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MM-404J
Typical Applications:
Primary or secondary pump controller/
low water fuel cut-off
for steam boilers
Motorized valve controller
Proportional valve controller
Low water cut-off
High water cut-off
Alarm actuation
Series 93 or Series 94
! WARNING
ION
CAUT
ING
WARN
OPERATION
Maximum Pressure:
Series 93/193: 150 psi (10.5 kg/cm2)
Series 94/194: 250 psi (17.6kg/cm2)
Electrical Ratings
Models with 7B or 7B-M Switch
Switch Ratings
Burner
120 VAC
345 VA
240 VAC
Valve
345 VA
240 VAC
Switch Settings
Values are 1/8 (3mm)
Setting
Pump Off
23/16 (56)
Pump On
11/8 (29)
Burner On
13/8
Burner Off
(35)
Setting
Differential
In. (mm)
11/16
13/8
(27)
(35)
Valve Full
Closed
23/16 (56)
Valve Full
Open
11/8 (29)
Burner On
13/8 (35)
Burner Off
Differential
In. (mm)
11/16 (27)
13/8 (35)
Typical Applications:
Primary or secondary pump controller/
low water fuel cut-off
for steam boilers
Motorized valve controller
Proportional valve controller
Low water cut-off
High water cut-off
Alarm actuation
MOTORIZED
VALVE
CLOSED
PUMP
OFF
BURNER
OFF
ION
CAUT
ING
WARN
BURNER
OFF
BURNER
CUT-OFF LEVEL
AT CAST LINE
MOTORIZED
VALVE
CLOSED
BURNER
CUT-OFF LEVEL
AT CAST LINE
11/16"
(27mm)
MOTORIZED
VALVE
OPEN
11/16"
(27mm)
PUMP OFF
PUMP ON
13/8"
(35mm)
BURNER ON
BURNER OFF
BURNER
CUT-OFF LEVEL
AT CAST LINE
13/8"
(35mm)
BURNER ON
BURNER OFF
BURNER
CUT-OFF LEVEL
AT CAST LINE
Series 93 or Series 94
! WARNING
23/16"
(56mm)
23/16"
(56mm)
INSTALLATION
TOOLS NEEDED:
Two (2) pipe wrenches, one (1) flathead screw
driver, and pipe thread dope.
NOTE:
1 (25mm) NPT tappings are provided on Series
93/193 controls.
1 1/4 (32mm) NPT tappings are provided for Series
94/194 controls and 193-B Model.
C
AS A PRIMARY
LOW WATER CUT-OFF/PUMP
CONTROLLER
11/2"
OR
LOWEST
PERMISSIBLE
WATER LEVEL
AS A SECONDARY
LOW WATER CUT-OFF/PUMP
CONTROLLER
BURNER OFF
LOWEST
PERMISSIBLE
WATER LEVEL
G
A
NOTE:
1 (25mm) NPT tappings are provided for 193-D
Model control.
C
INSTALLATION
TOOLS NEEDED:
Two (2) pipe wrenches, one (1) flathead screw
driver, and pipe thread dope.
NOTE:
1 (25mm) NPT tappings are provided on Series
93/193 controls.
1 1/4 (32mm) NPT tappings are provided for Series
94/194 controls and 193-B Model.
C
AS A PRIMARY
LOW WATER CUT-OFF/PUMP
CONTROLLER
11/2"
OR
LOWEST
PERMISSIBLE
WATER LEVEL
AS A SECONDARY
LOW WATER CUT-OFF/PUMP
CONTROLLER
BURNER OFF
LOWEST
PERMISSIBLE
WATER LEVEL
G
A
NOTE:
1 (25mm) NPT tappings are provided for 193-D
Model control.
C
CAUTION
The plug and rod must be reinstalled before control is shipped installed on the
boiler, and removed after boiler is placed and installed.
Failure to follow this caution may damage the float and operating mechanism.
3"
L
K
3"
CUT-OFF
LEVEL
F
CUT-OFF LEVEL
E
H
Unit
193
193-A
193-B
193-D
193-G
194
194-A
194-B
Tri-Cock
Tapping
B
1
2 (15)
1
2 (15)
3
4 (20)
1
2 (15)
1
2 (15)
1
2 (15)
1
2 (15)
3
4 (20)
C
1
2 (15)
1
2 (15)
3
4 (20)
2 (15)
1
2 (15)
3
4 (20)
2 (15)
1
2 (15)
3
4 (20)
1
2 (15)
1
2 (15)
1
2 (15)
1
2 (15)
3
4 (20)
H
1
2 (15)
2 (15)
J
1
2 (15)
11 2 (292)
3
1234 (324)
4 (20)
1112 (292)
2 (15)
1
2 (15)
1
2 (15)
1112 (292)
1158 (295)
1
2 (15)
3
4 (20)
1278 (327)
2 (15)
3
4 (20)
1278 (327)
GAUGE GLASS
(TYPICAL)
4 (20)
2 (15)
1234 (324)
2 (15)
Series 93 / 94
TRI-COCK
(TYPICAL)
CAUTION
The plug and rod must be reinstalled before control is shipped installed on the
boiler, and removed after boiler is placed and installed.
Failure to follow this caution may damage the float and operating mechanism.
3"
L
K
3"
CUT-OFF
LEVEL
F
CUT-OFF LEVEL
E
H
Unit
193
193-A
193-B
193-D
193-G
194
194-A
194-B
Tri-Cock
Tapping
B
1
2 (15)
1
2 (15)
3
4 (20)
1
2 (15)
1
2 (15)
1
2 (15)
1
2 (15)
3
4 (20)
C
1
2 (15)
1
2 (15)
3
4 (20)
2 (15)
1
2 (15)
3
4 (20)
2 (15)
1
2 (15)
3
4 (20)
1
2 (15)
1
2 (15)
1
2 (15)
1
2 (15)
3
4 (20)
H
1
2 (15)
2 (15)
J
1
2 (15)
11 2 (292)
3
1234 (324)
4 (20)
1112 (292)
2 (15)
1
2 (15)
1
2 (15)
1112 (292)
1158 (295)
1
2 (15)
3
4 (20)
1278 (327)
2 (15)
3
4 (20)
1278 (327)
GAUGE GLASS
(TYPICAL)
4 (20)
2 (15)
1234 (324)
2 (15)
Series 93 / 94
TRI-COCK
(TYPICAL)
!
LOW WATER CUT-OFF CIRCUIT
BLUE
WARNING
To prevent electrical shock, turn off the electrical power before making electrical connections.
RED
This low water cut-off must be installed in series with all other limit and operating controls installed on the
boiler. After installation, check for proper operation of all of the limit and operating controls, before leaving
the site.
1
2
Failure to follow this warning could cause electrical shock, an explosion and/or a fire, which could result in
property damage, personal injury or death.
LINE
NO. 5
SWITCH
Wiring Diagrams
NOTE: The following diagrams are provided for reference only. If available, manufacturers wiring diagrams
BURNER
STARTER
Switch Operation
For Series 93/193 or 94/194 with 5 or 5-M Switch
Pump Control Only
PUMP CONTROL CIRCUIT
BLUE
Red switch terminals 1 and 2 are for burner circuit contacts, terminals 3 and 4 are for the low level alarm
circuit contacts.
Blue switch terminals 3 and 4 are for feeder/pump control contacts, terminals 1 and 2 are for high level
alarm circuit contacts.
RED
BLUE
RED
BLUE
RED
BLUE
RED
4
3
LINE
NO. 5
SWITCH
PUMP
STARTER
BLUE
ALARM CIRCUIT
BLUE
RED
ALARM
RED
NO. 5
SWITCH
TRANS.
LINE
LINE
NO. 5
SWITCH
ALARM
TRANS.
NEUTRAL
LINE
TO PUMP
TO BURNER
!
LOW WATER CUT-OFF CIRCUIT
BLUE
WARNING
To prevent electrical shock, turn off the electrical power before making electrical connections.
RED
This low water cut-off must be installed in series with all other limit and operating controls installed on the
boiler. After installation, check for proper operation of all of the limit and operating controls, before leaving
the site.
1
2
Failure to follow this warning could cause electrical shock, an explosion and/or a fire, which could result in
property damage, personal injury or death.
LINE
NO. 5
SWITCH
Wiring Diagrams
NOTE: The following diagrams are provided for reference only. If available, manufacturers wiring diagrams
BURNER
STARTER
Switch Operation
For Series 93/193 or 94/194 with 5 or 5-M Switch
Pump Control Only
PUMP CONTROL CIRCUIT
BLUE
Red switch terminals 1 and 2 are for burner circuit contacts, terminals 3 and 4 are for the low level alarm
circuit contacts.
Blue switch terminals 3 and 4 are for feeder/pump control contacts, terminals 1 and 2 are for high level
alarm circuit contacts.
RED
BLUE
RED
BLUE
RED
BLUE
RED
4
3
LINE
NO. 5
SWITCH
PUMP
STARTER
BLUE
ALARM CIRCUIT
BLUE
RED
ALARM
RED
NO. 5
SWITCH
TRANS.
LINE
LINE
NO. 5
SWITCH
ALARM
TRANS.
NEUTRAL
LINE
TO PUMP
TO BURNER
Wiring Connections
a. Remove two screws (A) and lift off switch
cover.
Red terminals 1 and 2 are the burner circuit contacts, terminals 3 and 4 are the low level alarm circuit
contacts.
Blue terminal 3 is the common contact, terminals 1 and 4 are the output contacts.
BLUE
RED
BLUE
RED
RED
BLUE
BURNER OFFALARM ON
VALVE OPEN
RED
NO. 7B
SWITCH
COMMON
CLOSING CIRCUIT
OPENING CIRCUIT
A
LINE
SWITCH
COVER
TO BURNER
10
Wiring Connections
a. Remove two screws (A) and lift off switch
cover.
Red terminals 1 and 2 are the burner circuit contacts, terminals 3 and 4 are the low level alarm circuit
contacts.
Blue terminal 3 is the common contact, terminals 1 and 4 are the output contacts.
BLUE
RED
BLUE
RED
RED
BLUE
BURNER OFFALARM ON
VALVE OPEN
RED
NO. 7B
SWITCH
COMMON
CLOSING CIRCUIT
OPENING CIRCUIT
A
LINE
SWITCH
COVER
TO BURNER
10
MAINTENANCE
SCHEDULE:
Blow down control as follows when boiler is
in operation.
Daily if operating pressure is above 15 psi.
Weekly if operating pressure is below 15 psi.
NOTE
More frequent blow-down may be necessary
due to dirty boiler water and/or local codes.
Remove head assembly and inspect water
side components annually. Replace head
assembly if any of the internal components are
worn, corroded or damaged or if control no longer
operates properly.
Inspect the float chamber and equalizing piping
annually. Remove all sediment and debris.
NOTE
The control may need to be inspected and
cleaned more frequently on systems where there
is the potential of excessive scale or sludge
build-up. This includes systems:
With high raw water make-up
With no condensate return
With untreated boiler water
Where significant changes have been
made to the boiler-water chemical
treatment process
With oil in the boiler water
Replace head mechanism every 5 years.
More frequent replacement may be required when
severe conditions exist.
Replacement parts are available from your local
authorized McDonnell & Miller Distributor.
The use of parts or components other than those
manufactured by McDonnell & Miller will void all
warranties and may affect the units compliance with
listings or regulating agencies.
CAUTION
TROUBLESHOOTING
CAUTION
CAUTION
NOTE
If this sequence of operation does not occur as
described, immediately close all the valves, turn off the
boiler and correct the problem. Inspection/cleaning of
the float mechanism may be required to determine why
the control was not working properly. Retest the control
after the problem has been identified and corrected.
Valve #1
Valve #2
ITT
8200 N. Austin Ave.
Morton Grove, IL 60053
tel: 847-966-3700
fax: 847-966-9052
www.mcdonnellmiller.com
STEP 6 - Testing
11
MAINTENANCE
SCHEDULE:
Blow down control as follows when boiler is
in operation.
Daily if operating pressure is above 15 psi.
Weekly if operating pressure is below 15 psi.
NOTE
More frequent blow-down may be necessary
due to dirty boiler water and/or local codes.
Remove head assembly and inspect water
side components annually. Replace head
assembly if any of the internal components are
worn, corroded or damaged or if control no longer
operates properly.
Inspect the float chamber and equalizing piping
annually. Remove all sediment and debris.
NOTE
The control may need to be inspected and
cleaned more frequently on systems where there
is the potential of excessive scale or sludge
build-up. This includes systems:
With high raw water make-up
With no condensate return
With untreated boiler water
Where significant changes have been
made to the boiler-water chemical
treatment process
With oil in the boiler water
Replace head mechanism every 5 years.
More frequent replacement may be required when
severe conditions exist.
Replacement parts are available from your local
authorized McDonnell & Miller Distributor.
The use of parts or components other than those
manufactured by McDonnell & Miller will void all
warranties and may affect the units compliance with
listings or regulating agencies.
CAUTION
Valve #1
Xylem Inc.
Valve #2