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PT ANSI MEGA

INSTRUMENINDO

Factory Acceptance Test


Procedure
System Metering Gas Orifice
Gresik Station
10 ANSI 300#
Pengadaan dan Konstruksi Pembangunan Pipa Transmisi
dari Gresik - Semarang,
Pengadaan 10 & 16 Meter System

Revisio
n

Date

1.

GENERAL

1.1.

Scope

FAT Procedure

Description

AJ
By

Checked
By

Approved
by

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PT ANSI MEGA
INSTRUMENINDO

This document represents the Factory Acceptance Test Procedures and Test Records for the Orifice Gas
Metering and Regulation System. Its completeness is dependent upon not only the carrying out and
recording of the schedule tests and results; it is reliant on the inclusion of all required documentation such as
calibration certificates. The document is written in such a way to make it usable for testing on simulation or
live signals.
The test procedures detailed in this document are designed to provide a level of confidence in the operation
of the Orifice Gas Metering and Regulation System integrated with the control panel. The detailed purpose
of this procedure is to verify that the instruments conform to specifications, are installed correctly, function
according to design, meet manufacturer's accuracy guarantees, and obtain a permanent record of the
results.
Individual test data record sheets are generated as a single item. These test sheets are to be duplicated as
required to repeat tests to the COMPANYs satisfaction. The relevant details for the item of equipment under
test are to be entered prior to printing out the sheets.
Individual instrument loops will be checked prior to the full system tests. Procedure and Test Record Sheets
are provided in this document. Signed instrument test sheets shall be made available for inspection during
the systems test enabling functional checks only to be made.
Where possible the calculations are carried out, the calculations used will be provided for COMPANYs
inspection.
1.2.

Definitions and Abbreviations

COMPANY

PERTAMINA GAS as the ultimate end user and owner

CONTRACTOR

Party selected by COMPANY to perform the survey, engineering, detailed


design, procurement, programming, installation, testing, pre-commissioning,
commissioning and trial operation of system supplied under PROJECT

VENDOR

Party which supplies equipment/materials or services specified and ordered


by CONTRACTOR

MANUFACTURER

Party which manufactures equipment/materials specified and ordered by


CONTRACTOR

INSTALLATION CHECKOUT

The quality control functions required to ensure that instrumentation are


according to specification and installed correctly, properly calibrated,
functionally operational, and ready for COMPANY acceptance.

CALIBRATION

A certain action performed on instruments and control devices requiring


testing and adjustment to ensure that they are of the proper range,
functioning correctly, and have certain accuracy as guaranteed by
MANUFACTURER.
The functional operation of a system to verify that each mechanical,
pneumatic, and electrical component operates according to the instrument
specification, loop drawing, datasheet, wiring diagram and the P&lDs. This
is normally done by introducing a simulated process input, observing the

FUNCTIONAL LOOP CHECK

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

results at the various components, and observing the final element as


inputs are cycled through the operating conditions.

PRESSURE TESTING

The quality control function required to prove the mechanical integrity of the
instrument pipe, valves, and fittings. The testing is intended to ensure that
there is no leakage occurs at mechanical junction.

PROJECT

Pengadaan Pengembangan Meter Jawa Timur KEI Gas Metering System


Waru & Gresik Station

1.3.

Codes and Standard

The publications listed below form part of this specification. Each publication shall be the latest revision and
addendum in effect on the date this Specification is issued for construction unless noted otherwise. Except
as modified by the requirements specified herein or the details of the drawings, Work included in this
Specification shall conform to the applicable provisions of these publications.
AGA 3/API 14.3
AGA Report #8
API RP 551
API RP 554
API RP 555
GPA 2172
GPA 2261
1.4.

Orifice Metering of Natural Gas and Other Related Hydrocarbon Fluids


Compressibility Factors of Natural Gas and Other Related Hydrocarbon Gases
Process Measurement Instrumentation
Process Instrumentation and Control
Process Analyzers
Calculation of Gross Heating Value, Relative Density and Compressibility Factor for
Natural Gas Mixture from Compositional Analysis
Analysis for Natural Gas and Similar Gaseous Mixture by Gas Chromatography

Conflicting Requirements

In case of conflict between this Specification and its associated Specifications and the above Codes and
Standards, the Vendor shall bring the matter to the COMPANYs attention for resolution and approval in
writing. However, the most stringent requirement shall apply.

Should any conflicts between this specification and other documents, the following order of precedence shall
govern:
Scope of Work
Data Sheets.
This Specification
Other COMPANY Specifications
Other Referenced Publications
Approved for Construction Drawings
Vendors Code

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

2.

COMMON PROCEDURE

1.

Each transmitter should be calibrated prior to the loop test, since all transmitters are installed after workshop
calibration conducted. FAT cannot be commenced before workshop calibration conducted.
The final loop test shall be performed to ensure that the installed instrumentations are functionally
correct.

2.

FAT shall be witnessed and approved by all related parties as mentioned in approved ITP.

3.

Adequate skilled manpower and technically/organizationally skilled supervision is required to provide proper
test and meet the time schedule of the job. In most instances COMPANY and/or CONTRACTOR
representative will witness the entire test and countersign the test report.

4.

Where interlock inputs have already been proven during loop tests, these inputs may be by pass. Input is
given to prove interlock function. All other inputs shall be proven at the sequence test.

5.

Where interlock inputs and/or outputs are associated with electrical equipment such as valves, the sequence
test shall be carried out in conjunction with the mechanical and electrical discipline to insure protection to
equipment.

6.

Tests are essentially functional and if an inoperative or badly calibrated or otherwise unsatisfactory test
result is encountered, all results for that loop should be considered null and void. The relevant earlier tests
shall be repeated, as necessary, after rework, replacement or repair. The test shall then be completely
repeated for that particular loop.

3.

CALIBRATION
Every single instrument shall be individually calibrated and all signed calibration sheets shall be compiled and
attached to FAT dossier. These sheets will be used for acceptance as being witnessed and prerequisite prior to
FAT activities. CONTRACTOR shall use calibration method according to oil and gas industry standard practice.
The following instruments must be put in highly attention e.g.:
1.
2.
3.
4.
5.
6.

Moisture Analyzer
Gas Chromatograph
Control Valve
Shutdown Valve
Pressure Safety Valve 3rd party company appointed by MIGAS to witness the test
Transmitters

FAT Procedure

Page 4 of 56

4.

PT ANSI MEGA
INSTRUMENINDO

INSTALLATION CHECKOUT
4.1

General

Installation checkout shall consist of a thorough inspection of components to ensure that they are according
to specification, installed correctly, calibrated, and functional. To ensure this status is achieved, the following
shall be performed:
1. Calibration: This should have been completed before start of final checkout. Records should be
available to verify that calibration is satisfactory.
2. Pressure Testing: This should have been completed before start of final checkout. Records should
be available to verify this function.
3. Continuity Testing, Resistance Testing, and Meggering: These should have been completed before
checkout. Records should be available to verify these functions
4. Piping Leakage Testing : This should have been completed before start of final checkout. Records
should be available to verify this function.
4.2

Scope of Activities
1. A check, using the P&lDs and the instrument data sheets, shall be made after installation to make sure
instruments are in place and according to specification.
2. Each instrument installation shall be checked against the instrument installation detail drawing for
correct and complete installation. Direction of flow through control valves, proper hook-up of flow
meters, and tubing of instruments should be checked.
3. Thermocouples shall be checked during loop check for type, length, polarity, shielding, and proper
identification. Each thermocouple shall be checked for continuity and grounds. Loop check will be
accomplished by applying a millivolt signal to the extension wires and observing the output on the
final elements. No calibration is required.
4. Orifice plates shall be visually checked for nameplate data and for an upstream sharp edge. Bore
should be callipered to check for compliance with specification. Orifice plate shall be checked to
ensure installation for correct orientation (upstream and downstream) with the process flow.
5. Control valve accessories such as position switches, handwheels, boosters, and relays shall be
visually checked.
6. Control valves and regulators shall be checked to ensure installation is in the correct orientation with
the process flow.
7. Top-works shall be checked for acceptable orientation. Valve stems shall be clean of objectionable
materials such as paint, concrete spatter, or protective tape. Limit and position switches and limit
stops, where required, shall have been installed and adjusted. Lubricators shall be installed where
required.
8. Relief valves shall be checked against specifications and P&ID to ensure proper valve is in place.
They shall be checked to ensure no blinds or gags have been left in place.
9.
Analyzers shall be visually inspected for proper installation.
a. Check availability of standard and calibration cylinders provided by CONTRACTOR.
b. Check carrier gas cylinders and manifolds for size, proper connection, pressure, and
tagging
c. Check the analyser housing for proper area classification. If the housing is purged, check
the purging system for proper operation, alarms, and shutdown if purge pressure is lost.
d. Check availability of required utilities. Check power connections to the analyzer and AC
circuits to the distribution panel.
10.
Panel instruments and panels shall be checked as follows:

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

a. Nameplates, both front and rear, shall be checked for tag number, service, location, and
proper spelling.
b. Charts and scales shall be checked for range in accordance with the individual Instrument
Data sheets and shall be fitted to the respective instruments. Remove chart drive fuses to
avoid chart usage until ready to turn over to owner.

5.

FUNCTIONAL LOOP CHECK


Competent personnel shall be provided to supervise a function check of instrument systems to ensure a
correct installation. This will include local control elements, inputs, outputs, and control room devices
including flow computer consoles and accessories.
1. Functional testing shall be done by simulation of process conditions at the instrument input.
2. The loop shall be functionally checked as needed to verify that every component, mechanical and
electrical, is undamaged and functional, verify loop integrity with respect to signal ranges and
directions, and direction of action of final control elements. This shall be done by simulation of
process inputs and outputs by a pressure or electronic source at 0-25-50-75-100 percent up and
down scale.
3. Deviations from the correct operation of the system, as determined by these tests, shall be
corrected.
4. Conflicting data encountered between calibration ranges of field devices and displayed or configured
ranges within the distributed control system shall be brought to the attention of COMPANY for
resolution.
5. When the instrument loop has been verified by the functional loop check, the all parties should sign
the appropriate records for loop acceptance as being witnessed.

A punch-list shall be made and formally issued listing discrepant items.


COMPANY will release acceptance of FAT, if the CONTRACTOR has completed all test proving that the
whole instruments have worked properly.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.

LIST OF TEST AND INSPECTION

Inspection of Metering Skid Dimensional Detail


Inspection of Paint Work
Equipment Layout and Pipe Configuration
Inspection of Name Plates
Inspection of Junction Box, Cable and Cable Gland Installation
Panel Physical and Dimension Verification
Panel Visual Inspection
Panel Wiring Visual Inspection
List of Metering System Instrument / Equipment
Moisture Analyzer Test
Hidrocarbon Dew Point Analyzer Test
Simulation Test
Gas Chromatograph Verification
Interface to Gas Chromatograph Test
Supervisory Computer Operation Test
Flow Computer Test Record

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

1.0

INSPECTION OF METERING SKID DIMENSIONAL DETAIL


The metering skid will be measured after assembly of all instruments. Dimensions shall be checked
against the approved drawings.
Actual dimensions measured shall be updated onto dimensional report and as-built drawings.
Dimensional Tolerance for inlet and outlet flanges shall be as follows:
1. Flange center height from skid base bottom :
2. Inclination angle of inlet/outlet flange
:

6.0 mm
1/2o

Linear dimensional tolerances shall be as follows:


Dimensional Classification

Up to 1000 mm

Up to 2000 mm

Over 2000 mm

7.0 mm

11.0 mm

20.0 mm

Tolerance

2.0

INSPECTION OF PAINT WORK


The final assembled skid shall be randomly checked on the paint dry film thickness (DFT) both on
the pipes and skid structures using calibrated Elcometer. Damaged area or area requiring touch-up,
shall be repaired as per painting repair procedure.

3.0

EQUIPMENT LAYOUT AND PIPE CONFIGURATION


The metering shall be checked for correct installation of the instrument against approved hook up
drawing. Scope of inspection shall include visual check on the piping, skid frame and instruments for
any physical damage, and functionality of the manual and actuated valves.
Metering skid piping work shall be checked against the approved P&ID for the correct size of piping,
fittings (reducers, blind flanges, etc.) used. Check will also ensure that proper position and
installation for all instruments against hook up drawing.

4.0

INSPECTION OF NAME PLATES


The final assembled skid shall be checked on nameplates used. Nameplates shall be represented
installed device.

5.0

INSPECTION OF JUNCTION BOX, CABLE AND CABLE GLAND INSTALLATION


This is to ensure that the metering skid is fabricated in accordance to the construction drawings and
adequate cable accessories installed.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

6.0

1. Junction Box :
Material,
nameplate,
grounding,
classification, certification, adequate terminal block, wire marker,
termination diagram installation, etc.
2. Cable :
cable specification, correct cable installation, cable
number installation, cable fixing installation, cable way installation,
spared cable, etc.
3. Cable gland
:
Material, correct size, classification, cable
gland shroud, compound, etc

PANEL PHYSICAL AND DIMENSION VERIFICATION


This procedure ensures that the control panel is fabricated in accordance to the construction
drawings.
With reference to the Panel Layout and Wiring Diagram Drawing
1.

Inspection Method
After an assembly of the equipment in the factory, the components as shown in the
approved drawing will be measured, with a vernier caliper, and/or a steel measuring tape.

2.

Standard for Judgment


Confirm that the results are within the allowable tolerance as shown in the Dimensional
Examination Result Report.

3.

Dimensional Examination Result Report


All the results are to be recorded in the Dimensional Examination Result Report

7.0

PANEL VISUAL INSPECTION


This procedure ensures that the control panels are installed in accordance to the construction
drawings.
With reference to the Panel Layout and Wiring Diagram Drawing
1.

Inspection Method
After assembly of the equipment, the visual inspection is carried out. As for the painting,
color tone and gloss will be visually inspected and confirm a wiring condition by the
watching.

2.

Standard for Judgment


Confirm that all the shapes and construction are corresponding to the approved drawings
(external views of equipment and panels) and that they are free from any deformation,
stains and dirt which may be harmful when it is used. Confirm that the painting is uniform in
free from any drops or stains, and the wiring is complete.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

3.

Visual Inspection Result Report


All the results are to be recorded in the Visual Inspection Result Report

8.0

PANEL WIRING VISUAL INSPECTION


This procedure ensures that the wiring of the control panels are installed in accordance to the
construction drawings.
With reference to the Panel Layout and Wiring Diagram Drawing
1.

Inspection Method
The type, color, size of the cable including cable duct shall be visually checked with the
specification and approval drawing. The cable marks shall be checked visually compared
with the terminal block assignment.
The grounding of the instrument cable shall also be checked and compared with the
approved drawing.

2.

Standard for Judgment


The type, color, size of the cable and conduit shall be satisfactory to requirements of the
specification and description of the approval drawing. The cable mark and connection shall
be complied with the approval drawing.

3.

Visual Inspection Result Report


All the results are to be recorded in the Wiring Test Result Report

9.0

LIST OF METERING SYSTEM INSTRUMENT / EQUIPMENT


This procedure verifies that the equipment is installed properly in the control panel in accordance to
the Panel Layout drawing.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

10.0

MOISTURE ANALYZER TEST

10.1

Operational Functional Test Moisture Analyzer


10.1.1 Scope
This document describes the procedure by which a device shall be functionally tested to
determine its acceptability. This document also provides the vehicle for specifying,
documenting, and recording the testing requirement specific to each device.
10.1.2 Procedure
An Operational Function Requirement Data Sheet shall be prepared for each device to be
tested. The device shall be operated in accordance with the functional test requirements
and with manufacturers provided specification. The completed Operational Function Data
Sheet together with the Test Results, its supporting data and documents attached shall
become the Operational Function Test Report.
10.1.3 Application
This procedure is applicable to Operational Function Test requirements typical of the
following:
1.
2.
3.

4.

5.
10.2

The application of power to confirm that motors rotate, switches work, electronics
are powered, etc.
The operation of controls to confirm that the particular control affects the correct
function and the particular switch controls the correct device.
The measurement of electrical signals to confirm that instrument outputs exist in
their proper form; i.e., milliamp or millivolts, the checking of alarms, their sense and
trip confirmation.
In the case of Process Analyzers, it shall be checked with a suitable test sample
certified by an authorized, acceptable authority and/or laboratory. This is to verify
that Manufacturer's original calibration is still valid. Analyzers shall not be recalibrated unless an obvious discrepancy is found and the re-calibration completely
documented.
Test methods and procedure will be attached for individual component

Calibration
10.2.1 Scope
This document describes the procedure by which the calibration of a device shall be tested
to determine its acceptability. This document also provides the vehicle for specifying,
documenting and recording the testing requirements specific to each device.
10.2.2 Procedure
A Calibration Requirements Data Sheet shall be prepared for each device to be tested. The
device shall be operated in accordance with the calibration test requirements. The

FAT Procedure

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INSTRUMENINDO

completed Calibration Requirements Data Sheet, with the results recorded, supporting data
and documents attached shall become the Calibration Test Report.

10.2.3 Application
Calibration of each analyzer shall be in accordance with each Vendor's Calibration
Procedure. The Calibration Procedure to be provided by the tester to the Client upon receipt
from the Analyzer Vendor.
The following are calibration requirement data to be listed or tested if applicable:
1.
2.
3.
4.

Calibration Standards
Accuracy Tests
Repeatability Tests
Stability Tests

Acceptance Criteria
a. Accuracy is the degree of conformity of an indicated Value to a recognized,
accepted standard. The maximum positive and negative deviation observed in
testing an analyzer under specified conditions and by a specified procedure. It shall
be expressed as a percent of span.
b. Repeatability is the ability of the analyzer to produce the same output whenever
the same sample is introduced into the analyzer. The closeness of agreement
among a number of consecutive measurements of the output for the same value of
the input. It shall be expressed as a standard deviation.
c.

11.0

Stability is to operate the analyzer continuously with the same sample for as
specified period of time. The maximum variation in output

SIMULATION TEST
This test is to ensure adequacy between field measurement and computer reading based on
specified allowable error.
With reference to the Datasheet, P&ID and Cable Termination Diagram
1.

Inspection Method
The Simulation Test Report shall be prepared for each device to be tested.
The Equivalent signal(s) shall be set to the relevant input parameter of the device.
Corresponding output/ display shall be recorded and compared with calculated value.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

2.

Standard for Judgment


Error shall be less than 1%

3.

Test Result Report


Results is to be recorded in the Simulation/Calibration Test Result Report

12.0

GAS CHROMATOGRAPH VERIFICATION


The Gas Chromatograph will be verified using calibration gas as sample gas. The GC shall analyze
the calibration gas as a sample stream. Analysis reports shall be obtained, and the results shall be
tabulated and compared against the calibration gas composition mentioned on the certificate
provided by gas manufacturer.
Test Procedure
1.
2.
3.
4.

On the GC and GC controller, force the running of calibration gas as sample stream.
Let the GC run for 6 consecutive analysis.
If the gas analysis of the calibration gas is within the tolerance, then the test is completed.
If the analysis is out of the tolerance, then complete the calibration sheet and investigate the
cause of the non-compliance and repeat the test.

Average, standard deviation, and repeatability of heating value shall be calculated and documented.

13.0

INTERFACE TO GAS CHROMATOGRAPH TEST


This procedure confirms the availability of the data from Gas Chromatograph to metering panel and
also verification of the metering panel to ensure that the gas chromatograph real times data is
correctly transfer to flow computer.
Test Procedure
1. After interfacing with supervisory computer HMI, the visual inspection is carried out.
2. Navigate HMI graphic to compare data in gas chromatograph.
3. Confirm that all the data are correct.

14.0

SUPERVISORY COMPUTER OPERATION TEST

This procedure confirms the availability of all data of HMI on the Supervisory Computer, and also
verification of the HMI Graphics Pages to ensure that the HMI is developed in accordance to the
related P&ID and project standard.

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

Test Procedure
1. After interfacing with supervisory computer HMI, the visual inspection is carried out.
2. Navigate HMI graphic page by page for verification
3. Confirm that all the color code, symbol and graphic layout are corresponding to related
P&ID
This procedure also confirms the capability of supervisory computer is having security code system
that controls and provides a limit access of personnel to the unit in accordance with their
responsibility and level authority.

15.0

FLOW COMPUTER TEST RECORD


Verify that all reports are archived on the FC hard drive. Select and print a report from the archive
and attach the document.
Check serial Modbus communication between gas chromatograph and flow computer via verification
of addresses and serial configuration.
AGA 8 Comparison between calculation and measurement shall also be conducted to ensure
inaccuracy is not exceed from specified value

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

APPENDIX
REPORT FORMS

FAT Procedure

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PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

DIMENSIONAL INSPECTION REPORT (ASSEMBLED)


No

Location

Drawing
Dim

Actual
Dim

Deviation

Judgment

Remarks

Skid Metering Section

Panjang

9379

Lebar

2166

Tinggi

890

Skid Regulating Section


Panjang

5032

Lebar

2166

Tinggi

890

Metering Upstream (A)

3513

Metering Downstream (A)

3513

Metering Upstream (B)

2056

Metering Downstream (B)

2056

Flange Inlet Regulator


Section to Flange Outlet

5032

Center bypass to center


PCV

1762

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 16 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INSPECTION OF PAINT WORK REPORT


No

Finding Description

Action
by

Due
Date

Complete
Date

Sign

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 17 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INSPECTION OF EQUIPMENT LAYOUT AND PIPE CONFIGURATION REPORT


No

Finding Description

Action
by

Due
Date

Complete
Date

Sign

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 18 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INSPECTION OF NAME PLATES REPORT


No

Finding Description

Action
by

Due
Date

Complete
Date

Sign

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 19 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INSPECTION OF JUNCTION BOX AND CABLE GLAND INSTALLATION REPORT


No

Finding Description

Action
by

Due
Date

Complete
Date

Sign

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 20 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INSPECTION OF WIRE AND WIRE MARKERS INSTALLATION REPORT


No

Finding Description

Action
by

Due
Date

Complete
Date

Sign

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 21 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

DIMENSIONAL EXAMINATION RESULT REPORT


Unit: in millimetres
Panel Name
FC Panel

Drawing Size

Measured Size

W : 800

W:

D : 800

D :

H : 2000

H :

Tolerance

Judgment

Panel Body Dimension

Unit: in mm.

0~1000

5.0 mm.

1000~2000

7.0 mm.

2000~3000

10.0 mm.

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Allowable Tolerance

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 22 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

PANEL VISUAL INSPECTION RESULT REPORT

Item

Standard for Judgment

Pass/Fail

FC Panel
1

Shapes and Construction of all components are identical with


those specified in the approved drawings; thickness, color
coating

Free from any deformation, stains or dirt, which may be harmful


when they are used

Water Proof Protection (certification must be attached)

General Condition Clean & Unblemished

Equipment Layout and dimension

Captive nuts with claws inside the swing-frame

Remarks

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 23 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

WIRING VISUAL INSPECTION REPORT


Item

Standard for Judgment

Pass/Fail

FC Panel
1

Cable type, color and size

Terminal & Cable marker & numbering

Labeling

Ground Cable & Ground System Connection

Remarks

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 24 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

INVENTORY CHECK REPORT


1.

Panel Hardware Bill of Materials

2.

Item

Model Number

Description

Qty

Omni 6000

Flow computer

Description/Model

Qty

Pass/Fail

HMI Hardware & Software Bill of Materials

Item

Manufacturer

Dell

Epson

PC Workstation

Dot Matrix Printer LX-300

Pass/Fail

3
4
5
6

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 25 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

ANALYZER PIPING AND TUBING LEAK TEST RECORD


Analyzer Tag No.

Ref. Drawing

Piping Description

MA-1004

Tester

Date

Test Result

Action Taken

Remarks

Fast Loop Sample In


Fast Loop Sample Out
Sample to Analyzer
Sample Return
Flare Vent
Atmospheric Vent
Utility (Purge N2)
Transport Line
Interconnection

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 26 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

ANALYZER ELECTRICAL CONTINUITY & INSULATION TEST RECORD


Analyzer Tag No.

Ref. Drawing

Description

MA-1004

Tester

Date

Test Result

Action Taken

Remarks

1. Electrical Continuity Test


Power
Ground
Signal
Alarm

2. Insulation Test (Voltage applied on Megger Meter 500 V)


Power
Ground
Alarm

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 27 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

ANALYZER OPERATIONAL FUNCTION TEST RECORD


Analyzer Tag No.

Ref. Drawing

Description

MA-1004

Tester

Date

Test Result

Action
Taken

Remarks

Power
Ground
Signal
Alarm
Analyzer
Regulator Valves
Shut Off Valves
Pressure Regulators
Flowmeters
Pressure Gauges
Relief Valves
Check Valves
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 28 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

ANALYZER CALIBRATION RECORD


Analyzer Tag No.

Ref. Drawing

MA-1004

1. Analyzer Data
Tag No

Model No

Analyzer Type

Serial No

Manufacturer

Range

2. Power Requirement
Supply Voltage
Supply Frequency
3. Calibration Method: Connect cylinder purified Nitrogen gas to the analyzer via the sampling
conditioning system. Introduced Moisture by activating the Moisture Generator within the analyzer.
Output of the analyzer is tie in to a chart recorder for 3 continuous cycle.
4. Calibration Standards
Component Name

Performed By
PT. Surya Cipta Teknik

Date :

Range Measured

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Standard Value

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Phase

Witnessed By
Ditjen Migas

Date :

Page 29 of 56

PT ANSI MEGA
INSTRUMENINDO

5.

Record of Testing
A
N
A
L
Y
Z
E
R
D
A
T
A

Tag No
Service
Type
Serial No
Manufacturer
Application

Portable
Online

Interlock
Alarm

Hard SP
Soft SP

Remarks:
Ambient Temperature :
Changes : +/- 1 degC
Date

Standard
Sample

Standard Value
(X)

Date :

Cylinder No
Cylinder No

Manufacturer and
Date
Specification/
Certification
* attachd certificate

Analyzer
Reading
(Y)

of reading
% Deviation =
((X-Y)/SPAN)
x 100

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

FAT Procedure

Cylinder No

Remarks:
Accuracy: +/-

Performed By
PT. Surya Cipta Teknik

Date :

S
T
A
N
D
A
R
D
D
A
T
A

Remarks

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Performed
by

Witnessed By
Ditjen Migas

Date :

Page 30 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : PT-1004-1A
Engineering Unit : psig

Low Scale:

Service : Process Line Pressure Meter #1

High Scale:

600

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(psig)

(psig)

(psig)

(FC-Exp)/FS

4.000

25

8.000

150

50

12.000

300

75

16.000

450

100

20.000

600

75

16.000

450

50

12.000

300

25

8.000

150

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 31 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No PT-1004-1B
Engineering Unit : psig

Low Scale:

Service : Process Line Pressure Meter #2

High Scale:

600

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(psig)

(psig)

(psig)

(FC-Exp)/FS

4.000

25

8.000

150

50

12.000

300

75

16.000

450

100

20.000

600

75

16.000

450

50

12.000

300

25

8.000

150

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 32 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : TT-1004-1A
Engineering Unit : deg F

Low Scale:

Service : Process Line Temperature Meter #1

High Scale:

200

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(deg F)

(deg F)

(deg F)

(FC-Exp)/FS

4.000

25

8.000

50

50

12.000

100

75

16.000

150

100

20.000

200

75

16.000

150

50

12.000

100

25

8.000

50

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 33 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : TT-1004-1B
Engineering Unit : deg F

Low Scale:

Service : Process Line Temperature Meter #2

High Scale:

200

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(deg F)

(deg F)

(deg F)

(FC-Exp)/FS

4.000

25

8.000

50

50

12.000

100

75

16.000

150

100

20.000

200

75

16.000

150

50

12.000

100

25

8.000

50

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 34 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : DPT-1004-2A-L
Engineering Unit : in H2O

Low Scale:

Service Differential Pressure Low Case at Meter #1

High Scale:

50

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(in H2O)

(in H2O)

(in H2O)

(FC-Exp)/FS

4.000

25

8.000

12.5

50

12.000

25

75

16.000

37.5

100

20.000

50

75

16.000

37.5

50

12.000

25

25

8.000

12.5

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 35 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : DPT-1004-2B-L
Engineering Unit : in H2O

Low Scale:

Service : Differential Pressure Low Case at Meter #2

High Scale:

50

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(in H2O)

(in H2O)

(in H2O)

(FC-Exp)/FS

4.000

25

8.000

12.5

50

12.000

25

75

16.000

37.5

100

20.000

50

75

16.000

37.5

50

12.000

25

25

8.000

12.5

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 36 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : DPT-1004-2A-H
Engineering Unit : in H2O

Low Scale:

Service Differential Pressure High Case at Meter #1

High Scale:

200

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(in H2O)

(in H2O)

(in H2O)

(FC-Exp)/FS

4.000

25

8.000

50

50

12.000

100

75

16.000

150

100

20.000

200

75

16.000

150

50

12.000

100

25

8.000

50

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 37 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SIMULATION TEST RECORD


Tag No : DPT-1004-2B-H
Engineering Unit : in H2O

Low Scale:

Service Differential Pressure High Case at Meter #2

High Scale:

200

I/P Current

Expected

FC Reading

HMI Reading

Error of FS

(mA)

(in H2O)

(in H2O)

(in H2O)

(FC-Exp)/FS

4.000

25

8.000

50

50

12.000

100

75

16.000

150

100

20.000

200

75

16.000

150

50

12.000

100

25

8.000

50

4.000

Pass/Fail

Allowable tolerance

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 38 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FUNCTION TEST RECORD

Tag No : FCR-1004-1A
Engineering Unit : in H2O (Diff. Pressure)

Low Scale: 0

High Scale:

200

Engineering Unit : psig (Pressure)

Low Scale: 0

High Scale:

750

Engineering Unit : deg F (Temperature)

Low Scale: 0

High Scale:

200

Service : FCR at Meter #1


Diff Press(%)

25

50

75

100

75

50

25

Expected

50

100

150

200

150

100

50

Static Press
(%)

25

50

75

100

75

50

25

Expected

162,5

325

487,5

750

487,5

325

162,5

Temp (%)

25

50

75

100

75

50

25

Expected

50

100

150

200

150

100

50

Recorded
Pass/Fail

Recorded
Pass/Fail

Recorded
Pass/Fail

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 39 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FUNCTION TEST RECORD

Tag No : FCR-1004-1B
Engineering Unit : in H2O (Diff. Pressure)

Low Scale: 0

High Scale:

200

Engineering Unit : psig (Pressure)

Low Scale: 0

High Scale:

750

Engineering Unit : deg F (Temperature)

Low Scale: 0

High Scale:

200

Service : FCR at Meter #2


Diff Press (%)

25

50

75

100

75

50

25

Expected

50

100

150

200

150

100

50

Static Press
(%)

25

50

75

100

75

50

25

Expected

162,5

325

487,5

750

487,5

325

162,5

Temp (%)

25

50

75

100

75

50

25

Expected

50

100

150

200

150

100

50

Recorded
Pass/Fail

Recorded
Pass/Fail

Recorded
Pass/Fail
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 40 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FUNCTION TEST RECORD


Tag No : DPT-1004-1A
Engineering Unit : mBar

Low Scale:

Service : Differential Pressure at Filter Meter #1

High Scale:

1000

I/P Current

Expected

HMI Reading

(mA)

(mBar)

(mBar)

4.000

25

8.000

250

50

12.000

500

75

16.000

750

100

20.000

1000

75

16.000

750

50

12.000

500

25

8.000

250

4.000

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Pass / Fail

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 41 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FUNCTION TEST RECORD


Tag No : DPT-1004-2A
Engineering Unit : mBar

Low Scale:

Service : Differential Pressure at Filter Meter #2

High Scale:

1000

I/P Current

Expected

HMI Reading

(mA)

(mBar)

(mBar)

4.000

25

8.000

250

50

12.000

500

75

16.000

750

100

20.000

1000

75

16.000

750

50

12.000

500

25

8.000

250

4.000

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Pass / Fail

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 42 of 56

PT ANSI MEGA
INSTRUMENINDO
Project Name
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System

Client

PT. Pertamina Gas

Skid No. :

MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

GAS CHROMATOGRAPH REPEATABILITY TEST


(6 TIMES CONSECUTIVE TESTS)
Analyzer Tag No.

GC-1004

Ref. Drawing

Test No

Calibration Gas Certified Gas


Composition

Chromatograph
Analysis

Difference

ASTM D 1945
Criteria

Mole %

Mole %

Pass/Fail

Test No. :
Component

Mole %

Mole %

C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2

Tables below provide the given repeatability tolerances based on ASTM D1945
.
Component
Mole %

Repeatability
%

0 to 0.1

0.01

0.1 to 1.0

0.04

1.0 to 5.0

0.07

5.0 to 10

0.08

Over 10 0.

0.10

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 43 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System

Client
Skid No.

PT. Pertamina Gas


MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

:
:

GPA 2172 HEATING VALUE CALCULATION (6 TIMES CONSECUTIVE TESTS)


Analyzer Tag No.

Ref. Drawing

Component

GC-MET-1004

GHV/fraction mole

Base Temperature

60 deg F

Base Pressure

14.7 psia

% mole

GHV

C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2
TOTAL

Parameters

Calculation

Flow Computer

Error (%)

Ideal Heating Value (btu/scf)


Zbase (calculated from AGA8)
Actual Heating Value (btu/scf)
Wobbe Index
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 44 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

REPEATABILITY RESULT
Calibration gas heating value (btu/scf) =
No

Actual Heating Value

ISO 6976 1995 (Kelton)


Error (%)

Pass/Fail

Expressed in %, relative to the value of the heating value : % GHv = 100 * 22 * ( GHv / avg. GHv)
Therefore,
Standard Deviation
Average
Repeatability
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 45 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

AGA 8 CALCULATION
Analyzer Tag No.
Ref. Drawing
Line Temperature
Line Pressure

:
:
:
:

GC-1004

Component

Base Temperture
Base Pressure

Fraction mole

:
:

60 deg F
14.7 psia

Component

C1

nC5

C2

C6

C3

C7+

iC4

CO2

nC4

H2S

iC5

N2

Fraction mole

AGA 8 OUTPUT COMPARISON


Parameters

Calculation

Flow Computer

Error (%)

Standard density (lb/ft3)


Flowing density (lb/ft3)
Base compressibility Factor (Zb)
Flowing compressibility Factor (Zf)
Gas Molecular Weight (Mr)
Air Molecular Weight (Mr-air)
Air base compressibility factor (Zb-air)
Specific Gravity / Relative Density
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 46 of 56

PT ANSI MEGA
INSTRUMENINDO
Project Name
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System

Client

PT. Pertamina Gas

Skid No.

MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

GAS CHROMATOGRAPH COMMUNICATION TEST RECORD


Analyzer Tag No.

GC-1004

Ref. Drawing

Component

Gas standard
(% mole)

GC local
reading

FC Reading

HMI Reading

(% mole)

(% mole)

Error (%)

Pass/Fail

(% mole)
C1
C2
C3
iC4
nC4
iC5
nC5
C6
C7+
CO2
H2S
N2

Tables below provide the given repeatability tolerances based on ASTM D1945
.
Component
Repeatability
Mole %
%
0 to 0.1
0.01
0.1 to 1.0
0.04
1.0 to 5.0
0.07
5.0 to 10
0.08
Over 10 0.
0.10
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

Project Name :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System

Page 47 of 56

PT ANSI MEGA
INSTRUMENINDO

Client
Skid No.

:
:

PT. Pertamina Gas


MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

SUPERVISORY COMPUTER OPERATION TEST RECORD


Description

Pass/Fail

Remarks

Communication supervisory computer to Ethernet


switch with 10 Base T-Ethernet or Modbus TCP
Software system setup for MMI
Layout process template as per P&ID
Security access / priority level

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 48 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FLOW COMPUTER TEST RECORD


1.

Report Generation
Description

Pass/Fail

Remarks

Pass/Fail

Remarks

Layout, content, data correctness : current report


Layout, content, data correctness : daily report
Layout, content, data correctness : monthly report

2.

Modbus Communication
Description

Modbus Mapping Test

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 49 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :
Client
:
Skid No.
:

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System


PT. Pertamina Gas
MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

FLOW CALCULATION TEST RECORD


Simulated Signal
Trial

Diff.
Press
in H2O

Line
Temp

Line
Press

PSIG

Flow Rate
Calculated

Actual

MMSCFD

MMSCFD

Error
%

Remarks

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

FAT Procedure

Page 50 of 56

PT ANSI MEGA
INSTRUMENINDO

25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 51 of 56

PT ANSI MEGA
INSTRUMENINDO

Project Name :

Pengembangan Meter Jawa Timur, Pengadaan 8 & 3 Meter System

Client
Skid No.

PT. Pertamina Gas


MET-1004 (KEI Waru Metering Skid 8- ANSI 600#)

:
:

FLOW CALCULATION AGA3 1992


INPUT PARAMETER
Pipe ID
Orifice Bore
Differential Pressure
Upstream Static Pressure
Temperature
Dynamic Viscosity
Specific Heat Ratio

inch
inch
in H2O
psig
deg. F
cP

INPUT PARAMETER FROM AGA8 CALCULATION


Base Compressibility, Zb
Flowing Compressibility, Zf
Standard Density
Flowing Density

lb/ft3
lb/ft3

INPUT PARAMETER FROM GPA 2172 CALCULATION


Actual Heating Value

Btu/scf

AGA 3 OUTPUT COMPARISON


Parameters

Calculation

Flow Computer

Error (%)

Mass Flowrate (M.lb/day)


Std. Volume Flowrate (MMSCFD)
Energy Rate (MMBtu/d)
Performed By
PT. Surya Cipta Teknik

Date :

Performed By
PT. Handiyan Hottap Instrumen

Date :

Witnessed By
Kangean Energy Indonesia Ltd.

Date :

FAT Procedure

Witnessed By
PT. Pertamina Gas

Date :
Witnessed By
BPMIGAS

Date :

Witnessed By
Ditjen Migas

Date :

Page 52 of 56

PT ANSI MEGA
INSTRUMENINDO

DRAWING
ATTACHMENT

FAT Procedure

Page 53 of 56

PT ANSI MEGA
INSTRUMENINDO

1.
2.
3.
4.
5.
6.

LIST OF DRAWING

P&ID
General Arrangement
System Architechture
Panel Detail
Wiring and Power Distribution
Field Junction Wiring Diagram

FAT Procedure

Page 54 of 56

PT ANSI MEGA
INSTRUMENINDO

ATTACHMENT

FAT Procedure

Page 55 of 56

PT ANSI MEGA
INSTRUMENINDO

1.
2.
3.
4.
5.
6.
7.

LIST OF ATTACHMENT

Bill Of Material
Cable Scedule
Continuity Test Instrument Cable Report
Insulation Test Instrument Cable Report
Individual Instrument Test Report
Instrument Data Sheet
Certificates

FAT Procedure

Page 56 of 56