Académique Documents
Professionnel Documents
Culture Documents
Service Manual
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
A General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 1
1
Explanation of the symbols used in this operating manual . . . . . . . . . . . . . A - 2
2
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 3
3
Environmental protection and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 5
4
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A - 6
B Maintenance and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
1
Overview of AirConServiceCenter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 1
2
Maintenance intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 3
3
Activating the ASC 1000 printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 4
4
Putting in the containers for oil and UV additive . . . . . . . . . . . . . . . . . . . . . B - 5
5
Entering the container size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 6
6
Filling the internal refrigerant container . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 7
7
Opening the info menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 9
8
Short selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 10
9
Free selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 12
10 Flushing the air conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 13
11 Air conditioning system test without refrigerant service . . . . . . . . . . . . . . B - 16
12 Calibrating the scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 18
13 Changing the internal filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 20
14 Changing the vacuum pump oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 22
15 Calibrating the pressure transducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 24
16 Calibrating the refrigerant scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 25
17 Calibrating the oil scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 29
18 Function control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 32
19 Correcting the filling quantity for long service hoses . . . . . . . . . . . . . . . . . B - 34
20 Replacing the printer paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 35
21 Changing the WAECO flash memory card . . . . . . . . . . . . . . . . . . . . . . . . B - 36
22 Fault table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 38
23 Activating the DATA LOGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 41
24 Cleaning and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B - 43
C Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
1
Exploded drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 1
2
Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 5
3
Hydraulic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 10
4
General device data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 13
5
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 14
6
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C - 16
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I - 1
General information
General information
This service manual supplies you with all information required for the
maintenance and repair of the AirConServiceCenter ASC1000, ASC2000
and ASC3000.
The service manual is divided into three parts:
Part A (pages numbers beginning with A) contains general information
on how to use this service manual as well as on the topics of security,
environmental protection and support.
Part B (pages beginning with B) contains information on performing
maintenance and repair work as well as a fault table for possible
malfunctions.
You can find further information on performing maintenance and repair
work on the WAECO service CD.
Part C (pages beginning with C) contains technical data, circuit diagrams, hydraulic diagrams, spare parts lists, and so on.
The manual will be revised regularly in order to ensure that this service
manual is up-to-date. You can obtain the latest information through the
Internet at www.airconservice.de
This service manual is intended for those who perform maintenance at vehicle air conditioning service stations and have the expertise required to do so.
Also note the following:
The WAECO training manual Fundamental Technical Specifications Vehicle Air-Conditioning
The WAECO information brochure Fundamental Legal Specifications Vehicle Air-Conditioning
Information from the refrigerant manufacturer
Any special instructions on servicing vehicle air conditioning systems
which apply at your company
A-1
General information
Meaning
Designations used on the device
Display messages
List in any order
Example
Press ENTER.
Short selection
Pressure monitor
Pressure relief valves
Actions to be carried out in the
1. Connect the device
order shown
2. Switch on the device.
3. Press the selection button.
Part numbers, referring to the fold- Use the keypad (7) to enter
out pages at the front of this manual the data.
Part designations which refer to
Remove the filter cartridge (E)
the diagrams shown in the section on the left side.
describing the work
Should you have any comments or questions about this service manual,
please contact:
WAECO International GmbH
Hollefeldstrasse 63
48282 Emsdetten, Germany
Tel.: +49 (0) 25 72 / 8 79-191
Fax.: +49 (0) 25 72 / 8 79-3 91
E-mail: tdk@waeco.de
A-2
General information
Safety instructions
This service manual is intended for those who perform maintenance at
vehicle air conditioning service stations and have the expertise required to
do so. This refers specifically to knowledge of general safety regulations
for maintenance work on electronic devices and air conditioning units.
Before performing any service tasks on the AirConServiceCenter, read the
service manual thoroughly.
Also note the following:
The WAECO training manual Fundamental Technical Specifications Vehicle Air-Conditioning
The WAECO information brochure Fundamental Legal Specifications Vehicle Air-Conditioning
Information from the refrigerant manufacturer
Any special instructions on servicing vehicle air conditioning systems
which apply at your company
Disconnect the power plug before opening the device. If you have to
need the device connected to the power supply for certain service tasks,
observe the circuit diagrams and maintain sufficient distance from live parts.
Only use spare parts and materials recommended by WAECO. If you use
products other than those recommended and approved by WAECO, damage
may be caused to the AirConServiceCenter or the vehicle air conditioner.
Wear personal safety equipment (safety goggles and protective gloves)
when handling the refrigerant and avoid coming into contact with it.
Contact with the refrigerant draws out body heat and the affected areas
can freeze. Do not inhale refrigerant vapour. Although the vapour is nontoxic, it displaces the oxygen you need to breathe.
Do not perform any changes or modifications to the AirConServiceCenter
that are not explicitly approved by WAECO.
Each time before operating the device, check whether all of the device's
functions work properly. In particular, check functions which are relevant to
safety. Only clear the device for use once you are certain it functions properly. Do not leave the device unattended if it does not function properly.
A-3
General information
2.1
2.2
Safety devices
Pressure monitor: switches the compressor off if the normal operating
pressure is exceeded.
Pressure relief valves: additional safety mechanism to protect lines or
vessels from bursting if the pressure continues to rise despite the action
of the pressure monitor.
A-4
General information
3.1
3.2
A-5
General information
Support
WAECO International GmbH
Hollefeldstrasse 63
48282 Emsdetten, Germany
Tel.: +49 (0) 25 72 / 8 79-191
Fax.: +49 (0) 25 72 / 8 79-3 91
E-mail: tdk@waeco.de
A-6
Overview of AirConServiceCenter
1.1
Front
2
1
4
3
16
6
15
7
14
8
9
13
12
10
11
1
Display
Keypad
B-1
1.2
Rear
21
17
18
20
19
B-2
Maintenance intervals
Interval
Every 4 weeks
Every 4 weeks
Every 6 months
Every 6 months
According to display
According to display
Maintenance work
Comment
Check service hoses.
Check the exterior condition.
Calibrate load cells for refrig- Set zero point.
erant, oil and UV additive.
Check quick coupler.
Check exterior condition and
functionality.
Calibrate pressure
Carry this out on a monthly
transducer.
basis if device is subjected to
strong vibrations.
Replace filter.
Change vacuum pump oil.
B-3
or
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
10
PAR
Enable
print
OF_PR
PA_LPT
NO
YES
PAR
Enable
print
PA_LPT
NO
YES
B-4
17
18
19
B-5
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
B-6
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
B-7
B-8
Refrigerant quantity
Fresh oil quantity
UV additive quantity
Time
Date
B-9
Short selection
Refrigerant
PAG Oil
UV Tracer
08:37:40
g.
5885
ml.
240
ml.
235
07/02/06
Fully automatic air conditioning service is started with the Short selection menu. You only have to enter the filling quantity as shown on the
label in the vehicle or the database.
The following actions are performed automatically in succession in the
Short selection menu:
- Extraction of the refrigerant
- Recycling of refrigerant (purity meets SAE J 2099)
- Pressure rise test
- Draining of used oil
- Evacuation of the system
- Leak test / vacuum check
- Filling with fresh oil to the required quantity
- Filling of UV additive
- Filling of refrigerant
After every process is performed a service report is printed.
1. Remove the valve cap
2. First fit the connections of the AirConServiceCenter to the vehicle air
conditioning system and open them.
3. In standby mode, use the cursor keys
selection:
or
to select Short
Short selection
Free selection
Other selections
ENTER-OK
B - 10
After the air conditioning service has finished, you are prompted to disconnect the hoses (12) and (13) of the AirConServiceCenter from the
vehicle air conditioning system.
10. Disconnect the service hoses (12) and (13) and press ENTER to confirm.
The service hoses are then emptied. The device is then ready for
further use.
11. Put the valve caps of the vehicle air conditioning system back on
the connections.
B - 11
Free selection
The Free selection menu is used to conduct air conditioner servicing
step-by-step. You can perform the same processes as in the short selection menu, but also leave certain procedures out. In addition, it is possible
to enter the values for each individual process using the keypad. You can
also enter vehicle data for the service report in this menu.
The following processes can be performed in the Free selection menu:
- Extracting and recycling the refrigerant, checking the pressure rise
and draining the used oil
- Evacuation of the system
- Leak test / vacuum check
- Filling with fresh oil
- Filling of UV additive
- Filling of refrigerant
After every process is performed a service report is printed.
1. First fit the connections of the AirConServiceCenter to the vehicle air
conditioning system and open them.
2. In standby mode, use the cursor keys
selection:
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK
After the air conditioning service has finished, you are prompted to disconnect the hoses of the AirConServiceCenter from the vehicle air
conditioning system.
6. Disconnect the service hoses (12) and (13) and press ENTER to confirm.
The service hoses are then emptied. The device is then ready for
further use.
7. Put the valve caps of the vehicle air conditioning system back on the
connections.
B - 12
10
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK
B - 13
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Fluxing:
15. If necessary, enter the desired data with the keypad (7) and press
ENTER to confirm.
If you do not want to enter any data here, press ENTER to advance to
the next program step.
16. Use the cursor keys
or
to select whether to flush the entire air
conditioning system or just individual components:
Full fluxing
Fast fluxing
ENTER-OK STOP-EXIT
B - 14
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK
After the filling is complete, you are prompted to disconnect the hoses
of the AirConServiceCenter from the vehicle air conditioning system.
30. Disconnect the service hoses (12) and (13) and press ENTER to confirm.
The service hoses are then emptied. The device is then ready for
further use.
31. Put the valve caps of the vehicle air conditioning system back on
the connections.
B - 15
11
The air conditioning test is a test to check a vehicle air conditioning system. No refrigerant is either extracted or added during this process.
or
to select Other
4. selections:
Short selection
Free selection
Other selections
ENTER-OK
or
STOP-EXIT
B - 16
9. Close the HP quick coupling and detach it from the air conditioner.
10. Press ENTER to confirm.
If you have turned off the vehicle engine to uncouple the HP quick coupling,
restart the engine and turn on the air conditioner.
Process completed.
STOP-EXIT
B - 17
12
In order for the oil quantities and the UV additive to be measured correctly,
the zero point of the scales must be checked regularly and reset if necessary.
Resetting is necessary:
If the quantity in a container deviates by more than 10ml from the
target value
If the AirConServiceCenter has been shaken, for example during transport on bumpy roads
Every 150 operating hours
1. In standby mode, use the cursor keys
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
ENTER-OK
STOP-EXIT
B - 18
In order to check the zero points of the scales for the oils and the
UV additive, open the cover flap (20) on the left hand side and disconnect the containers from the snap locks:
- Container for new oil (17)
- Container for UV additive (18)
- Container for used oil (19)
17
18
19
5. When the scales are relieved, press ENTER to confirm. The prompt to
take the container off the scales flashes.
Once you have set the zero point, the selection menu for the scales
appears again.
6. Check the zero points for the other scales in the same way if necessary.
7. Return the container to the operating position.
Attach the containers for oil (17) and (19) and for UV additive (18)
to the catches again and close the cover (20).
Undo the knurled screw (10) of the transport lock on the bottom of
the AirConServiceCenter as far as it will go.
8. Press STOP twice to go to standby mode.
B - 19
13
or
to select Free
Short selection
Free selection
Other selections
ENTER-OK
Switch off the device before opening it and pull out the mains plug.
9. Take off the front panel:
Unscrew the tool storage tray screws (C) and remove the tool
storage tray.
Unscrew the keypad screws (D) and lift it up. Then undo the screws
(E) on the bottom of the front panel and take it off.
B - 20
C
C
D
E
E
10. Remove the filter cartridge (F) on the left side and replace it with a
new one (WAECO filter item no. 4440400008). When inserting a new
filter cartridge, pay attention to the flow direction (FLOW arrow must
point downwards).
B - 21
14
C
C
D
E
E
2. Place a receptacle with a capacity of at least 1/2 litre under the
AirConServiceCenter. The oil from the vacuum pump flows through
the opening (I) in the base of the device.
3. Unscrew the oil filling plug (G).
4. To drain the oil, unscrew the oil drain plug (J).
B - 22
H
I
5. Once the oil has been completely drained from the pump housing,
screw the oil drain plug (J) back in.
6. Top up with new vacuum pump oil (vacuum pump oil item no.
8887200003, quantity 400 ml) to the middle of the sight glass (H) and
screw the oil filler plug (G) back in.
7. Put the front panel, the tool storage tray and control panel back on and
reconnect the power plug.
B - 23
15
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
B - 24
16
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
or
to select Refrigerant:
select device
Refrigerant
Fresh Oil Scale
ENTER-OK STOP-EXIT
8. Screw on the knurled screw (10) of the transport lock on the bottom of
the AirConServiceCenter as far as it will go.
Wait ten seconds so the load cell can stabilise.
9. Press ENTER to confirm.
B - 25
ENTER-OK STOP-EXIT
10. Undo the knurled screw (10) of the transport lock on the bottom of the
AirConServiceCenter as far as it will go.
Wait ten seconds so the load cell can stabilise.
11. Press ENTER to confirm.
12. Unscrew the screw cap (S) from the tank valve.
B - 26
G
S
M
S
The sample weight has a different weight. The specific weight is indicated on each sample weight (M).
14. After placing the sample weight down, press ENTER to confirm. The
display flashes four times:
Wait !
Dont touch
the unit !
15. Enter the weight (M) of the sample weight using the keypad.
Wait ten seconds so the load cell can stabilise.
16. Press ENTER to confirm. The display blinks four times:
Calibration ok!
ENTER-OK
B - 27
B - 28
17
The following section describes the calibration process for the fresh oil
scale. This description also applies to the contrast agent and old oil scale.
Required tools: Sample weight 300 g.
1. In standby mode, use the cursor keys
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
or
Select device
Refrigerant
Fresh Oil
ENTER-OK STOP-EXIT
ENTER-OK STOP-EXIT
B - 29
17
18
19
9. Disconnect the container for fresh oil (17) from the fresh oil scale and
remove it from the device.
Wait ten seconds so the load cell can stabilise.
10. Press ENTER to confirm. The display flashes four times:
Wait !
Dont touch
the unit !
11. Press ENTER to confirm. The display flashes four times again:
Wait !
Dont touch
the unit !
B - 30
14. Enter the weight (300 g) of the sample weight using the keypad.
Wait ten seconds so the load cell can stabilise.
15. Press ENTER to confirm. The display flashes four times:
Calibration ok!
ENTER-OK
16. When calibration has been completed, press ENTER to quit the menu.
17. Press STOP twice to go to standby mode.
18. Remove the sample weight and reconnect the oil container.
B - 31
18
Function control
The following section describes the function control of all solenoid valves
and processes. This description is for the purpose of accessing the individual processes without having to connect the device to an air conditioner.
1. In standby mode, use the cursor keys
selections:
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
2 DO
6 UV
0 RE
1mb
3 OI
7 FA
4 VC
8 LP
SS=ON
9999 gr.
B - 32
Key assignment
CX
DO
OI
VC
HB
UV
FA
LP
HP
RE
B - 33
19
or
to select Other
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
B - 34
20
2. Put in the new paper roll (paper roll item no. 4445900088) as shown
and close the cover (K).
B - 35
21
When you replace an old WAECO flash memory card with a new one, the
individual device data (such as company information and counter) is kept.
The old flash memory card is no longer required and can be taken for disposal in the appropriate manner.
Switch off the device before opening it and pull out the mains plug.
1. Unscrew the screws (C) from the tool storage tray and remove it.
2. Undo the screws (D) on the control panel and lift it up.
C
C
D
3. Open the fastening of the WAECO flash memory card and pull out the
card (L).
B - 36
L
4. Insert the new WAECO flash memory card and fasten it.
Flash memory card for ASC 1000: Item no. 4441000041
Flash memory card for ASC 2000: Item no. 4441000042
Flash memory card for ASC 3000: Item no. 4441000043
5. Lower the control panel and screw it down.
6. Replace the tool storage tray and screw it tightly.
7. Reconnect the power plug.
B - 37
22
Fault table
Fault
The display shows
WARNING!
Internal vessel overpressure.
The display shows
WARNING!
Internal vessel filled.
The display shows
WARNING!
Pressure inside the A/C
system.
Recovery start.
The display shows
WARNING!
Pressure inside the in A/C
system.
The display shows
Not enough vacuum to
carry on?
Cause
Remedy
This message is normal
To continue, press ENTER
during the recycling process. for three seconds.
If the message appears
more than once, inform a
technician.
The internal refrigerant
Drain the internal refrigerant
container is too full to hold
container in the proper
the quantity to be extracted. manner.
This message is normal
No action is required.
at the start of the vacuum
The process continues
process. There is still pres- automatically.
sure present in the air conditioning system.
Message during the vacuum No action is required.
process. There is pressure in The process continues
the air conditioning system. automatically.
This message appears
during the vacuum process
when the pressure in the air
conditioning system after
8 minutes is still more than
50 mbar.
Message at the end of the
vacuum process. The air
conditioning system shows
a vacuum loss of more than
120 mbar during the checking time.
This message appears
during the extraction or recycling process if there is more
than 150 ml of used oil in the
container.
This message appears
during the filling phase if the
vacuum in the air conditioning system is insufficient to
end the process.
This message appears
during the process input if
there is not enough refrigerant in the internal container
to complete the process.
B - 38
No print image.
The yellow lamp of the
printer flashes.
Cause
This message appears
during the filling process if
there is not enough UV additive in the container to finish
the process.
This message appears
during the filling process if
there is not enough fresh oil
in the container to finish the
process.
This message appears
during the filling process if
the set amount of refrigerant
cannot be filled.
This message appears at
the start or during the filling
of the internal refrigerant
container if the set refrigerant
quantity cannot be attained.
This message appears
when you switch on the
AirConServiceCenter.
Remedy
Fill the UV additive container.
Check that
AirConServiceCenter connections are not blocked.
Check if the external
refrigerant container enough
refrigerant or if the valves of
the external refrigerant container are open.
Change the internal filter as
soon as possible.
Close flap.
Install new paper roll.
B - 39
Cause
Defective compressor.
Solenoid valve Fill not
closed.
Pressure transducer
not calibrated.
Pressure transducer
Replace pressure transducer.
defective.
Pressure transducer is incor- Calibrate pressure
rectly calibrated or defective. transducer; replace where
necessary.
Solenoid valve does not
Check the electronic conopen.
trols for the solenoid valve;
clean solenoid valve.
No pass between the fresh Check the hose in the fresh
oil container and the solenoid oil container, the quick couvalve block.
pling of the fresh oil container
and the connection hose to
the solenoid valve block all
have enough space.
Scale measures an incorrect Check tare setting; reset
valve.
zero point.
Pressure transducer is incor- Calibrate pressure transrectly calibrated or defective. ducer; replace where necessary.
Solenoid valve does not
Check the electronic conopen.
trols for the solenoid valve;
clean solenoid valve.
Scale measures an incorrect Check tare setting; reset
valve.
zero point.
No pass between the UV
Check the hose in the
contrast agent container and contrast agent container, the
the solenoid valve block.
quick coupling of the contrast
agent container and the connection hose to the solenoid
valve block all have enough
space.
No pass between the fresh Check the hose in the fresh
oil container and the solenoid oil container, the quick couvalve block.
pling of the fresh oil container
and the connection hose to
the solenoid valve block all
have enough space.
Remedy
Replace compressor.
Remove solenoid valve and
clean it; install replacement
where necessary.
Calibrate pressure transducer.
B - 40
23
or
to select Short
Short selection
Free selection
Other selections
ENTER-OK
or
Short selection
Free selection
Other selections
ENTER-OK
or
to select Service:
OF_PR
10
B - 41
once.
PA_LPT_LOG
No
YES
PAR
Enable
Log print
PA_LPT_LOG
NO
YES
B - 42
24
B - 43
Technical data
Technical data
Exploded drawings
C-1
Technical data
C-2
Technical data
C-3
Technical data
C-4
Technical data
Circuit diagrams
C-5
Technical data
C-6
Technical data
C-7
Technical data
C-8
Technical data
C-9
Technical data
Hydraulic diagrams
3.1
ASC-1000
C - 10
Technical data
3.2
ASC-2000
C - 11
Technical data
3.3
ASC-3000
C - 12
Technical data
ASC1000
Weight
Power supply
Refrigerant extraction rate
Vacuum pump output
Hermetic compressor output
Drier filter output
Filling cylinder accumulator capacity
Noise emission
Accuracy of the electronic scales for refrigerant
Accuracy of the electronic scales for old/new oil
Accuracy of the electronic scales for UV additive
ASC2000
Dimensions (width x height x depth)
Weight
Power supply
Refrigerant extraction rate
Vacuum pump output
Hermetic compressor output
Drier filter output
Filling cylinder accumulator capacity
Noise emission
Accuracy of the electronic scales for refrigerant
Accuracy of the electronic scales for old/new oil
Accuracy of the electronic scales for UV additive
ASC3000
Dimensions (width x height x depth)
Weight
Power supply
Refrigerant extraction rate
Vacuum pump output
Hermetic compressor output
Drier filter output
Filling cylinder accumulator capacity
Noise emission
Accuracy of the electronic scales for refrigerant
Accuracy of the electronic scales for old/new oil
Accuracy of the electronic scales for UV additive
C - 13
Technical data
5
Item
01
04
04
05
05
06
07
08
09
10
10
11
12
13
14
15
16
17
17
17
18
18
19
20
21
22
23
24
25
25
25
25
28
29
30
31
32
Spare parts
Description
Compressor
Condenser ASC 1000
Condenser ASC 2000
Refrigerant container ASC 1000
Refrigerant container ASC 2000
ASC drying unit
Solenoid valve
Expansion valve
Solenoid valve
Valve block ASC 1000
Valve block ASC 2000
Safety valve installation kit
Safety valve installation kit
ASC pressure switch
Oil drain valve ASC
Coarse filter
Pressure transducer
Vacuum pump ASC 1000
Vacuum pump ASC 2000
Vacuum pump ASC 3000
CU pipe int. vessel ASC 1000
CU pipe 6x0.9 int. vessel ASC 2000
Low-pressure pressure gauge, complete
High-pressure pressure gauge, complete
Quick coupler LP, inside thread
Quick coupler HP, inside thread
Filling hose LP, 3 m, 1/2"
Filling hose HP, 3 m, 1/2"
Load cell 8 kg + plug connector
Load cell 60 kg oil/UV+ plug connector
Load cell 8 kg + plug connector
Load cell 8 kg + plug connector
Load cell 60 kg cooling + plug connector
Connection hose ASC with external valve
Capillary tube
Return valve
Fluid pump ASC 3000
Item number
4440100013
4440200022
4440200020
4440600036
4440600018
4440400008
4440600043
4440600013
4440600043
4440600031
4440600022
4440600029
4440600029
4440600017
4440600014
4440600044
4440600045
4440600030
4440600019
4440600035
4440450055
4440450054
4440600046
4440600047
4440500009
4440500010
4440600040
4440600041
4441600095
4441600093
4441600095
4441600095
4441600094
4440600016
4440450056
4440600048
4441600091
C - 14
Technical data
Item
40
41
42
42
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
56
57
57
57
58
59
60
61
62
63
64
Description
Wheel diametre 250, black
Wheel diametre 100 + brake
Front cover ASC 1000
Front cover ASC 2000
Front cover ASC 3000
Tool storage tray ASC
Pressure gauge cover
Used oil container
Fresh oil/UV container
Adapter for oil/UV vessel ASC
Item number
4443900162
4443900163
4443000178
4443000177
4443000187
4443000179
4443900178
4440600024
4440600025
4440600026
4441400013
4441300086
4441600089
4441600078
4441000034
4441000038
4441000037
4441000041
4441000042
4441000043
4441600077
4445900088
4440600049
4440600050
4440600051
4440600052
C - 15
Technical data
6
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Accessories
Description
PAG fresh oil bottle ISO 46, 500 ml
PAG fresh oil bottle ISO 100, 500 ml
UV contrast agent bottle, 500 ml
Adapter for 500 ml fresh oil and UV contrast agent bottle
Container for additional oil type
Used oil container, 500 ml
Spare filter for maintenance
Filling cylinder 4.4 g as refrigerant storage
Protective device cover
Supply bottle for tracer filling apparatus, 236 ml
Supply bottle for tracer filling apparatus, 475 ml
Tracer filling apparatus (separate additive vessel)
Spare printer roll (thermal paper) (VPE 4)
Service hose for high pressure side (SAE standard) 5 m
Service hose for low pressure side (SAE standard) 5 m
Safety goggles
Protective gloves
Recycle Guard
Item number
8887200013
8887200014
TP-3820-500
4440600026
4440600034
4440600033
4440400008
8885200003
4445900081
TP-3820-0008
TP-3820-0016
4440600034
4445900088
8885100026
8885100025
8885400066
8885400065
8885200060
C - 16
Index
A
Exploded drawings C - 1
Accessories C - 16
Activating
DATA LOGGER B - 41
F
Fault table B - 38
Filling
phase B - 20
Function control B - 32
Calibrating the
oil scale B - 29
refrigerant scale B - 25
scales B - 18
Hydraulic diagrams C - 10
Calibrating the
pressure transducer B - 24
Calibrating the refrigerant scale B - 25
Knurled screw B - 26
Car data B - 20
Maintenance B - 1, B - 43
Maintenance intervals B - 3
O
Opening the info menu B - 9
Pressure monitor A - 4
Pressure relief valves A - 4
Process start B - 15
Database B - 36
Device data B - 36
Disposal A - 5
R
Recycling
phase B - 20
E
Entering the container size B - 6
Repairs B - 1
Environmental protection A - 5
I-1
S
Safety devices A - 4
Safety instructions A - 3
Sample weight B - 27
Selection B - 12
Software B - 36
Spare parts C - 14
Start processes B - 13
Support A - 6
Symbols A - 2
T
Technical data C - 1
Transport lock B - 26
V
Vacuum phase B - 13, B - 15, B - 20
Vehicle types B - 36
W
WAECO hotline B - 36
Warnings A - 4
I-2
WAECO Headquarters
WAECO International GmbH Hollefeldstrasse 63 48282 Emsdetten, Germany
: +49 2572 879-0 : +49-2572 879-300 E-mail: info@waeco.de Internet: www.waeco.de
WAECO Subsidiaries
CH
WAECO Switzerland AG
Riedackerstrasse 7a
8153 Rmlang (Zurich), Switzerland
: +41 44 8187171
: +41 44 8187191
E-mail: info@waeco.ch
DK
WAECO Importers
FIN WAECO Finland OY
Mestarintie 4
01730 Vantaa, Finland
: +358 20 7413220
: +358 9 7593700
E-mail: waeco@waeco.fi
WAECO Norway AS
Leif Weldingsvei 16
3208 Sandefjord, Norway
: +47 33428450
: +47 33428459
E-mail: firmapost@waeco.no
Ecustraat 3
4879 NP Etten Leur, Holland
: +31 76 5029000
: +31 76 5029090
E-mail: verkoop@waeco.nl
www.airconservice.de
WAECO Sweden AB
Gustaf Melins gata 7
S-42131 Vstra Frlunda (Gothenburg),
Sweden
: +46 31 7341100
: +46 31 7341101
E-mail: info@waeco.se
CZ Univer s.r.o.
Preperska 1809
51101 Turnov, Czech Republic
: +420 481 32 33 81
: +420 481 32 12 72
E-mail: univer@univer.cz
HR Silco - AT d.o.o.
Gorenska 62a
10225 Gornji Stupnik - Zagreb, Croatia
: +38 63 700 18 96
: +38 63,570 11 68
E-mail: saso.kronovsek@silco.si
TR ELTESAN
3.01.06.1662 10/2006