit: no emergency,
emergency, and open connection to the emergency switch. If no emergency switch is connected or
the connection to the emergency switch is broken, the resistive divider R0541/R0512 sets the
voltage to about 4.7 volts. If an emergency switch is connected, a resistor to ground within the
emergency switch reduces the voltage on line GP5 IN ACC9 to inform the P that the emergency
switch is operational. An engaged emergency switch pulls line GP5 IN ACC9 to ground level. Diode
D0179 limits the voltage to protect the P input.
While the EMERGENCY CONTROL signal is low and INT SW B+ is on, the P starts execution,
reads that the emergency input is active through the voltage level of line GP5 IN ACC9, and sets the
DC POWER ON output of the ASFIC CMP, pin 13 to a logic high. This keeps Q0661 and Q0641
switched to allow a momentary press of the emergency switch to power up the radio. When the P
has finished processing the emergency press, it sets the DC POWER ON line to a logic 0. This turns
off Q0661 and the radio turns off. Notice that the P is alerted to the emergency condition via line
GP5 IN ACC9. If the radio is already on when the emergency is triggered, the DC POWER ON signal
is already high.

2.2.4

Mechanical On/Off
This refers to the on/off/volume knob located on the control head which is used to turn the radio on
and off and control the volume.
If the radio is turned off and the on/off/volume knob is pressed, line ON OFF CONTROL (J0401, pin
11) goes high and switches the radios voltage regulators on as long as the button is pressed. The P
is alerted through line ON OFF SENSE (U0101, pin 6) which is pulled to low by Q0110 while the on/
off/volume knob is pressed. In addition, an interrupt is generated at P, pin 96. The P asserts line
DC POWER ON via ASFIC CMP, pin 13 high which keeps the radio switched on. The P switches
the radio off by setting DC POWER ON to low via ASFIC CMP pin 13.

2.2.5

Ignition
Ignition sense prevents the radio from draining the vehicles battery because the engine is not
running.
When the IGNITION input (J0501, pin 10) goes above 5 volts, Q0661 is turned on via line IGNITION
CONTROL. Q0661 turns on INT SW B+ and the voltage regulators by turning on Q0641 and the P
starts execution. The P is alerted through line GP6 IN ACC10. While the on/off button is pressed, a
high signal turns Q0181 on, which pulls P, pin 74 to low. If the software detects a low state it asserts
DC POWER ON via ASFIC, pin 13 high which keeps Q0661 and Q0641 and the radio switched on.
When the IGNITION input goes below 3 volts, Q0181 switches off and R0181 pulls P, pin 74 to high.
This alerts the software to switch off the radio by setting DC POWER ON to low. The next time the
IGNITION input goes above 5 volts the above process is repeated.

Theory of Operation

2.2.6

2-5

Microprocessor Clock Synthesizer

The clock source for the P system is generated by the ASFIC CMP (U0221). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP, pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to the audio circuit, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.
When power is first applied, the ASFIC CMP generates its default 3.6864MHz CMOS square wave
UP CLK (on U0221, pin 28) and this is routed to the P (U0101, pin 90). After the P starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.
The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of this clock source
interfering with the desired radio receive frequency.
The ASFIC CMP synthesizer loop uses C0245, C0246 and R0241 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it switches back
to its default 3.6864MHz output.
Because the ASFIC CMP synthesizer and the P do not operate without the 16.8 MHz reference
clock, the synthesizer and the voltage regulators should be checked first in debugging the system.
The P uses crystal oscillator Y0131 and associated components to form a real time clock used to
display the time on control heads (with display) or as time stamp for incoming calls or messages. The
real time clock is powered from the voltage VSTBY to keep running while the radio is switched off. If
the radio is disconnected from the supply voltage, the time must be reset.

2.2.7

Serial Peripheral Interface (SPI)

The P communicates to many of the ICs through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U0101, pin 100), SPI RECEIVE DATA (MISO) (U0101, pin 99), SPI CLK (U0101, pin
1) and chip select lines going to the various ICs. The BUS is a synchronous bus, in that the timing
clock signal CLK is sent while SPI data (SPI TRANSMIT or RECEIVE) is sent. Therefore, whenever
there is activity on either SPI TRANSMIT DATA or SPI RECEIVE DATA there should be a uniform
signal on CLK.
The SPI TRANSMIT DATA sends serial data from the P to a device, and SPI RECEIVE DATA is
sends data from a device to the P. On the controller there are two ICs on the SPI BUS: ASFIC CMP
(U0221, pin 22), and EEPROM (U0111, pin 5). In the RF section there are two ICs on the SPI BUS:
FRAC-N Synthesizer, and the Power Control IC (PCIC). The SPI TRANSMIT DATA and CLK lines
going to the RF section are filtered by L0481/R0481 and L0482/R0482 to minimize noise. The chip
select line CSX from U0101, pin 2 is shared by the ASFIC CMP, FRAC-N Synthesizer, and PCIC.
Each of these ICs check the SPI data and when the sent address information matches the ICs
address, the data that follows is processed. The chip select lines for the EEPROM (EE CS), voice
storage (VS CS), expansion board (EXP1 CS, EXP2 CS) and option board (OPT CS) are decoded
by the address decoder U0141.
When the P needs to program any of these ICs it brings the chip select line CSX to a logic 0 and
then sends the proper data and clock signals. The amount of data sent varies, for example the
ASFIC CMP can receive up to 19 bytes (152 bits) while the PCIC can receive up to 6 bytes (48 bits).
After the data is sent, the chip select line is returned to logic 1.

2-6

Theory of Operation

The option board interfaces are different in that the P can also read data back from devices
connected.The timing and operation of this interface is specific to the option connected, but the
general pattern is as follows:
n
n

2.2.8

Option board generates a service request via J0551, pin 29, line RDY, and P, pin 79
The main board asserts a chip select for that option board via U0141,pin 14, line OPT CS,
J0551,pin 30

The main board P generates the CLK (J0551, pin 3)

The main board P writes serial data via J0551, pin 15 and reads serial data via J0551, pin 16

When data transfer is complete the main board terminates the chip select and CLK activity

SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the universal tuner via the Radio Interface Box (RIB). This interface connects to
the microphone connector via control head connector (J0401, pin 8) or to the accessory connector
J0401, pin 17 and comprises BUS+. The line is bi-directional, meaning that either the radio or the
RIB can drive the line. The P sends serial data via pin 98 and D0101 and it reads serial data via pin
97. Whenever the P detects activity on the BUS+ line, it starts communication.
In addition, the SBEP serial interface is used to communicate with a connected control head. When a
control head key is pressed or the volume knob is rotated, the line ON OFF CONTROL goes high.
This turns on transistor Q0110 which pulls line ON OFF SENSE and P, pin 6 to ground level. In
addition, an interrupt is generated via R0109 (for SELECT 5 / MDC models) or R0128, U0125, pins
17/26 (for MPT models) and P, pin 96. This indicates that the control head wants to start SBEP
communication. The P then reads the registers of the Universal Asynchronous Receiver Transmitter
(UART) U0125 to determine whether the interrupt source was the control head or the UART (MPT
models only). If the interrupt source was from the control head, the P requests the data from the
control head. The control head starts sending and after all data has been sent, the ON OFF
CONTROL line goes low. The control head ignores any data on BUS+ during SBEP communication
with the CPS or universal tuner.

2.2.9

General Purpose Input/Output

The controller provides eight general purpose lines (DIG1 through DIG8) available on the accessory
connector J0501 to interface the external options. Lines DIG IN 1,3,5,6, are inputs, DIG OUT 2 is an
output and DIG IN OUT 4,7,8 are bidirectional. The software and the hardware of the radio model
define the function of each port.
DIG IN 1 can be used as external PTT input or others, set by the CPS. The P reads this port via pin
77 and Q0171.
DIG OUT 2 can be used as normal output or external alarm output, set by the CPS. Transistor Q0173
is controlled by the P via ASFIC CMP, pin 14.
DIG IN 3 is read by P, pin 63 via resistor R0176
DIG IN 5 can be used as normal input or emergency input, set by the CPS. The P reads this port via
R0179 and P, pin 60. Diode D0179 limits the voltage to protect the P input.
DIG IN 6 can be used as normal input, set by the CPS. The P reads this port via, pin 74 and Q0181.
DIG IN OUT 4,7,8 are bidirectional and use the same circuit configuration. Each port uses an output
transistor Q0177, Q0183, Q0185 controlled by P, pins 46, 47, 53. The ports are read by P, pins 75,
54, 76. To use one of the ports as input the P must turn off the corresponding output transistor.
In addition the signals from DIG IN 1, DIG IN OUT 4 are fed to the option board connector J0551 and
the expansion board connector J0451.

Theory of Operation

2-7

2.2.10 Normal Microprocessor Operation

The P is configured to operate in one of two modes: expanded or bootstrap. In expanded mode, the
P uses external memory devices to operate. In bootstrap mode, the P uses only its internal
memory.
During normal operation of the radio, the P is operating in expanded mode and the P (U0101) has
access to three external memory devices: U0121 (EEPROM), U0122 (SRAM), and U0111
(EEPROM). Also, within the P there are three KBs of internal RAM, as well as logic to select
external memory devices.
The external EEPROM (U0111) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as:
n

Band in which the radio operates

What frequencies are assigned to what channel

Tuning information.

The external SRAM (U0122) as well as the Ps own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off (See the particular device subsection for more details).
The P provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of eight
data lines (DATA 0 - DATA 7). There are also three control lines: CSPROG (U0101, pin 38) to chip
select U0121, pin 30 (EEPROM), CSGP2 (U0101, pin 41) to chip select U0122, pin 20 (SRAM) and
PG7 R W (U0101, pin 4) to select whether to read or to write. The external EEPROM (U0111,pin 1),
the OPTION BOARD and EXPANSION BOARD are selected by three lines of the P using address
decoder U0141. The chips ASFIC CMP / FRAC-N / PCIC are selected by line CSX (U0101, pin 2).
When the P is functioning normally, the address and data lines are toggling at CMOS logic levels.
Specifically, the logic high levels should be between 4.8 to 5.0 volts, and the logic low levels should
be between 0 to 0.2 volts. No other intermediate levels should be observed, and the rise and fall
times should be <30ns.
The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e. g., you should set your oscilloscope sweep to 1s/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the P control lines.On
the P the lines XIRQ (U0101, pin 48), MODA LIR (U0101, pin 58), MODB VSTPY (U0101, pin 57)
and RESET (U0101, pin 94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20msecs. In the case of shorted lines
you may also detect the line periodically at an intermediate level, i.e. around 2.5 volts when two
shorted lines attempt to drive to opposite rails.
The MODA LIR (U0101, pin 58) and MODB VSTPY (U0101, pin 57) inputs to the P must be at a
logic 1 for it to start executing correctly. After the P starts execution it periodically pulses these lines
to determine the desired operating mode. While the central processing unit (CPU) is running, MODA
LIR is an open-drain CMOS output which goes low whenever the P begins a new instruction. One
instruction typically requires 2-4 external bus cycles, or memory fetches.
There are eight analog-to-digital converter ports (A/D) on U0101 labelled within the device block as
PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and convert that
level to a number ranging from 0 to 255 which is read by the software to take appropriate action.
For example U0101, pin 67 is the battery voltage detect line. R0671 and R0672 form a resistor
divider on INT SWB+. With 30K and 10K and a voltage range of 11V to 17V, that A/D port is 2.74V to
4.24V which is then be converted to ~140 to 217 respectively.

2-8

Theory of Operation

U0101-69 is the high reference voltage for the A/D ports on the P. Capacitor C0101 filters the +5
volt reference. If this voltage is lower than +5 volt, the A/D reading is incorrect. Likewise U0101, pin
68 is the low reference for the A/D ports. This line is normally tied to ground. If this line is not
connected to ground, the A/D readings could be incorrect.

2.2.11 Static Random Access Memory (SRAM)

The SRAM (U0121) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.
The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U0122, pin 20 which is the result of U0101-CSGP2 going low. U0122 is commonly referred to
as the external RAM as opposed to the internal RAM which is the 3 KBs of RAM (part of the
68HC11FL0). Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.
Capacitor C0122 filters out any ac noise which may ride on +5V at U0122.

2.3

Controller Board Audio and Signalling Circuits

2.3.1

Audio Signalling Filter IC with Compander (ASFIC CMP)

The ASFIC CMP (U0221) used in the controller has the four following functions:
n

RX/TX audio shaping, i.e. filtering, amplification, attenuation

RX/TX signalling, PL/DPL/HST/MDC/MPT

Squelch detection

P clock signal generation

The ASFIC CMP is programmable through the SPI BUS (U0221-20/21/22), normally receiving 19
bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signalling signals through the appropriate filtering, gain, and attenuator blocks. The ASFIC CMP also
has six general control bits (GCB0-5) which are CMOS level outputs and used for NOISE BLANKER
(GCB0) in low band radios, EXTERNAL ALARM (GCB1), and DC POWER ON (GCB2) to switch the
voltage regulators (and the radio) on and off. GCB3 controls U0251, pin 11 to output either RX FLAT
AUDIO or RX FILTERED AUDIO on the accessory connector, pin 11. GCB4 controls U0251, pin 10
to use either the external microphone input or the voice storage playback signal. GCB5 switches the
audio PA on and off.

Theory of Operation

2.3.2

2-9

Transmit Audio Circuits

Refer to Figure 2-3 for the descriptions that follow.
J0551

J0451
FLAT
TX RTN

31

18

39
EXPANSION BOARD

33

IN
OPTION
OUT BOARD
IN
OUT
32

J0401

MIC

46

MIC
INT

J0501

EXT MIC
FLAT TX
AUDIO

36
TX RTN

TP0221

CONTROL HEAD
CONNECTOR

44
TX SND

TP0222

48

MIC
EXT

42

AUX
TX
ACCESSORY
CONNECTOR

FILTERS AND
PREEMPHASIS
MIC
ASFIC_CMP
IN
U0221 LIMITER
HS SUMMER
SPLATTER
FILTER
VCO
ATN

LS SUMMER

ATTENUATOR

MOD IN
40

TO
RF
SECTION
(SYNTHESIZER)

Figure 2-3. Transmit Audio Paths

2.3.3

Microphone Input Path

The radio supports two microphone input paths. One from the control head external microphone
accessory connector J0501, pin 2, and one from the microphone auxiliary path (FLAT TX AUDIO) via
accessory connector J0501, pin 5. The microphones require a DC biasing voltage provided by a
resistive network.
The two microphone audio input paths enter the ASFIC CMP at U0221, pin 48 (external microphone)
and U0221, pin 46 (auxiliary microphone).
The microphone is plugged into the radio control head which is connected to the controller board via
J0401, pin 9. The signal is then routed via R0409 and line INT MIC to R0205. Resistors R0201 and
R0202 provide 9.3Vdc bias. Resistive divider R0205/R0207 divide the input signal by 5.5 and provide
input protection for the CMOS amplifier input. R0202 and C0201 provide a 560 ohm AC path to
ground that sets the input impedance for the microphone and determines the gain based on the
emitter resistor in the microphones amplifier circuit.
Capacitor C0204 provides dc blocking. The audio signal at U0221, pin 46 (TP0221) is approximately
14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.
The external microphone signal enters the radio on accessory connector J0501, pin 5, then it is
routed via line EXT MIC to resistor R0206. Resistors R0201 and R0204 provide a 9.3Vdc bias.
Resistive divider R0206 / R0208 divide the input signal by 5.5 and provide input protection for the
CMOS amplifier input. R0204 and C0201 provide a 560 ohm AC path to ground that sets the input
impedance for the microphone and determines the gain based on the emitter resistor in the
microphones amplifier circuit. Capacitor C0254 provides dc blocking.

2-10

Theory of Operation

Multi switch U0251 controlled by ASFIC CMP port GCB4 selects either the external microphone
input signal or the voice storage playback signal for entering the ASFIC CMP at pin 48. The audio
signal at U0221-48 (TP0222) is approximately 14mVrms for 1.5kHz or 3kHz of deviation with
12.5kHz or 25kHz channel spacing.
The FLAT TX AUDIO signal from accessory connector J0501-5 is fed to the ASFIC CMP (U0221, pin
42) through C0541 and line FLAT TX RTN.
The ASFIC has an internal AGC that controls the gain in the microphone audio path. The AGC can
be disabled/enabled by the P. Another feature that can be enabled/disabled in the ASFIC is the
VOX. This circuit, along with the capacitor at U0221, pin 7, provides a dc voltage allows the P to
detect microphone audio. The ASFIC can also be programmed to route the microphone audio to a
speaker for public address operation.

2.3.3.1 PTT Sensing and TX Audio Processing

The microphone PTT signal coming from the control head is sent via the SBEP bus to the P. An
external PTT can be generated by grounding pin 3 on the accessory connector if this input is
programmed for PTT by the CPS. When microphone PTT is sensed, the P always configures the
ASFIC CMP for the "internal" microphone audio path, and external PTT results in the external
microphone audio path being selected.
Inside the ASFIC CMP, the microphone audio is filtered to eliminate frequency components outside
the 300-3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then
limited to prevent the transmitter from over deviating. The limited microphone audio is then routed
through a summer, which is used to add in signalling data, and then to a splatter filter to eliminate
high frequency spectral components that could be generated by the limiter. The audio is then routed
to an attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation.
The TX audio emerges from the ASFIC CMP at U0221-40 MOD IN, at which point it is routed to the
RF section.

2.3.3.2 TX Secure Audio (optional)

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the Secure board residing at option connector J0551-33. The
Secure board contains circuits to amplify, encrypt, and filter the audio. The encrypted signal is then
fed back from J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin
should be about 65mVrms. The signal is then routed through the TX path in the ASFIC CMP and
emerges at MOD IN pin 40.

2.3.3.3 Option Board Transmit Audio

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the option board residing at option connector J0551-33. The
option board contains circuits to process the audio. The processed signal is then fed back from
J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin is approximately
65mVrms. The signal is then routed through the TX path in the ASFIC CMP and out at MOD IN, pin
40.

Theory of Operation

2.3.4

2-11

Transmit Signalling Circuits

Refer to Figure 2-4 for the descriptions that follow.

Figure 2-4. Transmit Signalling Paths

The three types of transmit signalling paths are as follows:

Sub-audible data (PL/DPL/connect tone) summed with transmit voice or signalling

DTMF data for telephone communication between trunked and conventional systems
Audible signalling

NOTE All three types are supported by the hardware while the radio software determines which
signalling type is available.

2.3.4.1 Sub-Audible Data (PL/DPL)

Sub-audible data implies signalling whose frequency/data rate is below 300Hz. PL and DPL
waveforms are used for conventional operation and connect tones for trunked voice channel
operation. The trunking connect tone is simply a PL tone at a higher deviation level than PL in a
conventional system. Although it is referred to as "sub-audible data," the actual frequency spectrum
of these waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.
Only one type of sub-audible data can be generated by U0221 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the P programs the ASFIC CMP to set up the proper lowspeed data deviation and select the PL or DPL filters. The P then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U0221-18 at twelve times the desired data rate. For
example, for a PL frequency of 103Hz, the frequency of the square wave is 1236Hz.
This drives a tone generator inside U0221 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice or
data. The resulting summed waveform then appears on U0221-40 (MOD IN), where it is sent to the
RF board as previously described for transmit audio. A trunking connect tone would be generated in
the same manner as a PL tone.

2-12

Theory of Operation

2.3.4.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as inbound signalling words (ISWs)
used in a trunking system for high speed communication between the central controller and the
radio. To generate an ISW, the P first programs the ASFIC CMP (U0221) to the proper filter and
gain settings. It then begins strobing U0221-19 (HSIO) with a pulse when the data is supposed to
change states. U0221s 5-3-2 state encoder, which is in a 2-state mode, is then fed to the post-limiter
summer block and then the splatter filter. From that point, it is routed through the modulation
attenuators and then out of the ASFIC CMP to the RF board. MPT 1327 and MDC are generated in
much the same way as trunking ISW. However, in some cases these signals may also pass through
a data pre-emphasis block in the ASFIC CMP. Also these signalling schemes are based on sending
a combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed
data signalling.

2.3.4.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of
tones which are heard when using a "Touch Tone" telephone.
There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz).
The high-group tone is generated by the P (U0101-44) strobing U0221-19 at six times the tone
frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low
group tone is generated by the ASFIC CMP, controlled by the P via SPI bus. Inside U0221 the lowgroup and high-group tones are summed (with the amplitude of the high group tone being
approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being
routed to the summer and splatter filter. The DTMF waveform then follows the same path as
described for high-speed data

Theory of Operation

2.3.5

2-13

Receive Audio Circuits

Refer to Figure 2-5 for the descriptions that follow.
ACCESSORY
CONNECTOR
11

FLT RX AUDIO

J0501

1
AUDIO
PA
U0271
9

SPKR +

16

SPKR -

EXTERNAL
SPEAKER

INT
SPKR+

INT
SPKRCONTROLHEAD
CONNECTOR
3
INTERNAL
SPEAKER

2
J0401

10

39

U IO

URX OUT AUDIO

28

35

HANDSET
AUDIO

41

IN

IN

OUT

OPTION
BOARD
J0551

34

43 AUX RX

VOLUME
ATTEN.

ASFIC_CMP
U0221

FILTER AND
DEEMPHASIS

IN

7
DISC
FROM
AUDIO
RF
SECTION
(IF IC)

J0451

17

EXPANSION
BOARD

2 DISC

PL FILTER
LIMITER
LIMITER, RECTIFIER
FILTER, COMPARATOR

LS IO

18

SQUELCH
CIRCUIT
SQ DET

CH ACT

16

17

84

83

MICRO
CONTROLLER

80

U0101

85

Figure 2-5. Receive Audio Paths

2.3.5.1 Squelch Detect

The squelch detect circuits are all contained within the ASFIC CMP as shown in Figure 2-5. The
radios RF circuits are constantly producing an output (DISC AUDIO) at the discriminator IF IC. The
output signal is applied to the ASFIC CMPs squelch detect circuits DISC input (U0221, pin 2). The
squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then sent
to a comparator to produce an active high signal (CH ACT). The squelch circuit produces the SQ
DET signal at U0221, pin 17 from the CH ACT input signal. The state of CH ACT and SQ DET go
from a low (logic 0) to a high (logic 1) when an RF carrier is detected. The CH ACT and SQ DET
signals from the squelch circuit are applied to the P pins 84 and 83 respectively.
SQ DET is used to determine all audio mute/unmute decisions except for conventional scan. In this
case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

2-14

Theory of Operation

2.3.5.2 Audio Processing and Digital Volume Control

The receiver audio signal (DISC AUDIO) enters the controller section from the IF IC where it is AC
coupled by C0227 before entering the ASFIC CMP via the DISC input at U0221, pin 2. The signal is
then applied to both the audio and the PL/DPL paths.
The signal on the audio path is applied to a programmable amplifier, whose setting is based on the
channel bandwidth being received, an LPF filter to remove any frequency components above
3000Hz, and HPF filter to strip off any sub-audible data below 300Hz. The recovered audio passes
through a de-emphasis filter, if it is enabled, to compensate for pre-emphasis which is used to reduce
the effects of FM noise. The audio then goes through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. The resulting filtered audio signal is passed
through an output buffer within the ASFIC CMP and exits the ASFIC CMP at the AUDIO output
(U0221, pin 41).
The P programs the attenuator, using the SPI BUS, based on the volume setting. The minimum/
maximum settings of the attenuator are set by codeplug parameters.
Since sub-audible signalling is summed with voice information on transmit, it must be separated from
the voice information before processing. Any sub-audible signal enters the ASFIC CMP from the IF
IC at DISC U0221, pin 2, then through the PL/DPL path. The signal first passes through one of two
low pass filters, either PL low pass filter, or DPL/LST low pass filter. Either signal is then filtered, goes
through a limiter, and exits the ASFIC CMP at LSIO (U0221, pin 18). At this point the signal appears
as a square wave version of the sub-audible signal the radio received. The P (U0101, pin 80)
decodes the signal directly to determine if it is the tone/code currently active on that mode.

2.3.5.3 Audio Amplification Speaker (+) Speaker (-)

The output of the ASFIC CMPs digital volume pot (U0221, pin 41) is routed through dc blocking
capacitor C0256 to a buffer formed by U0211, pin 1. Resistors R0256 and R0268 set the correct
input level to the audio PA (U0271). This is necessary because the gain of the audio PA is 46 dB and
the ASFIC CMP output is capable of overdriving the PA unless the maximum volume is limited.
Resistor R0267 and capacitor C0267 increase frequency components below 350 Hz.
The audio then passes through R0269 and C0272 which provides AC coupling and low frequency
roll-off. C0273 provides high frequency roll-off as the audio signal is routed to audio power amplifier
U0271, pins 1 and 9 which are both tied to the received audio. The audio power amplifier has one
inverted and one non-inverted output that produces the differential audio output SPK+/SPK- (U0271,
pins 4 and 6).
The audio PAs dc biases are not activated until the audio PA is enabled at pin 8. The audio PA is
enabled via the ASFIC CMP (U0221, pin 38). When the base of Q0271 is low, the transistor is off and
U0271-8 is high via pull-up resistor R0273, and the audio PA is ON. The voltage at U0273-8 must be
above 8.5Vdc to properly enable the device. If the voltage is between 3.3 and 6.4V, the device is
active, but has its input (U0273, pins 1 and 9) off. This is a mute condition used to prevent an audio
pop when the PA is enabled.
The SPK+ and SPK- outputs of the audio PA are dc biased and vary proportionately with FLT A+
(U0271, pin 7). FLT A+ of 11V yields a dc offset of 5V, and FLT A+ of 17V yields a dc offset of 8.5V. If
either of these lines is shorted to ground, it is possible that the audio PA could be damaged. SPK+
and SPK- are routed to the accessory connector (J0501, pins 1 and 16) and to the control head
connector (J0401, pins 2 and 3).

Theory of Operation

2-15

2.3.5.4 Handset Audio

Certain accessories have a self contained speaker which requires a different voltage level than that
provided by U0271. For those devices, HANDSET AUDIO is available at control head connector
J0401, pin 7.
The received audio from the output of the ASFIC CMPs digital volume attenuator and buffered by
U0211, pin 1, is also routed to U0211, pin 9 where it is amplified by 20 dB. This is set by the 10k/
100k combination of R0261 and R0262. This signal is routed from the output of the op amp U0211 to
J0401-7. The control head sends this signal directly out to the microphone jack. The maximum value
of this output is 6.6Vp-p.

2.3.5.5 Filtered Audio and Flat Audio

The ASFIC CMP audio output at U0221, pin 39 is filtered and de-emphasized, but has not yet gone
through the digital volume attenuator. From ASFIC CMP U0221, pin 39 the signal is routed via
R0251 through gate U0251, pin 12 and AC coupled to U0211, pin 2. The gate controlled by ASFIC
CMP port GCB3 (U0221, pin 35) selects between the filtered audio signal from the ASFIC CMP at
pin 39 (URXOUT) or the unfiltered flat audio signal from the ASFIC CMP, U10, pin 10. Resistors
R0251 and R0253 determine the gain of op amp U0211, pin 2 for the filtered audio while R0252 and
R0253 determine the gain for the flat audio.The output of U0253, pin 7 is then routed to J0501, pin
11 via dc blocking capacitor C0542. Note that any volume adjustment of the signal on this path must
be done by the accessory.

2.3.5.6 RX Secure Audio Option

Discriminator audio, which is now encrypted audio, follows the normal receive audio processing until
it is output from the ASFIC CMP UIO (U0221, pin 10), which is fed to the secure audio board at
option connector J0551, pin 35. On the secure board, the encrypted signal is converted back to
normal audio format, then fed back through J0551, pin 34 to AUX RX of the ASFIC CMP (U0221, pin
43). The signal then follows a path identical to the conventional receive audio, where it is filtered (0.3
- 3kHz) and deemphasized. The signal URX SND from the ASFIC CMP (U0221-39) also routed to
option connector J0551, pin 28, is not used for the secure board, but for other option boards.

2.3.5.7 Option Board Receive Audio

Unfiltered audio from the ASFIC CMP (U0221, pin 10) enters the option board at connector J0551,
pin 35. Filtered audio from the ASFIC CMP URXOUT (U0221, pin 39) enters the option board at
connector J0551, pin 28. On the option board, the signal is processed, then fed back through (J0551,
pin 34) to AUX RX of the ASFIC CMP (U0221, pin 43). The signal then follows a path identical to
conventional receive audio, where it is filtered (0.3 - 3kHz) and de-emphasized.

2-16

2.3.6

Theory of Operation

Receive Signalling Circuits

Refer to Figure 2-6 for the descriptions that follow.

DATA FILTER
AND DEEMPHASIS
DET AUDIO
DISCRIMINATOR AUDIO
FROM RF SECTION
(IF IC)

LIMITER

HSIO 19

82
44

DISC

MICRO
CONTROLLER

ASFIC_CMP
U0221
FILTER

LIMITER

U0101
LSIO 18

80
85

PLEAP
8

PLCAP2
25

Figure 2-6. Receive Signalling Paths

2.3.6.1 Sub-Audible Data (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U0221) filters and limits all received data. The data enters the ASFIC CMP at input
DISC (U0221, pin 2). Inside U0221 the data is filtered according to data type (HS or LS), then it is
limited to a 0-5V digital level. The MDC and trunking high speed data appear at U0221, pin 19, where
it connects to the P U0101, pin 82
The low speed limited data output (PL, DPL, and trunking LS) appears at U0221, pin 18, where it
connects to the P U0101, pin 80.
The low speed data is read by the P at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C0236, and
C0244 set the low frequency pole for a zero crossings detector in the limiters for PL and HS data.
The hysteresis of these limiters is programmed based on the type of received data.

2.3.6.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback for a good key
press, or for a bad key press, or radio status (trunked system busy, phone call, circuit failures), it
sends an alert tone to the speaker. It does so by sending SPI BUS data to U0221 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the P and the ASFIC CMP.
The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and
at what volume level to generate the tone. (It does not have to be related to the voice volume setting).
For external alert tones, the P can generate any tone within the 100-3000Hz audio band. This is
accomplished by the P generating a square wave which enters the ASFIC CMP at U0221-19. Inside
the ASFIC CMP this signal is routed to the alert tone generator
The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U0221 the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at U022141 and is routed to the audio PA like receive audio.

Theory of Operation

2-17

2.3.6.3 Voice Storage Option

The Voice Storage (VS) option can be used to store audio signals coming from the receiver or from
the microphone. Any stored audio signal can be played back over the radios speaker or sent out via
the radios transmitter.
The Voice Storage option can by placed on the controller section or on an additional option board
which resides on option board connector J0551. Voice Storage IC U0301 provides all required
functionality and is powered from 3.3 volts regulator U0351 which is powered from the regulated 5
volts. Dual shottky diode D0301 reduces the supply voltage for U0301 to 3 volts. The P controls
U0301 via SPI bus lines CLK (U0301-8), DATA (U0301-10) and MISO (U0301-11). To transfer data,
the P first selects the U0301 via address decoder U0141, line VS CS and U0301 pin 9. Then the P
sends data through line DATA and receives data through line MISO. Pin 2 (RAC) of U0301 indicates
the end of a message row by a low state for 12.5 ms and connects to P pin 52. A low at pin 5 (INT),
which is connected to P pin 55 indicates that the Voice Storage IC requires service from the P.
Audio, either from the radios receiver or from one of the microphone inputs, emerges the ASFIC
CMP (U0221) at pin 43, is buffered by op-amp U0341-1, then enters the voice storage IC U0301 at
pin 25. During playback, the stored audio emerges U0301 at pin 20. To transmit the audio signal, it is
fed through resistive divider R0344 / R0345 and line VS MIC to input selector IC U0251. When this
path is selected by the P via ASFIC CMP port GCB 4, the audio signal enters the ASFIC CMP at
pin 48 and is processed like normal transmit audio. To play the stored audio over the radios speaker,
the audio from U0301 pin 20 is buffered by op-amp U0341-2 and fed via switch U0342 and line FLAT
RX SND to ASFIC CMP pin 10 (UIO). In this case, this ASFIC CMP pin is programmed as input and
feeds the audio signal through the normal receiver audio path to the speaker or handset. Switch
U0342 is controlled by the P via ASFIC CMP port GCB 4 and feeds the stored audio only to the
ASFIC CMP port UIO when it is programmed as input.

2.4

UHF (403-470 MHz) Receiver Front-End

The receiver is able to cover the UHF range from 403 to 470 MHz. It consists of four major blocks:
front-end bandpass filters and preamplifier,

First mixer
1st IF
2nd IF
Receiver back-end

Two varactor tuned bandpass filters perform antenna signal pre-selection. A cross over quad diode
mixer converts the signal to the 1st IF of 44.85 MHz. Low side first injection is used.

2-18

Theory of Operation

Pin Diode
Antenna
Switch

RF Jack

Harmonic
Filter

Varactor
Tuned Filter

Control Voltage
from PCIC

RF Amp

Varactor
Tuned Filter

Mixer

1. Crystal
Filter

1. IF Amp

First LO
from FGU
2. IF Amp 2. Crystal
Filter

Recovered Audio

Demodulator

Limiter

RSSI

455kHz Filter
(25kHz)
455kHz Filter
(12.5kHz)

Switch

455kHz Filter
(12.5kHz)

Switch

455kHz Filter
(25kHz)

Switch

Switch

Second LO

BWSELECT

Filter Bank Selection

from Synthesizer IC

Figure 2-7. UHF Receiver Block Diagram

The 2-pole 44.85 MHz crystal filters in the 1st IF section and two pairs of 455 kHz ceramic filters in
the 2nd IF section provide the required adjacent channel selectivity. The correct pair of ceramic filters
for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT. The 2nd IF at 455 kHz is
mixed, amplified, and demodulated in the IF IC. The processing of the demodulated audio signal is
performed by an audio processing IC located in the controller section.

Theory of Operation

2.4.1

2-19

Front-End Band-Pass Filters and Pre-Amplifier

The received signal from the radios antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuits, before being applied to the receiver
pre-selector filter (C4001, C4002, D4001 and associated components). The 2-pole pre-selector filter
tuned by the varactor diodes D4001 and D4002 pre-selects the incoming signal (RXIN) from the
antenna switch to reduce spurious effects to following stages. The tuning voltage (FECTRL_1)
ranging from 2 volts to 8 volts is controlled by pin 20 of PCIC (U4501) in the Transmitter section. A
dual hot carrier diode (D4003) limits any inband signal to 0 dBm to prevent damage to the preamplifier.
The RF pre-amplifier is an SMD device (Q4003) with collector base feedback to stabilize gain,
impedance, and intermodulation. The collector current of approximately 11-16 mA is drawn from the
9.3 volt supply via L4003 and R4002. A 3dB pad (R4006,R4007,R4011 and R4008 - R4010)
stabilizes the output impedance and intermodulation performance.
A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The varactor diodes D4004 and D4005 are controlled by the same signal FECTRL_1, which controls
the pre-selector filter. A following 1 dB pad (R4013 - R4015) stabilizes the output impedance and
intermodulation performance.

2.4.2

First Mixer and 1st Intermediate Frequency (IF)

The signal coming from the front-end is converted to the first IF (44.85 MHz) using a cross over quad
diode mixer (D4051). Its ports are matched for incoming RF signal conversion to the 44.85 MHz IF
using low side injection via matching transformers T4051 and T4052. The injection signal (RXINJ)
coming from the RX VCO buffer (Q4332) is filtered by the lowpass filter consisting of (L4053, L4054,
C4053 - C4055) followed by a matching transformer T4052 and has a level of approximately 15dBm.
The mixer IF output signal (IF) from transformer T4501pin 2 is fed to the first two pole crystal filter
FL3101. The filter output in turn is matched to the following IF amplifier.
The IF amplifier Q3101 is actively biased by a collector base feedback (R3101, R3106) to a current
drain of approximately 5 mA drawn from the 5 volt supply. Its output impedance is matched to the
second two pole crystal filter FL3102. The signal is further amplified by a preamplifier (Q3102) before
going into pin 1 of IFIC (U3101).
A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.

2.4.3

2nd Intermediate Frequency (IF) and Receiver Back-End

The 44.85 MHz 1st IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the
IF IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to
produce the low IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
2nd IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters (FL3112, FL3114)
for 20/25 kHz channel spacing or FL3111 and FL3113/F3115 for 12.5 kHz channel spacing. These
pairs are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the
limiter input pin of the IF IC (pin 14).
The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60%
deviation) from U3103 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the
Controller circuits).
A received signal strength indicator (RSSI) signal is available at U3101 pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the P (U0101 pin 63) and is available at
accessory connector J0501-15.

2-20

2.5

Theory of Operation

Transmitter Power Amplifier (PA) 40 W

The radios 40W power amplifier (PA) is a four stage amplifier used to amplify the output from the
VCOBIC to the radio transmit level. It consists of the following four stages in the line-up. The first
stage is a LDMOS predriver (U4401) that is controlled by pin 4 of PCIC (U4501) via Q4473
(CNTLVLTG). It is followed by another LDMOS stage (Q4421), an LDMOS stage (Q4431), and a
bipolar final stage (Q4441).
Antenna
Pin Diode
Antenna
Switch

From VCO
Controlled
Stage

PA
Driver

PA-Final
Stage

Harmonic
Filter
RF Jack

Power
Sense

Bias 2

AS FI C _ C M P
SPI BUS

Bias 1
Vcontrol

PA
PWR
SET

PCIC

Temperature
Sense

To Microprocessor

To Microprocessor

Figure 2-8. UHF Transmitter Block Diagram

Device Q4401 is surface mounted. Q4421, Q4431 and Q4441 are directly attached to the heat sink.

2.5.1

Power Controlled Stage

The first stage (U4401) amplifies the RF signal from the VCO (TXINJ) and controls the output power
of the PA. The output power of the transistor U4401 is controlled by a voltage control line feed from
the PCIC pin4(U4501). The control voltage simultaneously varies the bias of two FET stages within
U4401. This biasing point determines the overall gain of U4401 and therefore its output drive level to
Q4421, which in turn controls the output power of the PA.
In receive mode the voltage control line is at ground level and turns off Q4473 which in turn switches
off the biasing voltage to U4401.

2.5.2

Pre-Driver Stage
The next stage is a 13dB gain LDMOS device (Q4421) which requires a positive gate bias and a
quiescent current flow for proper operation. The voltage of the line PCIC_MOSBIAS_1 is set in
transmit mode by PCIC pin 24 and fed to the gate of Q4421 via the resistive network R4407, R4408,
R4416 and R4415. The bias voltage is tuned in the factory.

Theory of Operation

2.5.3

2-21

Driver Stage
The following stage is an enhancement-mode N-Channel MOSFET device (Q4431) providing a gain
of 10dB. This device also requires a positive gate bias and a quiescent current flow for proper
operation. The voltage of the line Bias_2_UHF_PA_1 is set in transmit mode by the ASFIC and fed to
the gate of Q4431 via the resistive network R4630, R4631, and R4632. This bias voltage is also
tuned in the factory. If the transistor is replaced, the bias voltage must be tuned using the Customer
Programming Software (CPS). Care must be taken not to damage the device by exceeding the
maximum allowed bias voltage. The devices drain current is drawn directly from the radios dc supply
voltage input, A+, via L4421.

2.5.4

Final Stage
The final stage uses the bipolar device Q4441. The devices collector current is also drawn from the
radios dc supply voltage input. To maintain class C operation, the base is dc-grounded by a series
inductor (L4441) and a bead (L4440). A matching network consisting of C5541-C5544 and two
striplines transform the impedance to 50 Ohms and feeds the directional coupler.

2.5.5

Bi-Directional Coupler
The Bi-directional coupler is a microstrip printed circuit, which couples a small amount of the forward
and reverse power of the RF power from Q4441. The coupled signal is rectified to an output power
proportional dc voltage by the diodes D4451 & D4452 and sent to the RFIN of the PCIC. The PCIC
controls the gain of stage U4401 as necessary to hold this voltage constant. This ensures the
forward power out of the radio is held to a constant value.

2.5.6

Antenna Switch
The antenna switch utilizes the existing dc feed (A+) to the last stage device (Q4441). Basic
operation is to have both PIN diodes D4471 and D4472 turns on during key-up by forward biasing
them. It is achieve by pulling down the voltage at the cathode end of D4472 to around 11.8V (0.7V
drop across each diode). The current through the diodes needs to be set around 80mA to fully open
the transmit path through resistor R4496. Q4472 is a current source controlled by Q4471 and is
eventually connected to pin ANO of PCIC. VR4471 ensures the voltage at the resistor R4511 never
exceeds 5.6V

2.5.7

Harmonic Filter
Inductors L4491, L4492, L4493 and capacitors C4448, C4493,C4494, C4496 and C4498 form a lowpass filter to attenuate harmonic energy from the transmitter. R4491 is used to drain any electrostatic
charges that might otherwise build up on the antenna. The harmonic filter also prevents high level RF
signals above the receiver passband from reaching the receiver circuits, improving spurious
response rejection.

2.5.8

Power Control
The transmitter uses the Power Control IC (PCIC, U4501) to control the power output of the radio. A
portion of the forward RF power from the transmitter is sampled by the bi-directional coupler and
rectified, to provide a dc voltage to the RFIN port of the PCIC (pin 1) which is proportional to the
sampled RF power.
The PCIC has internal digital to analog converters (DACs) which provide the reference voltage of the
control loop. The reference voltage level is programmable through the SPI line of the PCIC. This
reference voltage is proportional to the desired power setting of the transmitter, and is factory
programmed at several points across the frequency range of the transmitter to offset frequency
response variations of the transmitters power detector circuits.

2-22

Theory of Operation

The PCIC provides a dc output voltage at pin 4 (INT) and applied as CNTLVLTG to the power-adjust
input pin of the first transmitter stage U4401. This adjusts the transmitter power output to the
intended value. Variations in forward or reflected transmitter power cause the dc voltage at pin 1 to
change, and the PCIC adjusts the control voltage above or below its nominal value to raise or lower
output power.
Capacitors C4502-4, in conjunction with resistors and integrators within the PCIC, control the
transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into
adjacent channels.
U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity
of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29)
proportional to temperature. If the dc voltage produced exceeds the set threshold in the PCIC, the
transmitter output power is reduced so as to reduce the transmitter temperature.

2.6

Frequency Synthesis
The synthesizer subsystem consists of the reference oscillator (Y4261 or Y4262), the low voltage
fractional-N synthesizer (LVFRAC-N, U4201), and the Voltage Controlled Oscillator VCO.

2.6.1

Reference Oscillator
The reference oscillator (Y4262) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An Analog-to-Digital (A/D) converter internal to U4201 (LVFRAC-N) and
controlled by the P via serial interface (SRL) sets the voltage at the warp output of U4201, pin 25 to
set the frequency of the oscillator. The output of the oscillator (pin 3 of Y4262) is applied to pin 23
(XTAL1) of U4201 via an RC series combination.
In applications where less frequency stability is required the oscillator inside U4201 is used along
with an external crystal Y4261, varactor diode D4261, C4261, C4262 and R4262. In this case,
Y4262, R4263, C4235 and C4251 are not used. When Y4262 is used, Y4261, D4261, C4261,
C4262 and R4262 are not used, and C4263 is increased to 0.1 uF.

2.6.2

Fractional-N Synthesizer
The LVFRAC-N synthesizer IC (U4201) consists of a pre-scaler, a programmable loop divider, control
divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balanced attenuator to balance the high frequency analog modulation and low
frequency digital modulation, a 13V positive voltage multiplier, a serial interface for control, and
finally a super filter for the regulated 5 volts.
A voltage of 5V applied to the super filter input (U4201 pin 30) supplies an output voltage of 4.5 Vdc
(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R4322) and the synthesizer
charge pump resistor network (R4251, R4252). The synthesizer supply voltage is provided by the 5V
regulator U4211.
In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin
VCP (U5701-32), a voltage of 13 Vdc is being generated by the positive voltage multiplier circuitry
(D4201, C4202, C4203). This voltage multiplier is basically a diode capacitor network driven by two
signals (1.05MHz) 180 degrees out of phase (U4201-14 and -15).

Theory of Operation

2-23

DATA (U0101 PIN 100)

CLOCK (U0101 PIN 1)
CSX (U0101 PIN 2)
MOD IN (U0221 PIN 40)

7
8
9
10
13, 30

+5V (U4211 PIN 1)

+5V (U4211 PIN 1)

5, 20, 34, 36
23

REFERENCE
OSCILLATOR

24

FREFOUT

CLK

GND

CEX
MODIN

LOCK (U0101 PIN 56)

19

VCC, DC5V

IOUT
IADAPT

VDD, DC5V

MODOUT

41

XTAL1

U4201

XTAL2

FRACTIONAL-N
SYNTHESIZER

WARP

32

PREIN

LOW VOLTAGE

VCP
VMULT2
14

AUX4
AUX2

3
1 (NU)

AUX3

SFOUT

FREF (U0221 PIN 34)

6, 22, 33, 44

43
45

25

47
VOLTAGE
MULTIPLIER

LOCK
DATA

2-POLE
LOOP
FILTER
VCO Bias

STEERING
LINE

LO RF INJECTION

TRB

VOLTAGE
CONTROLLED
FILTERED
5V
28
OSCILLATOR

BIAS1
40
VMULT1

TX RF INJECTION
(1ST STAGE OF PA)

AUX1 BIAS2
39

15

48

BWSELECT

To IF
Section

PRESCALER IN

Figure 2-9. UHF Synthesizer Block Diagram

Output LOCK (U4201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U4201 provides the 16.8 MHz reference frequency at
pin 19.
The serial interface (SRL) is connected to the P via the data line DATA (U4201-7), clock line CLK
(U4201-8), and chip enable line CSX (U4201-9).

2.6.3

Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO buffer IC (VCOBIC, U4301), the TX and
RX tank circuits, the external RX buffer stages, and the modulation circuits.
The VCOBIC together with Fractional-N synthesizer (U4201) generates the required frequencies in
both transmit and receive modes. The TRB line (U4301 pin 19) determines which tank circuits and
internal buffers are to be enabled. A high level on TRB enables TX tank and TX output (pin 10), and
a low enables RX tank and RX output (pin 8). A sample of the signal from the enabled output is
routed from U4301 pin 12 (PRESC_OUT), via a low pass filter, to pin 32 of U4201 (PREIN).

2-24

Theory of Operation

A steering line voltage (VCTRL) between 3.0V and 10.0V at varactor diode CR4311 will tune the full
TX frequency range (TXINJ) from 403 MHz to 470 MHz, and at varactor diodes CR4301, CR4302
and CR4303 will tune the full RX frequency range (RXINJ) from 358 MHz to 425 MHz. The tank
circuits uses the Hartley configuration for wider bandwidth. For the RX tank circuit, an external
transistor Q4301 is used in conjunction with the internal transistor for better side-band noise.
AUX3 (U4201 Pin2)

U4201 Pin 32
Prescaler Out

TRB IN
Pin 20
Rx-SW

Pin7

Tx-SW

Pin13

Pin 19

Pin 12

TX/RX/BS
Switching Network
LO RF INJECTION
Vcc-Superfilter

(U4201 Pin28)
Pin3

Presc

Matching
Network
Q4332

U4301
VCOBIC

Low Pass
Filter

Collector/RF in

Steer Line
Voltage
(VCTRL)

Pin4
RX

RX
RX Tank

RX VCO
Circuit
Q4301

Rx
Active Bias

Pin5

Pin8
(U4201 Pin28)
Pin14

Pin6

TX
TX Tank

TX VCO
Circuit

Tx
Active Bias

Pin16

TX

Pin10

VCC Buffers
TX RF Injection
Attenuator

Pin15

Vsens
Circuit

Pin18
Vcc-Logic

Pin2

Pin1

Rx-I adjust

Tx-I adjust

Pins 9,11,17

(U4201 Pin28)

Figure 2-10. UHF VCO Block Diagram

The external RX buffers (Q4332) are enabled by a high at U4201 pin 3 (AUX4) via transistor switch
Q4333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U4201
pin41) is applied to the modulation circuits CR4321, R4321, R4322 and C4324. These modulate the
TX VCO frequency via coupling capacitor C4321. Varactor CR4321 is biased for linearity from the
VSF.

Theory of Operation

2.6.4

2-25

Synthesizer Operation
The complete synthesizer subsystem comprises mainly of a low voltage FRAC-N (LVFRACN) IC,
Reference Oscillator (crystal oscillator with temperature compensation), charge pump circuits, loop
filter circuits, and dc supply. The output signal (PRESC_OUT) of the VCOBIC (U4301, pin12) is fed
to of U4201, pin 32 (PREIN) via a low pass filter (C4229,L4225,C4226) which attenuates harmonics
and provides correct level to close the synthesizer loop.
The pre-scaler in the synthesizer (U4201) is basically a dual modulus pre-scaler with selectable
divider ratios. The divider ratio of the pre-scaler is controlled by the loop divider, which in turn
receives its inputs via the SRL. The output of the pre-scaler is applied to the loop divider. The output
of the loop divider is connected to the phase detector, which compares the loop dividers output
signal with the reference signal.The reference signal is generated by dividing down the signal of the
reference oscillator (Y4261 or Y4262).
The output signal of the phase detector is a pulsed dc signal which is routed to the charge pump. The
charge pump outputs a current at pin 43 of U4201 (IOUT). The loop filter (which consists of R4221R4223, C4221-C4225,L4221) transforms this current into a voltage that is applied to the varactor
diodes CR4311 for transmit, CR4301, CR4302 & CR4303 for receive and alters the output frequency
of the VCO.The current can be set to a value fixed in the LVFRAC-N IC or to a value determined by
the currents flowing into BIAS 1 (U4201-40) or BIAS 2 (U4201-39). The currents are set by the value
of R4251 or R4252 respectively. The selection of the three different bias sources is done by software
programming.
To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer the
magnitude of the loop current is increased by enabling the IADAPT (U4201-45) for a certain software
programmable time (Adapt Mode). The adapt mode timer is started by a low to high transient of the
CSX line. When the synthesizer is within the lock range the current is determined only by the
resistors connected to BIAS 1, BIAS 2, or the internal current source. A settled synthesizer loop is
indicated by a high level of signal LOCK (U4201-4).
LOCK (U4201-4) signal is routed to one of the Ps ADCs input U101-56. From the voltage the P
determines whether LOCK is active.
In order to modulate the PLL the two spot modulation method is utilized Via pin 10 (MODIN) on
U4201. The audio signal is applied to both the A/D converter (low frequency path) as well as the
balanced attenuator (high frequency path). The A/D converter converts the low frequency analog
modulating signal into a digital code which is applied to the loop divider, thereby causing the carrier
to deviate. The balance attenuator is used to adjust the VCOs deviation sensitivity to high frequency
modulating signals. The output of the balance attenuator is present at the MODOUT port (U4201-41)
and connected to the VCO modulation diode CR4321 via R4321, C4325.

2-26

VHF (136-174MHz) Receiver Front-End

The receiver is able to cover the VHF range from 136 to 174 MHz. It consists of four major blocks:
front-end bandpass filters and pre-amplifier, first mixer, 1st IF, 2nd IF, and receiver back-end. Two
varactor-tuned bandpass filters perform antenna signal pre-selection. A cross over quad diode mixer
converts the signal to the first IF of 44.85 MHz. High-side injection is used.

RF Jack

Pin Diode
Antenna
Switch

Varactor
Tuned Filter

Control Voltage
from PCIC

RF Amp

Varactor
Tuned Filter

Mixer

1. Crystal
Filter

1. IF Amp

First LO
from FGU
2. IF Amp 2. Crystal
Filter

Recovered Audio

Demodulator

Limiter

RSSI
IF

455kHz Filter
(25kHz)
455kHz Filter
(12.5kHz)

Switch

455kHz Filter
(12.5kHz)

Switch

455kHz Filter
(25kHz)

Switch

Second LO
Switch

2.7

Theory of Operation

Filter Bank Selection

from Synthesizer IC

Figure 2-11. VHF Receiver Block Diagram

There are two 2-pole 44.85 MHz crystal filters in the 1st IF section and 2 pairs of 455 kHz ceramic
filters in the 2nd IF section to provide the required adjacent channel selectivity. The correct pair of
ceramic filters for 12.5 or 25kHz channel spacing is selected via control line BWSELECT. The
second IF at 455 kHz is mixed, amplified and demodulated in the IF IC. The processing of the
demodulated audio signal is performed by an audio processing IC located in the controller section.

Theory of Operation

2.7.1

2-27

Front-End Band-Pass Filters and Pre-Amplifier

The received signal from the radios antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuits, before being applied to the receiver
pre-selector filter (C3001, C3002, D3001 and associated components). The 2-pole pre-selector filter
tuned by the dual varactor diode D3001 pre-selects the incoming signal (RXIN) from the antenna
switch to reduce spurious effects to following stages. The tuning voltage (FECTRL_1) ranging from 2
volts to 8 volts is controlled by pin 20 of PCIC (U3501) in the Transmitter section. A dual hot carrier
diode (D3003) limits any inband signal to 0 dBm to prevent damage to the pre-amplifier.
The RF pre-amplifier is a surface mount device (SMD) Q3001 with collector-base feedback to
stabilize gain, impedance, and intermodulation. Transistor Q3002 compares the voltage drop across
resistor R3002 with a fixed base voltage from divider R3011, R3000 and R3012, and adjusts the
base current of Q3001 as necessary to maintain its collector current constant at approximately 15-20
mA. Operating voltage is from the regulated 9.3V supply (9V3). During transmit, 9.1 volts (K9V1)
turns off both transistors Q3002 and Q3001. This protects the RF pre-amplifier from excessive
dissipation during transmit mode. A following 3dB pad (R3006 R3008 and R3016 R3018)
stabilizes the output impedance and intermodulation performance.
A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The dual varactor diode D3004 is controlled by the same signal FECTRL_1, which controls the preselector filter.

2.7.2

First Mixer and 1st Intermediate Frequency (IF)

The signal coming from the front-end is converted to the 1st IF frequency of 44.85 MHz using a cross
over quad diode mixer (D3031). Its ports are matched for incoming RF signal conversion to the 44.85
MHz IF using high side injection. The high-side injection signal (RXINJ) from the frequency
synthesizer circuit has a level of approximately +13 dBm and is injected via matching transformer
T3002.
The IF output signal (IF) from transformer T3001 pin 2 is fed to the first 2- pole crystal filter FL3101.
The filter output in turn is matched to IF amplifier Q3101 which is actively biased by a collector base
feedback (R3101, R3106) to a current drain of approximately 5 mA drawn from the 5 volt supply. Its
output impedance is matched to the second 2-pole crystal filter FL3102. The signal is further
amplified by a preamplifier (Q3102) before going into pin 1 of IFIC (U3101).
A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.

2.7.3

2nd Intermediate Frequency (IF) and Receiver Back-End

The 44.85 MHz 1st IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the
IF IC, the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to
produce the 2nd IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
2nd IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters FL3112, FL3114
for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs
are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter
input pin of the IF IC (pin 14).
The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60%
deviation) from U3101 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of the
Controller circuits).
A received signal strength indicator (RSSI) signal is available at U3101, pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the P (U0101, pin 63) and in addition is available
at accessory connector J0501-15.

2-28

2.8

Theory of Operation

Transmitter Power Amplifier (PA) 45 W

The radios 45 W PA is a four-stage amplifier used to amplify the output from the VCOBIC to the radio
transmit level. The line-up consists of three stages which utilize LDMOS and VMOS technology,
followed by a final stage using a bipolar device. The gain of the first stage (U3401) is adjustable,
controlled by pin 4 of PCIC (U3501) via Q3501 and Q3502 (VCONT). It is followed by an LDMOS
pre-driver stage (Q3421), a VMOS driver stage (Q3431) and a bipolar final stage (Q3441).
Antenna
Pin Diode
Antenna
Switch

From VCO
Controlled
Stage

PA
Driver

PA-Final
Stage

Harmonic
Filter
RF Jack

Power
Sense

Bias 2

AS FI C _ C M P
SPI BUS

Bias 1
Vcontrol

PA
PWR
SET

PCIC

Temperature
Sense

To Microprocessor
To Microprocessor

Figure 2-12. VHF Transmitter Block Diagram

Devices U3401 and Q3421 are surface mounted. The remaining devices are directly attached to the
heat sink.

2.8.1

Power Controlled Stage

The first stage (U3401) is a 20 dB gain integrated circuit containing two LDMOS FET amplifier
stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U3401 is
controlled by a dc voltage applied to pin 1 from the power control circuit (U3501 pin 4, with transistors
Q3501 and Q3502 providing current gain and level-shifting). The control voltage simultaneously
varies the bias of two FET stages within U3401. This biasing point determines the overall gain of
U3401 and therefore its output drive level to Q3421, which in turn controls the output power of the
PA.
In receive mode the voltage control line is at ground level and turns off Q3501-2, which in turn
switches off the biasing voltage to U3401.

2.8.2

Pre-Driver Stage
The next stage is an LDMOS device (Q3421) providing a gain of +13 dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line
PCIC_MOSBIAS_1 is set during transmit mode by the PCIC pin 24, and fed to the gate of Q3421 via
the resistive network R3410, R3415, and R3416. The bias voltage is factory tuned.

Theory of Operation

2.8.3

2-29

Driver Stage
The following stage is an enhancement-mode N-Channel MOSFET device (Q3431) providing a gain
of 10 dB. This device also requires a positive gate bias and a quiescent current flow for proper
operation. The voltage of the line MOSBIAS_2 is set in transmit mode by the ASFIC and fed to the
gate of Q3431 via the resistive network R3404, R3406, and R3431-5. This bias voltage is also tuned
in the factory. If the transistor is replaced, the bias voltage must be tuned using the Customer
Programming Software (CPS). Care must be taken not to damage the device by exceeding the
maximum allowed bias voltage. The devices drain current is drawn directly from the radios dc supply
voltage input, PASUPVLTG, via L3431 and L3432.

2.8.4

Final Stage
The final stage uses bipolar device Q3441. The devices collector current is also drawn from the
radios dc supply voltage input. To maintain class C operation, the base is dc-grounded by a series
inductor (L3441) and a bead (L3442). A matching network consisting of C3446-52, C3467, L34445, and two striplines, transforms the impedance to approximately 50 ohms and feeds the directional
coupler.

2.8.5

Directional Coupler
The directional coupler is a microstrip printed circuit, which couples a small amount of the forward
and reflected power delivered by Q3441. The coupled signals are rectified by D3451-2 and
combined by R3463-4. The resulting dc voltage is proportional to RF output power and feeds the
RFIN port of the PCIC (U3501, pin 1). The PCIC controls the gain of stage U3401 as necessary to
hold this voltage constant, thus ensuring the forward power out of the radio to be held to a constant
value.
An abnormally high reflected power level, such as may be caused by a damaged antenna, also
causes the dc voltage applied to the PCIC to increase, and this will cause a reduction in the gain of
U3401, reducing transmitter output power to prevent damage to the final device due to an improper
load.

2.8.6

Antenna Switch
The antenna switch consists of two PIN diodes, D3471 and D3472. In the receive mode, both diodes
are off. Signals applied at the antenna jack J3401 are routed, via the harmonic filter, through network
L3472, C3474 and C3475, to the receiver input. In the transmit mode, the keyed 9 volts turns on
Q3471 which enables current sink Q3472, set to 96 mA by R3473 and VR3471. This completes a dc
path from PASUPVLTG, through L3473, D3471, L3477, L3472, D3472, L3471, R3474 and the
current sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the
directional coupler is routed via D3471 to the harmonic filter and antenna jack. D3472 also conducts,
shunting RF power and preventing it from reaching the receiver port (RXIN). L3472 is selected to
appear as a broadband guarter-wave transmission line, making the short circuit presented by D3472
appear as an open circuit at the junction of D3472 and the receiver path.

2.8.7

Harmonic Filter
Components L3491-L3494 and C3490-C3498 form a nine-pole Chebychev low-pass filter to
attenuate harmonic energy of the transmitter. R3490 is used to drain electrostatic charge that might
otherwise build up on the antenna. The harmonic filter also prevents high level RF signals above the
receiver passband from reaching the receiver circuits, improving spurious response rejection.

2-30

2.8.8

Theory of Operation

Power Control
The transmitter uses the power control IC (PCIC, U3501) to control the power output of the radio. A
portion of the forward and reflected RF power from the transmitter is sampled by the directional
coupler, rectified and summed, to provide a dc voltage to the RFIN port of the PCIC (pin 1) which is
proportional to the sampled RF power.
The ASFIC contains a digital to analog converter (DAC) which provides a reference voltage of the
control loop to the PCIC via R3517. The reference voltage level is programmable through the SPI
line of the PCIC. This reference voltage is proportional to the desired power setting of the transmitter,
and is factory programmed at several points across the frequency range of the transmitter to offset
frequency response variations of the transmitters power detector circuit.
The PCIC provides a dc output voltage at pin 4 (INT) which is amplified and shifted in dc level by
stages Q3501 and Q3502. The 0 to 4 Vdc range at U1503, pin 4 is translated to a 0 to 8.5 Vdc range
at the output of Q3501, and applied as VCONT to the power-adjust input pin of the first transmitter
stage U3401. This adjusts the transmitter power output to the intended value. Variations in forward or
reflected transmitter power cause the dc voltage at pin 1 to change, and the PCIC adjusts the control
voltage above or below its nominal value to raise or lower output power.
Capacitors C3502-4, in conjunction with resistors and integrators within the PCIC, control the
transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into
adjacent channels.
U3502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity
of the transmitter driver and final devices, and provides a dc voltage to the PCIC (TEMP, pin 29)
proportional to temperature. If the dc voltage produced exceeds the set threshold in the PCIC, the
transmitter output power is reduced so as to reduce the transmitter temperature.

2.9

Frequency Synthesis
The frequency synthesizer subsystem consists of the reference oscillator (Y3261 or Y3262), the Low
Voltage Fractional-N synthesizer (LVFRAC-N, U3201), and the voltage-controlled oscillators and
buffer amplifiers (U3301, Q3301-2 and associated circuits).

2.9.1

Reference Oscillator
The reference oscillator (Y3262) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U3201 (LVFRAC-N) and
controlled by the P via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25) to
set the frequency of the oscillator. The output of the oscillator (U3262 pin 3) is applied to pin 23
(XTAL1) of U3201 via R3263 and C3235.
In applications were less frequency stability is required, the oscillator inside U3201 is used along
with an external crystal Y3261, varactor diode D3261, C3261, C3262 and R3262. In this case,
Y3262, R3263, C3235 and C3251 are not used. When Y3262 is used, Y3261, D3261, C3261,
C3262 and R3262 are not used, and C3263 is increased to 0.1 uF.

2.9.2

Fractional-N Synthesizer
The LVFRAC-N synthesizer IC (U3201) consists of a pre-scaler, a programmable loop divider, control
divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balance attenuator to balance the high frequency analog modulation and low
frequency digital modulation, a 13 volt positive voltage multiplier, a serial interface for control, and
finally a super filter for the regulated 5 volts.

Theory of Operation

2-31

DATA (U0101 PIN 100)

CLOCK (U0101 PIN 1)
CSX (U0101 PIN 2)
MOD IN (U0221 PIN 40)

7
8
9
10
13, 30

+5V (U3211 PIN 1)

+5V (U3211 PIN 1)

5, 20, 34, 36
23

REFERENCE
OSCILLATOR

24

FREFOUT

CLK

GND

CEX
MODIN

LOCK (U0101 PIN 56)

19

VCC, DC5V

43
45

VDD, DC5V

MODOUT

41

XTAL1

U3201

XTAL2

FRACTIONAL-N
SYNTHESIZER

WARP

32

PREIN

LOW VOLTAGE

VCP
VMULT2
14

AUX4
AUX2

3
1

AUX3

SFOUT
BIAS1
VMULT1

FREF (U0221 PIN 34)

6, 22, 33, 44

IOUT
IADAPT

25

47
VOLTAGE
MULTIPLIER

LOCK
DATA

2-POLE
LOOP
FILTER

LO RF INJECTION

VOLTAGE
28 FILTERED 5V CONTROLLED
OSCILLATOR
40
TX RF INJECTION
(1ST STAGE OF PA)

AUX1 BIAS2
39

15

48

STEERING
LINE

TRB

PRESCALER IN

Figure 2-13. VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U3201 pin 30) supplies an output voltage of 4.5 Vdc
(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R3363) and the synthesizer
charge pump resistor network (R3251, R3252). The synthesizer supply voltage is provided by the 5V
regulator U3211.
In order to generate a high voltage to supply the phase detector (charge pump) output stage at pin
VCP (U3201-47), a voltage of 13 Vdc is being generated by the positive voltage multiplier circuits
(D3201, C3202, C3203). This voltage multiplier is basically a diode capacitor network driven by two
signals (1.05MHz) 180 degrees out of phase signals (U3201-14 and -15).
Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U3201 provides the 16.8 MHz reference frequency at
pin 19.
The serial interface (SRL) is connected to the P via the data line DATA (U3201-7), clock line CLK
(U3201-8), and chip enable line CSX (U3201-9).

2-32

2.9.3

Theory of Operation

Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U3301), the TX
and RX tank circuits, the external RX buffer stages, and the modulation circuits.
AUX3 (U3201 Pin2)

U3201 Pin 32
Prescaler Out

TRB IN
Pin 20
Rx-SW

Pin7

Tx-SW

Pin13

Pin 19

Pin 12

TX/RX/BS
Switching Network
LO RF INJECTION
Vcc-Superfilter

(U3201 Pin28)
Pin3

Presc

U3301
VCOBIC

Matching
Network
Q3301

Low Pass
Filter

Collector/RF in

Steer Line
Voltage
(VCTRL)

Pin4
RX

RX
RX Tank

RX VCO
Circuit
Q3304

Pin5

TX VCO
Circuit

Pin8
(U3211 Pin1)
Pin14

Pin6
TX Tank

Rx
Active Bias

TX

Tx
Active Bias

Pin16

TX

Pin10

VCC Buffers
TX RF Injection
Attenuator

Pin15

Vsens
Circuit

Pin18
Vcc-Logic

Pin2

Pin1

Rx-I adjust

Tx-I adjust

Pins 9,11,17

(U3211 Pin1)

Figure 2-14. VHF VCO Block Diagram

The VCOBIC together with the Fractional-N synthesizer (U3201) generates the required frequencies
in both the transmit and receive modes. The TRB line (U3301, pin 19) determines which tank circuits
and internal buffers are to be enabled. A high level on TRB enables the TX tank and TX output (pin
10), and a low enables the RX tank and RX output (pin 8). A sample of the signal from the enabled
RF output is routed from U3301, pin 12 (PRESC_OUT), via a low pass filter, to U3201, pin 32
(PREIN).
A steering line voltage (VCTRL) between 2.5 volts and 11 volts at varactor diode D3361 tune the full
TX frequency range (TXINJ) from 136 MHz to 174 MHz, and varactor diode D3341 tunes the full RX
frequency range (RXINJ) from 181 MHz to 219 MHz. The RX tank circuit uses a Hartley
configuration for wider bandwidth. For the RX tank circuit, an external transistor Q3304 is used for
better side-band noise.

Theory of Operation

2-33

The external RX buffers (Q3301 and Q3302) are enabled by a high at U3301, pin 7 (RX_SWITCH)
via transistor switch Q3303. In the TX mode, the modulation signal (VCOMOD) from the LVFRAC-N
synthesizer IC (U3201 pin 41) is applied to varactor diode D3362, which modulates the TX VCO
frequency via capacitor C3362. Varactor D3362 is biased for linearity from the VSF.

2.9.4

Synthesizer Operation
The complete synthesizer subsystem consists of the low voltage FRAC-N (LVFRACN), reference
oscillator (a crystal oscillator with temperature compensation), charge pump circuit, loop filter circuit
and a dc supply. The output signal PRESC from the VCOBIC (U3301 pin 12) is fed to U3201 pin 32
(PREIN) via a low pass filter (C3318, L3318 and C3226) which attenuates harmonics and provides
the correct level to close the synthesizer loop.
The pre-scaler in the synthesizer (U3201) is a dual modulus type with selectable divider ratios. The
divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the
SRL. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is
connected to the phase detector, which compares the loop dividers output signal with the reference
signal. The reference signal is generated by dividing down the signal of reference oscillator Y3261 or
Y3262.
The output signal of the phase detector is a pulsed dc signal which is routed to the charge pump. The
charge pump outputs a current at U3201 pin 43 (IOUT). The loop filter (which consists of R3221R3223 and C3221-C3224) transforms this current into a voltage that is applied to the varactor diodes
(D3361 for transmit, D3341 for receive) to alter the output frequency of the appropriate VCO. The
current can be set to a value fixed within the LVFRAC-N IC, or to a value determined by the currents
flowing into BIAS 1 (U3201-40) or BIAS 2 (U3201-39). The currents are set by the value of R3251
and R3252 respectively. The selection of the three different bias sources is done by software
programming.
To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the
magnitude of the loop current is increased by enabling the IADAPT pin (U3201-45) for a certain
software programmable time (adapt mode). The adapt mode timer is started by a low to high
transient of the CSX line. When the synthesizer is within the lock range, the current is determined
only by the resistors connected to BIAS 1 and BIAS 2, or by the internal current source. A settled
synthesizer loop is indicated by a high level signal at U3201-4 (LOCK).
The LOCK signal is routed to one of the Ps ADC inputs (U0101-56). From the measured voltage,
the P determines whether LOCK is active.
To modulate the PLL, the two spot modulation method is utilized. Via U3201, pin 10 (MODIN), the
audio signal is applied to both the A/D converter (low frequency path) as well as the balance
attenuator (high frequency path). The A/D converter changes the low frequency analog modulating
signal into a digital code that is applied to the loop divider, thereby causing the carrier to deviate. The
balance attenuator is used to adjust the VCOs deviation sensitivity to high frequency modulating
signals. The output of the balance attenuator is present at the MODOUT port (U3201-41) and
connected to the VCO modulation diode D3362 via R3364.

2-34

Theory of Operation

2.10 Control Head (PRO3100, CDM750)

ThE Control Head Contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio and several indicator Light Emitting Diodes (LED) to inform the
user about the radio status. To control the LEDs and to communicate with the host radio the control
head uses the Motorola 68HC11E9 P.

2.10.1 Power Supplies

The power supply to the control head is taken from the host radios FLT A+ voltage via connector
J0801, pin 3 and the regulated +5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LEDs, the back light and to power up the radio via on / off / volume knob. The
stabilized +5 volt is used for P and the keypad buttons. The voltage USW 5V derived from the FLT
A+ voltage and stabilized by the series combination of R0822, VR0822 is used to buffer the internal
RAM of the P (U0831). C0822 allows the battery voltage to be disconnected for a couple of
seconds without losing RAM parameters. Dual diode D0822 prevents radio circuits from discharging
this capacitor. When the supply voltage is applied to the radio, C0822 is charged via R0822 and
D0822. To avoid the P entering the wrong mode if the radio is switched on while the voltage across
C0822 is still too low, the regulated 5 volt supply charges C0822 via diode D0822.

2.10.2 Power On/Off

The on/off/Volume knob, when pressed, switches the radios voltage regulators on by connecting line
ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5 volts at the base of digital transistor
Q0822 informs the control heads P about the pressed knob. The P asserts pin 62 and line CH
REQUEST low to hold the line ON OFF CONTROL at 5 volts via Q0823 and D0821. The high line
ON OFF CONTROL also informs the host radio that the control heads P wants to send data via the
SBEP bus. When the radio returns a data request message, the P informs the radio about the
pressed knob. If the radio is switched off, the radios P switches it on and vice versa. If the on/off/
volume knob is pressed while the radio is on, the software detects a low state on line ON OFF
SENSE, the radio is alerted via line ON OFF CONTROL and sends a data request message. The
control head P informs the radio about the pressed knob and the radios P switches the radio off.

2.10.3 Microprocessor Circuit

The control head uses the Motorola 68HC11E9 microprocessor (P) (U0831) to control the LEDs
and to communicate with the host radio. RAM and ROM are contained within the P.
The P generates its clock using the oscillator inside the P along with a 8 MHz ceramic resonator
(U0833) and R0920.
The Ps RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5V at uP, pin 25. Under normal conditions, when the radio is off, USW 5V is
formed by FLT A+ running to D0822. Capacitor C0822 allows the battery voltage to be disconnected
for a couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuits from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the uP. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5 volts of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
The Pin VRH Pin is the high reference voltage for the A/D ports on the uP. If this voltage is lower than
+5V the A/D reading is incorrect. The VRL signal is the low reference for the A/D ports. This line is
normally tied to ground. If this line is not connected to ground, the A/D readings could be incorrect.

Theory of Operation

2-35

The P determines the used keypad type and the control head ID by reading the levels at ports PC0
PC7. Connections JU0852/3/4 are provided by the individual keypads.
The MODB / MODA input of the P must be at a logic 1 to start executing correctly. The XIRQ and
the IRQ pins should also be at a logic 1.
Voltage sense device U0832 provides a reset output that goes to 0 volts if the regulated 5 volts goes
below 4.5 volts. This is used to reset the controller to prevent improper operation.

2.10.4 SBEP Serial Interface

The host radio (master) communicates to the control head P (slave) through its SBEP bus. This bus
uses only line BUS+ for data transfer. The line is bi-directional meaning that either the radio or the
control head P can drive the line. The P sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the P detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head uP, it sends data via line BUS+. Any
transition on this line generates an interrupt and the P starts communication. The host radio may
send data like LED and back light status or it may request the control head ID or the keypad ID.
When the control head P wants to communicate to the host radio, the uP brings the request line CH
REQUEST to a logic 0 via P pin 62. This switches on Q0823, which pulls line ON OFF CONTROL
high through diode D0821. A low to high transition on this line informs the radio, that the control head
requires service. The host radio then sends a data request message via BUS+ and the control head
uP replies with the data it wanted to send. This data can be information like which key has been
pressed or that the volume knob has been rotated.
The control head uP monitors all messages sent via BUS+, but ignores any data communication
between the host radio and CPS or universal tuner.

2.10.5 Keypad Keys

The control head keypad is a 6-key design. All keys are configured as two analog lines read by P
pins 13 and 15. The voltage on the analog lines varies between 0 volts and +5 volts depending on
which key has been pressed. If no key is pressed, the voltage at both lines is 5 volts. The key
configuration can be thought of as a matrix, where the two lines represent one row and one column.
Each line is connected to a resistive divider powered by +5 volts. If a button is pressed, it will connect
one specific resistor of each divider line to ground level and thereby reduce the voltages on the
analog lines The voltages of the lines are A/D converted inside the P (ports PE 0 - 1) and specify
the pressed button. To determine which key is pressed, the voltage of both lines must be considered.
An additional pair of analog lines and A/D P ports (PE 3 2) are available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is processed
the same way as a key press on a control head.

2.10.6 Status LED and Back Light Circuit

All indicator LEDs (red, yellow, green) are driven by current sources. To change the LED status the
host radio sends a data message via SBEP bus to the control head P. The control head P
determines the LED status from the received message and switches the LEDs on or off via port PB
7 0 and port PA4. The LED status is stored in the Ps memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the keypad is controlled by the host radio the same way as the indicator LEDs
using uP port PA 5. The P can switch the back light on and off under software control. The keypad
back light current is drawn from the FLT A+ source and controlled by 2 current sources. The LED
current is determined by the resistor at the emitter of the respective current source transistor.

2-36

Theory of Operation

2.10.7 Microphone Connector Signals

Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, +5V, and two A/D converter
inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the
SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the
audio from the microphone to the radios controller via connector J0801-4. The Line HANDSET
AUDIO (J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT
A+, which is at supply voltage level, and +5V are used to supply any connected accessory like a
microphone or a handset.
The two A/D converter inputs (J0811-9/10) are used for a microphone with keypad. A pressed key
changes the dc voltage on both lines. The voltages depend on which key is pressed. The P
determines from the voltage on these lines which key is pressed and sends the information to the
host radio.
Line PTT IRDEC (J0811-6) is used to key P the radios transmitter. While the PTT button on a
connected microphone is released, line PTT IRDEC is pulled to +5 volts level by R0843. Transistor
Q0843 is switched on and causes a low at P port PA2. When the PTT button is pressed, signal PTT
IRDEC is pulled to ground level. This switches off Q0843 and the resulting high level at P port PA2
informs the P about the pressed PTT button. The P informs the host radio about any status
change on the PTT IRDEC line via SBEP bus.
When line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through diode
VR0821 and thereby pulls the level on line ON OFF CONTROL to FLT A+ level. This switches on the
radio and puts the radios P in bootstrap mode. Bootstrap mode loads the firmware into the radios
flash memory.
The HOOK input (J0811-3) informs the P when the microphones hang-up switch is engaged.
Depending on the CPS programming, the P may take actions like turning the audio PA on or off.
While the hang p switch is open, the line HOOK is pulled to +5 volts level by R0841. Transistor
Q0841 is switched on and causes a low at p port PA1. When the HOOK switch is closed, the HOOK
signal is pulled to ground level. This switches off R0841and the resulting high level at p port PA1
informs the p about the closed hang p switch. The p informs the host radio about any status
change on the HOOK line via SBEP bus.

2.10.8 Speaker
The control head contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radios controller, is fed via connector
J0801-10, 11 to the speaker connector P0801, pins 1 and 2. The speaker is connected to the
speaker connector P0801. The control head speaker can be disconnected only if an external
speaker, connected on the accessory connector, is used.

2.10.9 Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811 VR00812 VR0816 - VR0817. The diodes limit any transient voltages. The associated
capacitors provide radio frequency interference (RFI) protection.

Theory of Operation

2-37

2.11 Control Head (PRO5100, PRO7100, CDM1250, CDM1550)

The control head contains the internal speaker, the on/off/volume knob, the microphone connector,
several buttons to operate the radio, several indicator light emitting diodes (LEDs) to inform the user
about the radio status, and a 14 character liquid crystal display (LCD) for alpha - numerical
information, e.g. channel number or call address name. To control the LEDs and the LCD, and to
communicate with the host radio the control head uses the Motorola 68HC11E9 P.

2.11.1 Power Supplies

The power supply to the control head is taken from the host radios FLT A+ voltage via connector
J0801 pin 3 and the regulated +5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LEDs, the back light and to power up the radio via on / off / volume knob. The
stabilized +5 volt is used for the P, display, display driver, and keypad buttons. The voltage USW 5V
derived from the FLT A+ voltage and stabilized by the series combination of R0822, VR0822 is used
to buffer the internal RAM of the P (U0831). C0822 allows the battery voltage to be disconnected
for a couple of seconds without losing RAM parameters. Dual diode D0822 prevents radio circuits
from discharging this capacitor. When the supply voltage is applied to the radio, C0822 is charged
via R0822 and D0822. To avoid that the p enters the wrong mode when the radio is switched on
while the voltage across C0822 is still too low, the regulated 5V charge C0822 via diode D0822.

2.11.2 Power On / Off

The on/off/volume knob when pressed switches the radios voltage regulators on by connecting line
ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5 volts at the base of digital transistor
Q0822 informs the control heads P about the pressed knob. The P asserts pin 62 and line CH
REQUEST low to hold line ON OFF CONTROL at 5 volts via Q0823 and D0821. The high line ON
OFF CONTROL also informs the host radio, that the control heads P wants to send data via SBEP
bus. When the radio returns a data request message, the P informs the radio about the pressed
knob. If the radio was switched off, the radios p switches it on and vice versa. If the on/off/volume
knob is pressed while the radio is on, the software detects a low state on line ON OFF SENSE, the
radio is alerted via line ON OFF CONTROL and sends a data request message. The control head p
will inform the radio about the pressed knob and the radios p switches the radio off.

2.11.3 Microprocessor Circuit

The control head uses the Motorola 68HC11E9 microprocessor (p) (U0831) to control the LEDs
and the LCD and to communicate with the host radio. RAM and ROM are contained within the P
itself.
The P generates its clock using the oscillator inside the P along with a 8 MHz ceramic resonator
(U0833) and R0920.
The Ps RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5 volts at p, pin 25. Under normal conditions, when the radio is off, USW
5V is formed by FLT A+ running to D0822. C0822 allows the battery voltage to be disconnected for a
couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuits from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the p. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
Pin VRH is the high reference voltage for the A/D ports on the P. If this voltage is lower than +5V the
A/D reading is incorrect. Likewise pin VRL is the low reference for the A/D ports. This line is normally
tied to ground. If this line is not connected to ground, the A/D readings could be incorrect.

2-38

Theory of Operation

The P determines the used keypad type and the control head ID by reading the levels at ports PC0
PC7. Connections JU0852/3/4 are provided by the individual keypads.
The MODB / MODA input of the P must be at a logic 1 for it to start executing correctly. The XIRQ
and the IRQ pins should also be at a logic 1.
Voltage sense device U0832 provides a reset output that goes to 0 volts if the regulated 5 volts goes
below 4.5 volts. This is used to reset the controller to prevent improper operation.

2.11.4 SBEP Serial Interface

The host radio (master) communicates to the control head P (slave) through its SBEP bus. This bus
uses only line BUS+ for data transfer. The line is bi-directional, meaning that either the radio or the
control head P can drive the line. The P sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the P detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head P, it sends data via line BUS+. Any
transition on this line generates an interrupt and the P starts communication. The host radio may
send data like display information, LED and back light status or it may request the control head ID or
the keypad ID.
When the control head P wants to communicate to the host radio, the P brings request line CH
REQUEST to a logic 0 via P, pin 62. This switches on Q0823, which pulls line ON OFF CONTROL
high through diode D0821. A low to high transition on this line informs the radio, that the control head
requires service. The host radio then sends a data request message via BUS+ and the control head
P replies with the data it wanted to send. This data can be information such as a key is pressed or
the volume knob rotated.
The control head P monitors all messages sent via BUS+, but ignores any data communication
between host radio and CPS or Universal Tuner.

2.11.5 Keypad Keys

The control head keypad is a 6-key keypad (Model B) or a 10- key keypad (model C). All keys are
configured as two analog lines read by P, pins 13 and 15. The voltage on the analog lines varies
between 0 volts and +5 volts depending on which key has been pressed. If no key is pressed, the
voltage at both lines is 5 volts. The key configuration can be thought of as a matrix, where the two
lines represent one row and one column. Each line is connected to a resistive divider powered by +5
volts. If a button is pressed, it will connect one specific resistor of each divider line to ground level
and thereby reduce the voltages on the analog lines The voltages of the lines are A/D converted
inside the P (ports PE 0 - 1) and specify the pressed button. To determine which key is pressed, the
voltage of both lines must be considered.
An additional pair of analog lines and A/D P ports (PE 3 2) is available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is processed
the same way as a key press on the control head.

2.11.6 Status LED and Back Light Circuit

All the indicator LEDs (red, yellow, green) are driven by current sources. To change the LED status
the host radio sends a data message via SBEP bus to the control head P. The control head P
determines the LED status from the received message and switches the LEDs on or off via port PB
7 0 and port PA4. The LED status is stored in the Ps memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the LCD and the keypad is controlled by the host radio the same way as the
indicator LEDs using P port PA 5. This port is a Pulse Width Modulator (PWM) output. The output
signal charges capacitor C0843 through R0847. By changing the pulse width under software control,
the dc voltage of C0843 and thereby, the brightness of the back light can be changed in four steps.

Theory of Operation

2-39

The keypad back light current is drawn from the FLT A+ source and controlled by transistor Q0933.
The current flowing through the LEDs cause a proportional voltage drop across the parallel resistors
R0947, R0948. This voltage drop is amplified by the op-amp U0931-2. U0931-2 and Q0934 form a
differential amplifier. The voltage difference between the base of Q0934 and the output of U0931-2
determines the current from the base of the LED control transistor Q0933 and in turn the brightness
of the LEDs. The P controls the LEDs by changing the dc level at the base of Q0934. If the base of
Q0934 is at ground level, Q0934 is switched off and no current flows through Q0933 and the LEDs.
If the base voltage of Q0934 rises a current flows through Q0934 and in turn through Q0933 causing
the LEDs to turn on and a rising voltage drop across R0947, R0948. The rising voltage causes the
output of the op-amp to rise and to reduce the base to emitter voltage of Q0934. This decreases the
current of Q0933 until the loop has settled.

2.11.7 Liquid Crystal Display (LCD)

The LCD H0971 uses the display driver U0971. The display is a single-layer super-twist pneumatic
(STN) LCD display. It has 14 characters with a 5*8 dot matrix for displaying alpha - numerical
information and a line with 21 pre - defined icons above the dot matrix
The driver contains a data interface to the P, an LCD segment driver, an LCD power circuit, an
oscillator, data RAM and control logic. At power up the drivers control logic is reset by a logic 0 at
input SR2 (U0971-15). The drivers internal oscillator is set to about 20 kHz and can be measured at
pin 22. The drivers P interface is configured to accept 8 bit parallel data input (U0971-D0-D7) from
the control head P (U0831 port PC0-PC7).
To write data to the drivers RAM the P sets chip select (U0971-20) to logic 0 via U0831-11, RD
(U0971-18) to logic 1 via (U0831-10) and WR (U0971-17) to logic 0 via U0831-9. With input A0
(U0971-21) set to logic 0 via U0831-12 the P writes control data to the driver. Control data includes
the RAM start address for the following display data. With input A0 set to logic 1 the P then writes
the display data to the display RAM. When data transfer is complete the P terminates the chip
select, RD, and WD activities.
The display drivers power circuit provides the voltage supply for the display. This circuit consists of a
voltage multiplier, voltage regulator and a voltage follower. The external capacitors C0971 - C0973
configure the multiplier to double the supply voltage. In this configuration the multiplier output VOUT
(U0971-8) supplies a voltage of -5V (2* -5V below VDD). The multiplied voltage VOUT is sent to the
internal voltage regulator. To set the voltage level of the regulator output V5 (U0971-5) this voltage is
divided by the resistors R0973 and R0974 and fed back to the reference input VR (U0971-6). In
addition the regulator output voltage V5 can be controlled electronically by a control command sent
to the driver. With the used configuration the voltage V5 is about 2V. The voltage V5 is resistively
divided by the drivers voltage follower to provide the voltages V1 - V4. These voltages are needed
for driving the liquid crystals. The level of V5 can be measured by one of the Ps analog-to-digital
converters (U0831-20) via resistive divider R0975, R0976. To stabilize the display brightness over a
large temperature range the P measures the temperature via analog-to-digital converter (U083118) using temperature sensor U0834. Dependent on the measured temperature the P adjusts the
driver output voltage V5, and in turn the display brightness, via parallel interface.

2.11.8 Microphone Connector Signals

Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, +5V and 2 A/D converter
inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the
SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the
audio from the microphone to the radios controller via connector J0801-4. Line HANDSET AUDIO
(J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT A+,
which is at supply voltage level, and +5V are used to supply any connected accessory like a
microphone or a handset.

2-40

Theory of Operation

The two A/D converter inputs (J0811-9/10) are used as a microphone with keypad. A pressed key
changes the dc voltage on both lines. The voltages depend on which key is pressed. The P
determines, from the voltage on these lines, which key is pressed and sends this information to the
host radio.
Line PTT IRDEC (J0811-6) is used to key up the radios transmitter. While the PTT button on a
connected microphone is released, line PTT IRDEC line is pulled to a +5 volts level by R0843.
Transistor Q0843 is then switched on causing a low at P port PA2. When the PTT button is pressed,
signal PTT IRDEC is pulled to ground level. This switches off Q0843 and the resulting high level at
P port PA2 informs the P about the pressed PTT button. The P informs the host radio about any
status change on the PTT IRDEC line via the SBEP bus.
When line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through diode
VR0821 pulling the level on the line ON OFF CONTROL to FLT A+ level. This switches on the radio
and puts the radios P in bootstrap mode. Bootstrap mode is used to load the firmware into the
radios flash memory.
The HOOK input (J0811-3) is used to inform the P when the microphones hang-up switch is
engaged. Dependent on the CPS programming the P may take actions like turning the audio PA on
or off. While the hang up switch is open, line HOOK is pulled to +5 volts level by R0841. Transistor
Q0841 is switched on causing a low at P port PA1. When the HOOK switch is closed, signal HOOK
is pulled to ground level. This switches off R0841 and the resulting high level at P port PA1 informs
the P about the closed hang up switch. The P informs the host radio about any status change on
the HOOK line via SBEP bus.

2.11.9 Speaker
The control head contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier located on the radios controller is fed via connector
J0801-10, -11 to the speaker connector P0801, pins 1 and 2. The speaker is connected to the
speaker connector P0801. The control head speaker can only be disconnected if an external
speaker, connected on the accessory connector, is used.

2.11.10Electrostatic Transient Protection

Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811 VR00812 and VR0816 - VR0817. The diodes limit any transient voltages. The
associated capacitors provide radio frequency interference (RFI) protection.

3-1

Chapter 3
Maintenance

3.1 Introduction
This chapter of the manual describes:
n

Preventive maintenance

Safe handling of CMOS and LDMOS devices

Repair procedures and techniques

3.2 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.

3.2.1

Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.

3.2.2

Cleaning
The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic
visual inspection reveals the presence of smudges, grease, and/or grime.
NOTE Internal surfaces should be cleaned only when the radio is disassembled for
servicing or repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).

CAUTION: The effects of certain chemicals and their vapors can have harmful results on certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided.

WARNING

Cleaning External Plastic Surfaces

The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled
brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or tissue should be
used to remove the solution and dry the radio. Make sure that no water remains entrapped near the
connectors, cracks, or crevices.
Cleaning Internal Circuit Boards and Components
Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded
or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged
material out and away from the inside of the radio. Make sure that controls or tunable components
are

3-2

Maintenance

not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could
cause the liquid to collect in unwanted places. Upon completion of the cleaning process, use a soft,
absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame,
front cover, or back cover.
NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination
by dissolved material (from previous usage).

3.3 Safe Handling of CMOS and LDMOS

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. CMOS
characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage
can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions
must be taken to prevent device damage during disassembly, troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the radio without first referring to the CMOS CAUTION
paragraph in the Disassembly and Reassembly section of the manual.

!
WARNING

CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are properly
grounded. Take the following precautions when working on this unit:
n

n
n

Store and transport all CMOS devices in conductive material so that all exposed leads are
shorted together. Do not insert CMOS devices into conventional plastic snow trays used for
storage and transportation of other semiconductor devices.
Ground the working surface of the service bench to protect the CMOS device. We recommend using the Motorola Static Protection Assembly (part number 0180386A82), which
includes a wrist strap, two ground cords, a table mat, and a floor mat.
Wear a conductive wrist strap in series with a 100k resistor to ground. (Replacement wrist
straps that connect to the bench top covering are Motorola part number RSX-4015.)
Do not wear nylon clothing while handling CMOS devices.
Do not insert or remove CMOS devices with power applied. Check all power supplies used for
testing CMOS devices to be certain that there are no voltage transients present.

When straightening CMOS pins, provide ground straps for the apparatus used.

When soldering, use a grounded soldering iron.

If at all possible, handle CMOS devices by the package and not by the leads. Prior to touching
the unit, touch an electrical ground to remove any static charge that you may have accumulated. The package and substrate may be electrically common. If so, the reaction of a discharge to the case would cause the same damage as touching the leads.

3.4 General Repair Procedures and Techniques

Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement
component is not locally available, check the parts list for the proper Motorola part number and order
the component from the nearest Motorola Communications parts center listed in the Piece Parts
Availability section of this manual (See Chapter 1). You also need to review Motorolas Rework and
Repair Technical Reference manual, P/N 6880309G53, which can be ordered from AAD at 1-800422-4210.
Rigid Circuit Boards
The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and unsoldering components.

Maintenance

3-3

The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, care
should be exercised to avoid pulling the plated circuit out of the hole.
When soldering near the 20-pin and 40-pin connectors:
n

Avoid accidentally getting solder in the connector.

Be careful not to form solder bridges between the connector pins.

Closely examine your work for shorts due to solder bridges.

Do not exceed 210 degrees C when reworking boards.

Do not exceed 5 degrees temperature ramp rate.

Flexible Circuits
The flexible circuits are made from a different material than the rigid boards and different techniques
must be used when soldering. Excessive prolonged heat on the flexible circuit can damage the
material. Avoid excessive heat and excessive bending.
For parts replacement, use the ST-1087 R1319A Temperature-Controlled Solder Station with a 600700 degree tip for OMPAC (BGA) CSP, micro BGA and connectors. Use digital tweezers for all other
component. Use small diameter solder such as ST-633. The smaller size solder will melt faster and
require less heat to be applied to the circuit.
To replace a component on a flexible circuit:
1. Grasp the edge of the flexible circuit with seizers (hemostats) near the part to be removed.
2. Pull gently.
3. Apply the tip of the soldering iron to the component connections while pulling with the seizers.
NOTE Do not attempt to puddle out components. Prolonged application of heat may damage the flexible circuit.
Chip Components
Use either the RLN-4062 R1319A Chipmaster Hot-Air Repair Station or the Motorola 0180381B45
Repair Station R1364a digital heated tweezer system for chip component replacement. When using
the 0180381B45 Repair Station, select the TJ-65 mini-thermojet hand piece. On either unit, adjust
the temperature control to 700 degrees F. (370 degrees C), and adjust the airflow to a minimum
setting. Airflow can vary due to component density.
To remove a chip component:
1. Use a hot-air hand piece and position the nozzle of hand piece R1319A approximately 1/8" (0.3
cm) above the component to be removed.
2. Begin applying the hot air. Once the solder reflows, remove the component using the pair of tweezers contained in the SMD tool kit shipped with the R1319A.
3. Using a solder wick (Motorola P/N 6680334B25) and a soldering iron or a power desoldering station, remove the excess solder from the pads.
To replace a chip component using a soldering iron:
1. Select the appropriate micro-tipped soldering iron and apply fresh solder paste (Motorola P/N
6680333E72) to one of the solder pads.
2. Using a pair of tweezers, position the new chip component in place while heating the fresh solder.
3. Once solder wicks onto the new component, remove the heat from the solder.
4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If
necessary, touch up the first side. All solder joints should be smooth and shiny.

3-4

Maintenance

To replace a chip component using hot air:

1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it. For components
having two or three solder connections, apply a dot of NO-CLEAN solder paste to the lead joints
before removal.
2. Apply a drop of solder paste flux to each pad. For dual leaded devices such as SOICs, TSOPs,
and quad leaded devices less than 20 leads, such as PLCCs and QFPs, apply a bead of solder
paste.
3. Using a pair of tweezers, position the new component in place. As component is removed, it will
carry away excess solder, leaving the ideal amount on the pads for their surface area.
4. Position the hot-air hand piece approximately 1/8 (0.3 cm) above the component and begin
applying heat. For an extensive discussion of chip component rework and other technical procedures, order manual 6880309G53 from Motorola AAD.
5. Once the solder wicks to the component, remove the heat and inspect the repair. All joints should
be smooth and shiny.
Shields
Removing and replacing shields will be done with the R-1070 R1319A station with the temperature
control set to approximately 415F (215C) [445F (230C) maximum].
To remove the shield:
1. Place the circuit board in the R-1070s holder.
2. Select the proper heat focus head and attach it to the heater chimney.
3. Add paste flux (Motorola P/N 6680333E71) around the base of the shield.
4. Position the shield under the heat-focus head.
5. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump.
6. Lower the focus head until it is approximately 1/8 (0.3 cm) above the shield.
7. Turn on the heater and wait until the shield lifts off the circuit board.
8. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the vacuum pump.
9. Remove the circuit board from the R-1070s circuit board holder.
To replace the shield:
1. Add solder to the shield if necessary, using a micro-tipped soldering iron.
2. Rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board.
3. Place the circuit board back in the R1070s R1319A circuit board holder.
4. Place the shield on the circuit board using a pair of tweezers.
5. Place a small bead of no-clean flux (Motorola P/N 6680333E71) around the tinned surface.
6. Position the heat-focus head over the shield and lower it to approximately 1/8 (0.3 cm) above the
shield.
7. Turn on the heater and wait for the solder to reflow. The R1319A will record removal time, add 30
to 40 seconds for replacement.
8. Once complete, turn off the heat, raise the heat-focus head and wait approximately one minute for
the part to cool.
9. Remove the circuit board and inspect the repair. No cleaning should be necessary.

Maintenance

3-5

3.5 Recommended Test Tools

Table 3-1 lists the recommended tools used for maintaining this family of radios. These tools are also
available from Motorola.

Table 3-1. Recommended Test Tools

Motorola Part
Number

Description

Application

RSX4043

Torx Driver

Tighten and remove chassis screws

6680387A70

T-6 Torx Bit

Removable Torx driver bit

WADN4055A
6604008K01
6604008K02

Portable soldering station

0.4mm replacement tip
0.8mm replacement tip

Digitally controlled soldering Iron

For WADN4055A soldering Iron

0180386A78

Illuminated magnifying glass with

lens attachment.

0180302E51

Illuminated Magnification System

Illuminated and magnification of components

0180386A82

Anti-static grounding kit

Used during all radio assembly and disassembly

procedures

6684253C72
6680384A98
1010041A86

Straight prober
Brush
Solder (RMA type), 63/37, 0.5mm
diameter
1 lb. spool
SMD tool kit (Include with R1319A)

0180303E45
R-1321A R1319A

Shields and
surface-mounted
component and IC
removal/rework station
(order all heat-focus heads
separately)

Removal and assembly of surface-mounted

integrated circuits and shields. Includes five nozzles

6680334B49
6680334B50
6680334B51
6680334B52
6680334B53
6680370B51
6680370B54
6680370B57
6680370B58
6680371B15
6680371B74
6680332E45
6680332E46

0.410 x 0.410
0.430 x 0.430
0.492 x 0.492
0.572 x 0.572
0.670 x 0.790
0.475 x 0.475
0.710 x 0.710
0.245 x 0.245
0.340 x 0.340
0.460 x 0.560
0.470 x 0.570
0.591 x 0.315
0.862 x 0.350

Heat-focus heads for R-1319A work station

R1364A

Digital Heated Tweezer System

Chip component removal

R1427A

Board Preheater

Reduces heatsink on multi-level boards

6680309B53

Rework Procedures Manual

Contains Application notes, procedures, and technical references regarding rework equipment

3-6

Maintenance

3.6 Transmitter Troubleshooting Chart

START

No power

No

Change
Q4573

Yes

No
No

Is Q4573
OK?

Is Vctrl
there?

Check
MOSBIAS_2

Yes

No
Check
ASFIC

Yes

Yes
Check voltage
on pin 4 U4501

Check R4422-5
and go back to top

No

Check
PCIC_MOSBIAS_1

No

No

Check
PCIC

Yes

Check voltage
on pin 5 U4501

Are D4471 &

D4472 OK?

No

Change
D4471 &
D4472

Change Q4431
Troubleshoot
ASFIC

Yes

Yes
No

No

Change
PCIC

Check voltage
on TP4531

Yes
Check Q4421 gate(open)
and drain resistances
(11kohm)

Check Q4431 gate(open)

and drain resistances
(11kohm)

Yes

No
Change Q4421

Yes

Check R4409 &

R4473 and go back
to top

Is Q4441 OK ?
No

No

Yes
Is voltage drop across
R4497 >4.5V ?

Change Q4441

No
Change U4401

Troubleshoot
VCO

Yes
Is drive from VCO
>+4dBm?

Do visual check
on all components

Maintenance

3-7

3.7 Receiver Troubleshooting Chart

START

Bad SINAD
Bad 20dB Quieting
No Recovered Audio

Audio at pin 8 Yes

of U3101?

Check Controller (in the case of no audio).

Or else go to B

No
Spray or inject 44.85MHz
into XTAL Filter FL3101.

Check Q3102 bias

for faults.

Yes
Audio heard?

No
Biasing OK?

Check 2nd LO
(44.395MHz) at C3135.

No
Replace Q3102.

Yes
B

LO present?

No
Check circuitry around
U3101.
Replace
U3101 if
defect.

No

Check voltages on
U3101. OK?
Yes

Check circuitry around Y3101.

Replace Y3101 if defect.

Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

Yes
Go to B

3-8

Maintenance

Inject RF into J4401

IF Signal at
C3101?

Trace IF signal
from C3101 to
Q3101. Check for
bad XTAL filter.

Yes

IF signal at
Q3102 collector?

Before replacing
U3101, check
U3101 voltages.

No
Yes
RF Signal at
T4051?

1st LO level
OK?
Locked?

No
Yes
Yes
RF Signal at
C4015?

No

Yes

No
Check FGU

Check T4051, T4052,

D4051, R4052, L4008.

Check filter between

C4015 & T4051.

Check for
5VDC

Yes
A

No
No

Yes
Check RF amp (Q4003)
RF Signal at
Stage.
C4009?

Is 9V3
present?

No or
weak RF

Check filter between

Yes C4025 & C4009. Check
tuning voltage at R4060.
RF Signal at
C4025?

No
Check Supply Voltage circuitry. Check U0611 and
U0641.

No
Check harmonic filters L4491-L4493, C4492
and ant.switch D4471,D4472,L4472.

Yes

Is tuning voltage OK?

Yes

Check varactor filter.

No
Check U4501.

Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)

Maintenance

3-9

3.8 Synthesizer Troubleshooting Chart

5V at U4201
pins 5, 20, 34 &
36

Start

Check D4201, C4202,

C4203, & C4206

Check 5V
Regulator
U4211

YES

Visual
check of the
Board OK?

NO

Correct
Problem

NO

YES
YES
5V
NO
at pin 6 of
D4201

Is U4201 Pin 47
at = 13VDC

NO

NO
YES

Check
R4201

Check C4381

Is U4301 Pin 19
<40 mVDC in RX &
>4.5 VDC in TX?
(at VCO section)

+5V at U4201
Pins
13 & 30?

YES

NO

YES

Are signals
at Pins 14 &
15 of U4201?

YES

Replace
U4201

Check Y4261, C4261,

C4262, C4263, D4261
& R4261

NO
Are Waveforms
at Pins 14 & 15
triangular?

NO

YES
YES

YES
Is U4201 pin 2
>4.5 VDC in Rx &
<40 mVDC in Rx

YES
NO

NO
NO

Replace
U4201

Is there a short
between Pin 47 and
Pins 14 & 15 of
U4201?

Check programming
lines between U0101
and U4201 Pins 7,8 & 9

YES

NO

Remove
Shorts
Check uP U0101
Troubleshooting
Chart
Is RF level at
U4201 Pin 32
-12 < x <-25
dBm?

Is
16.8MHz
signal at
U4201 pin
23?
NO

Check 5V
R e g ul a t or
U4211

NO

Is 16.8MHz
Signal at
U4201 Pin 19?

If L4225, C4229 & C4227

are OK, then see VCO
troubleshooting chart

NO

Do Pins 7,8 & 9

of U4201 toggle
when channel is
changed?

YES

Is information
from P U0101
correct?

YES

Replace
U4201

YES

Are R4221,R4222,
R4223,C4221,C4222,
& C4223 OK?

YES
Replace
U4201

NO

Replace or
resolder
necessary
components

Troubleshooting Flow Chart for UHF

Mobile Synthesizer Section

3-10

Maintenance

This page intentionally left blank

Maintenance

3-11

3.9 VCO Troubleshooting Chart

l

TX VCO

RX VCO
LOW OR NO RF SIGNAL
AT TP4003

VISUAL CHECK
OF BOARD
OK?

NO

CORRECT
PROBLEM

LOW OR NO RF SIGNAL
AT INPUT TO PA

POWER OK BUT
NO MODULATION

VISUAL CHECK
OF BOARD
OK?

AUDIO = 180 mVRMS

AT - SIDE OF
C4325

NO

4.5V DC AT
U4301 PIN 14&18

MAKE SURE SYNTHESIZER IS

WORKING CORRECTLY AND
RUNNER BETWEEN U4201 PIN
28 AND U4301 PIN 14&18 IS OK.

NO

NO

35mV DC AT
U4301 PIN 19

CHECK RUNNER
BETWEEN U4201 PIN 2
AND U4301 PIN 19

NO

YES

NO

NO

YES

IF C4321 AND R4321

ARE OK, THEN
REPLACE CR4321

4.8V DC AT
U4301 PIN 19
YES

ARE Q4301
BASE AT 2.4V
COLLECTOR AT 4.5V
EMITTER AT 1.7V

NO

REPLACE Q4301

ARE U251 PINS

13 AT 4.4V
15 AT 1.1V
10 AT 4.5V
16 AT 1.9V

NO

IF ALL PARTS ASSOCIATED

WITH THOSE PINS ARE
OK, REPLACE U4301

YES

YES

IS RF AVAILABLE
AT BASE OF Q4332

4.5VDC
AT CR4321

4.5V DC AT
U251 PIN 14&18
YES

YES

IF ALL PARTS FROM U4301

PIN 8 TO BASE OF Q4332 ARE
OK, REPLACE U4301

NO

YES
IF ALL PARTS FROM COLLECTOR
OF Q4332 TO TP4003 ARE
OK, REPLACE Q4332

NO

YES

YES

ARE Q4332
BASE AT 0.7V
COLLECTOR AT 4.5V
EMITTER AT 110mV

IS RF AVAILABLE
AT TP4534

NO

IF ALL PARTS ASSOCIATED

WITH THE PINS ARE
OK, REPLACE Q4332

REPLACE C4325

YES

YES

YES

NO

IF ALL PARTS FROM TP4534

TO U4401 PIN 16 ARE OK,
REPLACE U4301

IF R4361 AND L4361 ARE

OK, REPLACE U4301

REPLACE
R4322

3-12

Maintenance

This page intentionally left blank

4-1

Chapter 4
Schematic Diagrams, Overlays, and Parts Lists

4.1

Introduction
This chapter provides schematic diagrams, overlays, and parts lists for the radio circuit boards and
interface connections.

4.1.1 Notes For All Schematics and Circuit Boards

* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.
1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads
(pF) or microfarads (F).
2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multimeter or equivalent. Transmitter measurements should be made with a 1.2 H choke in series with
the voltage probe to prevent circuit loading.
3. Reference Designators are assigned in the following manner:
800-900 = Control Heads
100/200/400/500/600 Series = Controller
100/200/400/500/600/3000/4000 Series = UHF Transmitter
3000 Series = VHF Transmitter
4. Interconnect Tie Point Legend:
UNSWB+

Unswitched Battery Voltage (12V)

SWB+

Switched Battery Voltage (12V)

R5

Receiver Five Volts

CLK

Clock

Vdda

Regulated 5 Volts (for analog)

Vddd

Regulated 5 Volts (for digital)

CSX

Chip Select Line (not for LVZIF)

SYN

Synthesizer

DACRX

Digital to Analog Voltage (For Receiver Front End Filter)

VSF

Voltage Super Filtered (5 volts)

VR

Voltage Regulator

4-2

Introduction

SIDE 1
LAYER 1 (L1)
LAYER 2 (L2)
LAYER 3 (L3)
LAYER 4 (L4)
LAYER 5 (L5)
LAYER 6 (L6)
SIDE 2

INNER LAYERS

6-LAYER CIRCUIT
BOARD DETAIL VIEWING
COPPER STEPS IN PROPER
LAYER SEQUENCE

4-3

D0879

D0878

D0877

D0872

D0873

R0823

S0866

S0865
D0886

D0884

JU0853
1

JU0852

D0874

JU0854
9

7
8

5
6

D0875

3
2

D0871

D0876

10

J0811
S0864

S0861

S0863
D0887

S0862
D0881
D0888

D0885

ZWG0130114

Figure 4-1. PRO3100/CDM750 Control Head Top Overlay

4-4

Q0872

Q0873

Q0877

Q0823

R0825

D0821

R0821

C0824
Q0822
R0873

R0879

C0821

U0833

TP0838

C0803
R0881

32
33

R0854

R0824

R0852

R0874

C0833

R0832
TP0833

R0815

R0853
1

R0871
R0816

Q0881
C0806
C0808

C0822

TP0835

17
16
Q0871

U0832

R0814

J0801

C0805

C0815

C0804

Q0821

R0812

C0802

R0822

C0823

R0831

C0813

R0878

D0822

VR0822

R0877

R0813

Q0878
R0872
Q0879

Q0874

U0831

C0811

TP0834
VR0811
R0835

C0809

TP0836
R0875

12

TP0831

R0876

Q0876

Q0875

C0810
R0833

1
64

48
49

R0834

R0841
R0837 TP0837

R0864

TP0832
1
P0801

R0861 R0862 R0880 R0866

D0831

Q0885

R0867
R0885

R0838

R0839

R0836

C0832

R0842

R0843

VR0817

C0843 C0816 C0817

C0818

R0847

Q0843

VR0816

R0844
VR0823

R0849
VR0821
R0845

R0810
R0811

Q0841

C0819

C0831

ZWG0130113

Figure 4-2. PRO3100/CDM750 Control Head Bottom Overlay

4-5

Microphone Interface
Radio Interface

5V
R0811
51K

C0810 C0811
470pF 470pF
NU

R0810
EXT_KP_COL J0811-10
FLT_A+

VR0823
5.6V

NU

J0801-14
J0801-13
EXT_KP_COL
J0801-12

J0811-1
22

J0811-2

J0801-11

P0801-1

J0801-10

P0801-2

C0809
82pF
NU

5V
22

HOOK

SCI_TX

FLT_A+
R0847

5V

C0813
470pF

J0801
CONTROLHEAD
CONNECTOR

R0812

13K

WARIS
GM300
9 8 7 6 5 4 3 2 1 10

C0843
470pF

VR0811
33V

J0811-3

HOOK
J0801-9

J0811-4

R0813
10

J0801-8

J0811-5

MIC
R0814

J0811-7

5V

J0801-6

HANDSET_AUDIO

J0801-5

BUS+

J0801-4

MIC

BUS+
270

HANDSET_AUDIO J0811-8

HANDSET_AUDIO

R0815
EXT_KP_ROW

J0801-3

FLT_A+

J0801-2

ON_OFF_CONTROL

VR0816
20V

C0808
470pF

ON/OFF Section

C0833
0.1uF

TP0833
RESET
TP0831
TP0832
TP0838

1
1
1

C0824
.01uF
NU

TP0836
SCI_RX

TAB

FLT_A+

5V
5V
R0836
10K

R0837
33K

13
15
17
19
14
16
18
20

PE0_AN0
PE1_AN1
PE2_AN2
PE3_AN3
PE4_AN4
PE5_AN5
PE6_AN6
PE7_AN7

PC0_AD0
PC1_AD1
PC2_AD2
PC3_AD3
PC4_AD4
PC5_AD5
PC6_AD6
PC7_AD7

34
36
37
38
39
40
41
42

47
50
51
52
53
54

PD0_RXD
PD1_TXD
PD2_MISO
PD3_MOSI
PD4_SCK
PD5_SS*

PB0_A8
PB1_A9
PB2_A10
PB3_A11
PB4_A12
PB5_A13
PB6_A14
PB7_A15

12 0
11 1
10 2
9 3
8 4
7 5
6 6
5 7

BUS+

D0822
R0824
USW_5V
4.7K

VR0822
5.6V

INT_KP_COL
INT_KP_ROW
EXT_KP_COL
EXT_KP_ROW
VOLUME

VOLUME
R0822
24K

FLT_A+
5V

ON_OFF_SENSE

28
30
1
64
63
62
59
58
57
56

C0821
470pF
NU

C0822
2.2uF

R0834
270

R0839
0
NU

D0831

5V
R0838
10K

R0844
10K

R0845
4.7K

ON_OFF_SENSE
CH_REQUEST
BL_GREEN

0
1
2
3
4
5
6
7

R0849
47K
5V

8
R0852
100K
CH_KP_ID(0:7)

R0853
100K

CONTROL HEAD ID

R0854
100K

POS

Q0822

R0821
10K

5V
BOOT_MODE 1
TP0835
USW_5V

29
STRA_AS
CLK_E
31 EXTAL
U0831 STRB_RW*
33 XTAL MC68HC711E9 PA0_IC3
CONTROLLER PA1_IC2
46 IRQ
PA2_IC1
45 XIRQ
PA3_OC5_OC1
43 RESET
PA4_OC4_OC1
PA5_OC3_OC1
27 MODA_LIR*
PA6_OC2_OC1
25 MODB_VSTBY
PA7_PA1_OC1

TAB1

VAR

R0823
50K

NEG

NC3 6
3
NC1
NC4 7
5 NC2
8
GND NC5

5V

R0831
1MEG

23 VSS1
24 VSS2
49 VSS3

5V

NU
INPUT RESET 1

CH_REQUEST

C2

5V

R0833
47K

ON_OFF_CONTROL
1K

GND
2

5V

Q0843

PTT_IRDEC

U0832
MC33064

R0825

R0835
100
R0832
2.2K

R0842
47K

R0843
10K

Q0841

HOOK

JU0852

JU0853

JU0854

D0821

C1 1

5V
R0841
10K

5V

TP0834
BOOT_VPP
5V
Q0823

VDD 55
VRH 22
VRL 21

PTT_IRDEC
C0823
.01uF

5V

C0832
0.1uF

C0831
3.3uF

U0833
CSTCC8.00MG

C0802
470pF
NU

VR0821
5.6V

NU

Controller Section

5V
Q0821
FLT_A+

C0806 C0805 C0804 C0803

470pF 82pF 470pF 470pF

J0801-1

VR0817
20V

5V

C0819
470pF
NU

C0817 C0818
470pF
82pF
NU

C0816
470pF

R0816
51K

C0815
470pF

13K

EXT_KP_ROW J0811-9

35
44
48
60
61

BUS+

J0801-7
PTT_IRDEC

NC6
NC7
NC8
NC9
NC10

MIC

PTT_IRDECODER J0811-6

2 NC1
3 NC2
4 NC3
26 NC4
32 NC5

GROUND

J0811
MICROPHONE
CONNECTOR

SCI_TX
TP0837
SCI_TX

LED_CNTRL(0:8)
KEYPAD ID

ZWG0130239

Figure 4-3. PRO3100/CDM750 Control Head Schematic Diagram, Sheet 1

4-6

Backlight

Keypad
FLT_A+
INT_KP_COL

R0866

R0867

51K

13K

5V

R0861
51K

5V

INT_KP_ROW
1
5
4
8
2
6
3
7

Keypad
Layout

P1
P5
P4
P8
P2
P6
P3
P7

F4
0V/0V

1
5
4
8
2
6
3
7

S0861
red

yellow

P1
P5
P4
P8
P2
P6
P3
P7

D0886
green

D0885
green

D0884
green

D0888
green

D0881
green

D0887
green

Q0885

Q0881
P2
1V/0V

R0862
13K
R0881
270

S0865

R0885
270

BL_GREEN

green

LED6

LED5

P1
S0866

P2
S0865

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

F3
0V/1V

S0862

LED1

LED2

LED3

LED4

F1
S0864

F2
S0863

F3
S0862

F4
S0861

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

Status LED
P1
1V/1V

FLT_A+
R0880
22K

LED_CNTRL(0:8)
F2
0V/2V

D0878
yellow

D0877
red

S0866

R0864
43K

Q0877

Q0878

R0877
270

R0878
270

D0879
green
Q0879

R0879
270

5
6
7

S0863

Sunction LED
FLT_A+
F1
0V/3V

LED1
D0874
red

LED2
D0875
red

LED3
D0876
red

LED4
D0871
red

LED5
D0872
red

LED6
D0873
red

Q0874

Q0875

Q0876

Q0871

Q0872

Q0873

S0864

R0874
270

R0875
270

R0876
270

R0871
270

R0872
270

R0873
270

LED_CNTRL(0:8)

ZWG0130240

Figure 4-4. PRO3100/CDM750 Control Head Schematic Diagram, Sheet 2

4-7

Table 4-1. PRO3100/CDM750 Control Head Parts List

Reference
Designator
C0803
C0804
C0805
C0808
C0811
C0813
C0815
C0816
C0817
C0822
C0823
C0831
C0832
C0833
C0843
D0821
D0822
D0831
D0871
D0872
D0873
D0874
D0875
D0876
D0877
D0878
D0879
D0881
D0884
D0885
D0886
D0887
D0888
J801
J811
Q0821
Q0822
Q0823
Q0841
Q0843
Q0871
Q0872
Q0873
Q0874
Q0875
Q0876
Q0877
Q0878
Q0879
Q0881

Motorola
Part No.
2113741F17
2113741F17
2113740F49
2113741F17
2113741F17
2113741F17
2113741F17
2113741F17
2113740F49
2311049A40
2113741F49
2311049A42
2113743E20
2113743E20
2113741F17
4813833C02
4813833C02
4880236E05
4886171B01
4886171B01
4880479B01
4886171B01
4886171B01
4886171B01
4886171B01
4886171B03
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
0902636Y02
2864287B01
4805921T02
4880048M01
4805921T02
4880048M01
4880048M01
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10
4813824A10

Description
470pF
470pF
100pF
470pF
470pF
470pF
470pF
470pF
82pF
2.2uF
10nF
3.3uF
100nF
100nF
470pF
Dual Schottky
Dual Schottky
Schottky
LED, Red
LED, Red
LED, Red
LED, Red
LED, Red
LED, Red
LED, Red
LED, Yellow
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
12-Pin Connector
10-Pin Jack
Transistor, Dual
Transistor, NPN
Transistor, Dual
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN

Reference
Designator
Q0885
R0810
R0811
R0812
R0813
R0814
R0815
R0816
R0821
R0822
R0823
R0824
R0825
R0831
R0832
R0833
R0834
R0835
R0836
R0837
R0838
R0841
R0842
R0843
R0844
R0845
R0847
R0849
R0852
R0853
R0854
R0861
R0862
R0864
R0866
R0867
R0871
R0872
R0873
R0874
R0875
R0876
R0877
R0878
R0879
R0880
R0881
R0885
U0831
U0833
VR0816

Motorola
Part No.
4813824A10
0662057A76
0662057A90
0662057A09
0662057A01
0662057A35
0662057A76
0662057A90
0662057A73
0662057A82
1805911V01
0662057A65
0662057A49
0662057B22
0662057A57
0662057A89
0662057A35
0662057A25
0662057A73
0662057A85
0662057A73
0662057A73
0662057A89
0662057A73
0662057A73
0662057A65
0662057A09
0662057A89
0662057A97
0662057A97
0662057A97
0662057A90
0662057A76
0662057A88
0662057A90
0662057A76
0660076A35
0660076A35
0660076A35
0660076A35
0660076A35
0660076A35
0660076A35
0660076A35
0660076A35
0662057A81
0662057A35
0662057A35
5113802A24
4886061B01
4805656W09

Description
Transistor, NPN
13K
51K
22
10
270
13K
51K
10K
24K
Volume Pot
4K
1K
1M
2K
47K
270
100
10K
33K
10K
10K
47K
10K
10K
4K
22
47K
100K
100K
100K
51K
13K
43K
51K
13K
270
270
270
270
270
270
270
270
270
22K
270
270
IC
8 MHz
Diode, Zener

Reference
Designator
VR0817
VR0821
VR0822
VR0823

Motorola
Part No.
4805656W09
4813830A15
4813830A15
4813830A15

Description
Diode, Zener
Diode, 5.6V
Diode, 5.6V
Diode, 5.6V

4-8

This page intentionally left blank

4-9

D0880

D0877

D0879
10

30

20

40

H0971
D0935 D0965

D0939 D0969

D0943 D0973

D0947 D0977

S0854

R0823

D0941 D0971

D0956 D0986

D0937 D0967

D0945 D0975

1
D0932

D0964

S0852

41

S0906
7

5
6

D0944 D0974

D0948 D0978

50

S0902

S0904

80

70

60

S0910

S0909

3
4

D0940 D0970

S0853

D0934

U0834

D0936 D0966

D0962

D0958 D0988

D0933 D0963

D0961 D0931

D0955 D0985

D0949

10

J0811

D0952

D0979

S0903

D0982

D0980

D0951
D0981

D0946

D0953

D0976

D0983

D0987

S0905

S0901

D0950

D0957

S0908

S0907

D0942

D0954

D0938

D0972

D0984

D0968

ZWG0130136

WARIS Controlhead B/C

8486155B04-P4 TOP SIDE
ILLUSTRATOR

RK
EDITOR

DATE

ENGINEER

DATE

30/March/99
DATE

LETTERING SIZE:
REQUIRES:

CHECKER

DWG. NO.

ZWG0130136
PROGRAM

DISK

CHECK
ONE

Illustrator
DATE

ISS.

O.K. AS MARKED (

O.K. AS IS

CORRECTED
AS
MARKED
REVISION

RLSE.

RLSE.

P4

Figure 4-5. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Top Overlay

4-10

R0854

C0831

C0823

VR0822

R0824

D0822

17

33

C0806

TP0835
C0822

J0801

TP0972
R0973
TP0973
1
128

R0945

R0944
4

Q0933

R0977
C0972

C0982

R0978
R0972
R0976

R0941

R0905

R0931

Q0931

R0932

C0931
R0936
8
Q0932

1
R0933 R0935 R0934

C0933

R0842
R0844
R0848 R0849
TP0837
R0845

R0907

U0931
R0946
4
C0932

R0901 D0831

R0837

R0906

R0836

R0815
C0816

C0818

C0819

R0843
C0843

R0903 R0902
R0904

R0841
TP0833

R0847

C0842

R0943
3

C0810
1
64

R0838

C0973

R0942

P0801

R0812
R0810

R0833

TP0971

Q0934

C0833
R0832

R0835
49
TP0834
TP0836
R0974

VR0817

C0979
C0981

TP0975

VR0816

C0978

R0938 R0937 C0980

TP0974
C0971

C0812

C0977

Q0843

4
U0832
5

VR0811

C0974

C0976

R0817

C0984

C0975

R0816

C0985

R0813 R0814

VR0812

C0983

12

C0808

C0821

C0817

C0811 C0813
U0831

R0975
R0834

C0815

TP0838

R0859
R0858

R0811

102
103

R0862

Q0841

C0807

R0948

R0822

R0825

TP0832

R0864 R0861R0865

C0805

R0947

R0821

R0863

U0971

C0804

U0833
R0831

R0860

C0803

R0877

Q0821

R0853
1

C0802

Q0822

TP0831

VR0821

R0878

C0832

R0852

Q0877

R0879

D0821

R0857

R0856 R0851
R0850

Q0823

Q0879
Q0878

R0855
39
38

64
65

R0910

R0908 R0909

ZWG0130137

Figure 4-6. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Bottom Overlay

4-11

WARIS
GM300
9 8 7 6 5 4 3 2 1 10

Transceiver Interface

J0801
CONTROLHEAD
CONNECTOR

Microphone Interface

J0801-14
J0801-13
J0811
MICROPHONE
CONNECTOR

SCI_TX

J0801-12
5V
R0811
51K

R0810
13K

C0810

C0811

470pF
NU

470pF

C0812

C0813

470pF

VR0811
33V
NU

470pF

ANALOG_INPUT_2 J0811-10
R0817

J0811-2

C0808
82pF
NU

Status LED

FLT_A+

J0801-8

22

J0811-3

GROUND J0811-4

FLT_A+

J0801-7

5V

5V

J0801-6

HANDSET_AUDIO

HOOK

J0801-5

J0811-5

PTT_IRDECODER J0811-6

D0877
red

MIC

MIC

J0801-3

FLT_A+

PTT_IRDEC

J0801-2

ON_OFF_CONTROL

BUS+

J0801-1

R0814
J0811-7
270

LED_CNTRL(0:8)

Q0877

Q0878

Q0879

R0877
270

R0878
270

R0879
270

HANDSET_AUDIO

HANDSET_AUDIO J0811-8
R0815
3

13K

AN(0:4)

VR0816
20V

5V

Q0822

ON_OFF_SENSE

TAB1

VOLTAGE_SENSE

POS

VAR

5V
R0836
10K

TAB

1
SCI_RX
TP0836
R0837
33K

18 PE6_AN6
20 PE7_AN7
47
50
51
52
53
54

PD0_RXD
PD1_TXD
PD2_MISO
PD3_MOSI
PD4_SCK
PD5_SS*

5V

BUS+
4

FLT_A+

D0831

AN(0:4)

R0834
270

D0822

R0822
22K

R0824
4.7K
VR0822
5.6V
5.6V

C0821
470pF
NU

C0822
2.2uF

R0838
10K

PB0_A8
PB1_A9
PB2_A10
PB3_A11
PB4_A12
PB5_A13
PB6_A14
PB7_A15

12
11
10
9
8
7
6
5

0
1
2
3
4
5
6
7

R0851 R0852
47K 47K
NU

5V

R0853
47K
NU

R0850
47K
NU
CH_KP_ID(0:7)

R0854
47K
NU

R0855
47K

R0858
47K

R0859
47K

R0856 R0857
47K 47K
NU

LED_CNTRL(0:8)

SCI_TX

R0860
100K

R0861
100K

R0862
100K

R0863
4.7K

R0864
4.7K

R0865
4.7K

S0852

R0823
50K

NEG

GND
3

BL_GREEN
BL_RED
C0843
2.2uF

5V

R0821
10K

VPP
TP0834
TP0835
BOOT_MODE
FLT_A+
TP0831
TP0832
5V
TP0838
GND

0
1
2
3
4
5
6
7

34
36
37
38
39
40
41
42

LM50

5V

PC0_AD0
PC1_AD1
PC2_AD2
PC3_AD3
PC4_AD4
PC5_AD5
PC6_AD6
PC7_AD7

R0848
68K
NU
C0842
2.2uF
NU
R0849
47K

S0854

S0853
SWITCH

5V
U0834
1
LM50
POS
FLT_A+ TEMP_SENSE 2
VOUT
5V

ON_OFF_CONTROL
CH_REQUEST

0 13 PE0_AN0
1 15 PE1_AN1
2 17 PE2_AN2
3 19 PE3_AN3
4 14 PE4_AN4
16 PE5_AN5

CH_REQUEST

R0847
68K

AN(0:4)

USW_5V

R0835
100

0.1uF
NU

C0833

R0825
1K

NC3 6
NC4 7
NC5 8

PTT_IRDEC

INPUT RESET 1

R0843
10K

Q0843

ON_OFF_SENSE

D0821

Q0823

3
NC1
5 NC2

28
30
1
64
63
62
59
58
57
56

MC33064

5V

CLK_E
STRA_AS
STRB_RW*
U0831
31
33 EXTAL MC68HC711E9
PA0_IC3
XTAL
CONTROLLER
PA1_IC2
46 IRQ
PA2_IC1
45 XIRQ
PA3_OC5_OC1
43 RESET
PA4_OC4_OC1
PA5_OC3_OC1
27
PA6_OC2_OC1
25 MODA_LIR*
MODB_VSTBY
PA7_PA1_OC1
MC68HC711E9

U0832
MC33064

C0823
.01uF

4 GND

10V

3
C2

Q0841

HOOK

R0845
4.7K

PTT_IRDEC

R0833
47K

R0844
10K

10V

R0841
10K
R0842
47K

R0832
2.2K

VR0821

29

2 GND

5V

FLT_A+

5V

5V

5V

C1 1

R0831
1MEG

Q0821

RESET

ON/OFF Section

?X

NC6 35
NC7 44
NC8 48
NC9 60
NC10 61

CSTCC8.00MG

RESET
TP0833

Controller Section

C0832
0.1uF

C0831
3.3uF

U0833
CSTCC8.00MG

VDD 55
22
VRH
VRL 21

VR0817
20V

C0815 C0816 C0817 C0818 C0819

470pF 470pF 82pF 470pF 470pF
NU
NU

C0806 C0805 C0804 C0803 C0802

470pF 82pF 470pF 470pF 470pF
NU
NU

C0807
470pF

R0816
51K
5V

5
6
7

23
VSS1
24 VSS2
49 VSS3
2
3 NC1
NC2
4 NC3
26 NC4
32 NC5

ANALOG_INPUT_3 J0811-9

BUS+

D0879
green

D0880
yellow

BUS+

J0801-4

R0813
10

MIC

P0801-2

HOOK

AN(0:4)

5.6V

P0801-1

J0801-10
J0801-9

33V

R0812 22

FLT_A+ J0811-1
5V

VR0812
5.6V

J0801-11

CONTROL HEAD ID

USW_5V
SCI_TX
TP0837

1
KEYPAD ID

ZWG0130241

R0850

R0851

R0852

R0853

R0855

R0856

CONTROLHEAD
PRO5100/CDM1250

NU

NU

NU

USED

USED

USED

R0857 R0858
USED

NU

CONTROLHEAD
PRO7100/CDM1550

NU

NU

USED

NU

USED

USED

NU

USED

Figure 4-7. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Schematic Diagram

4-12

Keypad B
Layout

P1
SW0906

SW0905

P2
SW0903

1
5
4
8
2
6
3
7

P4
SW0908

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

5V
R0901
51K

AN(0:4)
P1
SW0906

SW0904

SW0902

SW0909

R0906
51K

SW0907

S0906

P1
P5
P4
P8
P2
P6
P3
P7

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

ROW1

P4
SW0908

COL1
R0902
13K

R0907
13K

ROW2

COL2
R0903
22K

ROW2

R0904
43K

R0909
43K

R0905
130K
NU

R0910
130K
NU

COL4

R0909
NU
USED

ROW5

P1
P5
P4
P8
P2
P6
P3
P7

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

COL5

S0910

S0909

COL3

ROW4

CONTROLHEAD
PRO7100/CDM1550

1
5
4
8
2
6
3
7

COL4

1
5
4
8
2
6
3
7

COL3

P1
P5
P4
P8
P2
P6
P3
P7

COL2

ZWG0130242

Figure 4-8. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Keypad Schematic

ROW3

R0908
22K

ROW3

CONTROLHEAD
PRO5100/CDM1250

S0908

S0907

1
SW0901

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

ROW1

P1
P5
P4
P8
P2
P6
P3
P7

P3
SW0910

SW0905
P2
SW0903

1
5
4
8
2
6
3
7

P1
P5
P4
P8
P2
P6
P3
P7

S0905

S0904
1
5
4
8
2
6
3
7

Keypad C
Layout

S0903

S0902

S0901

P3
SW0910

SW0902

ROW4

4-13

BACKLIGHT GREEN

Q0931
NU

Q0933
FLT_A+

D0961
NU

HSMG-H690

D0965

D0969

D0973

D0977

D0985

R0941
10K

R0942
33K

D0962
NU

D0966

D0963
NU

D0967

BL_GREEN

D0970

D0974

D0978

D0982

D0971

D0975

D0979

D0983

R0932
33K
NU

D0987
D0972

D0976

D0980

D0984
D0988

Q0934

R0933
BL_RED

4.7K

R0944
100K

Q0932
NU

4.7K
NU

FLT_A+

R0946
10K

1
C0931
0.1uF

MC33072
U0931-1
8
2

R0947
10

R0948
10

D0943
NU

D0947
NU

D0951
NU

D0955
NU

D0932 D0936
NU
NU

D0940
NU

D0944
NU

D0948
NU

D0952
NU

D0956
NU

D0933
NU

D0937
NU

D0941
NU

D0945
NU

D0949
NU

D0953
NU

D0957
NU

D0934
NU

D0938
NU

D0942
NU

D0946
NU

D0950
NU

D0954
NU

D0958
NU

R0935
10K
R0936
10K

MC33072

C0933
0.1uF

D0939
NU

R0934
100K NU

R0945
10K

MC33072
U0931-2
FLT_A+

D0935
NU

D0931
NU
R0931
10K
NU

D0986

D0964 D0968
NU
R0943

FLT_A+

D0981

MC33072

C0932
0.1uF
NU

R0937
10

R0938
10
NU

D0981 D982 D0983 D0984

CONTROL HEAD
PRO5100/CDM1250
CONTROL HEAD
PRO7100/CDM1550

NU

NU

NU

USED USED USED

NU
USED

ZWG0130243

Figure 4-9. PRO5100/PRO7100/CDM1250/CDM1550 Control Head LCD Schematic

1
0

3
2
5V

22
23
14
12
11
10
9
6
8

15
16
17
18
19
20
21

RESET
C0971
1uF

C0973
1uF

TP0971
C0974
0.1uF

TP0972

Figure 4-10. PRO5100/PRO7100/CDM1250/CDM1550 Control Head Display Schematic

0
1
2
3
4
5
6
7

R0973
1.2MEG

C0975
0.1uF

C0977
0.1uF
NU
C0976
0.1uF
C0978
0.1uF

D0
D1
D2
D3
D4
D5
D6
D7

V1
V2
V3
V4
V5

U0971

C0972
1uF
NU
CH_KP_ID(0:7)
TP0973

LED_CNTRL(0:8)
R0972
0
R0975
200K

R0974
1.8MEG
R0976
100K

C0980
0.1uF

C0979
C0981

0.1uF
NU
0.1uF
NU

R0977
200K
NU

C0983
2.2uF
C0984
.01uF

COM8
COM9
COM10
COM11
COM12
COM13
COM14
COM15

40
41
42
43
44
45
46
47

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128

32
33
34
35
36
37
38
39
SEG0_C1
SEG1_C2
SEG2_C3
SEG3_C4
SEG4_C5
SEG5_C6
SEG6_C7
SEG7_C8
SEG8_C9
SEG9_C10
SEG10_C11
SEG11_C12
SEG12_C13
SEG13_C14
SEG14_C15
SEG15_C16
SEG16_C17
SEG17_C18
SEG18_C19
SEG19_C20
SEG20_C21
SEG21_C22
SEG22_C23
SEG23_C24
SEG24_C25
SEG25_C26
SEG26_C27
SEG27_C28
SEG28_C29
SEG29_C30
SEG30_C31
SEG31_C32
SEG32_C33
SEG33_C34
SEG34_C35
SEG35_C36
SEG36_C37
SEG37_C38
SEG38_C39
SEG39_C40
SEG40_C41
SEG41_C42
SEG42_C43
SEG43_C44
SEG44_C45
SEG45_C46
SEG46_C47
SEG47_C48
SEG48_C49
SEG49_C50
SEG50_C51
SEG51_C52
SEG52_C53
SEG53_C54
SEG54_C55
SEG55_C56
SEG56_C57
SEG57_C58
SEG58_C59
SEG59_C60
SEG60_C61
SEG61_C62
SEG62_C63
SEG63_C64
SEG64_C65
SEG65_C66
SEG66_C67
SEG67_C68
SEG68_C69
SEG69_C70
NC

COM0_R1
COM1_R2
COM2_R3
COM3_R4
COM4_R5
COM5_R6
COM6_R7
COM7_NC

COMS

04B01

13 VSS

7 VDD

24
25
26
27
28
29
30
31

1
2
3
4
5

COM0
COM1
COM2
COM3
COM4
COM5
COM6
COM7

COMS 48

SEG0
SEG1
SEG2
SEG3
SEG4
SEG5
SEG6
SEG7
SEG8
SEG9
SEG10
SEG11
SEG12
SEG13
SEG14
SEG15
SEG16
SEG17
SEG18
SEG19
SEG20
SEG21
SEG22
SEG23
SEG24
SEG25
SEG26
SEG27
SEG28
SEG29
SEG30
SEG31
SEG32
SEG33
SEG34
SEG35
SEG36
SEG37
SEG38
SEG39
SEG40
SEG41
SEG42
SEG43
SEG44
SEG45
SEG46
SEG47
SEG48
SEG49
SEG50
SEG51
SEG52
SEG53
SEG54
SEG55
SEG56
SEG57
SEG58
SEG59
SEG60
SEG61
SEG62
SEG63
SEG64
SEG65
SEG66
SEG67
SEG68
SEG69
SEG70
SEG71
SEG72
SEG73
SEG74
SEG75
SEG76
SEG77
SEG78
SEG79

FR
CL
M_S
CAP1_POS
CAP1_NEG
CAP2_POS
CAP2_NEG
VR
VOUT

SR2
SR1
WR
RD
CS2
CS1
A0

4-14

DISPLAY

THE LCD IS OF HARDWAREKITS GLN7358A (EUR) and GLN7359A (US)

H0971
04B01
NU
SED1526F0A

Display Driver
SED1526F0A

5V
C0985
2.2uF

TP0974

R0978
100K
NU
VOLTAGE_SENSE

C0982
0.1uF
NU
TP0975

5V

ZWG0130244

4-15

Table 4-2: PRO5100/PRO7100/CDM1250/CDM1550 Control Head Parts List

Reference
Designator
C0803
C0804
C0805
C0807
C0811
C0812
C0813
C0815
C0816
C0817
C0822
C0823
C0831
C0832
C0843
C0931
C0933
C0971
C0973
C0974
C0975
C0976
C0978
C0980
C0983
C0984
C0985
D0821
D0822
D0831
D0877
D0879
D0880
D0951*
D0952*
D0953*
D0954*
D0965
D0966
D0967
D0968
D0969
D0970
D0971
D0972
D0973
D0974
D0975
D0976

Motorola
Part No.
2113741F17
2113741F17
2113740F49
2113741F17
2113741F17
2113741F17
2113741F17
2113741F17
2113741F17
2113740F49
2311049A40
2113741F49
2311049A42
2113743E20
2311049A40
2113743E20
2113743E20
2311049A07
2311049A07
2113743E20
2113743E20
2113743E20
2113743E20
2113743E20
2311049A09
2113741F49
2311049A40
4813833C02
4813833C02
4880236E05
4886171B01
4886171B04
4886171B03
4886171B02
4886171B02
4886171B02
4886171B02
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04

Description
470pF
470pF
100pF
470pF
470pF
470pF
470pF
470pF
470pF
82pF
2.2uF
10nF
3.3uF
100nF
470pF
100nF
100nF
1uF
1uF
100nF
100nF
100nF
100nF
100nF
2.2uF
10nF
2.2 uF
Dual Schottky
Dual Schottky
Schottky
LED, Red
LED, Green
LED, Yellow
LED, Orange
LED, Orange
LED, Orange
LED, Orange
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green

Reference
Designator
D0977
D0978
D0979
D0980
D0981*
D0982*
D0983*
D0984*
D0985
D0986
D0987
D0988
J801
J811
P0801
Q0821
Q0822
Q0823
Q0841
Q0843
Q0877
Q0878
Q0879
Q0933
Q0934
R0810
R0811
R0812
R0813
R0814
R0815
R0816
R0817
R0821
R0822
R0823
R0824
R0825
R0831
R0832
R0833
R0834
R0835
R0836
R0837
R0838
R0841
R0842
R0843
R0844
R0845

Motorola
Part No.

Description

4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
4886171B04
0902636Y02
2864287B01
2809926G01
4805921T02
4880048M01
4805921T02
4880048M01
4880048M01
4813824A10
4813824A10
4813824A10
4813824A08
4813824A10
0662057A76
0662057A90
0662057A09
0662057A01
0662057A35
0662057A76
0662057A90
0662057A09
0662057A73
0662057A82
1805911V01
0662057A65
0662057A49
0662057B22
0662057A57
0662057A89
0662057A35
0662057A25
0662057A73
0662057A85
0662057A73
0662057A73
0662057A89
0662057A73
0662057A73
0662057A65

LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
LED, Green
12-pin connector
10-pin connector
2-pin connector
Transistor, dual
Transistor, NPN
Transistor, dual
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, NPN
Transistor, PNP
Transistor, NPN
13K
51K
22
10
270
13K
51K
22
10K
24K
Volume Pot
4K
1K
1M
2K
47K
270
100
10K
33K
10K
10K
47K
10K
10K
4K

Reference
Designator

Motorola
Part No.

R0847
R0849
R0852*
R0853**
R0855
R0856
R0857**
R0858*
R0859
R0860
R0861
R0862
R0863
R0864
R0865
R0877
R0878
R0879
R0901
R0902
R0903
R0904
R0906
R0907
R0908
R0909*
R0935
R0936
R0937
R0941
R0942
R0943
R0944
R0945
R0946
R0947
R0948
R0972
R0973
R0974
R0975
R0976
U0831
U0832
U0833
U0834

0662057A93
0662057A89
0662057A89
0662057A89
0662057A89
0662057A89
0662057A89
0662057A89
0662057A89
0662057A97
0662057A97
0662057A97
0662057A65
0662057A65
0662057A65
0660076A35
0660076A35
0660076A35
0662057A90
0662057A76
0662057A81
0662057A88
0662057A90
0662057A76
0662057A81
0662057A88
0662057A73
0662057A73
0660076A01
0662057A73
0662057A85
0662057A65
0662057A97
0662057A73
0662057A73
0660076A01
0660076A01
0662057B47
0662057B24
0662057B28
0662057G29
0662057G13
5113802A24
5113815A02
4886061B01
5185963A15

U0931
U0971
VR0812
VR0816

5113818A03
5186158B01
4813830A15
4805656W09

Description
22
47K
47K
47K
47K
47K
47K
47K
47K
100K
100K
100K
4K
4K
4K
270
270
270
51K
13K
22K
43K
51K
13K
22K
43K
10K
10K
10
10K
33K
4K
100K
10K
10K
10
10
0
1.2M
1.8M
200K
100K
IC
Voltage Sensor
8 MHz
Temperature Sensor
IC
LCD Driver
Diode, Zener

Reference
Designator

Motorola
Part No.

Description

VR0817
4805656W09 Diode, Zener
VR0821
4813830A23
Diode, 5.6V
VR0822
4813830A15
Diode, 5.6V
* Models PRO7100/CDM1550 Only
** Models PRO5100/CDM1250 Only

4-16

This page intentionally left blank

4-17

OPT_PTT
GP1
GP2
GP3
GP4
GP5
GP6
GP7
GP8
BUS+
RESET
CNTRL_AUDIO(0:7)
GPIO(0:13)
SPI(0:10)

OPT_PTT
GP1
GP2
GP3
GP4
GP5
GP6
GP7
GP8
BUS+
RESET
CNTRL_AUDIO(0:7)

PASUPVLTG
EXT_SWB+
INT_SWB+
9V3
5VD
VSTBY
BATTERY_VOLTAGE
IN_5V_RF_REG
EMERGENCY_CONTROL
IGNITION_CONTROL
DC_POWER_ON
ON_OFF_CONTROL

FLT_A+
PASUPVLTG
EXT_SWB+
INT_SWB+
9V3
5VD
VSTBY
5V_RF
BATTERY_VOLTAGE
IN_5V_RF_REG
ON_OFF_CONTROL
DC_POWER_ON
IGNITION_CONTROL
EMERGENCY_CONTROL
BOOT_CNTRL
INT_MIC
EXT_MIC
DISCAUDIO
RX_AUD_RTN
TX_AUD_RTN
FLAT_TX_RTN
FLAT_RX_SND
TX_AUD_SND
URX_SND
MODIN
SPKRSPKR+
HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO
MOSBIAS_3
MOSBIAS_2
PA_PWR_SET
NOISE_BLNKR
CNTLVLTG
TEMPSENSE
RX_ADAPT
16_8MHZ
LOCK
RSSI
CH_ACT
VS_RAC
VS_INT
VS_AUDSEL
VS_GAINSEL
VS_MIC
EXP_BD_REQ
UART_RX
UART_TX
SCI_TX
RDY

FLT_A+
INT_SWB+
9V3

CH_ACT
DC_POWER_ON

5VD
5V_RF

AUDIO
INT_MIC
EXT_MIC

VS_AUDSEL
NOISE_BLNKR
PA_PWR_SET
MOSBIAS_2
MOSBIAS_3
MODIN

URX_SND
DISCAUDIO
TX_AUD_SND
RX_AUD_RTN FLAT_RX_SND
TX_AUD_RTN
RX_FLAT_FILTERED_AUDIO
FLAT_TX_RTN
HANDSET_AUDIO
VS_MIC
SPKR+
16_8MHZ
SPKR-

TEMPSENSE
CNTLVLTG
UART_RX

MOSBIAS_2
MOSBIAS_3

VS_RAC

VS_GAINSEL
VS_AUDSEL

16_8MHZ

CH_ACT
MODIN
URX_SND
TX_AUD_SND
FLAT_RX_SND
RX_FLAT_FILTERED_AUDIO
HANDSET_AUDIO
SPKRSPKR+

VS_INT
RSSI
LOCK
INT_MIC
EXT_MIC
DISCAUDIO
RX_AUD_RTN
TX_AUD_RTN
FLAT_TX_RTN

OPT_PTT

GP5_IN_ACC9

GP8_IN_OUT_ACC14

SPI(0:10)

BUS+
GP1_IN_ACC3
GP2_OUT_ACC4

SPI(0:10)

ON_OFF_CONTROL

IO

GP6_IN_ACC10
GP7_IN_OUT_ACC12

IGNITION_CONTROL
UART_TX
RX_ADAPT
NOISE_BLNKR
PA_PWR_SET

GPIO(0:13)

BOOT_CNTRL
5V_RF
EMERGENCY_CONTROL

GP3_IN_ACC6
GP4_IN_OUT_ACC8

5VD
SCI_TX

GP6_IN_ACC10

GP4_IN_OUT_ACC8
GP5_IN_ACC9

RDY
EXP_BD_REQ

EXT_SWB+
9V3

CNTLR_AUDIO(0:7)
RESET

SPI(0:10)
GPIO(0:13)
FLT_A+

CNTLR_AUDIO(0:7)

RESET

SUPPLY_VOLTAGE

PASUPVLTG
INT_SWB+

GP7_IN_OUT_ACC12

IN_5V_RF_REG
VS_MIC
FLT_A+

GP8_IN_OUT_ACC14
OPT_PTT

RESET
BUS+

GP1_IN_ACC3

GP2_OUT_ACC4
GP3_IN_ACC6

SPI(0:10)

GPIO(0:13)
SPI(0:10)

FLT_A+
5VD
VSTBY

CONTROLLER

BOOT_CNTRL
BATTERY_VOLTAGE

VOICE_STORAGE

ON_OFF_CONTROL
UART_RX
RDY
VS_RAC
VS_INT
EXT_BD_REQ
RSSI
LOCK
TEMPSENSE

5VD
VS_GAINSEL
SCI_TX
UART_TX

RX_ADAPT

RX_AUD_RTN
VS_RAC
VS_INT

VS_MIC

VS_AUDSEL
FLAT_RX_SND

CNTLVLTG

FLT_A+
PASUPVLTG
EXT_SWB+
INT_SWB+

9V3

5VD
VSTBY
5V_RF
BATTERY_VOLTAGE
IN_5V_RF_REG
ON_OFF_CONTROL
DC_POWER_ON
IGNITION_CONTROL
EMERGENCY_CONTROL
BOOT_CNTRL
INT_MIC
EXT_MIC
DISCAUDIO
RX_AUD_RTN
TX_AUD_RTN
FLAT_TX_RTN
FLAT_RX_SND
TX_AUD_SND
URX_SND
MODIN
SPKRSPKR+
HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO
MOSBIAS_3
MOSBIAS_2
PA_PWR_SET
NOISE_BLNKR
CNTLVLTG
TEMPSENSE
RX_ADAPT
16_8MHZ
LOCK
RSSI
CH_ACT
VS_RAC
VS_INT
VS_AUDSEL
VS_GAINSEL
VS_MIC
EXP_BD_REQ
UART_RX
UART_TX
SCI_TX
RDY

ZWG0130228

Figure 4-11. Complete Controller Schematic Diagram

4-18

5VD
5VD

R0102
4.7K

R0101
10K

FLT_A+

R0115
10K
ON_OFF_CONTROL

R0116
0
NU

TP0101
1

ECLK
R0127
0
NU

2
3
12

27

R0126
27K
NU

DATA_BUS(0:7)

5VD
5VD

8
VCC
30
32 EN_CE
EN_OE
7 EN_WE

FLASH_OE
R_W
R0121
100K

0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

20
19
18
17
16
15
14
13
3
2
31
1
12
4
5
11
10
6
9

A0
IO0
A1
IO1
A2
IO2
A3
IO3
A4
IO4
IO5
A5
IO6
A6
IO7
A7
A8
A9
A10
A11
A12 U0121
A13
A14 512kx8bit
A15
A16
A17
A18 GND
24

21
22
23
25
26
27
28
29

C0123
100pF
NU

C0122
0.1uF

C0121
0.1uF

FLASH_CE

VOX

CSX
CLK
DATA
MISO

47
46
45
44
43
UART_CS
NC_PH5_CSGP1 42
41
RAM_CS
38
FLASH_CE

UART_TX
7
6
5
4
3
2
1
0

GP7_OUT
GP4_OUT

FROM_U0101_47
FROM_U0101_46

0
1
2
3
4
5
6
7

28
VCC
20
EN_CS 22
EN_OE
EN_WE 27
0
1
2
3
4
5
6
7

11
12
13
15
16
17
18
19

A0 10
A1 9
A2 8
A3 7
A4 6
A5 5
A6 4
A7 3
A8 25
A9 24
U0122 A10
21
RAM A11 232
32kx8bit A12
A13 26
1
A14
GND
14
IO1
IO2
IO3
IO4
IO5
IO6
IO7
IO8

0
1
2
3
4
5
6
7

30
31
32
33
34
35
36
37

PH0_PW1
PH1_PW2
PH2_PW3
PH3_PW4
PH4_CSIO
PH5_CSGP1
PH6_CSGP2
PH7_CSPROG

16
VCC
EN_CS1 6
EN_CS2 4
EN_CS3 5
1HC138_A0
A0 HC138_A1
A1 2HC138_A2
3
GND A2

U0101
MC68HC11FL0

MICROPROCESSOR

PC0_DATA0
PC1_DATA1
PC2_DATA2
PC3_DATA3
PC4_DATA4
PC5_DATA5
PC6_DATA6
PC7_DATA7

18
RAM_CS 17
16
15
R_W
14
13
12
0
11
1
10
2
9
3
8
4
7
5
6
6
5
7
4
8
3
9
2
10
1
11
0
12
13
14

PJ0_CSGP3
PJ1_CSGP4
PJ2
PJ3
PJ4
PJ5
PJ6
PJ7

71
72
73
74
75
76
77
78

PE0_AN0
PE1_AN1
PE2_AN2
PE3_AN3
PE4_AN4
PE5_AN5
PE6_AN6
PE7_AN7

67
66
65
64
63
62
61
60

R0177
4.7K

RESET

12

GP4_IN

GP4_IN_OUT_ACC8
GP4_OUT

R0181
4.7K
R0105
100K
See
NOTE
R0106
0
See
NOTE

7
8

5VD
R0114
10K

GP5_IN_ACC9

R0179

GP5_IN

47K

R0117

R0113
10K

Q0177

5VD

5VD

GP3_IN
GP5_IN

R0178
47K

D0179

0
1
2
3
4
5
6

EXT_BD_REQ
BATTERY_VOLTAGE
CNTLVLTG
TEMPSENSE

TP0103

GP3_IN_ACC6
30K

5VD
RESET

C0107
1000pF

3.9K

R0176

R0170
10K

IRQ

GP3_IN
PE6

5VD

H/W-Version & Memory size

5VD
3

GP6_IN

Q0181
R0182

GP6_IN_ACC10

47K
R0183
5VD
9
13

GP7_IN

4.7K
R0184 47K
GP7_IN_OUT_ACC12

GP7_OUT

Q0183
R0185
5VD

GP7_IN
GP8_OUT
GP4_OUT
GP7_OUT

9
10

10

GP8_IN

4.7K
R0186
47K
GP8_IN_OUT_ACC14

GP8_OUT

Q0185

12
13

NOTE

10MEG
R0132
330K

R0105 R0106 R0128 R0109

MDC/Sel5

Y0131
XTAL

C0131
22pF

10K

0
1
2

R_W

FROM_U0101_46
FROM_U0101_47

1
4 OUT
IN
38.40KHz
NC1 NC
3
2

10K
R0175

ECLK

(EXT_BD_PTT & DATA_PTT)

Q0173

5VD

R0108
2.2K

HC138_A0
HC138_A1
HC138_A2
GP6_IN
GP4_IN
GP8_IN
GP1_IN

GP2_OUT_ACC4

R0174

GP2_OUT

GPIO(0:13)

C0106
100pF
NU

RSSI
LOCK
VS_INT
VS_RAC
VS_GAINSEL

R0131

11

5VD

VDD 12
VDDR 88
VDDL 39
AVDD 59

LVOUT 95

VRL 68
VRH 69

EXTAL 90
XTAL 91NC_XTAL

86
85
84
83
82
81
80
79
PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3

PG0_XA13
PG1_XA14
PG2_XA15
PG3_XA16
PG4_XA17
PG5_XA18
PG6_AS

13 VSS
87 VSSR
40 VSSL
70 AVSS

R_W
5VD
UART_CS

OPT_PTT

6
16
20
19
17
18
5

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0

1
R0124
0
NU

13
14
28

26
10
7
11
8
25
24
23
22
21
20
19
18
5

Y0
Y1
Y2
Y3
Y4
Y5
Y6
7 Y7

R0104
10K

ECLK 89
IRQ 96
XIRQ 48
RESET 94
PG7_R_W 4
MODA_LIR 58
MODB_VSTBY 57

49
50
51
52
53
54
55
56

RD U0125
TD
DSR XTL0
CTS DTR
RTS
RS0
D7
RS1
D6
R_W*
D5
D4
CS0
D3
CS1
D2
D1
XTL1
D0
CLK
RC
VSS
1

EE_CS 15
OPT_CS 14
VS_CS 13
EXP1_CS12
EXP2_CS11
REF_CS 10
LVZIF_CS 9

C0101 C0102 C0103 C0104 C0105

100pF 100pF 100pF 100pF 100pF
NU
NU
NU
NU

NC_PB7_ADDR15 7 PB7_ADDR15
NC_PB6_ADDR14 8 PB6_ADDR14
15 PB5_ADDR13
21 PB4_ADDR12
9 PB3_ADDR11
11 PB2_ADDR10
10 PB1_ADDR9
14 PBO_ADDR8

17
9

15
VDD
DCD

0
1
2
3
4
5
6

PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD

ON_OFF_SENSE

FLT_A+

C0141
0.1uF

5VD

22
23
24
25
26
27
28
29

12

5VD

R0173
4.7K
U0141
MC74HC138A

5VD

3
2
1
100
99
98
97

RX_ADAPT

IRQ

FLASH ROM

16

UART

R0125
27K
NU
UART_RX

5VD

SYN

HSIO

F1200

RDY
FLASH_OE

EEPROM
U0111 16Kx8bit

R0107
47K
NU

5VD

SPI(0:10)

0
NU

5VD

R0109 0

R0112

5VDC (0VDC during On/Off pressed

and during head request)

See NOTE

R0111
0

ON_OFF_CONTROL

See NOTE R0128 0

GP1_IN_ACC3
6 5 4 3

7 8 910

X25128_2.7V

GP1_IN

Q0171

PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
PFO_ADDR0

4
5VD

Q0110

SPI(0:10)

SPI(0:10)

6
1
3
7
5

R0171
5VD
4.7K

0.1uF

8
VCC CLK
CS
WP
HOLD
VSS SI

5VD

10K

C0112

SO

R0110
10K
NU

CLK
DATA
EE_CS

MISO

C0111
NU
100pF

8 9

TP0102

LSIO

SPI(0:10)
10
5VD

GPIO(0:13)
R0172

CNTLR_AUDIO(0:7)

CNTLR_AUDIO(0:7)

SPI(0:10)

R0152
24K

C0151
.01uF

LSIO
CHACT
SQ_DET
HSIO

CNTLR_AUDIO(0:7)

5VD
VSTBY

Q0151

VR0151
5.6V

SCI_TX

C0125
0.1uF
NU

R0151
24K

D0151

BOOT_CNTRL
D0101

CNTLR_AUDIO(0:7)

TP0151

5VDC (0VDC during boot mode)

1
BUS+

VDDSYN 92
XFC 93

5VD
FLT_A+

MPT

U0125

Used

NU

NU

Used

NU

NU

Used

Used

NU

Used

C0132
22pF

ADDR_BUS(0:18)

ZWG0130229-A

Figure 4-12. Controller Control Schematic Diagram

R0521
220 NU

C0441
470pF

C0442
470pF

C0443
470pF

C0445
470pF

C0444
470pF

C0447
470pF

C0446
470pF

C0449
470pF

C0448
470pF

C0451
470pF

C0452
470pF

C0454
470pF

C0453
470pF

C0456
470pF

C0455
470pF

C0457
470pF

C0459
470pF

C0471
470pF

C0470
470pF

C0472
470pF

C0473
470pF

C0474
470pF

C0476
470pF

C0477
470pF

C0478
470pF

C0460
470pF
9 DATA

DATA

SPI_DATA
CLK

SPI_CLK
MISO

SPI_MISO
VS_CS

VS_CS
OPT_CS

OPT_CS

DATA_CNTLR_1

R0481 0

DATA_CNTLR_2

R0482 0

CLK_CNTLR_1

UART_RX
VS_MIC
INT_MIC
EXT_MIC
ON_OFF_CONTROL
FLAT_TX_RTN
EXP_BD_REQ
EXP_BD_PTT
RDY
RESET
BUS+
GP4_IN_OUT_ACC8
OPT_PTT

DATA

TO/FROM RF

DATA

8 CLK

L0482
390nH NU

CLK_CNTLR_2

CLK
CLK

5V_CNTLR_1

CSX_CNTLR_2

CSX

10

EXP1_CS

EXP1_CS

L0481
390nHNU

8 CLK

5V

5V_RF
DISCAUDIO_CNTLR_1

CSX

CSX_CNTLR_1

3
2

DISCAUDIO

DISCAUDIO
PA_PWR_SET_1_CNTLR_1

CSX

C0482
470pF

PA_PWR_SET

PA_PWR_SET
MOSBIAS_2_CNTLR_1

MOSBIAS_2

MOSBIAS_2
MOSBIAS_3_CNTLR_1

1
TP0481
1
RX_ADAPT

RX_ADAPT

MOSBIAS_3

MOSBIAS_3
NOISE_BLNKR_CNTLR_1

NOISE_BLNKR

NOISE_BLNKR
MODIN_CNTLR_1

RESET_CNTLR_1
RESET

RESET

MODIN

MODIN

16_8MHZ_CNTLR_1

CNTLVLTG_CNTLR_1
CNTLVLTG

CNTLVLTG

16_8MHZ

16_8MHZ

TEMPSENSE_CNTLR_1

PASUPVLTG

NU

9V3

C0488
470pF

C0487
470pF

9V3_CNTLR_1
9V3

C0499
470pF

C0497
470pF

C0495
470pF

C0496
470pF

LOCK

C0493
470pF

C0491
470pF

LOCK_CNTLR_1
PASUPVLTG_CNTRL_1
PASUPVLTG

INT_SWB

INT_SWB+

RSSI

RSSI
LOCK

C0494
470pF

RSSI_CNTLR_1

INT_SWB_CNTLR_1
C0492
470pF

TEMPSENSE

TEMPSENSE

9V3_CNTLR_2
9V3

J0501
ACCESSORY
20-PIN CONNECTOR

R0525
100K

NU

NU

NU

NU

NU

NU

C0526
470pF
NU

C0527
470pF

C0525
470pF

C0524
470pF

C0523
470pF

C0521
470pF
NU

C0522
470pF

C0505
470pF

C0504
470pF

C0503
470pF

C0502
470pF

VR0504
33V

C0501
.01uF

C0541
VR0501 0.47uF
20V

C0520
470pF

R0524
220
See NOTE

R0528 0
See NOTE
27K R0541

NU

NU

J0501-1
J0501-20
J0501-2
J0501-19
J0501-3
J0501-18
J0501-4
J0501-17
J0501-5
J0501-16
J0501-6
J0501-15
J0501-7
J0501-14
J0501-8
J0501-13
J0501-9
J0501-12
J0501-10
J0501-11

19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

N.C.
PCB
N.C.
SPEAKEREXT_MIC_AUDIO
DIG_IN1
DIG_OUT2 (EXTERNAL_ALARM)
FLAT_TX_AUDIO
DIG_IN_3 = Sel5/MDC
UART_RX = MPT
GROUND
DIG_IN_OUT_4 = Sel5/MDC UART_TX = MPT
DIG_IN_5 WITH WAKEUP (EMERGENCY)
DIG_IN_6 WITH WAKEUP (IGNITION)
FLAT/FILTERED_RX_AUDIO
DIG_IN_OUT_7
SWB+
DIG_IN_OUT_8
RSSI
SPEAKER+
BUS+
BOOT_CNTRL

20

10

12

14

16

18

19

11

13

15

17

REAR VIEW
Pin 1 to 16 used for standard accessories
Pin 17 to 20 for special use

R0529
47K
R0531

NU

NU

NU

NU

NU

C0534
470pF

C0533
470pF

R0510
4.7K

C0532
470pF

VR0510
33V

VR0509
33V

VR0503
20V

C0531
470pF

R0512
15K

C0528
470pF

R0511
100K

VR0541
14V

C0530
470pF

GP7_IN_OUT_ACC12

C0512
470pF

560
C0511
470pF

C0542
47uF

C0510
470pF

R0530 0

RX_FLAT_FILTERED_AUDIO

UART_RX
VS_MIC
INT_MIC
EXT_MIC
ON_OFF_CONTROL
FLAT_TX_RTN
EXP_BD_REQ
EXP_BD_PTT
RDY

NU

9 DATA

SPI(0:10)

C0508
470pF

R0542
47K

NU

RSSI
CH_ACT
5VD
FLT_A+
SPKRSPKR+
DISCAUDIO
HANDSET_AUDIO
UART_TX

TO/FROM RF

C0509
470pF

FLT_A+
GP5_IN_ACC9
EMERGENCY_CONTROL
FLT_A+
GP6_IN_ACC10
IGNITION_CONTROL

R0527

NU

RSSI
CH_ACT
5VD
FLT_A+
SPKRSPKR+
DISCAUDIO
HANDSET_AUDIO
UART_TX

RESET
BUS+
GP4_IN_OUT_ACC8
OPT_PTT

VS_MIC
VS_CS
9V3
Vddd
VS_AUDSEL
Det_Aud_Snd
Rx_Aud_Rtn
Tx_Aud_Snd
Tx_Aud_Rtn
Flat_Tx_Rtn
Opt_Bd_En
Rdy/Req
Rx_Aud_Snd
ON
INT_EXT_Vdd
Key_Row
Key_Col
PTT
Key_Intrp
VS_INT
RST*
LED_EN
OFF_BATT_DATA_OUT
VS_GAINSEL
SrD_Rtn
SrD_Snd
R/W*
CS*
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
A0
SCK_Snd
VS_RAC
Gnd

C0506
470pF

See NOTE

GP3_IN_ACC6
GP4_IN_OUT_ACC8

NU

R0522
220 NU

R0523
VR0522
220
See NOTE 5.6V
See NOTE

VR0521
5.6V
See NOTE

NU

10

1 UART_RX
2 UART_TX
3 NC
4 NC
5 OPT_PTT
6 RDY
7 OPT_CS
8 GP4_IN_OUT_ACC8
9 EXP1_CS
10 EXP_BD_REQ
11 SPI_CLK
12 SPI_MISO
13 SPI_DATA
14 EXP_BD_PTT
15 GND
16 CH_ACT
17 DISCAUDIO
18 FLAT_TX_RTN

J0551-42

C0576
470pF
NU

UART_RX
UART_TX
SPKREXT_MIC
GP1_IN_ACC3
GP2_OUT_ACC4
FLAT_TX_RTN

NU

R0468
10

C0486
470pF

C0591
0.1uF

C0575
470pF
NU

NU

J0551
INTERNAL OPTION BOARD
40-PINS CONNECTOR

J0551-40
J0551-39
J0551-38
J0551-37
J0551-36
J0551-35
J0551-34
J0551-33
J0551-32
J0551-31
J0551-30
J0551-29
J0551-28
J0551-27
J0551-26
J0551-25
J0551-24
J0551-23
J0551-22
J0551-21
J0551-20
J0551-19
J0551-18
J0551-17
J0551-16
J0551-15
J0551-14
J0551-13
J0551-12
J0551-11
J0551-10
J0551-9
J0551-8
J0551-7
J0551-6
J0551-5
J0551-4
J0551-3
J0551-2
J0551-1

R0592
10

C0592
0.1uF
C0593
0.1uF

NU

C0519
470pF

NU

R0533 0

EXT_SWB+
GP8_IN_OUT_ACC14
RSSI
SPKR+
BUS+
BOOT_CNTRL

R0535
1K

MDC/Sel5

NU

NU

Used

NU

NU

Used

MPT

Used

Used

NU

Used

Used

NU

4.7K

NU

NU

NU

NU

C0540
470pF

C0538
470pF
NU

C0539
82pF

C0537
470pF

R0538
220
R0539
5VD

C0535
470pF

R0528

C0536
470pF

R0524

C0518
470pF

VR0522

C0517
82pF

R0527

C0516
.01uF

R0523

C0515
470pF

VR0521

VR0537
5.6V

C0514
470pF

220

R0537

VR0505
20V

NOTE

C0513
470pF

40
39
38
37
36
35
34
33
32
31
30
29
28
NC 27
NC 26
NC 25
NC 24
OPT_PTT 23
NC 22
VS_INT 21
RESET 20
5VD 19
NC 18
VS_GAINSEL 17
SPI_MISO 16
SPI_DATA 15
UART_RX 14
UART_TX 13
GP4_IN_OUT_ACC8 12
EXP1_CS 11
EXP_BD_REQ 10
EXP_BD_PTT 9
CH_ACT 8
DISCAUDIO 7
NC 6
FLT_A+ 5
NC 4
SPI_CLK 3
VS_RAC 2
GND 1

NU

J0551-41

24K
VS_MIC
VS_CS
9V3
5VD
VS_AUDSEL
FLAT_RX_SND
RX_AUD_RTN
TX_AUD_SND
TX_AUD_RTN
FLAT_TX_RTN
OPT_CS
RDY
URX_SND

NU

C0498
470pF

C0554
0.1uF
NU

C0558
470pF
NU

NU

NU

C0485
470pF

C0559
470pF
NU

NU

C0484
470pF

C0560
470pF
NU

NU

R0467

NU

R0591

NU

C0461
470pF

Note: Fuse is part of PCB

In case fuse is blowen, replace
it with R0410 P/N 0662057B47

470pF 470pF 470pF

NU

C0483
470pF

82pF

NU

C0462
470pF

0
NU

C0428 C0429 C0430 C0431

NU

C0463
470pF

R0410
C0408 C0409 C0410 C0411
NU
NU
NU
NU
82pF
470pF 470pF 470pF

NU

C0464
470pF

Note

NU

J0451-1
J0451-2
J0451-3
J0451-4
J0451-5
J0451-6
J0451-7
J0451-8
J0451-9
J0451-10
J0451-11
J0451-12
J0451-13
J0451-14
J0451-15
J0451-16
J0451-17
J0451-18

C0466
470pF

R0408
100

UART_RX
UART_TX
NC
NC
OPT_PTT
RDY
OPT_CS
GPIO
EXP1_CS
EXP_BD_REQ
CLK
MISO
DATA
EXP_BD_PTT
GND
FAST_SQ
DISCAUDIO
FLAT_TX_RTN

C0467
470pF

10

1 SCI_TX
2 SPKR+
3 SPKR4 GROUND
5 EXP_BD_PTT
6 5VD
7 HANDSET_AUDIO
8 BUS+
9 INT_MIC
10 FLT_A+
11 ON_OFF_CONTROL
12 NC

C0458
470pF

J0451
EXPANSION BOARD
18-PIN CONNECTOR

R0401
220

R0407
10
R0409

C0421
82pF

C0422
470pF

C0427
470pF

C0426
470pF

C0423
470pF

C0401
NU 82pF

C0402
NU 470pF

C0403
NU 470pF

J0401-1
J0401-2
J0401-3
J0401-4
J0401-5
J0401-6
J0401-7
J0401-8
J0401-9
J0401-10
J0401-11
J0401-12

C0468
470pF

SCI_TX
SPEAKER+
SPEAKERGROUND
EXP_BD_PTT
5VD
HANSET_AUDIO
BUS+
INT_MIC
FLT_A+
ON_OFF_CONTROL
NC

C0407
NU 470pF

J0401
CONTROL HEAD
12-PIN CONNECTOR

C0406
NU 470pF

4-19

NU

ZWG0130230 A

Figure 4-13. Controller I/O Schematic Diagram

4-20

9V3

9V3
R0201
100
R0202

R0204

C0201
10uF
80mV RMS

12

R0205
10K

C0204

11

VAG

C0212
10uF

R0212
7.5K

TP0221

U0211-4
4 MC3403
14

13

4.6VDC

560

560

9V3

C0211
0.1uF
NU

R0211
7.5K

INT_MIC
R0207
2.2K

C0203
2200pF
NU

80mV RMS

0.1uF

VS_MIC

R0206

EXT_MIC
10K

R0208
2.2K

C0205
2200pF
NU

MODIN
VS_AUDSEL
16_8MHZ

TX_AUD_RTN
TX_AUD_SND

C0243
100pF

C0221

C0251
0.1uF

RX_AUD_RTN
R0221

C0222
0.1uF
URX_SND
200mV RMS

R0252
56K

5V_RF
5V_RF

C0226
0.1uF

48
47
46
45
44
43
42
41
40
39
38
37

0.1uF

R0227
1M

1
2
3
4
5
6
7
8
9
10
11
12

PA_PWR_SET
MOSBIAS_3
MOSBIAS_2

C0236
.033uF

C0233
0.22uF
NU

C0231
4.7uF

5V_RF
5V_RF

D0201
NU

5V_RF

R0242
0

U0221
63A53

ASFIC CMP

TXRTN
GCB3
CLK168
VDDD
VDDCP
GNDD
GNDD0
F1200
SYN
VDDSYN
NC

13
14
15
16
17
18
19
20
21
22
23
24

C0232
0.1uF

VDDA
DISC
GNDA
DACU
DACR
DACG
VOX
PLCAP
SQIN
UIO
VDDDAC
AGCCAP

PLCAP2

R0226
1M

C0225
0.1uF

MICEXT
GNDRC
MICINT
VDDRC
TXSND
AUXRX
AUXTX
AUDIO
MOD
URXOUT
GCB5
GCB4

C0227

C0224
100pF

DISCAUDIO

C0237
2.2uF
NU

U0251
MC14053B
VCC EN
12
X0
X
13
A
C0254
2 X1
Y0
0.1uF
Y
1
B
Y1
5
C0255
Z0
0.1uF
Z
3
C
Z1
GND VEE
7
8

R0251
47K

C0223
0.1uF

FLAT_TX_RTN
145mV RMS @25kHz
72mV RMS @12.5kHz

5VD

C0242
0.1uF

C0265
0.1uF

NU

5V_RF

R0265
24K

R0266
24K
NU

9V3
6

VAG

15
10
4
9

C0267
.01uF

RX_FLAT_FILTERED_AUDIO

C0262

NU

82pF

R0268
10K

VAG

1
11 U0211-1
MC3403

8
VAG

HANDSET_AUDIO

11 U0211-3
MC3403

10

C0271
.01uF

C0272
0.1uF

U0271
PA 7

C0273
3300pF

VCC

INT_SWB+

10K

FLT_A+
R0269
470

9V3

R0261

R0267
47K

9V3

5VDC (0VDC during radio off)

630mV RX Filtered
330mV Flat

11 U0211-2
MC3403

100K

R0241
47K

5VDC RX Filtered
Audio (0V DC Flat)

0.1uF

5VD
DC_POWER_ON

100K

C0252
1uF

C0261

C0241
0.1uF

C0245
0.1uF

5VD

6
14
11

C0266
0.1uF
NU

C0246
.01uF
5VD

R0253

R0262

C0244
0.1uF

C0235
.022uF

C0234
0.1uF

36
35
34
33
32
31
30
29
28
27
26
25

NU

100pF

NU

R0223
30K

GCB2
GCB1
GCB0
CHACT
SQDET
LSIO
HSIO
CSX
CLK
DATA
GNDSYN
LCAP

FLAT_RX_SND

R0222
24K

R0224
8.2K
NU

C0253

24K
R0224
8.2K

TP0222

0.1uF

5V_RF
300mV RMS

0 VDC

R0273 13VDC unmuted

24K
5VDC muted
R0274
10K
NU

R0276
15K

INV
4
OUT1
1
NINV
3
RR
6
8
M_SS OUT2
GND1 GND2

C0276
1000pF

E0271
57R01
SPKR+
SPKR-

C0277
1000pF

E0272
57R01

Q0271

R0275

NOISE_BLNKR

10K
C0274
0.1uF
NU

DATA

CLK

CSX

GP2_OUT

CH_ACT

7 8 9

F1200

5 4 6 3

SYN

HSIO

LSIO

SQ_DET

SPI(0:10)
GPIO(0:13)
CH_ACT

VOX

11

C0275
47uF

1 2
CNTLR_AUDIO(0:7)

ZWG0130231-A

Figure 4-14. Controller Audio Schematic Diagram

4-21

PASUPVLTG
VR0601
24V

U0611
LM2941

C0601
470pF
4
C0603
10uF

5
VIN VOUT
1
2 ON_OFF
ADJ
GND1 GND2
3
6

EXT_SWB+
R0611
56K

C0611
22uF

C0612
0.1uF

R0612
4.7K

E0631
57R01
FLT_A+
D0621

R0621

5VDC

24K

VSTBY

C0621
470pF
NU

VR0621
5.6V

C0622
47uF

U0641
LM2941
4

C0641
470pF

R0641
10K

5
VOUT
1
2 ON_OFF
ADJ
GND1 GND2
3
6
VIN

9V3
R0642
7.5K

R0643
1.2K

C0644
33uF

C0645
0.1uF

U0653
NU

R0651
10

D0651
1

R0652

0V (13,8VDC when radio off)

10

C0651
NU
0.1uF

C0652
33uF

U0651
MC78M05
IN

OUT
GND

5VDC
C0654
10uF

5VD
C0655
0.1uF

U0652
MC33064
RESET 1
2
INPUT
6
NC3
3
7
NC1 NC4
5
8
NC2 NC5

Q0641

GND

J0601-1
J0601-2
J0601-3

RESET

5VDC (0VDC during reset)

4
Q0681

6VDC

IN_5V_RF_REG

R0671
18K

C0681
0.1uF

D0660

ON_OFF_CONTROL

R0682
68K

Q0661
INT_SWB+

D0661
DC_POWER_ON
IGNITION_CONTROL

R0661
1K

C0662
.01uF
C0661
47uF

R0671
30K
BATTERY_VOLTAGE

R0662
150K

R0672
10K
Q0663

C0671
0.1uF

VR0671
5.6V
NU

Q0662
EMERGENCY_CONTROL
C0663
0.1uF

ZWG0130232-A
DWG NO

Figure 4-15. Controller Supply Voltage Schematic Diagram

4-22

Table 4-3. Controller Parts List

Circuit
Ref
C0101
C0107
C0112
C0121
C0122
C0131
C0132
C0141
C0151
C0201
C0204
C0212
C0221
C0222
C0223
C0224
C0225
C0226
C0227
C0231
C0232
C0234
C0235
C0236
C0241
C0243
C0244
C0245
C0246
C0252
C0254
C0255
C0261
C0262
C0265
C0267
C0271
C0272
C0273
C0275
C0276
C0277
C0421
C0422
C0423
C0426
C0427
C0428
C0429

Motorola
Part No.
2113740F51
2113741F25
2113743E20
2113743E20
2113743E20
2113740F35
2113740F35
2113743E20
2113741F49
2311049A57
2113743E20
2311049A57
2113743E20
2113743E20
2113743E20
2113740F51
2113743E20
2113743E20
2113743E20
2113743B29
2113743E20
2113743E20
2113743E07
2113743E10
2113743E20
2113740F51
2113743E20
2113743E20
2113741F49
2311049A07
2113743E20
2113743E20
2113743E20
2113740F49
2113743E20
2113741F49
2113741F49
2113743E20
2113741F37
2311049A99
2113741F25
2113741F25
2113743N48
2113741F17
2113741F17
2113743L09
2113743L09
2113743N48
2113743L09

Circuit
Ref
Description

100pF
1nF
100nF
100nF
100nF
22pF
22pF
100nF
10nF
10uF
100nF
10uF
100nF
100nF
100nF
100pF
100nF
100nF
100nF
1UF
100nF
100nF
22nF
33nF
100nF
100pF
100nF
100nF
10nF
1uF
100nF
100nF
100nF
82pF
100nF
10nF
10nF
100nF
3.3nF
47uF
1nF
1nF
82.0pF
470pF
470pF
470pF
470pF
82pF
470pF

C0430
C0431
C0445
C0446
C0447
C0448
C0449
C0470
C0471
C0472
C0473
C0474
C0476
C0477
C0478
C0482
C0483
C0484
C0485
C0486
C0487
C0488
C0490
C0491
C0492
C0493
C0494
C0495
C0496
C0497
C0499
C0501
C0502
C0503
C0504
C0505
C0506
C0508
C0509
C0510
C0511
C0512
C0513
C0514
C0515
C0516
C0517
C0518
C0541
C0542
C0591

Motorola
Part No.
2113741F17
2113741F17
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F49
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113741F49
2113743N48
2113743L09
2311049A05
2311049A99
2113743E20

Description
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
10nF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
10nF
82pF
470pF
470nF
47uF
100nF

Circuit
Ref
C0592
C0593
C0601
C0603
C0611
C0612
C0622
C0641
C0644
C0645
C0652
C0654
C0655
C0661
C0662
C0663
C0671
C0681
D0101
D0151
D0179
D0621
D0651
D0660
D0661
E0271
E0272
E0631
J0401
J0451
J0501
J0551
J0601
Q0110
Q0151
Q0171
Q0173
Q0177
Q0181
Q0183
Q0185
Q0271
Q0641
Q0661
Q0662
Q0663
Q0681
R0101
R0102
R0104
R0105

Motorola
Part No.
2113743E20
2113743E20
2113741F17
2380090M24
2311049C06
2113743E20
2311049A99
2113741F17
2311049A97
2113743E20
2311049A97
2311049A57
2113743E20
2311049C05
2113741F49
2113743E20
2113743E20
2113743E20
4880236E05
4813833C02
4813833C02
4813833C02
4813833C02
4813833C02
4813833C02
2484657R01
2484657R01
2484657R01
0902636Y02
0902636Y01
0986105B01
0905505Y04
0986165B01
4880048M01
4880048M01
4880048M01
4880052M01
4880048M01
4880048M01
4880048M01
4880048M01
4813824A10
4880048M01
4805921T02
4813824A10
4880048M01
4880052M01
0662057A73
0662057A65
0662057A73
0662057A97

Description
100nF
100nF
470pF
10uF
22uF
100nF
47uF
470pF
33uF
100nF
33uF
10uF
100nF
47uF
10nF
100nF
100nF
100nF
Diode, Schottky
Diode, Dual
Diode, Dual
Diode, Dual
Diode, Dual
Diode, Dual
Diode, Dual
Ferrite Bead
Ferrite Bead
Ferrite Bead
Connector, Flex, 12-pin
Connector, Flex, Side Entry
Connector, SMD, 20-Pin
Connector, Zif, Horizontal
DC Power Connector
NPN
NPN
NPN
NPN, Dalington
NPN
NPN
NPN
NPN
NPN
NPN
Dual
NPN
NPN
NPN, Dalington
10k 1/16W 5%
4k7 1/16W 5%
10K
100K

Circuit
Ref
R0108
R0109
R0111
R0113
R0114
R0115
R0117
R0121
R0131
R0132
R0151
R0152
R0170
R0171
R0172
R0173
R0174
R0175
R0176
R0177
R0178
R0179
R0181
R0182
R0183
R0184
R0185
R0186
R0201
R0202
R0204
R0205
R0206
R0207
R0208
R0211
R0212
R0221
R0222
R0223
R0224
R0226
R0227
R0241
R0242
R0251
R0252
R0253
R0261
R0262
R0265

Motorola
Part No.
0662057A57
0662057B47
0662057B47
0662057A73
0662057A73
0662057A73
0662057A63
0662057A97
0662057B46
0662057B10
0662057A82
0662057A82
0662057A73
0662057A65
0662057A73
0662057A65
0662057A73
0662057A73
0662057A84
0662057A65
0662057A89
0662057A89
0662057A65
0662057A89
0662057A65
0662057A89
0662057A65
0662057A89
0662057A25
0662057A43
0662057A43
0662057A73
0662057A73
0662057A57
0662057A57
0660076E70
0660076E70
0662057A82
0662057A82
0662057A84
0662057A71
0662057B22
0662057B22
0662057A89
0662057B47
0662057A89
0662057A91
0662057A97
0662057A73
0662057A97
0662057A82

Description
2K
0
0
10K
10K
10K
3K
100K
10M
330K
24K
24K
10K
4K
10K
4K
10K
10K
30K
4K
47K
47K
4K
47K
4K
47K
4K
47K
100
560
560
10K
10K
2K
2K
7.5K
7.5K
24K
24K
30K
8K
1M
1M
47K
0
47K
56K
100K
10K
100K
24K

4-23

Circuit
Ref
R0267
R0268
R0269
R0273
R0275
R0276
R0401
R0407
R0408
R0409
R0467
R0468
R0481
R0482
R0510
R0511
R0512
R0525
R0527
R0528
R0529
R0530
R0531
R0533
R0535
R0537
R0538
R0539
R0541
R0591
R0592
R0611
R0612
R0621
R0641
R0642
R0643
R0651
R0652
R0661
R0662
R0671
R0672
R0681
R0682
U0101
* U0111
* U0121
U0122
U0141
U0211

Motorola
Part No.
0662057A89
0662057A73
0662057A41
0662057A82
0662057A73
0662057A77
0662057A33
0662057M26
0662057A25
0662057M26
0662057M26
0662057M26
0662057B47
0662057B47
0662057A65
0662057A97
0662057A77
0662057A97
0662057B47
0662057B47
0662057A89
0662057B47
0662057A43
0662057B47
0662057A49
0662057A33
0662057A33
0662057A65
0662057A83
0662057A82
0662057A01
0662057A91
0662057A65
0662057A82
0662057A73
0660076E70
0660076E51
0662057A01
0662057A01
0662057A49
0662057B02
0662057A84
0662057A73
0662057A79
0662057A93
5102226J56
5102463J64
5186137B01
5185963A21
5113805A30
5183222M49

Description
47K
10K
470
24K
10K
15K
220
10
100
10
10
10
0
0
4K
100K
15K
100K
0
0
47K
0
560
0
1K
220
220
4K
27K
24K
10
56K
4k
24K
10k
7.5K
1.2K
10
10
1K
150K
30K
10K
18K
68K
Microprocessor
EEPROM
512KX8 ROM
32KX8 SRAM
Remux
Quad Opamp

Circuit
Ref
U0221
U0251
U0271
U0611
U0641
U0651
U0652
VR0151
VR0501
VR0503
VR0504
VR0505
VR0509
VR0510
VR0537
VR0541
VR0601
VR0621
Y0131

Motorola
Part No.
5185963A53
5113806A20
5109699X01
5183308X01
5183308X01
5113816A07
5113815A02
4813830A15
4805656W09
4805656W09
4813830A40
4805656W09
4813830A40
4813830A40
4813830A15
4813830A27
4813832C77
4813830A15
4880113R19

Description
ASFIC
Mux/Demux
Audio Power Amplifier
Adjustable Voltage Regulator
Adjustable Voltage Regulator
Regulator, +5V
Under Voltage Sensor
Diode, 5.6V
Zener Quad
Zener Quad
Auto Shutdown
Diode Zener Quad
Auto Shutdown
Auto Shutdown
Diode, 5.6V
Diode, 14V
Transient Supressor
Diode, 5.6V
Crystal 38.4KHz

* Motorola Depot Servicing only

Reference designators with an asterisk indicate
components which are not field replaceable
because they need to be calibrated with
specialized factory equipment after installation.
Radios in which these parts have been replaced in
the field will be off-frequency at temperature
extremes.

4-24

This page intentionally left blank

4-25

Q4333

VCOBIAS_2_UHF_VCO

R4346

0 VDC (Tx)
2.43 VDC (Rx)

VCOBIAS_2
10K
VSF
VSF_UHF_VC0

R4301
RXSW

0 VDC (Tx)
4.7 VDC (Rx)

5V

C4375
0.1uF 5V

4.58 VDC

VSF

R4341

5V_UHF_VCO

5.6K

C4308
L4305
390nH

0.1uF
C4371
0.22uF

R4302
10K

L4304
390nH

C4361
100pF

Q4301

P2

R4303

C4307

30

3 P3

1
2
3
4
5
6
16
15
20
119

1.91 VDC (Tx)

0 VDC (Rx)

100pF

TX_IADJ
RX_IADJ
SUPER_FLTR
COLL_RFIN
RX_BASE
RX_EMITTER
TX_BASE
TX_EMITTER
FLIP_IN
TRB_IN

R4304

L4302
390nH

CR4303

CR4302

TXSW

CR4301

180

C4318
0.22uF

C4381
0.1uF

R4312
5.6K

Vac
C4314
1.5pF
VCTRL_UHF_VCO

2.5 - 11 VDC

C4312

L4311

R4315
0
C4316
0.1uF

390nH
C4311
100pF

68nH
C4363

R4314
270

C4315
100pF

R4332

Vac

Vac

L4332
Vac

C4333
Vac

C4335

Vac R4339

51pF

13.5 to 16 dBm RXINJ_UHF_VCO

RXINJ
R4345
C4339

Q4332
C4331

6.8pF

R4331

100pF
Vac

Vac

R4343
1K

Q4331

22

Vac

R4338
Vac

C4373
Vac

R4344
10
R4347

C4374

U4301

L4333
390nH
C4337

R4336
Vac

Vac

C4338
51pF

0
R4340

Vac

50U54

R4333
R4334

Vac

Vac

TXSW
4.54 VDC (Tx)
0 VDC (Rx)

PRESC_UHF_VCO
PRESC

Vac

R4335
Vac

C4334
Vac
SH4301
SHIELD

4.42 VDC (Rx)

0 VDC (Tx)
RXSW
C4382
Vac

VCTRL

4.54 VDC
12 (Rx)

7
RX_SWITCH
13
TX_SWITCH

TXINJ_UHF_VCO
TXINJ
L4371

4 to 6 dBm

0 VDC (Rx)
4.97 VDC (Tx)

390nH
C4317

PRESC_OUT

2.35 VDC
10 (Tx)
8

TRB_UHF_VCO
TRB

L4313

C4301
100pF

TX_OUT
RX_OUT

R4342
2.2K
C4332

L4361
390nH Vac

-18 to -16 dBm (Rx)

-16 to -11 dBm (Tx)

R4311
7.5K

L4301
390nH

C4362

VCC_BUFFERS VCC_LOGIC

4.54 VDC

0 VDC (Tx)
2.45 VDC (Rx)
2

C4336
.022uF

R4337

14
18

C4306
2pF

C4304
3.9pF

C4303
8.2pF

R4361
180

L4331
33nH

10

1 P1 L4303
RESONATOR
C4302
8.2pF

C4353
0.1uF

R4305

100pF

C4305
Vac

C4354
2.2uF

C4351
100pF

Vac

C4309

Vac

C4352
0.1uF

9
GND_FLAG
11
GND_BUFFERS
17
GND_LOGIC

C4372

C4355
2.2uF

C4383

SH4302
SHIELD

GND

Vac

P1
1 RESONATOR

12pF
CR4311

L4312

C4313
Vac

R4313
30

2
P2
3 P3

C4321
1pF

2.6 VDC (Tx)

VCOMOD_UHF_VCO C4325 3.1 VDC (Rx)

R4321

R4322

56K

10K

4.58 VDC

ZWG0130272

VSF

VCOMOD
4.7uF
C4323

C4322

Vac

Vac

CR4321

C4324
2.4pF

R4323
100K

GROUND

Figure 4-16. UHF (403-470MHz) Voltage Controlled Oscillator Schematic Diagram

4-26

C4212

.018uF
U4211
LP2951

5V_UHF_FN_1 5V_UHF_FN_2

4.97 VDC

5V

1
OUTPUT
5
ERROR
2 SENSE
6
5V_TAP

6.68 VDC
C4216

C4213
2.2uF

10.87 VDC
L4201
390nH

C4203

IN_5V_RF_REG_UHF_FN_1

8
INPUT
7
FEEDBACK
3
SHUTDOWN

IN_5V_RF_REG
C4211
0.1uF

C4215
2.2uF

GND
4

12.7 VDC
.01uF
D4201
C4202
.01uF

3
2
1

4
A3
5
A2
6
A1

K3
K2
K1

R4201
VDDA_UHF_FN_1

R4211

150

VDDA
0

C4204
R4206
100pF

C4214
2.2uF

C4210
2.2uF

33K
C4208

C4205
.01uF

C4287
100pF

C4206
10uF

U4507
0.1uF

VCTRL

150
R4222
510

C4221
.01uF
LOCK_UHF_FN_1
LOCK

5 VDC (Locked)

TP4201

C4222
0.1uF

R4203
47

VCOBIAS_2

C4209
0.1uF

R4221

2.5 to 11 VDC

R4204
47

C4246
100pF

R4228
47K

25
16
28
46
4
45
43

WARP
INDMULT
SFOUT
ADAPTSW
LOCK
IADAPT
IOUT
U4201
38 TEST2
37 TEST1

0 VDC (Unlocked)

R4223
68
C4223

C4224
1uF

C4225

4.97 VDC (25KHZ Chan. Spacing)

0 VDC (12.5KHZ Chan. Spacing)
BWSELECT_UHF_FN_1

3 AUX4
2 AUX3
1 AUX2
48 AUX1

510pF

BWSELECT

VCOMOD_UHF_FN_1
VCOMOD
16_8MHz_UHF_FN_1

TRB_UHF_FN_1
TRB

R4241
220
C4288

C4241

1.28 VDC
3.48
VDC

0 VDC (RX)
4.97 VDC (TX)

24 XTAL2
23
XTAL1

C4227

U4506
PRESC

3.79 VDC

100pF

C4226

C4230
PREIN
2.2uF
32
SFBASE
27
SFCAP
26
1.76 VDC (Tx)
R4252
BIAS2
30K
39
BIAS1
40
R4251
39K
VBPASS
21
C4255
PVREF
1.78 VDC (Rx)
35
100pF

63A27

SFIN
30
DATA
7
MODIN
10

41 MODOUT
19 FREFOUT

16_8MHz

3.43 VDC
TP4202

-18 to -16 dBm (Rx)

-16 to -11 dBm (Tx)

CCOMP
42
REFSEL
18

11 VMULT4
12 VMULT3
14 VMULT2
15
VMULT1

2.48 VDC
2.48 VDC

3.05 VDC (RX)

2.63 VDC (TX)

1
NC3
31
NC2
29
NC1
17

VSF_UHF_FN_1

4.58 VDC
C4253
4.7uF

C4252
1000pF

DATA

4.97 VDC

MODIN_UHF_FN_1

2.52 VDC

CEX
9
CLK
8

MODIN
CSX_UHF_FN_1
CSX

0 VDC
C4244
100pF

VSF
C4254
0.1uF
DATA_UHF_FN_1

4.97 VDC

VCP
47
VRO
13
DVDD
36
AVDD
20
PRE_VDD
34
PD_VDD
5

VCTRL_UHF_FN_1

C4228
0.1uF

PD_GND
44
PRE_GND
33
AGND
22
DGND
6

C4207
Vac

CLK_UHF_FN_1
C4242
100pF

CLK

C4243
100pF

R4261
150K
L4231

2
C4289
0.1uF

C4231
.01uF

C4235

R4263
C4262
220pF

2.2uH
C4234
.01uF

D4261
Y4262
16.8MHz

R4262

C4233
2.2uF

C4263
1.5pF

16.8MHz
C4261
62pF

C4232
.01uF

TTS05V
1
VCNTL
VCC

GND
OUT
3

Figure 4-17. UHF (403-470MHz) Fractal-N Schematic Diagram

C4251

ZWG0130270

4-27

PASUPVLTG
L4402

PASUPVLTG

A+
C4489

C4495
1000pF

C4421
.033uF

C4490

Vac
R4633

C4478
1000pF

C4493

L4541
57R01

L4421
57R01

Vac

Vac

9V3
Vac

9V3_UHF_PA_1

L4436
57R01

L4474

9V3

C4423
1uF

L4403

C4404

L4401
11.03nH

L4543
13.85nH
C4487
30pF

C4412
100pF

C4409
0.1uF

4.7
R4601

Load
C4424
Vac

R4405

Q4421

15
R4401
300

C4461

C4447

4.7

30pF
C4453

7
G1
8
G2
9
G3
10
G4

C4432
30pF

Vac

C4419
36pF

1
L4441
13.85nH

Vac

R4421
10

R4486
120

R4631
1K

Vac

R4496

10K

82
R4511
51

VR4471
5.6V

L4473
43.67nH
C4473
100pF

C4472
36pF

C4510
36pF

C4426
100pF

R4408

C4457

R4512

Vac
Q4471

C4456
C4446
100pF

Vac
Vac

C4630
0.1uF

R4632
24K

R4630
Vac

C4476

R4411

PCIC_MOSBIAS_1

R4475
0
R4504
10K

BIAS_2_UHF_PA_1

R4455
Vac

C4451

CLK_VHF_PA_1

K9V1_UHF_PA_1

CLK
DATA_VHF_PA_1R4492 9V3

K9V1
DATA
CSX

Vac

10K
CSX_VHF_PA_1

TEMPSENSE_UHF_PA

R4431
TEMPSENSE
R4422

Vac

9V3
PA_PWR_SET_1_UHF_PA_1

620
R4423

PA_PWR_SET
9V3

U4502

2
VOUT

R4501

R4502
200K

3
Q4473 6.5 VDC (44W)
6.2 VDC (28W)

9V3

0.75 VDC
TP4532

5.6K

GND

620
R4424
620

PA_PWR_SET

LM50

C4479
100pF

9V3

9.2 VDC
TP4530
TP4531

3.11 VDC (44W)

2.2 VDC (28W)

MOSBIAS_2

10K

Q4472

470

C4520
Vac

Vac

TP4537
2.4 to 2.6 VDC

3.3K

R4513

R4507
10K

PCIC_MOSBIAS_1

CNTLVLTG_UHF_PA_1R4514

C4499
100pF
A+

C4475
2pF

C4480

R4472

Vac

R4476

R4480

CNTLVLTG

12pF

Vac
C4470

R4491
11K

RXIN
17nH

10K

C4507
100pF

C4496
5.6pF

RX_IN_VHF_PA_1

C4474

L4472

100K

Vac

Vac

Vac

4.5 VDC (44W)

4.4 VDC (28W)
TP4533

VR4473
5.6V

R4506

Vac R4481

R4488
3K

R4428
4.7K

17nH

C4448
12pF

D4472
C4464
Vac

R4607

R4485
120

Vac

TP4536
3.7 to 3.9 VDC

C4425
.022uF

17nH

C4494
10pF

Vac

D4403

Q4451

17nH

C4498
6.8pF

C4463

D4452

C4452
Vac

D4453

R4416
100

R4487
100K

C4414
1000pF

C4469
100pF

R4457
120

D4451
R4473
4.3K

C4437

Vac

D4402

R4412
5.6K

C4459
100pF

Vac

100K

R4459

Vac

C4491
10pF

C4442
39pF

L4492

L4491

L4493

100pF

C4465

C4455

R4415
100

R4427

C4492

Vac

Vac

R4409

L4440
57R01

Vac

Load

C4416
.022uF

C4444 C4466

9V3

C4420
43pF

C4434
39pF

C4450 C4449
33pF
16pF

C4443
6.8pF

R4474

R4403
300

10K

C4460
39pF

Vac

2
Vac

100pF

4
GND1
5
GND2
12
GND3
13
GND4

R4402

C4417

6
7
2
3

1
3
4
5
7
8

16
RFIN
RFOUT1
1
VCNTRL RFOUT2
14
VD1
VG1
11
G2
U4401 VG2
09Z67
8
NC1
9
NC2
10
NC3
15
NC4

G
6
Vac

C4401
100pF

Q4431
MRF5015
D

R4414
Vac

C4441
30pF

24
VAR3
23
RX
22
NA
21
RS
20
VAR1
19
VLIM
18
VAR2
17
V5EXT

C4462
Vac

Q4441
MRF650 2

C4435
27pF

4.7
R4602

C4431

200

4 to 6 dBm

C4410
100pF

1 J4401-1
2 J4401-2
3 J4401-3

D4471

C4483
100pF
R4600

C4407
0.1uF

R4433

R4471

100pF

L4411
390nH

TX_INJ_UHF_PA_1

L4437
17nH

Vac

C4403
3.9pF

TXINJ

C4439
100pF

C4422
100pF

R4495
51

S1
S2
S3
S4

C4488
100pF

R4497
51

390nH

C4486
30pF

C4418
0.1uF

C4438
0.1uF

C4482
30pF

Vac

Vac

VR4472
5.6V

ALT
9V3

C4436
10uF

C4497
1000pF

RESET_VHF_PA_1
RESET
FE_CNTL_1_VHF_PA_1
FECTRL_1
FE_CNTL_2_VHF_PA_1
FECTRL_2

C4484
30pF

C4522
1000pF

R4425

R4482
200K

GND2
25
CLK
26
BPOS
27
DATA
28
CEX
29
TEMP
30
RSET
31
ANO
32

U4501
H99S-4

1
RFIN
2
T1
3
CI
4
INT
5
CJ
6
VL
7
CL
8
GND1

57R01

C4632

C4481
3000pF

C4602
.033uF

POS

PASUPVLTG_UHF_PA_1
C4485
30pF

V45
16
VG
15
V10
14
CQX
13
CQ
12
Q
11
QX
10
F168
9

C4505
1uF

C4506
2200pF

R4484
68K
C4521 R4503
100pF 3.9K

C4502
.015uF

3.1 VDC (44W)

2.2 VDC (28W)
PA_PWR_SET

C4504
.02uF

R4483
100K
C4503
2200pF

R4523

ALT

Vac

620

ZWG0130271

Figure 4-18. UHF (403-470MHz) Power Amplifier Schematic Diagram

4-28

Table 4-4. UHF B1 Radio Parts List

Circuit
Ref
C0101
C0107
C0112
C0121
C0122
C0131
C0132
C0141
C0151
C0201
C0204
C0212
C0221
C0222
C0223
C0224
C0225
C0226
C0227
C0231
C0232
C0234
C0235
C0236
C0241
C0243
C0244
C0245
C0246
C0252
C0254
C0255
C0261
C0262
C0265
C0267
C0271
C0272
C0273
C0275
C0276
C0277
C0421
C0422
C0423
C0426
C0427
C0428

Circuit
Ref

Motorola
Part No.
2113740F51
2113741F25
2113743E20
2113743E20
2113743E20
2113740F35
2113740F35
2113743E20
2113741F49
2311049A57
2113743E20
2311049A57
2113743E20
2113743E20
2113743E20
2113740F51
2113743E20
2113743E20
2113743E20
2113743B29
2113743E20
2113743E20
2113743E07
2113743E10
2113743E20
2113740F51
2113743E20
2113743E20
2113741F49
2311049A07
2113743E20
2113743E20
2113743E20
2113740F49
2113743E20
2113741F49
2113741F49
2113743E20
2113741F37
2311049A99
2113741F25
2113741F25
2113743N48
2113741F17
2113741F17
2113743L09
2113743L09
2113743N48

Description
100pF
1nF
100nF
100nF
100nF
22pF
22pF
100nF
10nF
10uF
100nF
10uF
100nF
100nF
100nF
100pF
100nF
100nF
100nF
1uF
100nF
100nF
22nF
33nF
100nF
100pF
100nF
100nF
10nF
1uF
100nF
100nF
100nF
82pF
100nF
10nF
10nF
100nF
3.3nF
47uF
1nF
1nF
82.0pF
470pF
470pF
470pF
470pF
82.0pF

C0429
C0430
C0431
C0445
C0446
C0447
C0448
C0449
C0470
C0471
C0472
C0473
C0474
C0476
C0477
C0478
C0482
C0483
C0484
C0485
C0486
C0487
C0488
C0490
C0491
C0492
C0493
C0494
C0495
C0496
C0497
C0499
C0501
C0502
C0503
C0504
C0505
C0506
C0508
C0509
C0510
C0511
C0512
C0513
C0514
C0515
C0516
C0517
C0518
C0541

Motorola
Part No.
2113743L09
2113741F17
2113741F17
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F49
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113741F17
2113743L09
2113743L09
2113741F49
2113743N48
2113743L09
2311049A05

Description
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
10nF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470pF
470 PF
470 PF
470pF
470 PF
470pF
10nF
82pF
470pF
470nF

Circuit
Ref
C0542
C0591
C0592
C0593
C0601
C0603
C0611
C0612
C0622
C0641
C0644
C0645
C0652
C0654
C0655
C0661
C0662
C0663
C0671
C0681
C3100
C3102
C3103
C3104
C3110
C3111
C3112
C3114
C3115
C3116
C3121
C3122
C3123
C3132
C3133
C3134
C3135
C3136
C3137
C3138
C3139
C3140
C3141
C3142
C3143
C3144
C3145
C3146
C3147
C3151

Motorola
Part No.
2311049A99
2113743E20
2113743E20
2113743E20
2113741F17
2380090M24
2311049C06
2113743E20
2311049A99
2113741F17
2311049A97
2113743E20
2311049A97
2311049A57
2113743E20
2311049C05
2113741F49
2113743E20
2113743E20
2113743E20
2113741F25
2113740F31
2113740F39
2113743E20
2113740F37
2113743E20
2113740F49
2113740F33
2113740F35
2113743E20
2113743E20
2113743E11
2113743E11
2113743E20
2311049A57
2113743E20
2113740L30
2113740L29
2113743E11
2311049A40
2113743E20
2113743E20
2113743E20
2113743E20
2113740F53
2113743E20
2113743E20
2113741F41
2113743E20
2113741F49

Description
47uF
100nF
100nF
100nF
470pF
10uF
22uF
100nF
47uF
470pF
33 UF
100nF
33 UF
10uF
100nF
47uF
10nF
100nF
100nF
100nF
1nF
15pF
33pF
100nF
27pF
100nF
82pF
18pF
22pF
100nF
100nF
39nF
39nF
100nF
10uF
100nF
33pF
30pF
39nF
2.2uF
100nF
100nF
100nF
100nF
120pF
100nF
100nF
4.7nF
100nF
10nF

Circuit
Ref
C3152
C3155
C4001
C4002
C4003
C4004
C4005
C4006
C4007
C4008
C4009
C4010
C4011
C4012
C4013
C4014
C4015
C4017
C4018
C4019
C4020
C4021
C4021
C4022
C4023
C4024
C4025
C4026
C4027
C4029
C4030
C4031
C4051
C4052
C4053
C4054
C4202
C4203
C4204
C4205
C4206
C4208
C4209
C4210
C4211
C4212
C4213
C4214
C4215
C4221

Motorola
Part No.
2113741F49
2113741F49
2113740F09
2113740F39
2113740F41
2113740F42
2113740F42
2113740F42
2113740F41
2113741F25
2113740F51
2113741F13
2113741F37
2113741F13
2113741F37
2113740F51
2113740F51
2113740F09
2113740F29
2113740F35
2113740F40
2113740F40
2113740F51
2113740F40
2113740F35
2113741F25
2113740F11
2113740F09
2113740F09
2113740F09
2113740F09
2113740F30
2113740F27
2113740F49
2113740F32
2113740F32
2113741F49
2113741F49
2113740F51
2113741F49
2311049J25
2113743E20
2113743E20
2104993J02
2113743E20
2113743E05
2311049A09
2311049A09
2311049A09
2109720D01

Description
10nF
10nF
1.8pF
33pF
39pF
43pF
43pF
43pF
39pF
1nF
100pF
330pF
3.3nF
330pF
3.3nF
100pF
100pF
1.8pF
12pF
22pF
36pF
36pF
100pF
36pF
22pF
1nF
2.2pF
1.8pF
1.8pF
1.8pF
1.8pF
13pF
10pF
82pF
16pF
16pF
10 nF
10 nF
100pF
10nF
10uF
100nF
100nF
2.2uF
100nF
1.8nF
2.2uF
2.2uF
2.2uF
100nF

4-29

Circuit
Ref
C4222
C4224
C4225
C4227
C4228
C4230
C4231
C4232
C4233
C4234
C4242
C4243
C4244
C4245
C4246
C4252
C4253
C4254
C4255
C4261
C4262
C4263
C4287
C4289
C4301
C4302
C4303
C4304
C4305
C4306
C4307
C4308
C4309
C4311
C4312
C4313
C4314
C4315
C4316
C4317
C4318
C4321
C4322
C4323
C4324
C4325
C4331
C4332
C4333
C4334

Motorola
Part No.
2109720D14
0882422W23
2113741F18
2113740F51
2113743E20
2104993J02
2113741F49
2113741F49
2104993J02
2113741F49
2113740F51
2113740F51
2113740F51
2113740F51
2113740F51
2113741F25
2311049A56
2113743E20
2113740F51
2113740L37
2113740F59
2113740F07
2113740F51
2113743E20
2113740F51
2113740L16
2113740L16
2113740L08
2113740F03
2113740L01
2113740F51
2113743E20
2113740F51
2113740F51
2113740F29
2113740F03
2113740F07
2113740F51
2109720D14
2113740F51
2113743K16
2113740F03
2113740F51
2113741F25
2113740L05
2311049A56
2113740L14
2113743E20
2113740F44
2113740F44

Description
100nF
1.0uF
510pF
100pF
100nF
2.2uF
10nF
10nF
2.2uF
10nF
100pF
100pF
100pF
100pF
100pF
1nF
4.7uF
100nF
100pF
62pF
220pF
1.5pF
100pF
100nF
100pF
8.2pF
8.2pF
3.9pF
1pF
2pF
100pF
100nF
100pF
100pF
12pF
1pF
1.5pF
100pF
100nF
100pF
220nF
1pF
100pF
1.0nF
3pF
4.7uF
6.8pF
100nF
51pF
51pF

Circuit
Ref
C4335
C4336
C4337
C4338
C4339
C4351
C4352
C4353
C4354
C4355
C4361
C4362
C4363
C4371
C4372
C4373
C4374
C4375
C4381
C4382
C4383
C4401
C4403
C4404
C4407
C4409
C4410
C4412
C4414
C4416
C4417
C4418
C4419
C4421
C4422
C4423
C4425
C4426
C4431
C4432
C4435
C4436
C4438
C4439
C4441
C4442
C4443
C4446
C4448
C4449

Motorola
Part No.
2113740F51
2113743E07
2113740F44
2113740F44
2113740F03
2113740F51
2113743E20
2113743E20
2104993J02
2104993J02
2113740F51
2113743K16
2113740F03
2113743K16
2113740F51
2113740F03
2113740F03
2113743E20
2113743E20
2113740F51
2113740F51
2113740F51
2113740F17
2113740F51
2113743E20
2113743E20
2113740F51
2113740F51
2113741F25
2113743E07
2113740F51
2113743E20
2113740F40
2113741A57
2113740A55
2311049A08
2113743E07
2113740F51
2113740A40
2111078B27
2111078B25
2311049A45
2113743E20
2111078B42
2180464E40
2180464E34
2111078B09
2113740F51
2180464E65
2111078B23

Description
100pF
22nF
51pF
51pF
1pF
100pF
100nF
100nF
2.2uF
2.2uF
100pF
220nF
1pF
220nF
100pF
1pF
1pF
100nF
100nF
100pF
100pF
100pF
3.9pF
100pF
100nF
100nF
100pF
100pF
1nF
22nF
100pF
100nF
36pF
33nF
100pF
1uF
22nF
100pF
30pF
30pF
27pF
10uF
100nF
100pF
30pF
39pF
6.8pF
100pF
12pF
24pF

Circuit
Ref

Motorola
Part No.

C4450
C4459
C4460
C4472
C4473
C4474
C4475
C4479
C4482
C4483
C4484
C4485
C4486
C4487
C4488
C4491
C4492
C4494
C4496
C4498
C4499
C4502
C4503
C4504
C4505
C4506
C4507
C4510
C4521
C4602
C4630
C4632
CR4301
CR4302
CR4303
CR4311
CR4321
D0101
D0151
D0179
D0621
D0651
D0660
D0661
D3101
D4001
D4002
D4003
D4004
D4005

2111078B19
2113740A55
2111078B32
2111078B31
2113740F51
2113740F23
2113740F10
2113740F51
2113740F38
2113740A55
2113740F38
2113740F38
2113740F38
2113740F38
2113740F51
2111078B13
2111078B42
2180464E63
2111078B07
2111078B09
2113740F51
2113743E03
2113741F33
2113743E06
2311049A07
2113741F33
2113740F51
2111078B31
2113740F51
2113741A57
2113743E20
2113741F25
4805649Q13
4862824C01
4862824C01
4802245J22
4862824C01
4880236E05
4813833C02
4813833C02
4813833C02
4813833C02
4813833C02
4813833C02
4880154K03
4862824C01
4862824C01
4880154K03
4862824C01
4862824C01

Description
16pF
100pF
39pF
36pF
100pF
6.8pF
2.0pF
100pF
30pF
100pF
30pF
30pF
30pF
30pF
100pF
10pF
100pF
10pF
5.6pF
6.8pF
100 pF
15nF
2.2nF
22nF
1uF
2.2nF
100pF
36pF
100pF
33nF
100nF
1.0nF
Diode, Varactor
Diode, Varactor
Diode, Varactor
Diode, Varactor
Diode, Varactor
Diode Schottky
Diode Dual
Diode Dual
Diode Dual
Diode Dual
Diode Dual
Diode Dual
Diode Schottky
Diode, Varactor
Diode, Varactor
Dual Schottky
Diode, Varactor
Diode, Varactor

Circuit
Ref

Motorola
Part No.

D4051
D4201
D4261
D4451
D4452
D4453
D4471
D4472
E0271
E0272
E0631
FL3101

4886143B01
4802233J09
4802245J22
4880236E05
4880236E05
4880236E05
4802482J02
4802482J02
2484657R01
2484657R01
2484657R01
9180112R16

FL3102

9180112R16

FL3111
FL3112
FL3114
FL3115
J0401
J0451

9180469V04
9180469V06
9180468V06
9180469V03
0902636Y02
0902636Y01

J0501
J0551
J0601
J4401
L3101
L3111
L3112
L4003
L4008
L4051
L4053
L4054
L4201
L4221
L4225
L4231
L4301
L4302
L4303
L4304
L4305
L4311
L4312
L4313
L4331
L4332
L4333
L4361

0986105B01
0905505Y04
0986165B01
0986166B02
2462587T25
2462587T25
2462587T25
2462587T23
2462587T23
2462587T17
2462587X46
2462587X43
2462587Q42
2462587P25
2462587T40
2462587Q20
2462587T22
2462587T22
2460593C01
2462587T22
2462587T22
2462587T22
2460593C01
2462587T22
2462587T09
2462587T36
2462587T22
2462587T22

Description
Diode Mixer
Diode Tripple
Diode, Varactor
Diode Schottky
Diode Schottky
Diode Schottky
Diode
Diode
Ferrite Bead
Ferrite Bead
Ferrite Bead
2-Pole Crystal Filter,
44.85MHz
2-Pole Crystal Filter,
44.85MHz
Filter, 455kHz
Filter, 455kHz
Filter, 455kHz
Filter, 455kHz
12-Pin Flexible Connector
Flexible Connector, Side
Entry
20-Pin Connector
Connector, Zif Horizontal
DC Power Connector
Mini-UHF RF Connector
620nH
620nH
620nH
470nH
470nH
150nH
27nH
15nH
390nH
12uH
33nH
2.2uH
390nH
390nH
Teflon Resonator
390nH
390nH
390nH
Teflon Resonator
390nH
33nH
15nH
390nH
390nH

4-30

Circuit
Ref
L4371
L4401
L4402
L4403
L4411
L4421
L4436
L4437
L4440
L4441
L4472
L4473
L4491
L4492
L4493
L4543
Q0110
Q0151
Q0171
Q0173
Q0177
Q0181
Q0183
Q0185
Q0271
Q0641
Q0661
Q0662
Q0663
Q0681
Q3101
Q3102
Q3151
Q3152
Q4003
Q4301
Q4331
Q4332
Q4333
Q4421
Q4431
Q4441
Q4471
Q4472
Q4473
R0101
R0102
R0104
R0105
R0108

Motorola
Part No.
2462587T13
2460591B04
2484657R01
2462587T22
2462587T22
2484657R01
2484657R01
2460592A01
2484657R01
2460591C23
2460592A01
2460591N36
2460592A01
2460592A01
2460592A01
2460591C23
4880048M01
4880048M01
4880048M01
4880052M01
4880048M01
4880048M01
4880048M01
4880048M01
4813824A10
4880048M01
4805921T02
4813824A10
4880048M01
4880052M01
4813827A07
4813827A07
4880048M01
4880048M01
4813827A07
4805218N63
4813827A07
4813827A07
4802245J50
5105385Y91
4805537W01
4880225C30
4880048M01
4805128M27
4813824A10
0662057A73
0662057A65
0662057A73
0662057A97
0662057A57

Description
68nH
Airwound Coil, 4-turns
Ferrite Bead
390nH
390nH
Ferrite Bead
Ferrite Bead
Airwound Coil, 3-turns
Ferrite Bead
Airwound Coil, 5-turns
Airwound Coil, 3-turns
Airwound Coil, 5-turns
Airwound Coil, 3-turns
Airwound Coil, 3-turns
Airwound Coil, 3-turns
Airwound Coil, 5-turns
NPN
NPN
NPN
NPN Darlington
NPN
NPN
NPN
NPN
NPN
NPN
DUAL
NPN
NPN
NPN Darlington
NPN
NPN
NPN DIG
NPN DIG
NPN
Diode Dual Schottky
NPN
NPN
NPN
LDMOS Power Amplifier
Bipolar Power Amplifier
Bipolar Power Amplifier
NPN
PNP
MMBT3904
10K
4K
10K
100K
2K

Circuit
Ref
R0109
R0111
R0113
R0114
R0115
R0117
R0121
R0131
R0132
R0151
R0152
R0170
R0171
R0172
R0173
R0174
R0175
R0176
R0177
R0178
R0179
R0181
R0182
R0183
R0184
R0185
R0186
R0201
R0202
R0204
R0205
R0206
R0207
R0208
R0211
R0212
R0221
R0222
R0223
R0224
R0226
R0227
R0241
R0242
R0251
R0252
R0253
R0261
R0262
R0265

Motorola
Part No.
0662057B47
0662057B47
0662057A73
0662057A73
0662057A73
0662057A63
0662057A97
0662057B46
0662057B10
0662057A82
0662057A82
0662057A73
0662057A65
0662057A73
0662057A65
0662057A73
0662057A73
0662057A84
0662057A65
0662057A89
0662057A89
0662057A65
0662057A89
0662057A65
0662057A89
0662057A65
0662057A89
0662057A25
0662057A43
0662057A43
0662057A73
0662057A73
0662057A57
0662057A57
0660076E70
0660076E70
0662057A82
0662057A82
0662057A84
0662057A71
0662057B22
0662057B22
0662057A89
0662057B47
0662057A89
0662057A91
0662057A97
0662057A73
0662057A97
0662057A82

Description
0
0
10K
10K
10K
3k9
100K
10M
330k
24K
24K
10K
4K
10k
4K
10K
10K
30K
4K
47K
47K
4k
47K
4k
47K
4k
47K
100
560
560
10K
10K
2K
2K
7.5K
7.5K
24K
24K
30K
8K
1M
1M
47K
0
47K
56K
100K
10K
100K
24K

Circuit
Ref
R0267
R0268
R0269
R0273
R0275
R0276
R0401
R0407
R0408
R0409
R0467
R0468
R0481
R0482
R0510
R0511
R0512
R0525
R0527
R0528
R0529
R0530
R0531
R0533
R0535
R0537
R0538
R0539
R0541
R0591
R0592
R0611
R0612
R0621
R0641
R0642
R0643
R0651
R0652
R0661
R0662
R0671
R0672
R0681
R0682
R3101
R3102
R3105
R3106
R3107

Motorola
Part No.
0662057A89
0662057A73
0662057A41
0662057A82
0662057A73
0662057A77
0662057A33
0662057M26
0662057A25
0662057M26
0662057M26
0662057M26
0662057B47
0662057B47
0662057A65
0662057A97
0662057A77
0662057A97
0662057B47
0662057B47
0662057A89
0662057B47
0662057A43
0662057B47
0662057A49
0662057A33
0662057A33
0662057A65
0662057A83
0662057A82
0662057A01
0662057A91
0662057A65
0662057A82
0662057A73
0660076E70
0660076E51
0662057A01
0662057A01
0662057A49
0662057B02
0662057A84
0662057A73
0662057A79
0662057A93
0662057A75
0662057A01
0662057A25
0662057A83
0662057A69

Description
47K
10K
470
24K
10K
15K
220
10
100
10
10
10
0
0
4K
100K
15K
100K
0
0
47K
0
560
0
1K
220
220
4K
27K
24K
10
56K
4K
24K
10K
7.5K
1.2K
10
10
1K
150K
30K
10K
18K
68K
12K
10
100
27K
6.8K

Circuit
Ref
R3108
R3111
R3112
R3115
R3116
R3117
R3118
R3130
R3132
R3133
R3134
R3135
R3144
R3145
R3146
R3147
R3151
R3152
R3153
R3154
R4001
R4002
R4003
R4004
R4005
R4006
R4007
R4008
R4009
R4010
R4011
R4012
R4013
R4014
R4022
R4051
R4052
R4060
R4201
R4203
R4204
R4206
R4211
R4221
R4222
R4223
R4228
R4241
R4251
R4252

Motorola
Part No.
0662057A44
0662057A75
0662057A01
0662057A39
0662057A37
0662057A83
0662057A69
0662057A18
0662057A77
0662057A71
0662057A73
0662057A51
0662057A58
0662057A61
0662057A45
0662057A75
0662057A73
0662057A73
0662057A73
0662057A73
0662057A97
0662057A37
0662057A63
0662057A59
0662057A73
0662057A35
0662057A21
0662057A13
0662057A29
0662057A29
0662057A35
0662057A97
0662057A35
0662057A01
0662057B47
0662057A18
0662057B47
0662057B10
0662057A29
0662057A17
0662057A17
0662057A85
0662057B47
0662057A29
0662057A42
0662057A21
0662057A89
0662057A33
0662057A87
0662057A84

Description
620
12K
10
390
330
27K
6.8K
51
15K
8.2K
10K
1.2K
2.4K
3.3K
680
12K
10K
10K
10K
10K
100K
330
3.9K
2.7K
10K
270
68
33
150
150
270
100K
270
10
0
51
0
330K
150
47
47
33K
0
150
510
68
47K
220
39K
30K

4-31

Circuit
Ref
R4261
R4301
R4302
R4303
R4304
R4305
R4311
R4312
R4313
R4314
R4315
R4321
R4322
R4323
R4331
R4332
R4333
R4334
R4335
R4336
R4337
R4338
R4339
R4340
R4341
R4342
R4343
R4344
R4345
R4346
R4347
R4361
R4401
R4402
R4403
R4405
R4409
R4412
R4415
R4416
R4421
R4422
R4423
R4424
R4425
R4427
R4428
R4457
R4473
R4474

Motorola
Part No.
0662057B02
0662057A67
0662057A73
0662057A12
0662057A31
0662057A01
0662057A70
0662057A67
0662057A12
0662057A35
0662057B47
0662057A91
0662057A73
0662057A73
0662057A09
0662057A81
0662057A73
0662057B47
0662057A01
0662057A49
0662057B47
0662057A33
0662057A09
0662057A33
0662057B47
0662057A57
0662057A49
0662057A01
0662057B47
0662057A73
0662057B47
0662057A31
0662057A36
0662057A05
0662057A36
0662057A32
0662057A97
0662057A67
0662057A25
0662057A25
0680194M01
0611079A69
0611079A69
0611079A69
0611079A69
0662057A73
0662057A65
0683962T51
0662057A64
0662057A97

Description
150K
5.6K
10K
30
180
10
7.5K
5.6K
30
270
0
56K
10K
10K
22
22K
10K
0
10
1K
0
220
22
220
0
2.2K
1K
10
0
10K
0
180
300
15
300
200
100K
5.6K
100
100
10
620
620
620
620
10K
4.7K
120
4K
100K

Circuit
Ref
R4475
R4480
R4482
R4483
R4484
R4485
R4486
R4491
R4492
R4495
R4496
R4497
R4501
R4502
R4503
R4504
R4506
R4507
R4511
R4512
R4513
R4514
R4600
R4601
R4602
R4631
R4632
SH4301
SH4302
T4051
T4052
U0101
* U0111
* U0121
U0122
U0141
U0211
U0221
U0251
U0271
U0611
U0641
U0651
U0652
U3101
U3111
U3115
U4201
U4211
U4301

Motorola
Part No.
0662057B47
0662057A73
0662057B05
0662057A97
0662057A93
0662057C53
0662057C53
0662057A74
0662057A73
0680195M18
0680194M23
0680195M18
0662057A67
0662057B65
0662057A63
0662057A73
0662057A73
0662057A73
0680194M18
0662057A41
0662057A73
0662057A61
0662057C19
0662057C19
0662057C19
0662057A49
0662057A82
2605782V03
2605782V03
2505515V03
2505515V04
5102226J56
5102463J64
5186137B01
5185963A21
5113805A30
5183222M49
5185963A53
5113806A20
5109699X01
5183308X01
5183308X01
5113816A07
5113815A02
5186144B01
5113805A86
5113805A86
5185963A27
5185963A33
5105750U54

Description
0
100K
200K
100K
68K
120
120
11K
10K
51
82
51
5.6K
200K
3.9K
10K
10K
10K
51
470
10K
3.3K
4.7
4.7
4.7
1K
24K
VCO Shield
VCO Shield
Mixer 4:1
Mixer 5:1
Microprocessor
EEPROM
ROM
SRAM
REMUX
Quad Opamp
ASFIC
MUX/DEMUX
AUDIO PA
Adjustable Voltage Regulator
Adjustable Voltage Regulator
5V Regulator
Under-Voltage Sensor
IF IC
CMOS Switch
CMOS Switch
Fract-N
Voltage Regulator
VCO

Circuit
Ref
U4401
U4501
U4502
VR0151
VR0501
VR0503
VR0504
VR0505
VR0509
VR0510
VR0537
VR0541
VR0601
VR0621
VR4471
Y0131
Y3101
Y3102
Y4261

Motorola
Part No.
5105109Z67
5185765B01
5185963A15
4813830A15
4805656W09
4805656W09
4813830A40
4805656W09
4813830A40
4813830A40
4813830A15
4813830A27
4813832C77
4813830A15
4813830a15
4880113R19
4880606B09
9186145B02
4880114R04

Description
LDMOS
PC
Temperature Sensor
Diode
Zener Quad
Zener Quad
Diode
Zener Quad
Diode
Diode
Diode
Diode
Transient Suppressor
Diode
Zener Diode
Crystal Oscillator, 38.4 kHz
Crystal Oscillator
455 kHz Discriminator
Crystal Oscillator, 16.8 MHz

* Motorola Depot Servicing only

Reference designators with an asterisk indicate
components which are not field replaceable
because they need to be calibrated with
specialized factory equipment after installation.
Radios in which these parts have been replaced in
the field will be off-frequency at temperature
extremes.

4-32

This page is intentionally left blank.

4-33

L3232

R0268

C3475

L3413

C3420

Q3421

C3474
C3473

L3477
R3458
D3472

C3407

R3418

R3419

L3472

Q3471

C3491
R3424

C3492

C3472

L3474
U3502

L3411

L3412

R3425
C3507

C3418

R3506

R0510
VR0503

L3002

C3403

C3408

C3404

C3400

C3401

R0528
VR0505

D3003

R3461

C3428

R3415

C3002
C3008

L3471
R3471

C3410
U3401

C3409

L3414
R3505

C3478

D3001
R3014

R3003
R3013
R3004

C3417

R3512

C0516 C0513

C3009
R3005

C3012

C3501

R3409

VR0501

L3101

R3007

C3034

C3018

D3471

R3413

R3513 R3416

C3508

C3004

C3005
R3015
C3011
Q3001

L3032

C3013

R3405

R3411
16

R3515
R3508

R0538

20

D3004

C3006

R3001

R3006

L3401

C3414
C3413

L3403

Q3502

C0542

C3019

C3010

C3014

R3402
R3407

R3516

R3514

R0182

R0524

10

C3347

C3346

R3400

R3410

R3403

R3401

C3425

C3426

R3408

C3509
Q3501

R0181
R0522
R0535

C3007

R3002
R3008

C3412

R0539

11

C3021

C3510
R3507

C3411

C3506

Q0177

C3102

C3015
R3009

T3001
C3337
L3344

L3343

C3402

Q0181

14

L3341

C0493

R0185

4
6

5
C3020

C3035

R3031

C3336

C0483 C0494

U0641

Q0185

C3114
6

C0488 C0482

C0487

R0186

C3232

C3234

R3252

C3254

D3361

C3017
R3335

D3341

C3342 R3336

2
FL3101

L3333

R3341

L0481

L0482

C0486

D3031

C0654

U0271

T3002
1

C3344
L3346

3
C0655

Q3304

D0201

R0651
C0651

C3101

C3016

C3341

C3345

D0651

C3032
C3324

R3342

R0652

R3362

C0496
SH3301

1
U0651

C3137
R3111

C3115

FL3102

D3362

L3361
C3363

C0245

C0652

R3251

C3252

C0478

C0477

C0476

C0449

C0474
C0473

C0448

C0472

C0471

C0470

C0446

C0445

C0444

L3363

C0244

C0235

Y0131

14

C0468

C0467

C0466

C0421

C0464

C0463

C0462

C0461

C0460

C0459

C0458

C0457

C0443

C0246

L3034

R3361
C3361
C3362

R0170

C3131

R3117

C3142

R3101
R3363

R0241

25

13

C0223

C0102

R0114

C3136

R3132

R0242

R0105

C0131

C3135

C3103

R3364
L3364

C3364 C3357

U0221

C0234

C3133

U3101

U3111

R3106

L3362

R0106

R0132
1

C3134

C3141
FL3112

C3365

C0241
C0242

C0236

C0231

C3132

R3130

C3140

R3263

C3246

C3144

C3143

C0243

37

C0232

C0104

C0101

R0131

C3235

R0223

R0222
C0224 C0226

C0132
32

2
R3144
C3139

C3224

C0225

R0109

C0233

17

C3214

R0224
C0222

C0221

Y3102

U3115

C3223

C3244

C0495

C0107

76

C0447

R0221

R0110

R0116 C0227
C0106

51

C0456

R0115
R0101
R0108
R0104

C0442

C0441

R3145 C3145

FL3114

C3233

C3243

R3211

C3215

R0102

U0101

C3221

R3223

C3227

C3253

C3245

C3211

R0261

Q0110

U0121

C0455

C0262
R0262

R0128
1

C0454

C0253

C0453

R0269

C0452

C0451

C0261
7

C0252

26

C3226
C3255

R3227

U3211
R0253

16

C3231

C3242
4

U0211

R0212

18

C0121

14

R3221

R3222
L3201

C3213
R0211

R0251

C3222

C3210

R0267

C0212

C0267
C0211

R0252
U0251

C0105

R3242

C3209

J0451

C0251

16

C0255

VR0510
C0501

C0510

R3404
C0519

C0520

C0502

C0504

C0503

C0506

C0505

C0508

C0509

C0512

C0511

C0514

C0515

C0517

C0518

R3406

C3435
C3446
C3434

L3422
C0521

C0522

C0524

C0523

C0525

C0527

C0526

C0528

C0530

C0532

C0531

C0534

C0533

C0536

C0535

C0538

C0537

C0540

C0539

R0533 C0612

C3422
C3443

5
C0601

R3431
C3455

U0611
R0612 R0611

R3432
C3444

1
C3458
C3423

C0484

L3432

C3447

L3433

C0603
1

10

C3438

C3440

C3445
C3439
J0501
C3441

L3421

20

C3437

J3401

C3436

C3456
11

L3443

L3444

L3431
2

J0601

ZWG0130227P

Figure 4-19. VHF (136-174MHz) Main Board Top Side PCB

4-34

Note1: In case of interference caused by

strong offchannel inband carriers,
remove R3018 . This will improve
intermodulation performance, but will
decrease specified RX sensitivity.
For critical basestation applications
remove R3018, R3016, R3017. This
will further improve intermodulation
performance but will further decrease
specified RX sensitivity.

R3010
680

R3002

9V3_VHF_FE_1
9V3
9V3_VHF_FE_2

C3000
.0033uF

R3011
4.7K
R3000
1.5K

1
3
2

K9V1

C3011
.0033uF

C3010
330pF

L3031

IF_VHF_FE_1
IF

560nH
C3035
20pF

R3031
51

D3000
NC_D3000_1
K9V1__VHF_FE_1

560
C3007
.0033uF

R3006
390

L3002
470nH

Q3002

R3032
820
NU

R3008
390

R3030
10
NU

L3032
150nH

R3033
0

C3034
82pF

R3012
C3003
.0033uF

SP_1_2

C3002

SP_2_2 1K

9.1pF
SP_2_1

RXIN_VHF_FE_1 SP_1_1
RXIN

C3022
.01uF

R3013
3.3K

330pF

D3001
1

C3001
4.7pF
SP_1_3

C3008
.001uF

SP_2_3

R3005

R3007

10K
NU

30

3,6VDC

R3003
1K
Q3001

R3001
100K

C3004
56pF

C3005
100pF

C3006
56pF

D3003

R3004
1.5K

R3014
51

SP_3_2

R3016
100
R3017
100

C3009

R3015
10

C3014

SP_4_2

C3013
56pF

C3012 SP_3_1
1

SP_4_1

SP_3_3

SP_4_3

R3009
100K

C3015
56pF

C3016
100pF

C3017
43pF

C3018
4.7pF
NU

R3021
560

C3025
2.7pF
NU

L3025
150nH
NU

IO4

XFMR
T3001

C3023
330pF
NU

C3024
3300pF
NU

C3019
.001uF

3,0 -7,5VDC

2
IO2

IO1

IO3

R3034
820
NU

R3035
0
NU

FECNTL_1_VHF_FE_1VLTG R3019
47K
FECNTL_1

XFMR
T3002

D3031
D3004 2

.001uF

R3018
12

C3021
120pF

7.5pF

C3020
.001uF

L3034
RXINJ

33nH
NU

RXINJ_VHF_FE_1
C3031
18pF
NU

Figure 4-20. VHF (136-174MHz) Receiver Front End Schematic Diagram

C3032
13pF
NU

C3033
5.1pF

R3036
1K
NU

4-35

FL3115
CFWC455F
1

VDD

IN

13

U3111-1
MC74HC4066
9V3

9V3

Q3151

R3151

BWSELECT_VHF_IF_1
BWSELECT

IN

OUT

C3151
.01uF

14
8

VDD

12.5kHz 0VDC
20/25kHz 5VDC

9V3

VSS
CNTL

CNTL

6
GND

U3115-3
MC74HC4066

R3154
10K
R3152
10K

R3145
3.3K

R3144
2.4K

C3152
.01uF

C3145
0.1uF

Q3152

Q3102
5V

R3112
10

R3130
51
C3132
0.1uF
44.395MHz
1 IN

OUT

GND GND1
Y3101
2 4
12R17

6
C3133
10uF

C3136
30pF

U3101

3 20

C3135
33pF

C3131
1pF
NU

7 14 18 10 19

1 24 9

C3137
.039uF

IFIC

IFAMPOUT IFAMP_DEC1
GND

D3101
R3111
12K

R3153
10K

U3115-4
MC74HC4066

FL3114
CFUCJ455D

U3115-2
MC74HC4066

U3111-3
MC74HC4066

.039uF

22pF
C3114
18pF

C3123
.039uF

0.75VDC

12
GND

VSS

IFAMP_DEC2

C3113
9.1pF
NU
L3111
620nH

LIMIN

R3102
10

L3112
620nH

9V3

10

VDD

QUADIN

R3101
12K

C3115

VSS
CNTL

U3111-2
MC74HC4066

C3122

VDD

IFAMPIN

C3102
15pF

OUT

OUT

LIM_DEC2

IN

VDD
VSS
CNTL

14

LIM_DEC1

2 11

13

LIMOUT

0.75VDC

33pF

IN

3VDC
R3118
6.8K

0.1uF
FL3102
12R17

AUDIOOUT AUDIO_FEED

L3101
620nH

27pF

CNTL

RSSIOUT

C3103

3VDC
C3112
82pF

MIXOUT

Q3101

VDD
VSS

RFIN
RFIN_DEC
OSCIN
RSSI_FEED

6.8K

C3116

3
C3121
0.1uF

VCC

1
2
4
5
L3100
620nH
NU

0.1uF

R3117
27K

C3110

OUT

R3116
330

GND2

3.9VDC

390

C3134
0.1uF

OUT

GND1
GND2
GND3
GND4

IN

R3107

IN

U3115-1
MC74HC4066

14

OSCOUT

FL3101
12R16

C3104

C3111
0.1uF

1 GND1
2 GND2
4 GND3
5 GND4

R3106
27K

5V

R3108
620

CNTL

U3111-4
MC74HC4066

FL3112
CFWC455D

14

R3115
5V

100

VSS

12

GND1

R3105

5V_VHF_IF_1
5V

VDD

14

10K

R3114
100
NU

R3104
100
NU

10

VSS

CNTL

9V3

FL3113
CFUCJ455F
NU

14

VDD

2 11

OUT

GND2

9V3

C3101
2.2pF
NU

GND1

9V3_VHF_IF_2

1000pF

VSS
CNTL

9V3

IFIN_VHF_IF_1
C3100
IF

14

FL3111
CFWC455G

14

GND2

9V3

MC74HC4066

9V3_VHF_IF_1

OUT

GND1

IN

R3135
1.2K

10K
R3133
8.2K

C3138
2.2uF

Y3102
45B01
455KHz

C3143
120pF

C3144
0.1uF

5 8 11 13 12 17 16

R3132
15K

R3134

C3142
0.1uF
15

Q3155
NU
C3155
.01uF

R3155
1.2K
NU

C3139
0.1uF

C3141
0.1uF

C3140
0.1uF

C3146
4700pF

C3147
0.1uF

R3146
680

R3147

DISCAUDIO_VHF_IF_1
DISCAUDIO
RSSI

12K

RSSI_VHF_IF_1

Figure 4-21. VHF (136-174MHz)Receiver IF Schematic Diagram

4-36

C3212
.018uF

5V_VHF_FN_1 5V_VHF_FN_2
(SOURCE)

1
5
2
6

4.97VDC

5V

C3203

3
2
1

FEEDBACK
SHUTDOWN

C3213
2.2uF

L3201
390nH

4
A3 5
A2 6
A1

K3
K2
K1

U3211 INPUT

8
7
3

5V Reg

9V3_VHF_FN_1
9V3

GND

13.30VDC
6.83VDC
11.28VDC
C3202
.01uF

OUTPUT
ERROR
SENSE
5V_TAP

4
C3211
0.1uF

5V

C3215
2.2uF

R3201
R3211

VDDA_VHF_FN_1
VDDA

47
D3201

C3210
2.2uF

.01uF

C3214
2.2uF
VDDA
VCOBIAS_1_VHF_FN_1
VCOBIAS_1

R3206
33K NU
C3205
.01uF

C3206
10uF
C3208

R3226
47K
NU

C3225
0.1uF
VCOBIAS_2_VHF_FN_1

0.1uF
C3207
R3221

2.5 - 11VDC

22pF
NU

1.8K
C3221
.022uF
LOCK_VHF_FN_1
LOCK

5VDC (Locked)

TP3201

R3222
1K

VCOMOD_VHF_FN_1
VCOMOD
16_8MHz_VHF_FN_1
16_8MHz
TRB_VHF_FN_1

R3204
47

100
C3224
1uF

4,95VDC (R)
0VDC (T)

4.52VDC (R)
2.62VDC (T)
+1dBm
0VDC (R)
4.91VDC (T)

R3242
0
L3232
2.2uH
NU

C3246
220pF
R3228
47K
NU

25
16
28
46
4
45
43

WARP
NC3
INDMULT
NC2
SFOUT
NC1
ADAPTSW
LOCK
CCOMP
IADAPT
REFSEL
IOUT U3201
PREIN
38
SFBASE
37 TEST2
TEST1
SFCAP
FRACN
3
BIAS2
2 AUX4
AUX3
BIAS1
1
48 AUX2
VBPASS
AUX1
PVREF
11
VMULT4
SFIN
12
14 VMULT3
VMULT2
DATA
15 VMULT1
MODIN
R3241
41
MODOUT
100
CEX
19 FREFOUT
CLK
2.90VDC
24 XTAL2
3.42 23
XTAL1
C3241
VDC
56pF
NU

31
29
17
42
18
32
27
26

TP3202
- 2 to +7dBm
R3227
100K
NU

3.63
VDC

C3226
8.2pF

C3227

PRESC_VHF_FN_1

R3252

39
40

PRESC

C3255

100pF

2.2uF

VSF_VHF_FN_1

330K

21
35

VSF
R3251
200k

5VDC

30
7
10

5VDC

9
8

5VDC
0VDC

C3253
4.7uF

C3252
1000pF

C3254 DATA_VHF_FN_1
0.1uF

MODIN
CSX_VHF_FN_1
CSX

C3242
220pF

C3244
220pF

C3245
220pF

C3243
220pF

R3261
150K
2

CLK_VHF_FN_1
CLK
VDDA

C3261
62pF

L3231
2.2uH

1
Y3261
XTAL
16.8MHz

C3235
.01uF
NU

D3261

C3231
.01uF

C3263
1.5pF

Y3262
NU 2 OSC_16.8MHZ
R3262
6.2K
NU

C3262
220pF

R3263
100
NU

FADJ
4

GND

VDD 1

OUT
3

Figure 4-22. VHF (136-174MHz) Fractal-N Schematic Diagram

5V
C3251
0.1uF
NU

DATA

MODIN_VHF_FN_1

2.5VDC

47
13
36
20
34
5

TRB

R3203
47

R3223
C3223
1uF
NU

BWSELECT_VHF_FN_1

C3222
0.1uF

0VDC (Unlocked)

BWSELECT

1.1 - 4.1VDC
PD_GND 44
PRE_GND 33
AGND 22
DGND 6

VCTRL

VCOBIAS_2
C3228
0.1uF

VCP
VRO
DVDD
AVDD
PRE_VDD
PD_VDD

VCTRL_VHF_FN_1

C3209
0.1uF

C3232
.01uF

C3233
2.2uF

C3234
.01uF

4-37

Q3303

9.14VDC (R)
UMC5N
0VDC (T) 4

9.12VDC
3.83VDC (R)
0VDC (T)

9V3_VHF_VCO_3

2.18VDC (R)
0VDC (T)

6.8pF

C3301
15pF
NU

Q3301

R3301
75
R3308
0

330pF
NU
R3304
1K

1.49VDC (R)
0VDC (T)
R3302
100

C3304

R3316 0

R3306
22
NU
R3305
220 R3307
NU
220
NU

L3311
100nH
NU

TXINJ_VHF_VCO_1

PRESC_VHF_VCO_1

C3333
0.1uF

5.6pF
NU

4.78VDC (R)
4.22VDC (T)

R3314
10
NU

R3318
22
R3317
10K
NU

C3334
.022uF

18

C3314

10
8

6.8pF

12
7
13

17

2.56VDC (R)
2.66VDC (T)

0 - 5dBm (T)

R3341

L3317
33nH

FLIP_IN
TRB_IN

1
2
3
4
5
6
16
15

39

D3341

C3345

VCTRL_VHF_VCO_1
L3344 2.5 - 11VDC R3343
VCTRL
1uH
100

20pF

L3341
8nH

R3336
15K

C3342
3pF

L3343
180nH

C3346
.01uF

L3345
1uH
C3347
.01uF

20
19
VCOBIAS_1_VHF_VCO_1

R3351
20K

R3353

11 9

100K
C3351

4.52VDC (R)
0VDC (T)

.01uF
R3355

0VDC (R)
4.52VDC (T)

VCOBIAS_1

VCOBIAS_2_VHF_VCO_1
R3352
12K

R3354

C3352
.022uF

VCOBIAS_2

150K

0VDC (R)
1.92VDC (T) L3351

20K
C3355

1uH

- 2 to 7dBm (T)

L3318

R3323

100nH

1K

.01uF

VSF

R3356
12K

C3356
.022uF

C3357
7.5pF

C3361

C3318
5.6pF

TRB_VHF_VCO_1

L3346
35.5nH

R3342

220

TX_IADJ
RX_IADJ
SUPER_FLTR
COLL_RFIN
RX_BASE
RX_EMITTER
TX_BASE
TX_EMITTER

PRESC_OUT
RX_SW
TX_SW

C3344
1.8pF

C3341
1000pF

0.92VDC (R)
0VDC (T)

14

TX_OUT
RX_OUT

C3315
15pF

R3315
220
NU

1.53VDC (R)
0VDC (T)

U3301
VCO IC

C3316
3.3pF

C3303
.01uF

C3324
.01uF

Q3304
BFQ67W

VCC_LOGIC VCC_BUFFERS

4.78VDC (R)
4.27VDC (T)

Q3302
NU

C3348
.01uF

L3332
100nH

R3321
10K

C3317
33pF

PRESC

C3332
0.1uF

C3305

C3313
330pF
NU

TXINJ

C3331
10pF
NU

R3319
47K
NU

C3337
0.1uF

C3336
.01uF

4.40VDC

GND_FLAG

C3306
5.1pF

R3303
2.2K

R3313
1K
NU

L3331
68nH

GND_LOGIC

18nH

RXINJ

VSF

1uH
R3335
33

47

GND_BUFFERS

C3312
0.1uF
NU

C3302

C3335
.01uF

R3331
R3312
100
NU

C3311
.022uF

RXINJ_VHF_VCO_1
L3301

VDDA
VSF_VHF_VCO_1

L3333
R3311
100

L3302
100nH

VDDA_VHF_VCO_1

4.54VDC

VSF

9V3_VHF_VCO_1
9V3

9V3_VHF_VCO_2

4.97VDC

7.44VDC (R)
0VDC (T)

3
2

1000pF

0VDC (R)
4.91VDC (T)

R3361

47

220

C3362
5.6pF

D3361
L3364

C3364

R3362

1uH
C3363
68pF

18pF
L3361
56nH

L3362
68nH

L3363
56nH

C3365
1000pF

TRB
C3319
1000pF

R3363

R3364

VSF
39K

2.2K

4.52VDC (R)
2.62VDC (T)

VCOMOD
VCOMOD_VHF_VCO_1

D3362

Figure 4-23. VHF (136-174MHz)Voltage Controlled Oscillator Schematic Diagram

4-38

A+

L3402
57R01

PASUPVLTG_VHF_PA_1
PASUPVLTG

C3421
.01uF

C3406
1000pF

C3405
1000pF

C3437
0.1uF

C3436
10uF

L3421
57R01

C3457
1000pF

C3456
1000pF

L3443
57R01

L3431
57R01

L3473
1.2uH

9V3_VHF_PA_1
9V3

9V3
VCONT
R3425
68

L3403
68nH
C3404
2200pF

C3400

R3400

1.524x20.696
Q3431
MRF5015

L3433

C3413
.022uF

4 GND1
5 GND2
12 GND3
13 GND4

C3418
24pF
R3411
6.8K
NU

12.77nH

L3413
27nH

C3415 C3416
.022uF 2200pF

R3412
5.6K
C3422
1000pF

5.6K
NU

C3423
1uF
NU

C3428

C3444
220pF

C3449
36pF

C3447
56pF

R3441
51
L3441
30nH

R3459
0
NU

L3422
16.96nH

C3431
180pF

0.1uF
R3414
820

R3455
68K

R3431
51

33pF
C3429
20pF
NU

C3434
1uF
L3423
12.77nH

C3435
2200pF

C3491
16pF
NU
C3465
1000pF

L3476 R3460
L3475 120nH 0
150nH NU
D3452

R3457
43

C3489
130pF

C3488
150pF
NU

1.2uH

L3494
51nH
C3490
36pF

C3494
47pF

L3472
48nH

C3464
11pF

R3463
15K

R3475

VR3471

10K

3
2

C3471
.022uF

MOSBIAS_2_VHF_PA_1
R3404
MOSBIAS_2
10K

L3471

51

1.2uH

R3473
51

1
R3471

C3475
18pF

C3473
150pF

Q3472

K9V1_VHF_PA_1

8.87VDC

K9V1
RESET_VHF_PA_1
RESET
FECNTL_1_VHF_PA_1

PCIC_MOSBIAS_1

9V3

FECNTL_1
FECNTL_2_VHF_PA_1
FECNTL_2

24
23
22
21
20
19
18
17
RT3471
50K
NU

R3416
100

CNTLVLTG

R3413

C3426
2200pF

R3409
4.7K
NU

CNTLVLTG_VHF_PA_1

5.45VDC (50W)
5.20VDC (28W)

TP3402

R3513
620

9V3
CLK_VHF_PA_1
DATA_VHF_PA_1

9V3

2200pF

R3515
VCONT
620
R3516
620

D3455
NU

R3507

DATA

C3477
2200pF
NU
9V3

0.75VDC

TP3501

POS

Q3501

R3504
1K

Q3502

VOUT

R3501

R3511
100K
9V3 R3510
20K

6.8K

R3508

C3508
2200pF

680
R3506
680

R3509 10K

CSX_VHF_PA_1

CSX

680
0.1uF

R3514
620

3.3K

C3510

C3496
43pF

RXIN

C3472
150pF

470

CLK
C3425
1uF

C3498
47pF

TP3404

Q3471

R3406
150K

C3509
R3408
150K

51nH

1000pF

R3505
680

R3512
100K
C3478
2200pF

C3501
2200pF

Q3473
NU
R3477
43
NU

R3476
220
NU

GND
3 U3502
LM50

C3507
100pF

R3502
39K

2.77VDC (50W)
2.65VDC (28W)

25
26
27
28
29
30
31
32

VAR3
RX
NA
RS
VAR1
VLIM
VAR2
V5EXT

3.70 - 3.90VDC

L3493

51nH

C3474 RXIN_VHF_PA_1

D3472

C3420
82pF
R3415
100

TP3406

L3492

C3466
1000pF

R3474

GND2
CLK
BPOS
DATA
CEX
TEMP
RSET
ANO

U3501
H99S-4

R3503
1K

C3505
1uF

V45
VG
V10
CQX
CQ
Q
QX
F168

1 RFIN
2
C3502 2200pF 3 T1
CI
4 INT
5 CJ
6 VL
7 CL
8 GND1

R3410
68K

R3490
47K

L3491
51nH

39K

2.75 - 2.90VDC

R3432
51
TP3407

470pF
L3477

D3471

R3464
0

TP3403

C3461
2200pF

Spacing: 0.254
Center: 1.905x29.03
Reverse: 0.254x23.91
Forward: 0.254x22.674
C3492

L3474
12nH

D3451

R3462
C3432
82pF

C3430
Q3421
5105385Y70:

C3453
10pF
NU

C3460
0.1uF

R3453
820K

L3442
57R01

C3451
18pF

C3450
68pF

C3459 C3448
100pF 36pF
9V3

R3461
62

C3452
68pF

L3445
18nH

1.905x15.685

A+

PCIC_MOSBIAS_1
2200pF

C3443
220pF

R3458
0
C3468
18pF NU

C3467
82pF

R3444
1MEG

Q3441 C3446
MRF247 56pF

C3442
390pF
G1
G2
G3
G4

R3442
10

C3424
R3419
20

R3443
1MEG

L3444
33nH

C3433
10pF

R3433 R3434 R3435

56
56
56

R3418

C3445
1000pF

C3439
1uF

4.953x8.763

C3455
56pF

L3412 L3414
33nH 4.22nH

C3417
2200pF

R3417
5.6K
NU

C3410
.022uF

R3436
120

C3408
18pF

470
2200pF
TP3401
U3401
16
TXINJ_VHF_PA_1 R3402
C3401
1
6
TXINJ
RFIN RFOUT1
14
VD1 RFOUT2 7
43
2200pF
1 VCNTRL VG1 2
11
VG2 3
G2
R3403
R3401
5105109Z67:
0 to 5dBm
9
130
130
NC1
10
NC2
R3405 15
NC3
100
8
NC4

C3458
.01uF

R3437
120

C3407
2200pF

L3411
68nH

C3438
0.1uF
NU

L3432
36.54nH

S1
S2
S3
S4

L3401
39nH

C3441
1000pF

C3440
0.1uF

R3424
68

C3403
33pF
NU

C3412
2200pF

1.524x8.751

C3409
2200pF

C3411
.022uF

C3414
2200pF

C3402
.022uF

C3504
2200pF

C3503
2200pF

16
15
14
13
12
11
10
9

9V3
C3506
2200pF

3.77VDC (50W)
2.68VDC (28W)
R3517
100K

PA_PWR_SET_VHF_1
PA_PWR_SET

R3518
10K
NU
TEMPSENSE_CNTLR_1
TEMPSENSE

Figure 4-24. VHF (136-174MHz) Power Amplifier Schematic Diagram

J3401

C3497
20pF

4-39

Table 4-5. VHF (136-174MHz) Radio Parts List

Circuit
Ref
C3000
C3001
C3002
C3003
C3004
C3005
C3006
C3007
C3008
C3009
C3010
C3011
C3012
C3013
C3014
C3015
C3016
C3017
C3019
C3020
C3021
C3022
C3033
C3034
C3035
C3101
C3102
C3103
C3104
C3110
C3111
C3112
C3114
C3115
C3116
C3121
C3122
C3123
C3132
C3133
C3134
C3135
C3136
C3137
C3138
C3139
C3140
C3141
C3142

Motorola
Part No.
2113741F37
2113740F19
2113740F26
2113741F37
2113740F45
2113740F51
2113740F45
2113741F37
2313741F25
2313741F13
2313741F13
2113741F37
2313741F25
2313740F45
2313740F24
2313740F45
2313740F51
2313740F42
2313741F25
2313741F25
2313740F53
2313740F49
2313740F20
2113740F49
2113740F31
2113740F32
2113740F31
2113740F39
2113743E20
2113740F37
2113743E20
2113740F49
2113740F33
2113740F35
2113743E20
2113743E20
2113743E11
2113743E11
2113743E20
2311049A57
2113743E20
2113740L30
2113740L29
2113743E11
2311049A40
2113743E20
2113743E20
2113743E20
2113743E20

Description
3.3nF
4.7pF
9.1pF
3.3nF
56pF
100pF
56pF
3.3nF
10pF
330pF
330pF
3.3nF
10pF
56pF
7.5pF
56pF
100pF
43pF
10pF
10pF
82pF
10nF
5.1pF
10nF
15pF
16pF
15pF
33pF
100nF
27pF
100nF
82pF
18pF
22pF
100nF
100nF
0.1uF
39nF
39nF
10uF
100nF
33pF
30pF
39nF
2.2uF
100nF
100nF
100nF
100nF

Circuit
Ref
C3143
C3144
C3145
C3146
C3147
C3151
C3152
C3155
C3202
C3203
C3205
C3206
C3207
C3208
C3209
C3210
C3211
C3212
C3213
C3214
C3214
C3221
C3222
C3224
C3225
C3226
C3227
C3228
C3231
C3232
C3233
C3234
C3242
C3243
C3244
C3245
C3246
C3252
C3253
C3254
C3255
C3261
C3262
C3263
C3302
C3303
C3306
C3311
C3314
C3315
C3316

Motorola
Part No.
2113740F53
2113743E20
2113743E20
2113741F41
2113743E20
2113741F49
2113741F49
2113741F49
2113741F49
2113741F49
2113741F49
2311049A57
2113740F35
2113743E20
2113743E20
2311049A40
2113743E20
2113743E05
2311049A40
2311049A09
2311049A09
2113743E07
2113743E20
0882422W33
2113743E20
2313740F25
2313740F51
2113743E20
2113741F49
2113741F49
2311049A40
2113741F49
2113740F59
2113740F59
2113740F59
2113740F59
2113740F59
2313741F25
2311049A56
2113743E20
2311049A40
2313740L38
2313740F61
2313740F07
2113740F23
2113741F49
2113740F20
2113743E07
2113740F23
2113740F31
2113740F15

Description
120pF
100nF
100nF
4.7uF
100nF
10nF
10nF
10nF
10nF
10nF
10nF
10uF
22pF
100nF
100nF
2.2uF
100nF
18nF
2.2uF
2.2uF
2.2uF
22nF
100nF
1uF
100nF
8.2pF
100pF
100nF
10nF
10nF
2.2uF
10nF
220pF
220pF
220pF
220pF
220pF
1nF
4.7uF
100nF
2.2uF
68pF
270pF
1.5pF
6.8pF
10nF
5.1pF
22nF
6.8pF
15pF
3.3pF

Circuit
Ref
C3317
C3318
C3319
C3324
C3332
C3333
C3334
C3335
C3336
C3337
C3341
C3342
C3344
C3345
C3346
C3347
C3348
C3351
C3352
C3355
C3356
C3357
C3361
C3362
C3363
C3364
C3365
C3400
C3401
C3402
C3404
C3405
C3406
C3407
C3408
C3409
C3410
C3411
C3412
C3413
C3414
C3415
C3416
C3417
C3418
C3420
C3421
C3422
C3424
C3425
C3426

Motorola
Part No.
2113740F39
2113740F21
2113741F25
2113741F49
2113743E20
2113743E20
2113743E07
2113741F49
2311041F49
2113743E20
2113741F25
2113740L05
2113740F09
2113740L25
2311041F49
2311041F49
2311041F49
2311041F49
2113743E07
2311041F49
2113743E07
2113740F24
2113741F25
2113740F21
2113740F47
2113740F33
2113741F25
2113741F33
2113741F33
2113743E07
2113741F33
2113740A79
2113740A79
2113741F33
2113740F33
2113741F33
2113743E07
2113743E07
2113741F33
2113743E07
2113741F33
2113743E07
2113741F33
2113741F33
2113740F36
2113740F49
2113741A45
2113740A79
2113741A45
2113928E01
2113741F33

Description
33pF
5.6pF
1nF
10nF
100nF
100nF
22nF
10nF
10nF
100nF
1nF
3.0pF
1.8pF
20pF
10nF
10nF
10nF
10nF
22nF
10nF
22nF
7.5pF
1nF
5.6pF
68pF
18pF
1nF
2.2nF
2.2nF
22nF
2.2nF
1nF
1nF
2.2nF
18pF
2.2nF
22nF
22nF
2.2nF
22nF
2.2nF
22nF
2.2nF
2.2nF
24pF
82pF
10nF
1nF
68pF
1uF
2.2nF

Circuit
Ref
C3428
C3430
C3431
C3432
C3433
C3434
C3435
C3436
C3437
C3439
C3440
C3441
C3442
C3443
C3444
C3445
C3446
C3447
C3448
C3449
C3450
C3451
C3452
C3455
C3456
C3457
C3458
C3459
C3460
C3461
C3464
C3465
C3466
C3467
C3471
C3472
C3473
C3474
C3475
C3478
C3489
C3490
C3492
C3494
C3496
C3497
C3498
C3501
C3502
C3503
C3504

Motorola
Part No.
2113741F33
2113740A41
2113740A61
2113740A53
2113740A29
2113741A45
2113741F33
2113741A45
2113741M69
2113741W01
2113741M69
2113740A79
2111078B57
2111078B51
2111078B51
2113740A79
2180464E50
2180464E50
2111078B36
2111078B36
2111078B38
2111078B31
2111078B38
2111078B36
2113740A79
2113740A79
2113741A45
2180464E20
2113743E20
2113741F33
2113740F28
2113740A79
2113740A79
2111078B37
2113743E07
2111078B47
2111078B47
2113740A79
2113741F33
2113741F33
2111078B45
2111078B31
2111078B59
2111078B34
2111078B33
2111078B21
2111078B34
2113741F33
2113741F33
2113741F33
2113741F33

Description
2.2nF
33pF
82pF
220pF
10pF
10nF
2.2nF
10uF
0.1uF
.01uF
1uF
1nF
390F

1nF
56pF
56pF
56pF
56pF
68pF
36pF
68pF
56pF
1nF
1nF
10nF
82pF
100nF
2.2nF
11pF
1nF
1nF
62pF
22nF
150pF
150pF
1nF
18pF
18pF
130pF
36pF
470pF
47pF
43pF
20pF
47pF
2.2nF
2.2nF
2.2nF
2.2nF

4-40

Circuit
Ref

Motorola
Part No.

C3505
C3506
C3507
C3508
C3509
C3510
CR3301
CR3302
CR3303

2311049A07
2113741F33
2113740F51
2113741F33
2113741F33
2113743E20
4802245J42
4805129M96
4880154K03

CR411
CR412
CR413
CR440
CR501
CR503
D3000
D3001
D3003
D3004
D3031
D3101
D3201
D3261
D3341
D3361
D3362
D3451
D3452
D3471
D3472
FL3101
FL3102
FL3111
FL3112
FL3114
FL3115
L3002
L3025
L3032
L3100
L3101
L3111
L3112
L3201
L3231
L3301
L3302
L3317
L3318
L3331

4802245J47
4802245J47
4802245J47
4813833C02
4880107R01
4805729G49
4813833C02
4805649Q13
4880154K03
4805649Q13
4886143B01
4880154K03
4802233J09
4802245J22
4805649Q13
4805649Q13
4862824C01
4882290T02
4882290T02
4802482J02
4802482J02
9180112R16
9180112R16
9180469V04
9180469V06
9180469V06
9180469V03
2462587T23
2462587T17
2462587T17
2462587T22
2462587T25
2462587T25
2462587T25
2462587T23
2462587Q42
2462587N44
2462587N53
2462587V28
2462587V34
2462587H32

Description
1uF
2.2nF
100pF
2.2nF
2.2nF
100nF
Ring Quad Diode
SMBV1032
Dual Common Anode Cathode
Schottky Diode
Schottky Diode
Schottky Diode
Dual Diode Common Cathode
Rectifier
LED Red/Yel
Diode Dual
Varactor
Diode Dual
Varactor
Diode Mixer
Triple Diode
Triple Diode
Varactor
Dual Varactor
Dual Varactor
Varactor
Diode, Hot Carrier
Diode, Hot Carrier
Diode, Pin
Diode, Pin
Crystal Filter, 44.85MHz
Crystal Filter, 44.85MHz
Filter, 455kHz
Filter, 455kHz
Filter, 455kHz
Filter, 455kHz
470nH
150uH
150uH
390nH
620uH
620nH
620nH
390nH
2.2uH
18nH
100nH
33nH
100nH
68nH

Circuit
Ref
L3332
L3333
L3341
L3343
L3344
L3345
L3346
L3351
L3361
L3362
L3363
L3364
L3401
L3402
L3403
L3411
L3412
L3413
L3414
L3421
L3422
L3423
L3431
L3432
L3433
L3441
L3442
L3443
L3444
L3445
L3471
L3472
L3473
L3474
L3475
L3477
L3491
L3492
L3493
L3494
Q3001
Q3002
Q3101
Q3102
Q3151
Q3152
Q3301
Q3303
Q3304
Q3421
Q3431

Motorola
Part No.
2462587V15
2462587Q47
2484562T13
2462587N56
2462587N68
2460591N68
2484562T18
2462587N68
2462587N50
2462587N51
2462587N50
2462587N68
2462587X48
2484657R01
2462587T13
2462587T13
2462587X47
2462587X46
2460591A01
2462587R01
2460591C73
2460591B73
2462587R01
2460591F77
2460591B73
2460591E77
2462587R01
2462587R01
2460591X03
2460591X01
2462587X69
2460591X05
2462587X69
2462587N42
2462587N55
2462587X69
2460591B01
2460591B01
2460591B01
2460591B01
4813827A07
4813824A17
4813827A07
4813827A07
4880048M01
4880048M01
4813827A07
4802245J50
4805218N63
5105385Y70
4805537W01

Description
100nH
1uH
8nH
180nH
1uH
1uH
35.5nH
1uH
56nH
68nH
56nH
1uH
39nH
Ferrite Bead
68nH
68nH
33nH
27nH
4.22nH
Ferrite Bead
100nH
100nH
Ferrite Bead
35.5nH
12.77nH
30nH
Ferrite Bead
Ferrite Bead
nH
nH
1.2uH
48nH
1.2uH
12nH
150nH
1.2uH
51nH
51nH
51nH
51nH
NPN
PNP
NPN
NPN
NPN
NPN
NPN
Dual NPN/PNP
RF
LDMOS
MOS

Circuit
Ref
Q3441
Q3471
Q3472
Q3501
Q3502
R3000
R3001
R3002
R3003
R3004
R3006
R3007
R3008
R3009
R3010
R3011
R3012
R3013
R3014
R3015
R3016
R3017
R3018
R3019
R3021
R3031
R3033
R3101
R3102
R3105
R3106
R3107
R3108
R3111
R3112
R3115
R3116
R3117
R3118
R3130
R3132
R3133
R3134
R3135
R3144
R3145
R3146
R3147
R3151
R3152
R3153

Motorola
Part No.
4884411L04
480048M01
4805128M27
4813824A17
4813824A10
0662057A53
0662057A97
0662057A43
0662057A49
0662057A53
0662057A39
0662057A12
0662057A37
0662057A97
0662057A45
0662057A65
0662057A49
0662057A61
0662057A18
0662057A01
0662057A29
0662057A29
0662057A09
0662057A89
0662057A43
0662057A18
0662057B47
0662057A75
0662057A01
0662057A25
0662057A83
0662057A69
0662057A44
0662057A75
0662057A01
0662057A39
0662057A37
0662057A83
0662057A69
0662057A18
0662057A77
0662057A71
0662057A73
0662057A51
0662057A58
0662057A61
0662057A45
0662057A75
0662057A73
0662057A73
0662057A73

Description
RF Power
NPN
PNP
PNP
NPN
1K
100K
560
1K
1K
390K
30
390
100K
680
4K
1K
3K
51
10
150
150
22
47K
560
51
0
12K
10
100
27K
6K
620
12K
10
390
330
27K
6K
51
15K
8K
10K
1K
2K
3K
680
12K
10K
10K
10K

Circuit
Ref
R3154
R3201
R3203
R3204
R3211
R3221
R3222
R3223
R3227
R3241
R3242
R3251
R3252
R3261
R3301
R3302
R3303
R3304
R3308
R3311
R3316
R3318
R3321
R3323
R3331
R3335
R3336
R3341
R3342
R3343
R3351
R3352
R3353
R3354
R3355
R3356
R3361
R3362
R3363
R3364
R3400
R3401
R3402
R3403
R3404
R3405
R3406
R3408
R3410
R3412
R3413

Motorola
Part No.
0662057A73
0662057A17
0662057A17
0662057A17
0662057B47
0662057A55
0662057A49
0662057A25
0662057A97
0680539A25
0662057B47
0662057B05
0662057B10
0662057B02
0662057A22
0662057A25
0662057A57
0662057A49
0662057B47
0662057A25
0662057B47
0662057A09
0662057A73
0662057A49
0662057A17
0662057A13
0662057A77
0662057A33
0662057A15
0662057A25
0662057A80
0662057A75
0662057A97
0662057B02
0662057A80
0662057A75
0662057A33
0662057A17
0662057A87
0662057A57
0662057A41
0662057A28
0662057A16
0662057A28
0662057A73
0662057A25
0662057B02
0662057B02
0662057A73
0662057A67
0662057A61

Description
10K
47
47
47
0
1K
1K
100
100K
100
0
200K
330K
150K
75
100
2K
1K
0
100
0
22
10K
1K
47
33
15K
220
39
100
20K
12K
100K
150
20K
12K
220
47
39K
2K
470
130
43
130
10K
100
150K
150K
10K
5K
3K

4-41

Circuit
Ref
R3414
R3415
R3416
R3419
R3424
R3425
R3431
R3432
R3433
R3434
R3435
R3436
R3437
R3441
R3442
R3443
R3444
R3453
R3455
R3457
R3460
R3461
R3462
R3463
R3464
R3471
R3473
R3474
R3475
R3490
R3501
R3502
R3503
R3504
R3505
R3506
R3507
R3508
R3509
R3510
R3511
R3512
R3513
R3514
R3515
R3516
R3517
T3001
T3002
U3101
U3111

Motorola
Part No.
0662057T71
0662057A25
0662057A25
0662057C34
0662057K21
0662057K21
0662057M18
0662057M18
0662057C45
0662057C45
0662057C45
0662057T51
0662057T51
0662057M18
0662057C27
0662057D48
0662057D48
0662057B20
0662057A93
0662057M16
0662057C01
0662057M20
0662057A87
0662057D04
0662057C01
0662057A41
0662057M18
0662057M18
0662057A73
0662057A89
0662057A69
0662057A87
0662057A49
0662057A49
0662057C71
0662057C71
0662057C71
0662057C71
0662057A73
0662057A80
0662057A97
0662057A97
0662057A69
0662057A69
0662057A69
0662057A69
0662057A97
2508396X02
2508397X02
5186144B01
5113805A86

Description
820
100
100
20
68
68
51
51
56
56
56
120
120
51
10
1M
1M
820K
68K
0
62
39K
15K
0
470
51
51
10K
47K
6K
39K
1K
1K
680
680
680
680
10K
20K
100K
100K
6K
6K
6K
6K
100K
Transformer
Transformer
SA616
Quad Analog Mux/Demux

Circuit
Ref

Motorola
Part No.

Description

U3115
5113805A86 Quad Analog Mux/Demux
U3201
5185963A27 Ground Fault Protection
U3211
5185963A33 Voltage Regulator
U3301
5105750U54 VCO Buffer
U3401
5105109Z67 LDMOS UHF/VHF Driver
U3501
5105750U54 Power Control
U3502
5185963A15 Temperature Sensor
VR3471 4813830A15 Diode, 5.6V
T3001
2508396X02 Transformer
T3002
2508396X02 Transformer
Y3101
4880606B09 Crystal Oscillator, 44.395MHz
Y3102
9186145B02 Crystal Filter, 45.85MHz
Y3261
4880114R04 Crystal Oscillator, 16.8MHz
* Motorola Depot Servicing only

4-42

This page intentionally left blank

CDM and PRO SERIES

Mobile Radios

contact

contact

PRO7100

control
control
C

A, Motorola, Professional Radio, CDM Series and CDM

Model numbers, PRO Series and PRO Series Model numbers are trademarks of Motorola.
1999 Motorola, Inc. All rights reserved. Printed in USA.

*6881091C63*
68P81091C63-O

Detailed
Service Manual

Professional Radio

CDM and PRO SERIES

As Dedicated As You Are

Mobile Radios