9 - 2100 Ethernet Intellicenter Internal Presentation

EtherNet/IP
IntelliCENTER
Paul Krause
Development Engineering Manager
IntelliCENTER Product Manager
(Confidential For Internal Use Only)
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Agenda
IntelliCENTER Technology
What is EtherNet/IP
Embedded Systems
Intelligent Motor Controls
Software
Summary
(Confidential For Internal Use Only) Copyright 2011 Rockwell Automation, Inc. All rights reserved.
IntelliCENTER Technology Overview
Embedded
Systems
Integrated Industrial
Network (DeviceNet
or EtherNet/IP)
Factory Validated
Intelligent Motor
Controls
Software
PowerFlex Drives
SMC Flex Soft
starter
Starters and
Overload Relays
Point I/O
Customized to
configure, monitor
and diagnose your
system remotely
IntelliCENTER Technology continues to be an essential differentator for

the CENTERLINE family of MCCs
Value of IntelliCENTER Technology

Faster Integration
Network is preconfigured (node number, IP address, baud
rates, functionality verified)
Faster installation compared to hardwired I/O

Control and diagnostics
State of the art Intelligent Motor Controls provide crucial
feedback from motors
Precise control with intelligent motor control devices

Wide array of device level components
More information where you need it when you need it

Enhances your plant asset management system
Improved uptime
Warnings in advance of failure
Troubleshooting tools and information at your fingertips
Adds up to a lower total cost of ownership

Agenda
What is EtherNet/IP
Embedded Systems
Software
Summary
EtherNet/IP is Standard Ethernet

EtherNet/IP is standard, unmodified Ethernet
Standard Switches
Standard Hardware
Standard Network Management tools
Mix commercial, business, and industrial technologies

Email (SMTP)
Web (HTTP)
Voice / Video (VOIP)
MODIFIED, PROPRIETARY & NON-STANDARD
Your customers IT Manager is your friend!

Benefits of using Standard Ethernet

Use commercial off the shelf (COTS) products like Ethernet
switches, cameras, devices, instruments, and technologies like
wireless, web pages, email, remote access, and video/voice
Easier integration into existing Ethernet installations and corporate

networks, no special requirements or conditions to meet
No special training or knowledge needed from the IT workforce,

works the same as their existing networks
Future proof your application and networks by leveraging the

advancements of Ethernet
EtherNet/IP for all Control and Information needs
A single network for all Automation and Process control equipment

Seamlessly linked to the front office for increased access to information
EtherNet/IP vs. Other Fieldbus Networks

ProfibusDP
Modbus TCP
DeviceNet
EtherNet/IP
Breadth of
Application
Fieldbus
Automation Network (no

safety, no motion)
Fieldbus primarily
Plant-wide, Multidiscipline Fieldbus to

Enterprise
Automation
Devices
Power, Process, Discrete
Power, Process, Discrete
Power, Discrete, Safety
Power, Process, Safety,

Motion, Discrete
Siemens, ABB
Schneider
RA, Omron, Yokagowa
RA, Schneider, Emerson,

Cisco, Yokagowa
128 devices
1000s
63
1000s
12M, 500K typical
100M 1G+
125K-20K 500K
100M 1G+
Topology
Linear (Daisy-chain)
Star, Linear, Ring
Trunk/Drop, Linear
Star, Linear, Ring, Device

Ring
Lifecycle
Established tools &

procedures
IT approved, easy design,

expansion & support
Established tools &

procedures
Longevity
Aging
Declining marketshare
15+ year technology; still

selling 40K per year
Major Vendor
Support
Capacity
Performance
IT approved, Cisco
approved, easy design,
expansion & support
Largest industrial
EtherNet
30% + CAGR
9
When to sell MCCs with:

Sell this Version:
When:
EtherNet/IP
Integration of MCC to the Control Sytem is relevant to the customer

They value reduction of engineering design time and reduction of errors
caused by manual entries.
Customers have preference for (understand the benefit of) a single network
for their facility
DeviceNet inside
Customers are DeviceNet adopters
EtherNet/IP outside A large number of intelligent motor control devices connected to Logix
controllers are already physically grouped into smaller networks that result in
logical DeviceNet segments
DeviceNet
Small number of intelligent motor control devices connected to one Logix

controllers
Hardwired
Customers do not have a network strategy

Wiring to motor control devices is already installed => no economic incentive
to replace individual wiring connections
10
Competitive Ethernet MCCs

Competitor
Solution
How to Sell Against
Ethernet cable in the MCC

Available in the both the Freedom and IT
Generally lead with switchgear comms
and Emerson / Modbus TCP
No 600V cable solution

No Premier Integration
Control, MCC, IMC all different vendors
No Motion Capability
Aggressively quoting Ethernet MCCs

Generally quoting Modbus TCP

Control, MCC, IMC all different vendors
Schneider supports EtherNet/IP and

Modbus TCP
Linking to Emerson DeltaV Process Product
Modbus TCP is a declining network

11
Agenda
What is EtherNet/IP
Embedded Systems
Software
Summary
12
EtherNet/IP Design
Design consistent with DeviceNet IntelliCENTER
Cables are behind the vertical wireway
Does not take up any additional space
24V power supply required
Easy to install in the field

All nodes will be preconfigured with the IntelliCENTER database pre-built at the factory
Robust, noise immune network solution

EtherNet/IP Structure
600V UL-listed EtherNet cable
(Rockwell Automation exclusive)
Stratix 6000 Industrial Switch
EtherNet/IP Units
PowerFlex Drives
SMC Flex Soft Starters
E1 Plus Overload Relays for Starters
E3 Plus Overload Relays for Starters
Point I/O
13
EtherNet/IP Network
in CENTERLINE 2100 MCCs
Switch will typically be mounted

in the upper right corner of the
section.
It can be moved to any of the
other three corners if a customer
application requires it
14
EtherNet/IP Network
Stratix 6000 Switch

Bulletin 1783-EMS08T
Managed eight port switch
Standard offering for CENTERLINE
MCCs with EtherNet/IP network
Maximum of two switches per section
15
EtherNet/IP Network
Wiring to switch and power supply

is behind vertical wireway
(similar to DeviceNet)
Wiring to components
16
EtherNet/IP Network
Ethernet Adapter
Four per section
600V Ethernet cables to switch
24V Power Adapter

Two per section
24Vdc terminal block from power
supply unit
17
CENTERLINE 2100 EtherNet/IP Layout
Power Supply
SMC Flex
193-ETN
(E1 Plus)
PowerFlex 753
2100-ENET
(E3 Plus)
18
Allen-Bradley EtherNet Cable

UL / cUL listed for use in a cable tray with high voltage power cables
600V PLTC cable designed to support high voltage applications
Provides reliable network connection in harsh conditions

Protected from noise, chemicals, thermal and mechanical issues for the harshest
possible industrial environments (M3I3C3E3 rated)
Foil and braided shield for maximum noise immunity
Wide thermal operational range (-20C 80C)
Cat 5e cable enables high speed data rate

More data can be transferred in a shorter period of time
Cable Rating
UL, cUL TYPE CMG; UL PLTC or UL AWM 2570 80C 600V, TIA 568B
Certifications
UL and cUL Listed
Operating Temperature
-20+80 C (-4+176 F)
Allen-Bradley Exclusive Cable

19
Electrical Noise Testing

The EtherNet/IP network in CENTERLINE MCCs has been tested to the most rigorous
standards for electrical noise immunity.
Lightning Strike
Industrial Noise
+/- 2KV, 40A surge repeatedly

applied to the network cable
IEC 61000-4-5
+/- 1KV high voltage burst applied to

the network cable
IEC 61000-4-4
No Communication Failures
No Dropped packets!
Radio Frequency Interference
150kHz 80MHz interference
applied to the network cable
IEC 61000-4-6
Static Discharge
+/- 8KV ESD event at 12 locations on
the MCC and network cable
IEC 61000-4-2
20
Specific applications
Plant PAx Integration
Plant PAx leverages DLR between all IO devices
Accomplished with the CENTERLINE MCC with a 1783-ETAP at the uplink of the MCC
All wiring in the MCC remains the same.
Corporate IT integration
IT Professionals may desire additional access to control and maintain optimal
bandwidth on the corporate network
A Stratix 8000 at the uplink to the MCC may be used
Or, for more advanced control throughout the MCC, the customer may select the
Stratix 8000 throughout the MCC. This will increase the size of the lineup.
21
Agenda
What is EtherNet/IP
Embedded Systems
Software
Summary
22
Intelligent Motor Control Components

E1 Plus Overload Relay
Includes two discrete inputs and one output relay for monitoring and control of
motor starter related I/O
Enhanced motor protection with overload, jam trip and underload warning functions
193-ETN: Ethernet Communication Module
E3 Plus Overload Relay with Ethernet Adapter (2100-ENET)

Enhanced thermal overload motor protection with inherent phase loss, temperature,
ground fault, voltage monitoring and underload protection
Advanced motor diagnostic information to for preventative maintenance programs
Full connectivity to all of the advanced features of the EtherNet/IP network.
The adapter requires only a 24V DC power connection and an EtherNet/IP connection.
The E3 Plus is powered by this adapter
2100-ENET: Ethernet Adapter
23

Distributed I/O Modules
I/O point level diagnostics and LEDs
Add I/O in increments of one, two or four points
Provides similar functionality that the DSA does on DeviceNet
The device to support distributed I/O functionality over EtherNet/IP is the Point I/O.
Customizable and modular functionality to support all I/O needs in the MCC
1734-AENT: POINT I/O
SMC Flex Soft Starter
Modular and compact soft starter
Includes I/O, electronic overload, integral bypass
20-COMM-E: Communications Card
24

PowerFlex 40 Drive
Full featured component class drive
Closed loop control for either speed or position feedback for improved speed
Increased power loss ride through
PowerFlex 753 Drive
Architecture Class VFD
3 option slots for communications, safety, feedback and additional I/O
Features predictive diagnostics, and Safe Torque-Off and Safe Speed Monitor options
Other PowerFlex Drives
Other drives available, but will be engineered
25
Premier Integration with RSLogix 5000

Device parameters are mapped automatically to controller tags in RSLogix 5000
Configure and program all intelligent motor control devices in RSLogix 5000
Configuration is stored in the controller to simplify device replacement (in ACD file)
Premier Integration now available in CENTERLINE MCCs

26
Agenda
What is EtherNet/IP
Embedded Systems
Software
Summary
27
Improved Availability
Access to information and diagnostics reduces unplanned shutdowns
Identify issues in advance of a fault results in a shut-down
Diagnose issues without having to shut-down, lock-out, or remove the device
Access information from any remote location on your enterprise network
28
Customized Documentation
Documentation and asset management features
Immediate access to wiring diagrams
User manuals for your devices
Customized spare parts lists
29
Simplified Troubleshooting
Improved Access to Information
Capture elusive/intermittent problems with trending and event logging capabilities

Email notification of alarms, warnings, and faults
ActiveX Controls included for easy integration with on-machine HMI
Monitor and diagnose your system remotely without interrupting the process
30
Increased Safety and Security

Increased Safety
Remote monitoring of key parameters
Set, reset, and configure devices with the door closed
Increased Security
Tracking of all configuration changes through the event log
Read / Write privileges assigned via user profiles
Copyright 2011 Rockwell Automation, Inc. All rights reserved.
31
IntelliCENTER Software Compatibility

Current IntelliCENTER Software Support V2
All current installations
Future DeviceNet installations
Current IntelliCENTER Software Support V3

All current installations
Future DeviceNet installations
All EtherNet/IP installations
Mixed lineups with both networks
Advanced ethernet features
Web server support
Tech support email
32
Agenda
What is EtherNet/IP
Embedded Systems
Software
Summary
33
Frequently Asked Questions

How will the E3+ Plus Overload Relay connect to the EtherNet/IP network?
We are developing the 2100-ENET, an EtherNet/IP adapter for the E3+ Overload relay. This
product will be about the size of the DSA and will be powered by the same 24V DC supply that
powers the Stratix 6000 switches.
Where is the Stratix 6000 located in this design?

The switch will be located in the horizontal wireway. The upper wireway is the preferred
location, but it can be relocated based on the needs of the application.
How do I accomplish the Distributed I/O functionality that the DSA provided for
DeviceNet?
Point I/O is available to provide this functionality in the EtherNet/IP enabled MCCs.
Can I retrofit my existing installation to EtherNet/IP?

Field retrofitting an integrated network solution like IntelliCENTER can be done, but it is very
difficult. Please consult the factory for more details.
34

Can I use the Stratix 8000 switch rather than the Stratix 6000?
Yes. Although this solution requires us to mount the switch in a 1.0SF bucket rather than in the
horizontal wireway. This consumes available user space and may not be desirable for the
customer. Please make sure that the customer requires the additional functionality of the
Stratix 8000 and can accept the loss of bucket space.
Do I need a new version of IntelliCENTER software in order to see my EtherNet/IP

MCC?
Yes. EtherNet/IP compatibility was added to V3 of the IntelliCENTER software. If a customer
adds an EtherNet/IP section to their existing lineup, they will need to purchase V3 of the
IntelliCENTER software.
Can I add an EtherNet/IP section to a currently installed DeviceNet IntelliCENTER

lineup?
Yes. IntelliCENTER V3 software will recognize all sections of a lineup regardless of whether
they are DeviceNet or EtherNet/IP networks.
35

Will EtherNet/IP be more sensitive to electrical noise than other industrial
networks?
No. EtherNet/IP components from Rockwell Automation have been tested to the highest levels
of Electromagnetic Compatibility. These products have also demonstrated robustness in the
field for over 10 years. In addition, the EtherNet/IP network in the CENTERLINE MCC has
been tested for the same levels of noise immunity with no issues. For more detailed
information, please see our technical documentation located at the Extranet launch site here.
Where will these products be built?

CENTERLINE MCCs with EtherNet/IP IntelliCENTER Technology will be built in either
Richland Center or Tecate.
What is the lead-time of this product?

Delivery is based on the standard lead-time for Engineered MCCs.
When is this product available for sale?

We will begin taking orders on April 1, 2011, with delivery planned for July 1, 2011.
EXCEPT for orders that contain E3+ Overload relays. Orders with the E3+ adapter will be
taken on July 1, 2011, with delivery planned for September 1, 2011.
36
Order Entry Instructions CENTERLINE 2100
All EtherNet/IP Orders must be started using a DeviceNet Intelligent MCC

with custom engineering modifications made to structure & units
Use the pricing located in section 11-1 of the Engineered Price Book
All EtherNet/IP Orders will be entered as Engineered Only
Both CIRCE & Power Control Builder (PCBr)

More detailed Instructions for entry into PCBr will be discussed on April 8th Area
Manager Conference Call
Price impact 20%
EtherNet/IP Addressing REQUIRED for Factory Validation & Testing
Customer must provide either a block of IP Addresses to use with their configuration, or
Provide specific IP Addresses for each unit that will be placed on network
Once Information is received, email to RALVMCC_Order_Info@ra.rockwell.com
Visit the Motor Control Center Distributor Extranet for additional

Order Entry Details & PCBr
37
Launch Update
IntelliCENTER Technology EtherNet/IP Enabled Launch
for both CENTERLINE 2100 & 2500 MCCs
Available for order: April 1
Available for shipment: July 1
Available for shipment with E3 Plus overload relays: September 1
Launch Collateral to be released early April 2011
Launch overview
Product profile with selection information (MCC-BR001)
Specifications
Technical data
Customer PowerPoint
Internal Training PowerPoint
WebEx Training: Late March
38
Summary
Benefits of EtherNet/IP
Reduce programming errors and training needs while improving installation time with a
single software package for configuration, control and programming
Increase access to information with a single network from the plant floor to your front
office
Reduce support needs with only one network throughout the enterprise
Information, configuration and I/O data on the same high-speed network
Plus the value of IntelliCENTER Technology in CENTERLINE MCCs
600V UL-listed Tray Rated Cable for code compliance and maximum performance
Network cable is integrated into CENTERLINE MCC for maximum protection
Factory tested network and pre-configured nodes to simplify startup and commissioning
Seamless support for both DeviceNet and EtherNet/IP in the same lineup
Integrated network design makes it easy to add to your existing installation
39

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EtherNet/IP

Copyright 2011 Rockwell Automation, Inc. All rights reserved.

IntelliCENTER Technology Overview

IntelliCENTER Technology continues to be an essential differentator for

Value of IntelliCENTER Technology

Faster installation compared to hardwired I/O

Precise control with intelligent motor control devices

More information where you need it when you need it

Adds up to a lower total cost of ownership

EtherNet/IP is Standard Ethernet

Mix commercial, business, and industrial technologies

MODIFIED, PROPRIETARY & NON-STANDARD

Your customers IT Manager is your friend!

Benefits of using Standard Ethernet

Easier integration into existing Ethernet installations and corporate

No special training or knowledge needed from the IT workforce,

Future proof your application and networks by leveraging the

EtherNet/IP for all Control and Information needs

A single network for all Automation and Process control equipment

EtherNet/IP vs. Other Fieldbus Networks

Automation Network (no

Plant-wide, Multidiscipline Fieldbus to

Power, Process, Discrete

Power, Process, Discrete

Power, Discrete, Safety

Power, Process, Safety,

RA, Omron, Yokagowa

RA, Schneider, Emerson,

12M, 500K typical

Star, Linear, Ring

Star, Linear, Ring, Device

Established tools &

IT approved, easy design,

Established tools &

15+ year technology; still

When to sell MCCs with:

Integration of MCC to the Control Sytem is relevant to the customer

Small number of intelligent motor control devices connected to one Logix

Customers do not have a network strategy

Competitive Ethernet MCCs

How to Sell Against

Ethernet cable in the MCC

No 600V cable solution

Aggressively quoting Ethernet MCCs

No 600V cable solution

Schneider supports EtherNet/IP and

Modbus TCP is a declining network

Easy to install in the field

Robust, noise immune network solution

in CENTERLINE 2100 MCCs

Switch will typically be mounted

in CENTERLINE 2100 MCCs

Stratix 6000 Switch

in CENTERLINE 2100 MCCs

Wiring to switch and power supply

24V Power Adapter

CENTERLINE 2100 EtherNet/IP Layout

Allen-Bradley EtherNet Cable

Provides reliable network connection in harsh conditions

Cat 5e cable enables high speed data rate

UL and cUL Listed

Allen-Bradley Exclusive Cable

Electrical Noise Testing

+/- 2KV, 40A surge repeatedly