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Vision Sensor
IV Series
Users Manual
(Monitor)
Getting Started
Installation and
Connection
Basic Operation
Settings Navigator
Operating/Adjusting
Useful Features/
Various Functions
Controlling with
the Input/Output Line
Specifications
Status Table,
Troubleshooting
Introduction
Introduction
Read this manual before using the product in order to achieve maximum performance.
Keep this manual in a safe place after reading it so that it can be used at any time.
Symbols
The following symbols alert you to important messages.
Be sure to read these messages carefully.
Cautions
(1) Unauthorized reproduction of this manual in whole or part is prohibited.
The contents of this manual may be changed for improvements without prior notice.
(2)
(3) An utmost effort has been made to ensure the contents of this manual are as complete as possible.
If there are any mistakes or questions, please contact a KEYENCE office listed in the back of the
manual.
(4) Regardless of item (3), KEYENCE will not be liable for any effect resulting from the use of this unit.
(5) Any manuals with missing pages or other paging faults will be replaced.
The company names and product names used in this manual are registered trademarks or the trademarks
of their respective companies.
yyYou must verify that the IV Series are operating correctly in terms of functionality and performance
before the start and the operation of the IV Series.
yyWe recommend that you take substantial safety measures to avoid any damage in the event of
a problem occurring.
yyKEYENCE never warrants the function or performance of the IV Series if it is used in manner that
differs from the IV Series specifications contained in this instruction manual or if the IV Series are
modified by yourself.
yyWhen the IV Series is used in combination with other instruments, functions and performance
may be degraded, depending on operating conditions and the surrounding environment.
yyDo not place the instruments, including peripherals, under the rapid temperature change. It may
cause condensation and may damage instruments or peripherals.
yyRemove the power cable from the power supply if you do not use this product for a long time.
206GB
Important Instructions
Important Instructions
Observe the following precautions to prevent malfunction of the IV Series and to
ensure that it is used properly.
Precautions on use
yyThe power of this product and instruments connected to this product must be turned off when
the cable is to be installed or removed. Failure to do so may cause an electric shock or a
product damage.
yyUse this product in the correct supply voltage. Failure to do so may cause a product damage.
yyFor instructions
yyDo not turn OFF the power while setting the items or saving the settings. Otherwise, all or
part of the setting data may be lost.
yyDo not let water, dust or oil stick to the camera/light of the sensor. Failure to do so may cause
a malfunction.
yyThe enclosure rating of the monitor (IV-M30) is IP40. This is not designed for water proof so be
careful to operate it.
yyWhen this product becomes dirty, do not rub it with a wet cloth, benzene, thinner, or alcohol.
Doing so may change the color or shape of the unit.
yyIf the unit is heavily contaminated, disconnect all the cables including the power supply cable,
wipe off the dirt with a cloth soaked with mild detergent, and then wipe with a soft dry cloth.
yyFor an LCD panel
yyDo not press the touch panel with the tip of your nail or anything that has a sharp tip such as
a pen or a screwdriver. Doing so may cause damage.
yyDo not apply shock to the touch panel or press it with excessive force. Doing so may cause
damage.
yyThe LCD panel may have some dots that are always lit (bright dots) or ones that are always
unlit (black dots). This phenomenon is not a problem.
yyDue to the unique characteristics of an LCD, displaying the same image for a long time may
cause an afterimage.
yyFor USB memory
yyUse products recommended by KEYENCE.
yyA USB memory device with a security function cannot be used.
yyUnplug the USB memory when turning on or off the power of IV Series.
yyDo not remove the USB memory while the USB is being written on. Otherwise, all or part of
the setting data may be lost or it may cause a damage.
yyFor external master image registration
When the external master image registration is used frequently, set [Write ROM when using Ext.
Master Save?] of the input option to [No] for nonvolatile memory protection of the internal
sensor. When the option is set to [Yes], the nonvolatile memory is guaranteed to write for
100,000 times.
yyFor automatic focus function
yyAutomatic focus function is used for adjusting the focusing position at the time of installation.
This will not activate during the operation.
yyFocusing position can be registered in each program. The program configurations are guaranteed
to switch for 100,000 times. If the focusing position does not need to change for each program,
set [Auto Focus Adj Pos] to [Common] for extending the life-span.
yyDo not apply shock or vibration during the focusing position adjustment. Failure to do so may
cause a product damage.
Important Instructions
Precautions on installation
yyTo use this product correctly and safely, avoid installing it in the following locations. Failure to
do so may cause fire, electric shock, or malfunction.
yyOutdoors
yyAltitude above 2000 m
yyLocations that are humid, dusty or poorly ventilated
yyLocations where the temperature is high such as those exposed to direct sunlight
yyLocations where there are flammable or corrosive gases
yyLocations where the unit may be directly subjected to vibration or impact
yyLocations where water, oil, or chemicals may splash onto the unit
yyTo improve the anti-noise feature, install the unit following the precautions below. Otherwise, a
malfunction may occur.
yyMount the sensor onto the insulated attached mounting adapter.
yyGround the FG cable (drain cable) of the sensor.
yyDo not mount the unit in a cabinet where high-voltage equipment is already installed.
yyMount the unit as far from power lines as possible.
yySeparate the unit as far as possible from the devices that emit strong electric or magnetic
field (such as solenoid or chopper).
yySeparate the I/O signal line from the power line or high-voltage line.
yyFor power supply
yyNoise superimposed on the power supply could cause malfunction. Use a stabilized DC
power supply configured with an isolation transformer.
yyWhen using a commercially available switching regulator, be sure to ground the frame ground
terminal.
yyDevices including this unit are precision components. Do not apply shock or vibration.
yyWhen connecting to a network, let engineers who are knowledgeable about networks handle it.
CE Marking
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
For IV-M30
UL Certification
This product is a UL/C-UL Listed product.
yyUL File No. E207185
yyCategory NRAQ, NRAQ7
Be sure to consider the following specifications when using this product as a UL/C-UL Listed Product.
yyUse a power supply with Class 2 output defined in NFPA70 (NEC: National Electrical Code).
yyThis product is for use on a flat surface of a Type 1 enclosure.
CE Marking
Keyence Corporation has confirmed that this product complies with the essential requirements of
the applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
Description
R1.00.00
R1.01.00
R1.10.00
The processing time and the response time to program switching input have been
speeded up.
R2.00.00
Description
R1.00.00
R1.01.01
R1.02.00
R1.10.00
Compatibility with Tool Auto Tuning using a registration information file (*.ivt).
R2.00.00
Getting Started
Installation and
Connection
Basic Operation
Settings Navigator
(Setting the Judgment Condition)
Operating/Adjusting
Useful Features/
Various Functions
Controlling with
the Input/Output Line
Specifications
Appendices
1
2
3
4
5
Contents
Contents
Introduction
Symbols
Cautions
Safety Information for IV Series..............................1
General Precautions............................................1
Safety precautions on LED product.....................1
Important Instructions..............................................2
Precautions on use..............................................2
Measures to be taken when an abnormality
occurs..................................................................3
Precautions on installation...................................3
Precautions on Regulations and Standards............4
For IV-500C/IV-500CA/IV-500M/IV-500MA/
IV-150M/IV-150MA/IV-2000M/IV-2000MA............4
UL Certification.................................................4
CE Marking.......................................................4
For IV-M30...........................................................5
UL Certification.................................................5
CE Marking.......................................................5
Version of the IV Series...........................................6
Operation software of the sensor
(IV-150/500/2000)................................................6
Operation software of the monitor (IV-M30).........6
Structure of This Manual.........................................7
Contents..................................................................8
the sensor............................................1-13
Operation of the indicator light.............1-14
Monitor............................................................1-15
attachment.............................................2-6
Using the polarizing filter attachment............2-7
Mounting the Monitor............................................2-8
Mounting to a wall.............................................2-8
Hanging on the hook.....................................2-8
Mounting with the wall mounting adapter......2-8
Unmounting from the wall mounting adapter....2-9
Mounting to a panel........................................2-10
Mounting to a panel.....................................2-10
Panel cutting dimension..............................2-10
Mounting to the DIN rail..................................2-11
Mounting using DIN mounting adapter........2-11
Unmounting from
the DIN mounting adapter...........................2-11
Cables................................................................2-12
Connecting the power I/O cable of
the sensor.......................................................2-12
Specification of I/O circuit and current of
the sensor.......................................................2-14
Input circuit..................................................2-14
No-voltage input
Contents
(*.iva)...................................................4-24
When using an image capture file
(*.ivp)...................................................4-25
Brightness correction...................................4-26
3. Tool Settings
(Setting the Judgment Method for Targets)........4-28
Selecting a tool according to
its intended purpose........................................4-28
Types of tools..................................................4-28
Main screen for the Tool Settings....................4-30
Adding/Editing/Deleting a tool.........................4-31
Adding a tool................................................4-31
Editing a tool................................................4-31
Deleting a tool..............................................4-31
Outline tool......................................................4-32
Setting items for the Outline tool.................4-32
Setting the Outline tool................................4-33
Setting a search region........................4-35
Setting a sensitivity..............................4-36
Search Algorithm.................................4-38
Tool Name............................................4-39
Extended functions of
the Color Area/Area tool..............................4-48
Advanced Color Extraction/
Setting a sensitivity..............................4-56
Contents
4. Output Assignment
(Setting Details of Outputting to Output Line).....4-60
Main screen for the Output Assignment..........4-60
Setting range of the Output Assignment.........4-60
Default value........................................4-60
Chapter 5 Operating/Adjusting
Starting an Operation...........................................5-2
Turning on the power and
starting an operation.........................................5-2
Exiting the sensor settings and
starting an operation.........................................5-2
Overview of the Operation Screen.......................5-3
Names and Functions of the Operation Screen....5-4
Menu Screen.....................................................5-4
Switching the display to the full-screen mode....5-5
Enlarging the image display..............................5-6
Selecting the tool whose information to be
displayed...........................................................5-6
Selecting the tool from
the monitor.............................................5-6
Selecting a display method for tools.................5-7
Display methods for tools..............................5-7
For color type.........................................5-7
the sensor............................................5-15
Using the image files saved in
cannot be detected..............................5-38
Stabilizing the Outline tool..............................5-38
Basic adjustments................................5-38
cannot be detected..............................5-39
If the match rate difference
Contents
be detected..........................................5-39
Stabilizing the Color Area/Area tool................5-39
Basic adjustments................................5-39
be extracted.........................................5-39
If the area search becomes
Chapter 6
Useful Features/Various Functions
List of the Useful Features...................................6-2
Useful features while running............................6-2
Useful features during installation/adjustment....6-4
Displaying the Sensor Setup Menu Screen..........6-7
Changeover for a Target (Program Functions).....6-8
Overview of the program functions...................6-8
Things can be performed with
the program functions.......................................6-8
Preparing the program functions.......................6-9
Preparation flow.............................................6-9
Preparation procedures.................................6-9
Using the program functions
(changing over)...............................................6-10
When the [Monitor/PC] is selected in
the Program Switch Method........................6-10
When the [External IN] is selected in
the Program Switch Method........................6-11
Editing a program name..................................6-12
Copying a program.........................................6-12
Initializing a program.......................................6-13
Sensor Image History (Confirming
the Images whose Status Result is NG).............6-14
Displaying the Sensor Image History screen....6-14
Displaying from the run screen............6-14
Displaying from
Displaying from
Field Network...............................................6-37
Tilt Correction..................................................6-38
Rotate 180.....................................................6-40
White Balance (for color type only).................6-41
Program Switch Method..................................6-42
Auto Focus Adjustment Position
(auto focus type only)......................................6-42
Sensor Information..........................................6-43
Initializing the sensor......................................6-44
Updating the sensor........................................6-44
Setting the Advanced Monitor Information.........6-45
Monitor Settings..............................................6-45
Sensor Connect...........................................6-45
Monitor Device Settings...............................6-45
Monitor Environment...................................6-45
System.........................................................6-45
Sensor Connect..............................................6-46
When directly connecting with the sensor...6-46
When connecting with the sensor
via a network...............................................6-46
Network Settings.............................................6-48
Display Settings..............................................6-49
Touch Screen Lock.........................................6-50
Language........................................................6-51
Time................................................................6-51
11
Contents
Backlight.........................................................6-52
Touch Panel Calibration..................................6-52
Monitor Information.........................................6-53
Initialize Monitor..............................................6-53
Update Monitor...............................................6-53
Chapter 7
Controlling with Input/Output Line
Controlling Timing of Judgment with Triggers......7-2
External trigger..................................................7-2
Internal trigger...................................................7-3
Operating in the shortest cycle......................7-3
Importing the Status Output.................................7-4
Importing the total status /
total status NG output.......................................7-4
Importing the individual status output of
each detection tool / logic.................................7-5
Changing the timing of the status output..........7-6
Cancelling One-Shot output..........................7-6
Changing Over.....................................................7-7
Registering the Master Image..............................7-8
Clearing Errors...................................................7-10
Operations when Power of the Sensor is
Turned on...........................................................7-11
Input Response Time.........................................7-12
Response time for the switch program
input.............................................................7-12
Response time for the external master
registration input..........................................7-12
Response time for the error clear input.......7-12
Description for symbols...............................7-12
Chapter 8 Specifications
Specifications.......................................................8-2
Sensor...............................................................8-2
Intelligent Monitor..............................................8-4
Dimensions...........................................................8-6
Sensor...............................................................8-6
Optional parts for the sensor.............................8-7
Dome attachment..........................................8-7
Polarizing filter attachment............................8-8
Power I/O cable.............................................8-8
Mounting adapter...........................................8-8
Front cover....................................................8-8
Bracket..........................................................8-9
Intelligent Monitor............................................8-10
Optional parts for the monitor.........................8-12
Monitor power cable....................................8-12
Protection sheet...........................................8-12
Stylus...........................................................8-12
Wall mounting adapter.................................8-12
Panel mounting adapter..............................8-12
DIN mounting adapter.................................8-12
Connection Cable...........................................8-13
Monitor cable...............................................8-13
Ethernet cable.............................................8-13
12
Appendices
Status Table......................................................... A-2
Status table...................................................... A-2
Displaying and outputting the status result...... A-4
Displaying and outputting the status result
at the time of position adjustment.................... A-4
Matching Rate of the Outline Tool and
Position Adjustment Tool..................................... A-5
Matching rate at the time of protrusion............ A-5
Cut-off process of the matching rate................ A-5
Settings List......................................................... A-6
RUN screen (menu display OFF)..................... A-6
RUN screen (menu display ON)...................... A-6
Sensor Setup Menu screen............................. A-7
Monitor Settings screen................................... A-9
Sensor Advanced screen............................... A-11
Sensor Setup screen..................................... A-14
1. Image Optimization................................. A-14
2. Master Registration................................ A-15
3. Tool Settings........................................... A-15
4. Output Assignment................................. A-18
Troubleshooting................................................. A-19
Error Messages................................................. A-22
Checking errors by observing
the PWR/ERR indicator light of the sensor.... A-22
Confirming error messages of the monitor..... A-24
Remedy when the Monitor cannot
be Connected with the Sensor.......................... A-28
Remedy when direct connection is
unavailable..................................................... A-28
Remedy when connection via
a network is unavailable................................. A-29
Confirming the status by observing
the indicator light of the sensor...................... A-32
LINK/ACT (link/activity) indicator light......... A-32
STATUS indicator light................................ A-33
Confirming the status by observing
the SENSOR indicator light of the monitor..... A-34
Other methods of confirming a network
connection...................................................... A-35
Confirming the existence of
the sensor from the monitor........................ A-35
If the displayed confirmation
Contents
Maintenance...................................................... A-41
Attaching the protection sheet....................... A-41
Replacing the front cover............................... A-41
Index.................................................................. A-42
13
Contents
MEMO
14
1
System Configuration........................................1-2
Overview of IV Series.........................................1-4
Checking the Package Contents.......................1-8
Name and Function of Each Part....................1-13
1-1
1
Getting Started
Getting Started
System Configuration
System Configuration
1
Getting Started
Intelligent Monitor
IV-M30
IVP-Converter
Monitor cable
(2m/5m/10m/20m)
Eth
ern
Sensor
IV-500C
IV-500CA
IV-500M
IV-500MA
IV-150M
IV-150MA
IV-2000M
IV-2000MA
et
co
mm
un
USB memory
ica
tio
n
Photoelectric/
Indicator light/buzzer etc.
proximity sensor etc.
Alarm can be output by the
Sends the signal to the trigger
status output function.
input when the target is detected.
1-2
PLC
PLC can control the trigger input
and the status output function, and
can switch the program number.
System Configuration
Ethernet switch
Ethernet cable
(2m/5m/10m)
1-3
Getting Started
When the network is connected, the intelligent monitor (IV-M30) can be connected by selecting a single
sensor from among multiple sensors.
* Each sensor requires the power I/O cable.
* IV-M30 requires the power cable.
* A single monitor cannot be connected with multiple sensors at the same time.
Overview of IV Series
Overview of IV Series
1
IV Series
Getting Started
The IV Series is an all-in-one Vision Sensor featuring a camera, a light, and a controller. This sensor
can be attached easily so complicated detection operations such as detecting the shapes of parts with a
photoelectric switch can be achieved easily.
Operation condition settings require the intelligent monitor (IV-M30) or the IV software IV-Navigator (IV-H1).
After setting is completed, the sensor can be operated independently.
The sensor with monitor and the sensor with PC are connected via an Ethernet so network connection with
multiple sensors besides direct single connection can be performed.
Power I/O
Network connection
zz
Functions of monitor
yySetting the sensor
yyMonitoring the
operation screen
yyMonitoring the
statistical information
yyReading the image
history
Functions of sensor
yyCamera
yyLight
yyImage detection
yyI/O
yySaving the image history
1-4
Ethernet switch
Overview of IV Series
Getting Started
The IV-Navigator has the same functions as the intelligent monitor (IV-M30).
For details of operations using the IV-Navigator, refer to IV Series User's Manual (PC Software).
Direct connection
zz
Network connection
zz
Functions of IV-Navigator
yySetting the sensor
yyMonitoring the operation
screen
yyMonitoring the statistical
information
yyReading the image history
yySimulator
Power I/O
Ethernet switch
Functions of sensor
yyCamera
yyLight
yyImage detection
yyI/O
yySaving the image history
1-5
Overview of IV Series
Getting Started
This section describes the basic judgment processing flow of this device.
Trigger input
BUSY output
Total status
output
Trigger input
Imaging
Tool processing
Status output
Save images
1-6
Light up the built-in light and image the target by using the
CMOS image sensor. BUSY output function turns ON.
Overview of IV Series
MEMO
1
Getting Started
1-7
IV Series are constructed by each following model. Check that all the following packed items are packed
for each model you purchased before using.
Sensor
yyIV-500C
yyIV-500CA
yyIV-150M
yyIV-150MA
yyIV-500M
yyIV-500MA
yyIV-2000M
yyIV-2000MA
Mounting adapter x 1
Screw for mounting
adapter x 1
Flathead screwdriver x 1
(Manual focus type only)
Sensor x 1
The mounting adapter is mounted with the sensors in the
default factory setting.
Instruction Manual x 1
Instruction Manual x 1
Mounting screw x 2
Hexagon wrench
(L-shaped) x 1
Dome attachment x 1
Using the dome attachment (Page 2-6)
yyOP-87436
yyOP-87437
Mounting screw x 2
Mounting screw x 2
Instruction Manual x 1
Instruction Manual x 1
Infrared polarization
filter attachment x 1
1-8
yyOP-87440 (2m)
yyOP-87441 (5m)
yyOP-87442 (10m)
yyOP-87461
1
Getting Started
Mounting screw x 2
O-shaped ring
(Small x 2, Large x 1)
Mounting adapter
yyOP-87460
Instruction Manual x 1
Screw for the mounting
adapter x 1
Mounting adapter x 1
Same as accessories for the sensor.
Optional parts in case of loss/damage.
Bracket
yyOP-87685
Bracket A x 1
Bracket B x 1
1-9
Intelligent Monitor
Getting Started
yyIV-M30
Stylus x 1
String for hanging the stylus x 1
Monitor x 1
yyOP-87443 (2m)
yyOP-87444 (5m)
yyOP-87445 (10m)
USB memory x 1
Stylus
yyOP-87462
Protection sheet
yyOP-87463
Stylus x 1
Same as accessories for monitors.
Optional parts in case of loss/damage.
Protection sheet x 1
Attaching the protection sheet (Page A-41)
1-10
Getting Started
yyOP-87464
Panel mounting
adapter x 1
Mounting to a panel (Page 2-10)
DIN mounting
adapter x 1
Mounting to the DIN rail (Page 2-11)
1-11
Communication Cable
Getting Started
yyOP-87450 (2m)
yyOP-87451 (5m)
yyOP-87452 (10m)
yyOP-87453 (20m)
yyOP-87457 (2m)
yyOP-87458 (5m)
yyOP-87459 (10m)
1-12
1
2
3
4
7
8
1-13
1
Getting Started
1 Mounting adapter
Use this for mounting and fixing the sensor.
Mounting the Sensor (Page 2-2)
Getting Started
1 2 3
1 PWR/ERR
Indicates the power supplying status to the
sensor and the error status of the sensor.
yyGreen (ON).......Operating.
yyGreen (Blink).....Setting processing. Operation
is stopped. Blinks once a
second.
yyRed (ON)...........Unrecoverable error has
occurred.
yyRed (Blink)........Recoverable error has
occurred.
yy(OFF)................Power is not supplied.
Adjusting the focusing position
(manual focus only).
For countermeasures when an error occurred,
refer to
Error Messages (Page A-22).
2 OUT
Indicates the comprehensive result.
yyGreen................Comprehensive result is OK.
yyRed...................Comprehensive result is NG.
yy(OFF)................Setting processing.
Standby status until the first
judge finishes after starting the
operation or after switching
the program number.
yyOrange (Blink)...Indicates the focusing status
while adjusting the focusing
position with the blinking speed
(manual focus type only).
Focus adjustment for
the manual focusing type
(Page 4-14)
1-14
3 TRIG
Green light lights up (one-shot) according to
input of the internal or external trigger.
4 STATUS
Indicates the connection status within the monitor.
yyGreen (ON).......Normally connected with
monitor.
yyGreen (Blink).....IP address has been retrieved
but the sensor is not correctly
connected with monitor.
yy(OFF)................IP address is not assigned.
Sensor is not correctly
connected with monitor.
yyOrange (Blink)...Indicates the focusing status
while adjusting the focusing
position with the blinking speed
(manual focus type only).
Focus adjustment for the
manual focusing type (Page 4-14)
When the sensor cannot correctly connect with
the monitor, refer to
Remedy when the
Monitor cannot be Connected with the Sensor
(Page A-28).
5 LINK/ACT
Indicates the linking status within monitor or
Ethernet switch.
yyGreen (ON).......Normally linked.
yyGreen (Blink).....Normally linked, and the data
is sending/receiving.
yy(OFF)................Sensor is not normally linked.
Monitor
4
5
6
7
8
1
10
1 Power connector
Connects the monitor power cable.
Cables (Page 2-12)
2 Connector for the monitor cable/Ethernet
cable
Connector for connecting the monitor cable or
Ethernet cable. Used when connecting with the
sensor or Ethernet switch.
Cables (Page 2-12)
3 Unlock button
Push this button when dismounting the monitor from
the wall mounting adapter or DIN mounting adapter.
Unmounting from the wall mounting adapter
(Page 2-9)
Unmounting from the DIN mounting adapter
(Page 2-11)
1-15
1
Getting Started
MEMO
1
Getting Started
1-16
2
2-1
2
Installation and Connection
Installation and
Connection
2
Installation and Connection
2-2
View V
Indicator light
Installed distance
WD
View V = View H x 0.75
(H : V = 4 : 3)
500
600
400
300
200
150
100
50
0
25
50 70
200
210
250
View H (mm)
100
50
10 12
20
30
36
40
View H (mm)
2500
2000
1500
1000
500
300
0
45
100
200
300
400
View H (mm)
2-3
yyScrew : M3 x 4
Use the commercially available screws which
have head thickness of 3 mm or lower.
yyTightening torque : 1.0 Nm or lower
yyScrew : M4 x 4
Use the commercially available screws.
yyTightening torque : 1.5 Nm or lower
yyScrew : M3 x 1
Use the attached screws.
yyTightening torque : 0.45 to 0.55 Nm
2-4
2-5
Front cover
mounting screw
Concave part
2-6
attachment
Concave part
62 to 112 mm
(0 to 50 mm)
dedicated screws.
Target
yyScrew : M2.5 x 2
Use the attached dedicated screws.
yyTightening torque : 0.25 to 0.35 Nm
Front cover
mounting screw
Concave part
2-7
2
Installation and Connection
yyScrew : M3 x 2, Nut : M3 x 2
Use the attached screws and nuts.
yyTightening torque : 0.27 to 0.33 Nm
Stopper
2-8
Unlock
Stopper
2-9
2
Installation and Connection
Mounting to a panel
Mounting to a panel
Strap holder
100
110
(Circular hole position for screw)
2-10
4-3.5
111 +1
-0
92 +1
-0
Stopper
Unlock
Stopper
2
Installation and Connection
2-11
Cables
Cables
Load
IN
DC24V
OUT
(NPN)
Blue (0V)
Drain wire (FG)
2 Tighten the connector by turning the screwon connector in the clockwise direction.
2-12
External device
(PNP)
OUT
DC24V
IN
Load
Cables
Wiring
color
Name
Assigning
default value
Brown
DC24V
+ side of power
Blue
0V
- side of power
GND of input-output cable
Black
OUT1
White
OUT2
BUSY (N.O.)
Gray
OUT3
Error (N.O.)
Orange
OUT4
OFF
Pink
IN1
External trigger
Yellow
IN2
OFF
Light Blue
IN3
OFF
Purple
IN4
OFF
Green
IN5
OFF
Red
IN6
OFF
Drain
FG
Description
2
Installation and Connection
2-13
Cables
output is selected)
+3.3V
Brown
DC24V
Brown
Main circuit
0V
Blue
* Pink (IN1 : External trigger) / Yellow (IN2) /
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)
Use by assigning the optional functions to IN2 to 6
selected)
Brown
Main circuit
0V
Blue
IN1 - IN6
0V
Blue
* Pink (IN1 : External trigger) / Yellow (IN2) /
Light Blue (IN3) / Purple (IN4) / Green (IN5) / Red (IN6)
Use by assigning the optional functions to IN2 to 6
2-14
OUT1 - OUT4
Load
Brown
DC24V
Blue
Main circuit
OUT1 - OUT4
0V
IN1 - IN6
Load
DC24V
Main circuit
Input circuit
Output circuit
Cables
Brown (DC24V)
Monitor power cable
(2m/5m/10m)
Blue (0V)
DC24V
Arrow mark
2-15
Cables
Connecting directly
Connect the sensor and monitor using the monitor
cable.
Ethernet switch
Monitor cable
(2m/5m/10m/20m)
Ethernet cable
(2m/5m/10m)
2-16
Cables
For sensors
zz
* Same procedures for monitors.
Spaces between
connectors
For monitors
zz
Spaces between
connectors
2-17
2
Installation and Connection
Repeat the steps (1) and (2) and when you cannot
tighten the screw by hand any more, use a tool
such as pliers for further tightening. Tightening
torque, retorque degree, and acceptable spaces
between connectors are shown below.
yyMonitor cable/Ethernet cable
(OP-87450/OP-87451/OP-87452/OP-87453/
OP-87457/OP-87458/OP-87459)
Tightening torque : 0.8 to 1.0 Nm
Retightening degree : 5 to 10
Spaces between connectors (reference value)
For sensors : 0 mm
For monitors : 2.2 mm
Cables
MEMO
2
Installation and Connection
2-18
3
Basic Operation
3-1
3
Basic Operation
3
Basic Operation
Full-screen display/Zooming
Use the [Zoom] button to
enlarge the view of the monitor
Switching the display
to the full-screen mode
(Page 5-5)
Enlarging the image
display (Page 5-6)
Switching ON/OFF of
the menu display
Tool display
Select the display patterns
of tools from OFF / Window /
Process 1 / Process 2
Selecting a display method
for tools (Page 5-7)
Statistics display
Monitor Settings
Sets each function of the monitor.
Setting the Advanced Monitor Information
(Page 6-45)
Histogram display
Displays histogram of status
on the monitor.
Displaying the
histogram (Page 5-12)
3-2
Program list
Settings Navigator
Sets the program to be used
for judgment.
Chapter 4 Settings Navigator
(Setting the Judgment Condition)
(Page 4-1)
B
Limit Adjustment
Adjusts the judgment threshold.
Adjusting Thresholds for
Judgment (Page 5-14)
Sensor Advanced
Performs the sensor advanced settings.
Setting the Extended Functions of
the Sensor (Page 6-25)
USB Memory
3-3
3
Basic Operation
Checks or initializes
the program.
Things can be performed
with the program functions
(Page 6-8)
3
Basic Operation
Settings Navigator
Create the program to be used for operation in [Settings Navigator] (Sensor Setup).
3-4
(2)
(4)
(5)
Initial start-up of
the sensor
(3)
Run
Connecting...
3-5
3
Basic Operation
(1)
Basic Operation
3
Basic Operation
3-7
3
Basic Operation
3-8
Empty
IP address
3-9
Basic Operation
3
Basic Operation
3-10
3
Basic Operation
3-11
3
Basic Operation
3-12
3-13
Basic Operation
Basic Operation
The value
is updated
according to the
slider position
The value
is updated
according to the
slider position
Slide the slider to the right or left
3-14
Tool window
Circle
will be
3-15
Basic Operation
Inputting characters
(1)
(2) (3)
(4)
(5)
Basic Operation
(6)
(7)
(8)
(9)
Select the
program
3-16
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Basic Operation
(9)
Select
3-17
MEMO
3
Basic Operation
3-18
4
Settings Navigator
4-1
4
Settings Navigator (Setting the Judgment Condition)
Settings Navigator..............................................4-2
Basic Operation of the Settings Navigator......4-3
1. Image Optimization
(Clearly Image a Target).....................................4-6
2. Master Registration (Registering
an Image as a Reference for Judgment)........4-20
3. Tool Settings
(Setting the Judgment Method for Targets)...4-28
4. Output Assignment (Setting Details of
Outputting to Output Line)..............................4-60
Display Method of
Extended Functions Menus.............................4-66
Settings Navigator
Settings Navigator
In the Settings Navigator, the setting items of the program required for judging the target with the sensor
are set in each step. While sequentially following the steps with navigation buttons, perform the setting
using the menu buttons in accordance with the Settings Navigator guide.
Navigation
button
Settings
Navigator guide
Menu button
4-2
4-3
1. Image Optimization
A
2. Master Registration
2. Master Registration
(Registering an Image as a
Reference for Judgment)
(Page 4-20)
A
A
3. Tool Settings
3. Tool Settings (Setting the
Judgment Method for Targets)
(Page 4-28)
4. Output Assignment
4. Output Assignment
(Setting Details of Outputting
to Output Line) (Page 4-60)
4-4
4-5
4
Settings Navigator (Setting the Judgment Condition)
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Trigger Options
zz
4
Settings Navigator (Setting the Judgment Condition)
A trigger in this manual indicates the timing to start imaging with the built-in camera of the sensor. In the
Trigger Options, set the timing to image a target within the field of view of this device. This device can
image a target at any timing and can image continuously.
Setting the Trigger Options (Page 4-8)
Checking the view and installed distance (Page 2-2)
Focus Adjustment
zz
Adjusts the focus of lens. Adjusts for clearly imaging the shape of a target. Auto focus can adjust the
focusing position automatically.
Focus Adjustment (Page 4-12)
4-6
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
(3)
(4)
(5)
(6)
(2)
(8)
(9)
(10)
(11)
4-7
(7)
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
Items
Description
Setting range
Default
value
yyInternal
Starts imaging continuously within
the time interval specified in the
trigger interval setting.
Trigger
(Trigger type)
Trigger interval
yyExternal
Starts imaging with the external
Internal
trigger synchronized with the
target's motion from a photoelectric
sensor or PLC installed outside.
The time (trigger delay) between
inputting the trigger until imaging
starts can be set.
1 to 10000 ms
50 ms
Trigger Delay
4-8
0 ms
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
Internal trigger
zz
Trigger interval Trigger interval
(1)
Internal trigger
Imaging/
internal processing
(2)
4
Settings Navigator (Setting the Judgment Condition)
(3)
Status output
(1) The trigger will be input automatically according to the trigger interval settings.
(2) Performs the internal processing after the imaging.
(3) Outputs the status result.
External trigger
zz
Trigger delay
(1)
External trigger
Imaging/
internal processing
(2)
(3)
Status output
4-9
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
Extended functions
4. Output Assignment
4-10
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Extended functions
4-11
4
Settings Navigator (Setting the Judgment Condition)
Focus Adjustment
4. Output Assignment
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
Focus Adjustment
Adjusts the focusing position for clearly imaging the
shape of a target.
Adjusting the methods differ depending on the type
of the sensor connected (manual focusing type/
auto focusing type).
4. Output Assignment
Extended functions
4-12
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
adjusted manually
Extended functions
4-13
4
Settings Navigator (Setting the Judgment Condition)
Focus Adjustment
4. Output Assignment
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
Peak mark
4-14
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
4-15
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
Imaging
Area
Description
Default
value
Setting range
yyEntire
Sets the field of view of the imaging area for
the sensor to the entire area.
yyPartial
Edit a tool window and set an arbitrary area in
the sensor's field of view as an imaging area.
Standard range type (color)
Entire
1 to 100
1 to 120
1 to 100
20
Imaging Mode
Selects imaging mode for
sensor.
yyNormal
This mode is the basic imaging mode. The
target can be imaged with less noise.
yyHDR
Select to image a target such as a metal that
reflects light and has high contrast.
yyHighGain
Select to shorten the exposure time and when
the imaging environment is in a dark place.
Lowers imaging quality due to high gain.
Normal
Lighting
yyOFF
Turns OFF the built-in light.
yyFlash
The built-in light lights within the exposure
when imaging.
yyContinuous
The built-in light lights continuously regardless of
specified exposure time when imaging a target.
Flash
Color
Filters
OFF/Red/Green/Blue/Cyan/Magenta/Yellow
OFF
Digital
Zoom
Advanced
Brightness
Adjustment
4-16
OFF
1. Image Optimization
Trigger Options
2. Master Registration
Auto Brightness Adjustment
Imaging Area
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
Imaging area
4-17
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
Extended functions
Lighting
Image Optimization.
4. Output Assignment
Image Optimization.
button.
[OFF]/[Flash]/[Continuous].
Exposure time
1. Image Optimization
Trigger Options
2. Master Registration
3. Tool Settings
Focus Adjustment
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
Clarified outline
4-19
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
2. Master Registration
(Registering an Image as a Reference for Judgment)
Registers a master image to be a reference for judgment.
(1)
(3)
(4)
(2)
(5)
(6)
(7)
(8)
4-20
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
4-21
1. Image Optimization
2. Master Registration
3. Tool Settings
Extended functions
4. Output Assignment
as
a master image and tap the [Register]
button.
Brightness Correction
zz
Select the image
4-22
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
4-23
1. Image Optimization
2. Master Registration
3. Tool Settings
Extended functions
4. Output Assignment
Select the
image
button.
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
When using an image capture file (*.ivp) 5 Check the image displayed on the monitor
4-25
1. Image Optimization
2. Master Registration
3. Tool Settings
Extended functions
Brightness correction
For the Color Area tool of the color type, this will
be disabled.
4. Output Assignment
Tool window to
be a reference
of brightness
collection
4-26
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
4-27
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
4
Settings Navigator (Setting the Judgment Condition)
Types of tools
Outline tool
zz
A detection tool to calculate the matching rate for
the target to be examined based on the outline
information of a registered high-quality-target.
Judges whether a target is a high or low-qualityproduct by setting the threshold to the matching
rate.
Outline tool (Page 4-32)
Tool settings
Master image
<Judge is OK>
Outline tool
Color Area/
Area tool
To detect the
orientation of parts
To detect mixture of
parts with different
shapes
To detect assembly
deficiencies of parts
To detect processing
defects of parts
To detect differences
in sizes (areas)
To detect mixture of
different colors
Different shape
(Shape detection)
Different direction
(Detection of direction)
4-28
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Master image
Tool window
Position adjustment window
<Judge is OK>
Tool window
Position adjustment window
Search area of the tool window
Area is wide
4-29
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
(1)
(2)
(4)
(5)
(3)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
1. Image Optimization
2. Master Registration
Adding/Editing/Deleting a tool
3. Tool Settings
4. Output Assignment
Editing a tool
Edits the settings of a tool which has already been set.
Adding a tool
Deleting a tool
Deletes an unnecessary tool.
By tapping the
tools appears.
4-31
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Outline tool
Setting items for the Outline tool
Items
Rect
Entire
yyEntire
Specifies an area to search the
Specifies the entire imaging area as a (Without position
outline of a target. By specifying
adjustment)
search region.
the smaller area as a search
yyPartial
Partial
region, the processing time will
Specifies a search region to an arbitrary (With position
be shortened.
size in the imaging area.
adjustment)
yyUndo
The previous operation can be cancelled.
Judges by disabling an
You can undo back to 5 operations before.
unnecessary outline which
yyClear
interrupts the stabilized
Initializes all the disabling processes.
detection. Specify by tracing
yyEraser Width
the extracted outline with stylus.
Selects the eraser width (light/medium/
heavy) of the pen when specifying an
unnecessary outline.
Sensitivity
yy Rect
Specifies with the rectangular window.
An arbitrary size, position, and angle
can be specified with stylus.
yy Circle
Specifies with the circular window.
An arbitrary size and position can be
specified with stylus.
Remove Outline
Default value
Search Region
Edit Window
Setting range
Window Shape
Description
yyHigh
Extracts an outline of the image with
low contrast. Used when an outline you
wish to detect cannot be extracted.
yyNorm
Extracts the standard outline.
yyLow
Reduces the extracted volume of an
outline. Reduces the extracted volume of
an outline that is not necessary to detect.
Limit
Adjustment
0 to 100
Not specified
Norm
70
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Circle
[Outline] button.
4-33
Rect
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
<Setting example>
If the matching rate of the high-quality-target is
higher than 90 and if the matching rate of the lowquality-target is lower than 40, set the threshold to 65
which is an intermediate value between 40 and 90.
4
Settings Navigator (Setting the Judgment Condition)
Matching rate
Threshold
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Search region
button.
4-35
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Setting a sensitivity
4
Settings Navigator (Setting the Judgment Condition)
The outline
cannot be
extracted
Extracted
outline
4-36
1. Image Optimization
Outline tool > Extended functions
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Margin
Search
Algorithm
Setting range
Default
value
20
yyON
The tool window will search
with the range few degrees
wider than the setting value of
rotation range.
yyOFF
The tool window will search only
within the set rotation range.
yyHigh Accuracy
Differences in outlines can be
detected with a high degree of
accuracy.
High
yyHigh Speed
Outlines can be judged faster than Accuracy
in high accuracy mode.
There may be an influence from
the background or unnecessary
outlines other than the target.
ON
(None)
4-37
4
Settings Navigator (Setting the Judgment Condition)
Rotation
Range
Description
1. Image Optimization
2. Master Registration
3. Tool Settings
Rotation Range
4. Output Assignment
Extended functions
Search Algorithm
1. Image Optimization
Outline tool > Extended functions
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Tool Name
4
Settings Navigator (Setting the Judgment Condition)
4-39
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Description
Setting range
Default
value
yy Rect
Specifies with the rectangular window.
An arbitrary size, position, and angle
can be specified with stylus.
yy Circle
Specifies with the circular window.
An arbitrary size and position can be
specified with stylus.
Rect
yyEntire
The entire area (imaging area) of
an image displayed in the monitor
becomes the extraction target.
Edit Window
Add Mask
Mask
Window Shape
Mask
Shape
Cut mask
Clip
Shape
Adds a rectangular/circular
mask region in the tool
window frame.
Inside the mask region
is excluded from an area
extraction target.
Adds a rectangular/circular
cutting region in the mask
region.
Inside the mask cutting
region, the mask is disabled
and it becomes the target of
the area extraction.
yy Rect
Specifies a rectangular mask region
or a mask cutting region. An arbitrary
size, position, and angle can be
specified with stylus.
yy Circle
Specifies a circular mask region or
a mask cutting region. An arbitrary
size and position can be specified
with stylus.
Rect
yySetting counts
Adding or cutting the mask can be
set up to 20 times.
yyExtract Area [+]
Expands a range of the color to be
extracted and expands an extraction
area.
Color Extraction
(For color type)
to Live Image
4-40
1. Image Optimization
Outline tool
Items
2. Master Registration
Color Area/Area tool
Description
3. Tool Settings
4. Output Assignment
Extended functions
Setting range
Default
value
yyExtraction Area
Sets the upper and the lower limit
of brightness in a range within 0 to
255 with the tapped brightness as a
Tap brightness to be extracted reference.
Brightness Extraction
(No extraction)
on the master image and set yyUndo
(For monochrome type)
the extraction range.
The previous operation can be
cancelled.
to Live Image
Limit Adjustment
A brightness range to be
extracted can be set on the
Live image of the target.
Adjusts a threshold
(matching rate*) used in the
OK/NG judgment. During the
thresholds adjustment, the
0 to 100 (when the upper limit setting
system switches to the Test is OFF)
mode so that a threshold can
be adjusted to an applicable
value during an operation.
Scale
yy0-200
When the upper limit of
Sets the upper and the lower limit of
the threshold is ON, select
a threshold in a range within 0 to 200.
the threshold scale in
y
0-999
y
accordance with the range
Sets the upper and the lower limit of a
of the matching rate required
threshold in a range within 0 to 999.
for the judgment.
The slider movement unit is 5.
Upper Limit
Upper
Limit
yyEnable
Activates the upper limit setting.
yyDisable
Deactivates the upper limit setting.
50
Disable
0-200
* The matching rate is 100 when an area matches perfectly. This becomes smaller with a narrower area
and larger with a wider area. If the matching rate exceeds the upper limit of the threshold adjusting
range, it will be saturated to the upper limit of the threshold adjusting range.
4-41
yyClear
Cancels the selection of the tapped
brightness.
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Rect
Circle
4-42
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
4-43
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
<Setting example>
If the matching rate of the high-quality-target is
higher than 90 and if the matching rate of the lowquality-target is lower than 40, set the threshold to 65
which is an intermediate value between 40 and 90.
Matching rate
Threshold
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
Mask settings
3. Tool Settings
4. Output Assignment
Extended functions
4-45
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
button.
12
button.
Area not be
masked
Masked area
4-46
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
Matching rate
4-47
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Description
Setting range
yyH (hue)
0 to 359
(both starting point
and ending point)
yyColor type
Advanced Color
Specifies a color to be extracted as HSB
Extraction
yyS (saturation)
(H: Hue, S: Saturation, B: Brightness).
(For color type)
0 to 255
Advanced Brightness
yyB (Brightness)
Extraction
0 to 255
(For monochrome type)
yyMonochrome type
Specifies brightness value to be
0 to 255
extracted.
to Live Image
Tool Name
Up to 8 characters
in one byte English
characters can be set.
(None)
yyDisable
Matches the area
extracted from the
master image as the
criteria of a rate of
100%.
yyEnable: Large
Select a condition which the matching rate
Matches 1/10th of
the total sensor view
of the Color Area/Area is 100%.
as the criteria of a
rate of 100%.
yyEnable: Small
Matches 1/100th of
the total sensor view
as the criteria of a
rate of 100%.
Disable
4-48
Default
value
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Tool Name
4
Settings Navigator (Setting the Judgment Condition)
extraction target.
4-49
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
Extended functions
4. Output Assignment
Extract
the color/
brightness
Move
4-50
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Run
Position adjustment process
Tool window
Position adjustment window
Search region of the tool window
yyWhen the Position Adjustment tool is being used, the processing time will be longer.
yyIn the case of the Outline tool, the search range position will be adjusted. The outline of a target is
searched in adjusted search range and the searched outline will be judged.
yyUsed when an area of the target to be examined and a relative position of the target are determined
and when there is variability in determining the position (position or angle) of a target. For example,
intended purposes are shown below.
- For package box, whether or not the seal is put in the determined area and direction.
- For components, whether logos/symbols/insignias are in-print or not.
yyIf the position adjustment fails, the result of position adjustment is NG. In this case, the total status
result is NG. The individually set detection tool will not be judged. Failure of position adjustment can
be checked with position adjustment output. Review the position adjustment settings and position
determining accuracy for a target.
4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-60)
yyWhen the Position Adjustment tool is added, the following settings for the detection tools have been set
will be changed.
- Outline tool : When the search region is the entire range, the value will be initialized to the default
value in which the position adjustment is enabled.
- Color Area/Area tool : When the window shape is the entire range, the value will be initialized to the
default value in which the position adjustment is enabled.
yyOnly one Position Adjustment tool can be set in one program. By setting the position adjustment, the
position adjustment will be applied to all detection tools.
Matching Rate of the Outline Tool and Position Adjustment
yyFor details of matching rate, refer to
Tool (Page A-5).
4-51
Tool window
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Setting range
Window Shape
yy Rect
Specifies with the rectangular window.
An arbitrary size, position, and angle
Select a shape of the window
can be specified with stylus.
to specify the range of a target
to be position adjustment
yy Circle
Specifies with the circular window.
reference.
An arbitrary size and position can be
specified with stylus.
Search Region
Remove Outline
yyUndo
The previous operation can be cancelled.
You can undo back to 5 operations before.
yyClear
Initializes all the disabling processes.
yyEraser Width
Selects the eraser width (light/medium/
heavy) of the pen when specifying an
unnecessary outline.
Sensitivity
Edit Window
Description
Limit
Adjustment
Rect
Entire
Not specified
yyHigh
Extracts an outline of the image with
low contrast. Used when an outline you
wish to detect cannot be extracted.
yyNorm
Extracts the standard outline.
yyLow
Reduces the extracted volume of an
outline. Reduces the extracted volume
of an outline that is not necessary to
detect.
Norm
Default value
70
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Circle
[Pos.Adj.] button.
4-53
Rect
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
4
Settings Navigator (Setting the Judgment Condition)
Matching rate
Threshold
4-54
1. Image Optimization
Outline tool
2. Master Registration
Color Area/Area tool
3. Tool Settings
4. Output Assignment
Extended functions
Search region
button.
4-55
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Setting a sensitivity
4
Settings Navigator (Setting the Judgment Condition)
The outline
cannot be
extracted
Extracted
outline
4-56
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Rotation
Range
Default
value
Setting range
20
yyON
The tool window will
search with the range
few degrees wider
than the setting value
of rotation range.
yyOFF
The tool window will
search only within the
set rotation range.
ON
Rotation Range
4-57
4
Settings Navigator (Setting the Judgment Condition)
Margin
Description
1. Image Optimization
Outline tool
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Copy Tool
Description
Setting range
Default
value
Copy Tool
This section explains using example of the Outline tool.
Copied tool
4-58
MEMO
4
Settings Navigator (Setting the Judgment Condition)
4-59
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
4. Output Assignment
(Setting Details of Outputting to Output Line)
Set the output items to be assigned to the output
line (OUT1 to OUT4).
Connecting the power I/O cable of the sensor
(Page 2-12)
Chapter 7 Controlling with Input/Output Line
(Page 7-1)
Description
OFF
Do not output.
Output function will be constantly OFF.
(1)
(2)
Tot.
StatusNG
(3)
RUN
BUSY
Error
Pos. Adj.
Tool 01 to 16
Logic 1 to 4
(4)
(5)
Default value
OUT1
OUT2
OUT3
OUT4
Trigger Error
1. Image Optimization
2. Master Registration
3. Tool Settings
Output Assignment
4. Output Assignment
Extended functions
4-61
1. Image Optimization
Output Assignment
2. Master Registration
3. Tool Settings
4. Output Assignment
Extended functions
Description
Logic
Total Status
Conditions
4-62
Default
value
yyUnused
The selected items are not used in
a logical formula.
yyUsed
When the status results of the
selected items were OK, the total
status output function turns ON.
yyUsed (Inverse)
When the status results of the
selected items were NG, the total
status output function turns ON.
Unused
yyAND
Calculates the logical multiply
(AND) of all selected items.
yyOR
Calculates the logical sum (OR) of
all selected items.
AND
yyAll Tools OK
When all of the status results of the
detection tools was OK, the total
status output function turns ON.
yyAny Tools OK
When any of the status results of
All Tools OK
the detection tools was OK, the total
status output function turns ON.
yyLogic 1 to 4
When the status result of the set
logic was OK, the total status
output function turns ON.
4
Logic Settings
Setting range
1. Image Optimization
2. Master Registration
3. Tool Settings
4. Output Assignment
Output Assignment
Logic Settings
Extended functions
Logic : AND
zz
Tool A
Tool B
Tool C
(Inverse)
Logic 1 to 4
Tool A
Tool B
Tool C
Logic
OK
OK
OK
NG
NG
OK
OK
NG
OK
NG
OK
NG
NG
NG
OK
NG
OK
OK
NG
OK
NG
OK
NG
NG
OK
NG
NG
NG
NG
NG
NG
NG
4-63
1. Image Optimization
Output Assignment
2. Master Registration
3. Tool Settings
Extended functions
Logic : OR
zz
[OK] button.
Tool A
Tool B
Tool C
(Inverse)
Logic 1 to 4
4. Output Assignment
Tool A
Tool B
Tool C
Logic
OK
OK
OK
OK
NG
OK
OK
OK
OK
NG
OK
OK
NG
NG
OK
NG
OK
OK
NG
OK
NG
OK
NG
OK
OK
NG
NG
OK
NG
NG
NG
OK
4-64
1. Image Optimization
2. Master Registration
3. Tool Settings
Output Assignment
Extended functions
Any Tools OK
zz
4. Output Assignment
OK
NG
OK
NG
Logic 1 to 4
zz
When the status result of the defined logic was
OK, the total status output function turns ON.
Logic OK
1 to 4 NG
Total OK
Status NG
All Tools OK
zz
When all of the detection tools were OK, the
total status output function turns ON.
Tool A
Tool B
OK
NG
OK
NG
Total OK
Status NG
[OK] button.
4-65
Total OK
Status NG
4-66
5
Operating/Adjusting
5-1
5
Operating/Adjusting
Starting an Operation.........................................5-2
Overview of the Operation Screen....................5-3
Names and Functions of
the Operation Screen.........................................5-4
Adjusting Thresholds for Judgment...............5-14
Tool Auto Tuning ( Automatically
Adjusting the Judgment Condition)...............5-15
Stabilizing the Judgment Process..................5-32
Shortening the Processing Time....................5-40
Starting an Operation
Starting an Operation
Starts an operation in accordance with the program created with the Settings Navigator.
The sensor can be independently operated.
1 Turn on the power of the sensor and monitor. 1 Exit the settings of the sensor, such as
Settings Navigator.
2 Confirm that the operation screen opens.
Finishing the Settings Navigator (Page 4-5)
The Sensor Setup Menu screen opens.
Operating/Adjusting
5-2
(Page 5-10)
(Page 5-12)
5-3
Operating/Adjusting
Zoom/Full-screen mode
Menu Screen
Menu OFF
zz
(8)
(1)
(2)
(10)
(11)
(3)
Menu ON
zz
(9)
(9)
(8)
(1)
(2)
(10)
(11)
(3)
(4)
(4)
(5)
(5)
(12)
(13)
(14)
Operating/Adjusting
(7)
(6)
(15)
(1) Title
Displays the device name (Page 6-29), program
number (Page 6-7), and program name of the
sensor (Page 6-12).
(2) Tool Name
Displays the tool number and tool name of the
tool selected on the monitor (Page 4-30).
The selected tool can also be switched.
(3) Brightness correction region
When the brightness correction is being set, the
brightness correction region will be displayed
with a blue frame.
(4) Tool window
Displays the tool region which has been set with
green frame when the status result is OK, and
displays with red frame when the status result is
NG.
The tool selected by tapping the region can also
be switched.
Selecting a display method for tools (Page 5-7)
(5) Search region
If the search region of the selected tool is being
set to partial, the search region will be displayed
with a light blue frame. If the position adjustment
is being set, the search region after the position
adjustment will be displayed.
(6) [Menu] button
Switches to the display in Menu ON mode.
When the touch panel is locked, the
will
be displayed.
Touch Screen Lock (Page 6-50)
5-4
(16)
(17)
(18)
Threshold
Judge is NG (red)
Matching rate
5
Operating/Adjusting
5-5
or
button.
Operating/Adjusting
Move button
Information of
the selected tool
Selected tool
Selected tool
5-6
Information of
the tapped tool
tapped tool
OFF
zz
Window
zz
Selected tool
yyDisplays the frame of the tool window with a
thick line. If the mask region is set to the Color
Area tool, the region that the tool window and
mask region are combined will be displayed.
yyDisplays the frame of the search region in light
blue.
For details of the display methods for [Tool View],
refer to
Display methods for tools (Page 5-7).
5-7
Operating/Adjusting
Process 1
zz
OFF
zz
Outside the tool
window
Inside the tool
window
Operating/Adjusting
Selected tool
yyOutline tool
Displays inside the tool window in
monochrome, and outside of the tool window
in color. Indicates the recognized outline with
a series of points in green (OK) or red (NG).
If the brightness correction has been set, the
inside the tool window is displayed with the
corrected brightness.
yyColor Area tool
Displays the extracted region in green (OK) or
red (NG).
Process 2
zz
Outside the
search region
Inside the
search region
5-8
Window
zz
Selected tool
yyDisplays the frame of the tool window with a
thick line. If the mask region is set to the Area
tool, the region that the tool window and mask
region are combined will be displayed.
yyDisplays the frame of the search region in light
blue.
Non selected tools
yyDisplays the frame of the tool window with a
thin line.
yyThe search region and the mask region will not
be displayed.
Common
When the result of position adjustment and the
status result of the tool are OK, the tool will be
displayed in green. If one of the status results is
NG, the tool will be displayed in red.
Displays the brightness correction window in blue.
Process
zz
Process 2
zz
Outside the
search region
Inside the
search region
Selected tool
yyOutline tool
Indicates the recognized outline with a series
of points in green (OK) or red (NG).
yyArea tool
Displays the extracted region in green (OK) or
red (NG).
If the brightness correction has been set, the
inside the tool window will be displayed with
the corrected brightness and outside the tool
window will be displayed with the brightness
before correction.
Process 1
zz
5-9
5
Operating/Adjusting
Operating/Adjusting
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(1) Title
Displays the name of the sensor (Page 6-29),
program number (Page 6-7), and program
name (Page 6-12).
(2) Position adjustment status result
When the position adjustment is being set, the
position adjustment status result of the latest
judgment process will be displayed.
(3) Tool status result
Displays the status result of the latest judgment
process for each tool set in the program.
5-10
5
Operating/Adjusting
5-11
Operating/Adjusting
(6)
(2)
(3)
(7)
(8)
(4)
(5)
(1) Title
Displays the name of the sensor (Page 6-29),
program number (Page 6-7), and program
name (Page 6-12).
(1)
5-12
(7) Threshold
Displays the threshold for the selected tool.
5
Operating/Adjusting
(8) Histogram
Displays the histogram (frequency distribution)
for the selected tool.
The range for OK is displayed in green and for
NG is displayed in red, having the threshold as
the boundary.
yyAbscissa axis....Displays the distribution of the
matching rate. The display of
the range is fixed and cannot
be specified arbitrary.
yyVertical axis.......Adjusts automatically in
accordance with the maximum
value of the frequency. It
cannot be specified arbitrary.
yy .....................Displays the matching rate of
the latest judgment process.
5-13
<Setting example>
If the matching rate of the high-quality-target is
higher than 90 and if the matching rate of the lowquality-target is lower than 40, set the threshold to
65 of the value intermediate between 40 and 90.
Operating/Adjusting
Matching rate
button.
Threshold
sensor
mode
USB memory
Perform tuning by
imaging targets which
are judged as OK or NG
USB
memory
Batch backup file (*.iva)
Image capture file (*.ivp)
5-15
Operating/Adjusting
Start
Select
the tool
Operating/Adjusting
Select a starting
method
Image a target
Judgment of an
image?
Low-quality
High-quality
When the Tool Auto Tuning Guide screen
opens, tap the [Start] button.
AutoTune as
OK
AutoTune as
NG
Yes
Add image?*
The Start Up Menu screen for Tool Auto Tuning
opens.
No
Finish
* There are three methods to prepare images.
* Up to 24 images can be used for tuning.
5-16
in the sensor
5-17
5
Operating/Adjusting
Operating/Adjusting
5-19
5
Operating/Adjusting
Changed
settings
5
Operating/Adjusting
: Registers as an OK image.
yy
: Registers as an NG image.
Select the
image
5-20
5-21
5
Operating/Adjusting
Changed
settings
5
Operating/Adjusting
: Registers as an OK image.
yy
: Registers as an NG image.
7 After the registration is completed, tap the 4 Select a batch backup file (*.iva) or image
[No] button on the confirmation dialog.
The system returns to the main screen for Tool
Auto Tuning.
Starting and finishing the Tool Auto Tuning
(Page 5-16)
Select a file to be
loaded
5-22
Select the
image
5-23
5
Operating/Adjusting
5
Operating/Adjusting
Changed
settings
: Registers as an OK image.
yy
: Registers as an NG image.
5-24
Operating/Adjusting
button.
5-25
5
Operating/Adjusting
OK
NG
OK
NG
OK
OK
5-26
4 Tap the [Use the previous registered image] 7 After the registration is completed, tap the
button.
[Save] button.
Operating/Adjusting
Changed
settings
5-27
5
Operating/Adjusting
USB
memory
Registered information file (*.ivt)
OK
OK
NG
OK
NG
OK
OK
5-28
5 Tap the [Use the registered information file] 7 Tap the [Go] button.
button.
5
Operating/Adjusting
Changed
settings
5-29
Operating/Adjusting
5-30
MEMO
5
Operating/Adjusting
5-31
5
Operating/Adjusting
: Adequate
: Inadequate
5-32
Indicator light
Top view
Target
Target
Lateral view
Bright
zz
Setting a higher brightness value gives a longer
exposure time, resulting in a brighter screen.
Before tilt
correction
Imaging Mode
zz
When "HighGain" is selected in the imaging
mode, the brightness amplification factor
increases and the screen becomes brighter.
Refer to
Reducing the shininess of the
glossy or metal surface (Page 5-35).
5-33
5
Operating/Adjusting
Operating/Adjusting
Exposure time
Bright
zz
When the value of brightness is reduced, the
exposure time becomes shorter resulting in a
less blurry image.
Imaging Mode
zz
Select [HighGain] in the imaging mode so that
the brightness gain becomes higher. The screen
becomes brighter so that the exposure time can
be shortened and the image blurring can be
reduced. The image noise may increase.
Also, the exposure time may be shortened if the
[HDR] is selected in the imaging mode.
5-34
Dome attachment
Diffusion
light
Target
5-35
5
Operating/Adjusting
5
Operating/Adjusting
Tool settings
Master image
Tool window
Position adjustment window
Tool window
Position adjustment window
Search region of the tool window
5-36
Basic adjustments
: Bad example
Search Region
zz
Broaden the search region if the variation in the
position determining of the target exceeds the
region to be searched.
Setting a search region (Page 4-55)
Example 1
Example 2
5-37
Operating/Adjusting
: Good example
Rotation Range
zz
cannot be detected
5
Operating/Adjusting
Basic adjustments
5-38
cannot be detected
detected
Basic adjustments
be extracted
5-39
5
Operating/Adjusting
5
Operating/Adjusting
Trigger input
Imaging
(Tilt Correction)
(Brightness
Correction)
(Position
Adjustment)
Processing time
Tool 1 process
Tool 2 process
Tool n process
Status output
Rotation range
Operating/Adjusting
Non-imaged area
Exposure Time
zz
Search Region
zz
Rotation Range
zz
Search Algorithm
zz
outlines
5-41
Window shape
Search region
Rotation range
5
Operating/Adjusting
Window Shape
zz
If the current window shape is [Entire], reduce
the window shape by modifying the setting to
[ Rect] or [ Circle].
The processing time can be shortened by reducing
the time required for the area processing.
Setting the Color Area/Area tool (Page 4-42)
Search Region
zz
The searching time can be shortened by
reducing the search region and setting the
region from [Entire] (default value) to [Partial].
Note that the range of the target position that
the position adjustment function can correct
becomes narrower.
Setting a search region (Page 4-55)
Rotation Range
zz
The target search time while rotating the master
image can be shortened by reducing the rotation
range (default value: 20).
Note that the range of the target angle that
the position adjustment function can correct
becomes narrower.
Rotation Range (Page 4-57)
5-42
6
Useful Features/
Various Functions
6-1
6
Useful Features/Various Functions
6
Useful Features/Various Functions
Analysis
Reference
page
Up to 32 types (products) of
products can be registered
and loaded.
6-8
6-12
6-30
6-50
Device Name
6-29
External master
registration
6-26
Sensor Image
History
6-14
Screen Capture
6-23
Statistical process
screen
5-10
Histogram screen
5-12
6-32
6-2
Description
Program function
Operation
Useful functions
1-5
Items
Useful functions
Description
Reference
page
5-5
Zoom button
5-6
Backlight
6-52
Backlight
6-52
6-51
6-49
6-49
Display
Manual Trigger
Update Image in
Make the screen update faster
RUN Mode
6-3
6
Useful Features/Various Functions
Imaging
6-4
Description
Reference
page
5-32
5-40
7-3
5-15
4-18
Useful functions
Tilt Correction
6-38
White Balance
6-41
Rotate 180
6-40
Items
Useful functions
Description
Reference
page
Batch Backup
6-19
Transfer Program
Settings
6-21
Program function
6-12
Export functions of
IV-Navigator
1-5
Initialize Sensor
6-44
Initialize Monitor
6-53
Sensor Information
6-43
6-53
1-5
6-5
6
Useful Features/Various Functions
Settings
Items
Description
Reference
page
6-28
6-28
6-27
Common Output
Settings
6-27
Common Output
Settings
6-27
Input Settings
6-26
Total status NG
output
4-60
RUN output
4-60
Logic output
4-63
Total status
conditions
4-65
6
Useful Features/Various Functions
I/O lines
6-6
Useful functions
I/O Monitor
(7)
(8)
(9)
(10)
(1) Program
Displays the program number of the selected
program. The program can be switched from
the pull-down menu.
Changeover for a Target (Program Functions)
(Page 6-8)
6-7
6
Useful Features/Various Functions
PROG02 : Product C
PROG01 : Product B
PROG00 : Product A
Settings Navigator
*1
yyImaging settings
yyMaster image
*2
yyTool settings
yyOutput Assignment
Sensor Advanced
yyEnvironmental
yySetup Adjustment
yySwitching programs
*1
*2
6-8
Preparation flow
(1) Select a program number
Select a program number to register a judgment
condition from PROG00 to PROG31.
Preparation procedures
6
The program can also be selected from the
[Detail] button (Page 6-7).
6-9
Select the
program
6
Useful Features/Various Functions
Select the
program
bit to be assigned
to the input line
bit0
3 to 4
bit0/bit1
5 to 8
bit0/bit1/bit2
9 to 16
bit0/bit1/bit2/bit3
17 to 32
bit0/bit1/bit2/bit3/bit4
Setup example
When 7 types of products are to be registered,
bit0, bit1, and bit2 are assigned to arbitrary IN
terminals. bit3 and bit4 are not assigned.
6-10
2 Select the program number to which the product to be judged is registered with the status
of the input line.
Change the input lines IN2 to IN6 which were assigned to bit0 to bit4 in the input settings (Page 6-26)
to the following statuses and maintain the settings. Start the run mode with the new program number.
Program
number
bit4
(MSB)
bit3
bit2
bit1
bit0
(LSB)
Program
number
PROG00
OFF
OFF
OFF
OFF
OFF
PROG16
bit4
(MSB)
ON
bit3
bit2
bit1
bit0
(LSB)
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
PROG17
ON
OFF
OFF
OFF
ON
OFF
OFF
OFF
ON
OFF
PROG18
ON
OFF
OFF
ON
OFF
PROG03
OFF
OFF
OFF
ON
ON
PROG19
ON
OFF
OFF
ON
ON
PROG04
OFF
OFF
ON
OFF
OFF
PROG20
ON
OFF
ON
OFF
OFF
PROG05
OFF
OFF
ON
OFF
ON
PROG21
ON
OFF
ON
OFF
ON
PROG06
OFF
OFF
ON
ON
OFF
PROG22
ON
OFF
ON
ON
OFF
PROG07
OFF
OFF
ON
ON
ON
PROG23
ON
OFF
ON
ON
ON
PROG08
OFF
ON
OFF
OFF
OFF
PROG24
ON
ON
OFF
OFF
OFF
PROG09
OFF
ON
OFF
OFF
ON
PROG25
ON
ON
OFF
OFF
ON
PROG10
OFF
ON
OFF
ON
OFF
PROG26
ON
ON
OFF
ON
OFF
PROG11
OFF
ON
OFF
ON
ON
PROG27
ON
ON
OFF
ON
ON
PROG12
OFF
ON
ON
OFF
OFF
PROG28
ON
ON
ON
OFF
OFF
PROG13
OFF
ON
ON
OFF
ON
PROG29
ON
ON
ON
OFF
ON
PROG14
OFF
ON
ON
ON
OFF
PROG30
ON
ON
ON
ON
OFF
PROG15
OFF
ON
ON
ON
ON
PROG31
ON
ON
ON
ON
ON
ON :
OFF :
ON :
OFF :
For details of the controlling method and the timing chart, refer to
6-11
6
Useful Features/Various Functions
PROG01
PROG02
Copying a program
Select the
program
Select the
program
Select the
program
number
6-12
Initializing a program
Initializes settings in the program and resets to the
default.
6
Useful Features/Various Functions
Select the
program
6-13
Sensor Image History (Confirming the Images whose Status Result is NG)
6
Useful Features/Various Functions
Since the memory of the sensor image history is volatile, all saved images are erased when the power
is turned OFF.
To save the images, batch back up the images into a USB memory.
6-14
Menu screen
Sensor Image History (Confirming the Images whose Status Result is NG)
1
2
(2)
(3)
(4)
(5)
(6)
(7)
6-15
6
Useful Features/Various Functions
Sensor Image History (Confirming the Images whose Status Result is NG)
yy[<] button
Moves to the previous history.
yy[>] button
Moves to the next history.
yy[Save to USB Memory] button
Saves the displayed image to the USB memory.
Saving the image history individually (Page 6-20)
yy[Auto Tuning] button
Performs auto tuning based on the displayed
history.
Tool Auto Tuning (Automatically Adjusting
the Judgment Condition) (Page 5-15)
yyTitle
Displays the program number, program name
and number of triggers.
In the following cases, characters of the title
are displayed in yellow.
yyImages which the tool settings was changed
after image history saving
yyWhen Tool Auto Tuning has been performed
Moreover, if [Process 1] / [Process 2] / [Process]
is selected for Tool View (Page 5-7), only
the tool window is displayed and the process
contents are not displayed.
(7) [Back] button
The system returns to the run screen or the
Sensor Setup Menu screen.
6-16
Sensor Image History (Confirming the Images whose Status Result is NG)
6-17
connector.
Menu screen
File Name
zz
Displays the name of the backup file. Tap the
[Edit] button and the name can be edited to the
arbitrary name.
For details of how to enter characters, refer to
Inputting characters (Page 3-16).
Save
zz
Selects the backup target.
yyProgram Only....Backs up the sensor settings
(the Sensor Setup (Settings
Navigator) and Sensor
Advanced settings of all
programs).
Prog.+
.......Backs up all the images in the
yy
Image Hist.
image history as well as the
sensor settings.
When the image history has been saved
[During operation], the image being the saving
object may be updated and deleted during the
batch backup. A deleted image is not saved.
Because of this, saving [During setting] is
recommended.
File Size
zz
Displays the size of the backup file (expectancy)
and the free space of the USB memory.
6-19
6
Useful Features/Various Functions
Folder
zz
6-20
6
The confirmation dialog appears.
6-21
6-22
6-23
Batch backup
Storage
folder
File name
YYYYMMDD_hhmmss *1
Extension
iva
Reference
page
6-19
yyScreen capture
(with taken
images)
File name
yyIndividual image
history storage Extension
Storage
yyScreen capture folder
yyIndividual image
history storage
File name
Extension
bmp
Storage
folder
File name
Paa_Tbb_(Tool name) *2
Extension
ivt
Storage
folder
Description
Storage Rule
6-20
6-23
6-23
5-28
*1 YYYY: Year; MM: Month; DD: Day; hh: Hour; mm: Minute; ss: Second
For individually saving the batch backup and image history, the file name can be changed to arbitrary
name and saved.
*2 aa: Program number (00 to 31), bb: Tool number (01 to 16), Tool name: The tool name which has been
set will be applied as a tool name if the tool name has been set. The tool type will be applied as a tool
name if the tool name if the tool name has not been set.
yyThe numbers of files to be saved in each folder must be 100 files or less.
Files may not be saved correctly.
For the folder with the number of files over 100 files, delete the files and change the folder name.
yyThe total numbers of sub folders and files in each folder (iva files or ivp files) that can be displayed on
the screen to select a file (Page 3-17) is 128.
yyIf characters which cannot be displayed correctly with the current display language (Page 6-51) are
included in the folder or file names, the folders or files will be save with those characters replaced by
hyphens (-).
6-24
Setup Adjustment
Tilt Correction
zz
Performs tilt correction of the images displayed on
the monitor.
Tilt Correction (Page 6-38)
Rotate 180
zz
Rotates the display of the monitor 180.
Rotate 180 (Page 6-40)
Program
Program Switch Method
zz
Sets the switching method for programs.
Program Switch Method (Page 6-42)
Environmental
I/O Settings
zz
Sets the input/output settings, specifies the
polarity, and sets the I/O monitor.
I/O Settings (Page 6-26)
Device Name/Pass
zz
Sets the sensor name and password lock.
Device settings (Page 6-29)
Network Settings
zz
Sets the network settings for the sensor.
Network Settings (Page 6-31)
System
Sensor Information
zz
Displays the information set in the sensor.
Sensor Information (Page 6-43)
Initialize Sensor
zz
Initializes the information set in the sensor.
Initializing the sensor (Page 6-44)
Update Sensor
zz
Upgrades the sensor software.
Updating the sensor (Page 6-44)
6-25
6
Useful Features/Various Functions
I/O Settings
Input Settings
6
Useful Features/Various Functions
IN1
zz
Sets the detection timing of the trigger input for
IN1 input line.
yyExt. Trigger
Sets the trigger input to the rising edge of the
external trigger.
yyExt. Trigger
Sets the trigger input to the falling edge of the
external trigger.
IN2 to IN6
zz
6-26
Option
zz
6
[One-Shot]
Sets the one-shot time and ON-delay time in
which output the status output with one-shot.
[Close] button.
Output Settings
yyOne-Shot ON Time
Specifies the flash width of the one-shot within
1 to 1000 msec.
yyON-Delay Time
Specifies the ON-delay time of the one-shot
flash within 0 to 5000 msec.
OUT1 to OUT4
zz
Specifies the output format of the output line
with [N.O] or [N.C].
- IV Series User's Manual (Monitor) -
6-27
Polarity
I/O Monitor
6
Useful Features/Various Functions
yyNPN
Output circuit.....NPN open collector
Input circuit........No-voltage input
yyPNP
Output circuit.....PNP open collector
Input circuit........Voltage input
Cables (Page 2-12)
Input
zz
Displays the input status of external input in
real time. Whether or not the ON/OFF output
from the PLC is being correctly input can be
confirmed.
Output
zz
Tap the [ON] button to turn ON the each OUT
output. Tap the [OFF] button to turn them OFF.
Confirm that the PLC or the display lamp is
correctly output.
6-28
Device settings
Device Name
6-29
6
Useful Features/Various Functions
Password Lock
Sets the password to the sensor to prevent the
incorrect operation.
Correctly use the password lock of the sensor and
the touch screen lock of the monitor (Page 6-50).
6
Useful Features/Various Functions
6-30
Network Settings
Sets the network of the sensor.
MAC Address
zz
Displays the MAC address of the sensor. The
MAC address cannot be changed.
[Reset] button
zz
Tapping the [Reset] button resets the IP Address /
Subnet Mask / Default Gateway.
Empty will be displayed after the reset.
6-31
6
Useful Features/Various Functions
FTP
Automatically transfers the image data and status
result information saved in the sensor memory to
an FTP server.
LAN
FTP client
6
Useful Features/Various Functions
FTP server
6-32
IP Address
zz
Displays the IP address of the FTP server.
When the [Edit] button is tapped, the IP Address
screen opens.
Set an arbitrary address and tap the [OK] button.
yyThe port number setting can be done on the
edit screen of IP Address.
yyDefault port number : 21
User Name
zz
Input the user name for logging in to the FTP
server.
When the [Edit] button is tapped, the User Name
screen opens.
Set an arbitrary address and tap the [OK] button.
yyDefault: None (blank)
yyFor details of how to enter characters, refer
to
Inputting characters (Page 3-16).
Password
zz
Input the password for logging in to the FTP
server.
When the [Edit] button is tapped, the Password
screen opens.
Set an arbitrary password and tap the [OK]
button.
Passive Mode
zz
To use the passive mode, tap the [Enable] button.
6-33
6
Useful Features/Various Functions
6-34
Transfer Condition
zz
Selects the transfer condition of image data.
yyAll......................Transfers all the images that
are judged.
yyNG Only............Transfers all the images whose
total status results are NG.
yyWhen the transfer condition is set to [All],
adjust the processing time so that all the
images can be transferred.
yyWhen the transfer could not be done on
time, the data are saved in the internal
buffer. The internal buffer can save images
up to 30 images.
yyImage data are transferred in the sequence that
they have been saved to the internal buffer.
yyWhen the remaining capacity of the internal
buffer is insufficient, an FTP error occurs and
the image data transfer fails.
yyWhen the transfer condition is set to [All],
confirm that there is sufficient storage area
on the FTP server.
File Format
zz
Folder
zz
FTP Error
zz
6-35
6
Useful Features/Various Functions
File Name
zz
Create Subfolder
zz
6
Useful Features/Various Functions
6-36
Field Network
Communicates with a PLC via a field network and the status result, etc., can be input to the PLC as
communication data.
For the communication protocol, EtherNet/IP and PROFINET can be selected.
6
EtherNet/IP, PROFINET adapter
yyTo use the field network function, select [Network Connection] for the connection setting of the sensor.
During the direct connection, the setting item is shaded and cannot be selected.
yyWhen the protocol setting has been changed, the connection is terminated and the sensor restarts.
IV Series Users Manual (Field Network).
yyFor the details of the field network function, refer to
6-37
Sensor
Tilt Correction
If the sensor cannot be installed in the front of the target due to the installation restrictions of the sensor
and target and/or to prevent a shine on the targets surface, the image of the target may be trapezoidally
distorted.
The tilt correction corrects these images and displays them without distortion.
Vertical correction
Horizontal correction
Indicator light
Top view
Top view
Target
Target
Indicator light
Target
Target
Lateral view
6-38
Lateral view
Vertical
zz
Performs a tilt correction in the vertical direction.
Slide the slider to [+] or [-] to correct the display
of the vertical direction of the taken image.
Before correction
After correction
Before correction
Horizontal
zz
Performs a tilt correction in the horizontal direction.
Slide the slider to [+] or [-] to correct the display
of the horizontal direction of the taken image.
Before correction
After correction
Before correction
OFF
zz
Tilt correction is not performed.
6-39
Rotate 180
The image of a target may be rotated 180 and
displayed due to the installation restrictions of the
sensor and target. The rotate 180 function rotates
the image displayed on the monitor 180.
Indicator light
6
Useful Features/Various Functions
Target
6-40
6-41
6
Useful Features/Various Functions
6-42
Common
zz
Sets the focus adjustment position common to
all programs. Select this when the focus position
of the target registered in each program is
common. The program can be quickly switched
because re-adjustment of the focusing position
will not be performed when the program number
is switched.
Individual
zz
Sets the focus adjustment position in each
program. Select this when the focus position
is different for each target registered in each
program. Re-adjusts the focusing position when
the program number is switched. Switching
programs takes longer in this option due to the
time needed to adjust the focusing position.
Sensor Information
Displays the information set in the sensor.
The model, version, serial number, MAC address,
IP address, and device name can be confirmed.
4 After the setting is completed, tap the [OK] 2 Tap the [System] button and then the
button.
[Sensor Information] button.
6-43
6
Useful Features/Various Functions
6-44
Monitor Environment
Language
zz
Selects the language to be displayed on the
monitor.
Language (Page 6-51)
Time
zz
Confirms or changes the time set in the monitor.
Time (Page 6-51)
Backlight
zz
Sets the backlight of the monitor.
Backlight (Page 6-52)
System
Monitor Information
zz
Displays the information set in the monitor.
Monitor Information (Page 6-53)
Sensor Connect
Performs the settings for connecting with the
sensor.
Sensor Connect (Page 6-46)
Initialize Monitor
zz
Initializes the information set in the monitor.
Initialize Monitor (Page 6-53)
Update Monitor
zz
Updates the software version of the monitor.
Displaying the Sensor Image History
screen (Page 6-14)
Display Settings
zz
Performs the settings for the screens and
buttons to be displayed on the monitor.
Display Settings (Page 6-49)
6-45
Sensor Connect
Performs the settings for connecting with the sensor.
The setting method differs whether the monitor and
sensor are directly connected or connected via network.
6-46
6-47
Network Settings
Performs the settings of the network address of the
monitor.
6
Useful Features/Various Functions
MAC Address
zz
Displays the MAC address for the monitor. The
MAC address cannot be changed.
6-48
Display Settings
Sets the display method of the screens or messages
to be displayed on the monitor.
6
Useful Features/Various Functions
Manual Trigger
zz
6-49
6-50
Language
Time
6-51
Backlight
Backlight Brightness
zz
Auto Off
zz
Monitor Information
Initialize Monitor
6-53
Update Monitor
MEMO
6
Useful Features/Various Functions
6-54
7
Controlling with
Input/Output Line
7-1
7
Controlling with the Input/Output Line
External trigger
When the [Trigger Options] is set to [External], imaging and judgment are performed at the timing of
inputting the external trigger input.
Trigger 1
Trigger 2
Min
100 s
ON
OFF
Trigger 3
Trigger 4
Min 1.2 ms
(5)
(1)
Processing time
BUSY output
ON
OFF
Judgment process
(internal)
7
Controlling with the Input/Output Line
(2)
Max 2 ms
(3)
Trigger delay
ON
OFF
Min 0.2 ms
Previous result
(4)
Max 2 ms
ON
OFF
(1) Positions the target and inputs external trigger. The shortest input time is 100 s for ON, and 1.2 ms for
OFF.
(2) BUSY output function turns ON. Processing time differs depending on the settings.
(3) After the trigger delay time (Page 4-8) elapses, the target is imaged and the judgment process is
performed.
(4) After the judgment process is completed, it updates status output and the BUSY output function is
turned OFF. Confirms that the BUSY output is turned OFF, then imports the status output.
(5) If the external trigger is input while the BUSY is being output, the input is ignored and a trigger error
occurs. Trigger 3 is not judged. To output the trigger error, set the trigger error within the Output
Assignment (Page 4-60) under Settings Navigator to [ON].
yyThe ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.]
: Status with NPN or PNP open collector OFF.
yyThe ON status of each input indicates 0 V line is shorted when the Polarity (Page 6-28) is NPN, and
indicates that voltage is applied within the 0 V line when the Polarity is PNP.
yyThe edge trigger for activating timing or in deactivating timing can be set for the external trigger input.
Input Settings (Page 6-26)
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyWhen the output mode (Page 6-27) of status output is set to [Latching]. When the output mode is set to
[One-Shot], refer to
Changing the timing of the status output (Page 7-6).
7-2
Internal trigger
When the [Trigger Options] is set to [Internal], imaging and judgment are performed at the timing of set
trigger interval.
Internal trigger
Trigger 1
(1)
Trigger 2
Trigger interval
Trigger interval
Processing time
BUSY output
ON
OFF
Trigger 4
Trigger interval
Trigger 5
Trigger interval
(5)
(2)
(3)
Judgment process
(internal)
Total status output
Status output of each tool
Position adjustment output
Output of each logic
Trigger 3
Min 0.2 ms
ON
OFF
Previous result
(4)
ON
OFF
(2) BUSY output function turns ON at the timing that internal trigger occurred. Processing time differs
depending on the settings.
(3) The target is imaged and judged. No trigger delay settings.
(4) After the judgment process is completed, it updates status output and the BUSY output function is
turned OFF. Confirms that the BUSY output is turned OFF, then imports the status output.
(5) If the internal trigger is input while the BUSY is being output, the input is ignored and a trigger error
occurs. Trigger 3 is not judged. To output the trigger error, set the trigger error within the Output
Assignment (Page 4-60) under Settings Navigator to [ON].
yyThe ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.] : Status with NPN or PNP open collector OFF.
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyWhen the output mode (Page 6-27) of status output is set to [Latching]. When the output mode is set to
[One-Shot], refer to
Changing the timing of the status output (Page 7-6).
Set the trigger interval longer than the processing time. If the trigger interval is shorter than the processing
time, the internal trigger will be input during the processing time, so the trigger error will occur.
7-3
Trigger 1
Processing time
ON
OFF
Min 0.2 ms
ON
OFF
yyThe operation example when the output mode (Page 6-27) of status output is set to [Latching]. When the
Changing the timing of the status output (Page 7-6).
output mode is set to [One-Shot], refer to
yyThe total status output turns ON when the total status results were OK.
The total status NG output turns ON when the total status results were NG.
The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
yy[All Tools OK]
When all of the status results of the detection tools and the adjustment result of the position
adjustment result were OK, the total status result is OK.
yy[Any Tool OK]
When any of the status results of the detection tools except that of the position adjustment was OK,
the total status result is OK.
yy[Logic 1] to [Logic 4]
When the logical operation result of the set detection tools was OK, the total status result is OK.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.] : Status with NPN or PNP open collector OFF.
7-4
Trigger 1
Processing time
ON
OFF
Min 0.2 ms
ON
OFF
OFF
OFF
ON
ON
Previous result
Previous result
Previous result
7-5
7
Controlling with the Input/Output Line
yyThe operation example when the output mode (Page 6-27) of status output is set to [Latching]. When the
output mode is set to [One-Shot], refer to
Changing the timing of the status output (Page 7-6).
yyThis is an example when the status results of Tool 1, Tool 2, and Logic 1 are to be checked individually.
yyThe status output turns ON when the status result of each tool/logic was OK. Turns OFF when the result
was NG or --.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.] : Status with NPN or PNP open collector OFF.
yyThe status result will be kept until the next status result output. However, the output function turns OFF
when the program number is switched or external master image is registered.
Trigger 1
Trigger 2
ON
OFF
Min 0.2 ms
Status output
(Latching output)
Status output
(One-Shot output)
ON
OFF
ON
OFF
Delay time
One-Shot ON Time
Delay time
One-Shot ON Time
External trigger/Internal
trigger
BUSY output
(1)
ON
OFF
ON
OFF
OFF
Judgment process
Trigger 2
(2)
Delay time
ON
One-Shot ON Time
(3)
Delay time
ON
OFF
One-Shot ON Time
One-Shot ON Time
(1) This is an example of what happens when the trigger input interval is shorter than the One-Shot ON Time.
(2) To perform the One-Shot output and output the status result of Trigger 1, the previous One-Shot output
is completed, so that outputting can be performed normally.
(3) To perform One-Shot output and output the status result of Trigger 2, the One-Shot output of Trigger 1
is output. Therefore, the output status of Trigger 2 will be cancelled and it will not be output.
yyIf the BUSY time is not constant, meet the following condition to use it. The system might be affected by
a fluctuating BUSY time.
BUSY time + Trigger input interval (Trigger interval) > BUSY time + One-Shot ON Time
7-6
Changing Over
Changing Over
Program functions can easily change over by reading out the judgment condition previously saved with the
input line. For details of program functions, refer to
Changeover for a Target ( Program Functions) (Page
6-8).
External trigger/Internal
trigger
Program bit0 to bit4
Input
Trigger 1
ON
OFF
(1)
Min 10 ms
(5)
PROG00
PROG01
Switching time
(4)
ON
OFF
ON
OFF
PROG00
PROG01
PROG02
Min 0 ms
Previous result
(3)
ON
OFF
(1) Keeps the Program bit0 to bit4 input by switching to the state of the program number to be switched.
Minimum input time is 10 ms.
When the [External IN] is selected in the Program Switch Method (Page 6-11)
(2) The BUSY output turns ON while switching the programs. Switching time differs depending on the settings.
(3) The output status (Latching output and One-Shot output) turns OFF before the switching program is completed.
(4) If the program number is switched during the judgment process by the trigger input, the system cancels
the judgment process (result of Trigger 2 is not output). The switching process is delayed by the
canceling process. Delay is time differs depending on the settings.
(5) If the trigger occurs while switching the programs (during the BUSY output), the trigger is ignored and a
trigger error occurs. To output the trigger error, set the trigger error in the Output Assignment (Page 4-60)
under the Settings Navigator to [ON]. In the case of a manual trigger, the trigger is processed after the
switching program is completed.
Input Response Time (Page 7-12).
yyFor details on T1 and T2, refer to
yyUse this function during an operation. Programs cannot be switched with the external input during setup.
yyThe trigger error output function turns OFF when the next trigger is activated, when the error is cleared,
when the program is switched, or when the system moves to the settings screen.
yyIf the switched program is set to [Internal], the first timing for inputting the trigger after switching the
program fluctuates. A delay of one trigger interval may occur.
yyDo not use with the external master registration input at the same time. The sequence for switching
programs and external master registration process will vary.
yyThe response of an image displayed on the monitor might be delayed until after switching programs (BUSY
output OFF).
7-7
PROG02
T2
Trigger 3
(2)
BUSY output
Program number
Trigger 2
(1) Trigger 1
(7) Trigger 2
Min 2 ms
(Min 2 ms)
ON
(2)
OFF
BUSY output
Judgment process
(internal)
Master image (internal)
7
Controlling with the Input/Output Line
ON
(3)
OFF
ON
OFF
ON
OFF
ON
OFF
T4
Image of Trigger 1
(5)
Previous master image
Image of Trigger 1
(4)
Previous result
ON
OFF
(1) Takes an image to be registered as a master image by the external trigger or internal trigger.
(2) If the BUSY output turns OFF, the external master registration input will be input. Minimum ON/OFF
input time is 2 ms.
(3) The BUSY output turns ON and the master registration starts. The master registration time differs
depends on the settings.
(4) The status output (Latching output and One-Shot output) turns OFF before the master image
registration is completed.
(5) The image imaged in Trigger 1 will be registered as a master image.
(6) If the external image registration is failed, the error output turns ON. Check that the external master
image registration is succeeded with the error output. In case of failure, the image will not be updated
from the previous master image. The error output turns OFF when the external master image
registration is succeeded or by the clear error input.
(7) After the master image registration is completed, the judgment process is performed with the new
master image. Trigger 2 judges the target with using an image of Trigger 1 as a master image.
7-8
ROM writing
settings
Yes
100,000 times
No
No limit
yyIf the setting for writing to ROM is set to [No], the image is written to ROM when the system is
in the settings mode. The master image is not deleted once the system is in the settings mode
before the power is turned OFF.
yyIf the setting is set to [Yes], do not turn OFF the power during the master registration time (T3).
Otherwise, all or part of the setting data may be lost.
7-9
7
Controlling with the Input/Output Line
yyIf the external master image registration is to be performed frequently, set [Write ROM when
using Ext. Master Save?] of the input option to [No] to protect the nonvolatile memory of the
internal sensor. For details of settings, refer to
Input Settings (Page 6-26).
Clearing Errors
Clearing Errors
If an error targeted for clearing has occurred, outputting an error can be turned OFF by the clear error input.
Error occurred
(Min 2 ms)
ON
Min 2 ms
(2)
OFF
T5
Error output
ON
(1)
OFF
7-10
Power (DC24V)
BUSY
20 ms or longer
RUN
OFF
Determine the
I/O settings
(2)
(3)
ON
Trigger
(4)
OFF
(5)
ON
OFF
(6)
ON
OFF
Min 0 ms
Min
0.2 ms
Min
0.2 ms
(1) After the power is turned ON, the I/O Settings (NPN or PNP and N.O. or N.C.) will be determined.
Operation for initial startup of the sensor (Page 3-11)
Polarity (Page 6-28)
Output Settings (Page 6-27)
(2) The program number will be determined. If the program switching condition (Page 6-42) is set to
[External IN], the program number is determined according to the inputting condition of the input line.
(3) BUSY output function turns ON.
yyIn case of N.O. output, the transistor turns from OFF to ON.
yyIn case of N.C. output, the transistor turns from OFF to OFF, so no changes occur.
(4) The BUSY output turns OFF and the system starts to operate.
yyIn case of N.O. output, the transistor turns from ON to OFF.
yyIn case of N.C. output, the transistor turns from OFF to ON.
By checking the activation of the BUSY output, operation in N.O./N.C. can be checked.
(5) If the startup error is occurred, the error output turns ON during the BUSY status.
(6) The RUN output turns ON when the sensor is running with no system error occurring.
yyThe ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.] : Status with NPN or PNP open collector OFF.
yyThe RUN output, BUSY output and error output will be output from the output line assigned in output
assignment for program numbers (Page 4-60) determined after the power is turned ON. If the outputs
are not being assigned, it will not be output.
- IV Series User's Manual (Monitor) -
7-11
RUN output
System error
(1)
Trigger
Error output
RUN
ON
Program number
BUSY output
Setting
The following response times are the typical examples (typ.). The response times may differ depending
on the settings or the image processing condition. Control by confirming the BUSY output for securing
from the affect of different response times.
T5 = 5 [ms] (typ.)
Description
Time
Judgment process
cancelling time *
Nonvolatile memory
saving time
* These are the times in case the version of the sensor operation software is R1.10 or later.
The times for the version R1.00 are those inside ().
7-12
8
Specifications
Specifications.....................................................8-2
Dimensions.........................................................8-6
8
Specifications
8-1
Specifications
Specifications
Sensor
Model
Installed distance
50 to 500mm
Image sensor
1/3 inch
color CMOS
Exposure time
Amplifier type
Light
Specifications
Tool
Lighting
method
Type
Number*2
Switch settings
(programs)
Image
history*3
Manual
1/10 to 1/50,000
Auto*1
1/10 to 1/25,000
White LED
Manual
Auto*1
1/20 to 1/25,000
Red LED
Manual
Auto*1
1/10 to 1/25,000
Infrared LED
Condition
NG only/All is selectable
Indicators
300 images*5
OFF/Statistics/Histograms is switchable
Statistics : Processing time (latest value, MAX, MIN, AVE), numbers of OKs,
numbers of NGs, trigger numbers, trigger errors,
judge results list by tools
Histograms : Histogram, matching degree (latest value, MAX, MIN, AVE),
numbers of OKs, numbers of NGs
HDR, HighGain, Color filters*7, Digital zoom*8, Brightness correction,
Tilt correction, White balance*7, Mask outline, Mask area, Test run,
ToolAutoTune, Input monitor, Output test, Security settings, Simulator*9
PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
No-voltage input/voltage input is switchable
For no-voltage input : ON voltage 2V or lower, OFF current 0.1mA or lower, ON
current 2mA (short circuit)
For voltage input
: Maximum input rating 26.4V, ON voltage 15V or higher,
OFF current 0.2mA or lower, ON current 2mA (for 24V)
Input
Inputs
Function
8-2
Auto*1
100 images*4
Other functions
300 to 2000mm
Numbers
Analysis information*6
50 to 150mm
1/3 inch
monochrome CMOS
Pixel
Focus adjustment
Long range
Installed distance 50 mm :
25 (H) x 18 (V) mm
to
Installed distance 500mm :
210 (H) x 157 (V) mm
View
Short range
Specifications
Model
Output
Ethernet*10
Outputs
Function
Standard
100BASE-TX/10BASE-T
Network function
Rating
Power
voltage
Consumption
0.6A or less
current
Environmental
resistance
Relative
humidity
Vibration
Specifications
Ambient
0 to +50C (No freezing)
temperature
Shock
500m/s2 6 different directions in 3 times
resistance
Enclosure
IP67
rating*11
Material
Main unit case : Aluminum die-casting, Packing : NBR, Front Cover : Acrylic,
Mounting adapter : POM
Weight
Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Disabled during the
operation.
The focusing position can be registered by programs.
*2 Tools can be installed by programs.
*3 Saves to the memory in the sensor.
The images saved in the sensor can be backed up to the USB memory installed to the intelligent
monitor (IV-M30) or to the PC by the software for IV (IV-H1).
*4 70 images when using the FTP client function
*5 210 images when using the FTP client function
*6 This can be displayed on the intelligent monitor (IV-M30) or by the IV software (IV-H1).
*7 Color type only.
*8 Monochrome type only.
*9 This function can be used with the software for IV (IV-H1).
*10 This is for connection with the intelligent monitor (IV-M30) or the IV software (IV-H1).
*11 Except when the polarizing filter attachment (OP-87436/OP-87437) is mounted.
- IV Series User's Manual (Monitor) -
8-3
Specifications
Intelligent Monitor
Model
IV-M30
Display
Backlight
Touch panel
Method
White LED
Duration
Method
Analog resistive
Actuating force
0.8N or lower
Indicators
Ethernet*1
PWR, SENSOR
Standard
100BASE-TX/10BASE-T
Connector
Languages
USB memory*2
Expanded memory
Rating
Specifications
Environmental
resistance
*1
*2
*3
8-4
Power voltage
Consumption
current
0.2A or lower
Ambient
temperature
Relative humidity*3
Vibration
Drop impact
resistance
Enclosure rating
IP40
Material
Polycarbonate
Weight
Approx. 180g
Specifications
MEMO
8
Specifications
8-5
Dimensions
Dimensions
Sensor
yyIV-500C
yyIV-500CA
yyIV-150M
yyIV-150MA
yyIV-500M
yyIV-500MA
yyIV-2000M
yyIV-2000MA
(102)
R5
52
50
Focusing position
adjustment screw
(MF type only)
50
0.4
41
10.5
50
10.5
32.4
57.4
Specifications
10.5
81.5
Mounting
adapter
56
58
20
1/4-20UNC
(Depth 6mm)
WD reference surface
8-6
45.5
25
4-M4
(Depth 6mm)
3-M3
(Depth 6mm)
20.5
(108)
Dimensions
34.6
134
62
Distance from WD reference surface
Specifications
56
5
Distance from WD reference surface
134
90.4
8-7
Dimensions
yyOP-87436
yyOP-87440
(2m)
yyOP-87437
32
yyOP-87441
(5m)
yyOP-87442
(10m)
2000
5000
10000
6.7
15
56
45
Mounting adapter
yyOP-87460
8
Specifications
4-3.2
6.8 Counterbore depth 3mm
1/4-20UNC
(Depth 6mm)
20
56
57
4-M4
(Depth 6mm)
17
25
Front cover
yyOP-87461
0.4
50
27.1
8-8
120
5
150 5
180
Dimensions
Bracket
yyOP-87685
112.5
56
19.6
31.6
93
48.4
50
0.4
99
58
Specifications
82.5
41
(99)
8-9
Dimensions
Intelligent Monitor
yyIV-M30
102.3
70.56
(Display area)
(2.2)
(13)
1.4
52.12
(Display area)
84
(52)
USB port
26.4
(Excluding the
convexed surface)
R20
(109)
Specifications
R50
40
20.2
2-3.5
30.3
8-10
2-M3
Dimensions
4 22.8
110
92 +1
0
110.5
4-3.5
100
111 +1
0
Panel thickness
1 to 4mm
(40)
4-M3
Screw depth 4.2
(97)
Specifications
107
35.9
57.1
33.8
8-11
Dimensions
yyOP-87445
(10m)
yyOP-87464
4.5
9.5
3.7
yyOP-87443
(2m)
26.7
96.9
2000
5000
10000
Protection sheet
48
yyOP-87463
8.5
73.9
69.9
yyOP-87465
8
Specifications
50.4
109
t = 0.16
Stylus
119
yyOP-87462
7.6
94.7
5.6
81.3
9.9
107
8-12
30.7
18.5
Dimensions
Connection Cable
Monitor cable
Ethernet cable
yyOP-87451 (5m)
yyOP-87453 (20m)
yyOP-87458
(5m)
yyOP-87459
(10m)
2000
5000
10000
20000
14.6
14.8
6.4
14.8
47.3
yyOP-87457
(2m)
6.4
yyOP-87450 (2m)
yyOP-87452 (10m)
47.3
2000
5000
10000
59
47.3
8
Specifications
8-13
Dimensions
MEMO
8
Specifications
8-14
Appendices
Status Table.......................................................A-2
Matching Rate of the Outline Tool and
Position Adjustment Tool................................. A-5
Settings List.......................................................A-6
Troubleshooting..............................................A-19
Error Messages...............................................A-22
Remedy when the Monitor cannot be
Connected with the Sensor............................ A-28
Initializing the Network Settings
(IP Reset Switch).............................................A-40
Maintenance.....................................................A-41
Index.................................................................A-42
A-1
Status Table
Status Table
Status table
Monitor
screen
type
Status
Judgment processing
RUN
Switching programs
Lighting
(green)
TEST
LIVE
Trigger error
Error
*5
OFF
Blink
(green)
OFF
*5
OFF
*14
OFF
Blink
(green)
OFF
*15
OFF
Others
OFF
*13
Setup Adjustment
I/O Monitor
*3
TRIG
*9
OUT
Running
RUN
Setting
LIVE
Blink (red)
Lighting
(red)
Same as normal
OFF
OFF
Status Table
Input
External
trigger
*6
Output
External
Switch
master image
programs
registration
*7
*8
*10
*11
*11
*10
Clear
Error
OFF
BUSY
Error
ON
OFF
*4
ON
*12
Same
as while
running
OFF
OFF
OFF
*13
RUN
OFF
*16
OFF
OFF
OFF
Same as normal
Same as normal
OFF
OFF
*17
*17
ON
OFF
*17
A-3
Status Table
Display
Total Status
NG
Total Status *2
Display
Output
Output
---
OFF
--
OFF
OFF
OK
0 to 100
ON
Judge is NG
NG
0 to 100
OFF
Unable to judge *6
--
---
OFF
Judgment
Matching rate *1
--
Judge is OK
*4
*5
*6
OFF
ON
*1 When the setting scale is changed by the Color Area/Area tool, 0 to 200/0 to 999 can be selected.
The cut-off process (Page A-5) may be performed for the outline tool and the position adjustment tool.
*2 The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
Total Status Conditions (Page 4-65)
*3 In this status, there is no trigger input after the power turned ON, after the program number has
changed, or after a shift from the setting mode to the run mode.
*4 When the total status result is OK, the total status output turns ON.
*5 When the total status result is NG, the total status NG output turns ON.
*6 The judgment of position adjustment tool cannot be determined if the judgment of each tool cannot be
determined at the time of using the position adjustment tool. For details, refer to
Displaying and
outputting the status result at the time of position adjustment (Page A-4).
Displaying and outputting the status result at the time of position adjustment
Position
Window
adjustment
protrusion *1
result
No
Succeeded
Yes
Failed
Display/output
Pos. Adj.
Outline
View judgment
OK
OK/NG
OK/NG
Status output
ON
ON/OFF
ON/OFF
0 to 100
0 to 100
View judgment
OK
OK/NG
-- *6
Status output
ON
ON/OFF
OFF
0 to 100
*7
0 to 100
---
*3
*4
*5
*3
*4
*6
0 to 100
View judgment
NG
--
--
NG
Status output
OFF
OFF
OFF
OFF
0 to 100
---
---
ON
*1 This is an operation for if the adjusted position of the tool window is protruded from the imaging area
(Page 4-17) at the time of position adjustment succeeded.
*2 The total status conditions can be selected from [All Tools OK], [Any Tool OK] and [Logic 1] to [Logic 4].
Total Status Conditions (Page 4-65)
*3 When the total status result is OK, the total status output turns ON.
*4 When the total status result is NG, the total status NG output turns ON.
*5 0 to 200/0 to 999 can be selected when the setting scale has been changed.
*6 For details of the targets outline which is protruded from the search region, refer to
Matching rate
at the time of protrusion (Page A-5)
*7 The judgment cannot be determined if the adjusted position of the tool window is protruded from the
imaging area.
A-4
Outline to be targeted
for calculating the
matching rate
Current
matching rate
Imaging area
A-5
Settings List
Settings List
RUN screen (menu display OFF)
Menu
Description
Setting range
Reference
page
(Tool name)
5-4
Menu
5-4
Setting range
Reference
page
5-4
Description
(Tool name)
A tool to be selected
on the monitor can be
switched.
OFF
Hides menus.
5-4
Monitor Settings
6-45
6-14
6-14
Batch Backup
6-19
View
5-6
6-20
Auto Tuning
View
5-20
Clear
6-16
Logging Settings
Settings cannot be
changed during running.
6-17
6-18
USB Memory
A-6
yyAutoTune as OK
yyAutoTune as NG
Batch Backup
yyProgram Only
yyProg.+Image Hist.
(default value)
-
6-19
6-21
6-23
Settings List
Menu
Description
Setting range
Reference
page
Sensor Setup
6-7
Trig
4-7
Zoom
5-6
Tool View
yyOFF
yyWindow
yyProcess 1 (default
value)
yyProcess 2
5-7
Analysis
5-10
5-12
View
Description
Setting range
Reference
page
Program
6-8
Detail
6-12
6-13
(Master image)
(Program information)
Displays an information
of selected program.
PROG_00 to PROG_31
Up to 16 characters
(English and Japanese
single byte characters)
6-7
6-12
6-13
Edit
Copy
6-12
Initialize
6-13
Sensor Setup
4-1
Limit Adjustment
5-15
Sensor Advanced
6-25
0 to 100
6-12
5-14
A-7
Settings List
Setting range
Reference
page
6-14
6-14
Batch Backup
6-19
View
5-6
6-20
Auto Tuning
Menu
Description
6-17
6-18
6-16
Batch Backup
6-19
6-21
A-8
5-20
Clear
USB Memory
yyAutoTune as OK
yyAutoTune as NG
6-21
6-23
5-2
Settings List
Description
Setting range
Reference
page
Selects a connection
method of the sensor and
monitor.
6-46
Direct/Network
6-46
Search Sensor
6-46
Specify Sensor
6-46
Network
Settings
Display
Settings
Touch
Screen
Lock
6-45
MAC Address
IP Address
192.168.10.1
(default value)
6-48
Subnet Mask
6-48
Default Gateway
0.0.0.0
(default value)
6-48
Manual Trigger
6-49
6-49
6-49
6-50
Password
6-50
Up to 8 characters
(English and Japanese
single byte characters)
6-48
A-9
Settings List
Menu
Description
Setting range
Monitor Environment
6-45
Language
Time
yyEnglish
yyJapanese
yyDeutsch
yyChinese (Simplified)
yyChinese (Traditional)
yyItalian
yyFrench
yySpanish
yyPortuguese
yyKorean
-
Backlight Brightness
Auto Off
Backlight
Reference
page
1 to 7 (default value: 5)
yy30 sec
yy1 min (default value)
yy5 min
yy10 min
yy30 min
-
System
6-51
6-51
6-52
6-52
6-52
6-52
6-45
6-53
Displays a sensor
information.
6-43
Initialize Monitor
6-53
Update Monitor
6-53
Monitor Information
Sensor Information
A-10
Settings List
Description
Setting range
Environmental
6-25
IN1
IN2 to IN6
Option
6-26
OUT1 to
OUT4
yyN.O.
yyN.C.
6-27
Common
Output
Settings
6-27
Polarity
yyNPN
yyPNP
6-28
I/O Monitor
6-28
Device Name
Up to 16 characters
Sets a name of the sensor. (English and Japanese
single byte characters)
6-29
Password
Lock
6-30
Password
6-30
MAC Address
6-31
IP Address
6-31
Subnet Mask
6-31
Default Gateway
6-31
Input
Settings
I/O Settings
Output
Settings
Device
Name/
Pass
Network
Settings
Reference
page
Security
yyOFF
yyProgram bit0 to bit4
yyClear Error
yyExt. Master Save
yyON
yyOFF (default value)
6-26
6-26
A-11
Settings List
Menu
Description
Setting range
6-32
Transfers the image
data and status result
yyOFF
information of the sensor yyON
memory to an FTP server.
FTP Client
User Name
6-33
6-33
Enables/disables the
passive mode.
6-33
yyEnable
yyDisable
Transfer
Condition
6-34
yyAll
yyNG Only
6-34
File Format
yyIVP
yyBMP
6-35
Transfer
Judgment
Results
Transfers judgement
results simultaneously
with the image data.
yyEnable
yyDisable
6-35
FTP Error
yyEnable
yyDisable
6-35
Folder
Up to 16 characters can
be set.
6-35
File Name
Up to 16 characters can
be set.
6-36
0-65535
6-36
6-36
Protocol
yyDisable
Selects the communication
yyEtherNet/IP
protocol for the sensor.
yyPROFINET
6-37
Handshake Control
Enables/disables the
yyEnable
handshake control of data. yyDisable
6-37
Create
Subfolder
A-12
6-33
Transfer
Condition
Transfer
Destination
Input the upper limit
Folder
Index
of the numbers to be
Settings
Upper Limit
appended to file names.
Field
Network
6-32
IP Address
FTP
Destination Password
Settings
Passive
Mode
FTP
Reference
page
Settings List
Menu
Description
Setting range
Setup Adjustment
Tilt Correction
Image Settings
Rotate 180
Image Settings
White Balance
(Color type only)
Image Settings
Reference
page
6-25
6-38
Same as Image
Optimization
6-38
yyON
yyOFF (default value)
6-40
Same as Image
Optimization
6-40
Same as Image
Optimization
Program
6-41
6-41
6-25
Select a changing
method for programs.
6-42
yyCommon
yyIndividual (default value)
6-42
System
6-25
Sensor Information
6-43
Initialize Sensor
6-44
Update Sensor
6-44
A-13
Settings List
Description
Setting range
Reference
page
Trigger Options
Internal
Trigger interval:
1 to 10000 ms
(default value: 50 ms)
Sets an imaging timing of
a target.
External
Trigger delay:
0 to 1000 ms
(default value: 0 ms)
4-8
Automatically adjusts a
image brightness.
4-11
4-12
4-17
Bright
Adjusts brightness of an
image manually.
4-18
Imaging
Mode
4-18
Focus Adjustment
Imaging Area
Advanced
Brightness
Adjustment
Extended
functions
menu
A-14
Lighting
yyOFF
Select a lighting mode for
yyFlash (default value)
the built-in light.
yyContinuous
4-18
Color Filters
(color type only)
4-19
Digital Zoom
(monochrome type only)
4-19
Settings List
2. Master Registration
Setting range
Reference
page
4-21
4-22
4-24
Brightness Correction
Sets a reference of
brightness to the master
image.
4-26
Setting range
Reference
page
4-31
Menu
Description
Extended
functions
menu
3. Tool Settings
Menu
Description
Add Tool
Edit
Window
Fine Tune
Outline
Outline
Window
Shape
4-33
Search
Region
Specifies an area to
search an outline of the
target.
4-35
Remove
Outline
Disables an unnecessary
outline which interrupts
yyUndo
the stabilized detection,
yyClear
and then judges.
4-35
4-35
Select an extraction
sensitivity of an outline.
yyHigh
yyNormal (default value)
yyLow
4-36
0 to 100
(default value: 70)
4-33
0 to 180
(default value: 20)
4-38
4-38
yyHigh Accuracy
yyHigh Speed (default value)
4-38
Eraser
Width
Sensitivity
Limit Adjustment
Rotation
Range
Margin
Extended
functions
menu
Search
Algorithm
Tool Name
Up to 8 characters
Sets an arbitrary name to
(English and Japanese
the tool.
single byte characters)
4-39
A-15
Settings List
Menu
Description
Setting range
Reference
page
Window
Shape
4-42
Mask
Adds a rectangular/
circular mask region in
the tool window frame.
Adds a rectangular/
circular cutting region in
the mask region.
yyAdd Mask
yyCut Mask
4-45
Tap a color to be
extracted on the master
image and sets an
extraction range.
4-42
Edit
Window
Color Extraction
(For color type)
A color range to be
extracted can be set on
to Live Image
the Live image of the
target.
Brightness Extraction
(For monochrome type)
Color
Area/
Area
yyExtraction Range
(0 to 255)
yyUndo
yyClear
4-42
4-42
A brightness range to
be extracted can be set
on the Live image of the
target.
4-42
4-42
Upper Limit
yyEnable
yyDisable (default value)
4-46
Scale
4-46
Advanced
Color
Extraction
(Color type)
Specifies a color to be
extracted as HSB
(H: Hue, S: Saturation,
B: Brightness).
yyH : 0 to 359
yyS : 0 to 255
yyB : 0 to 255
4-49
Advanced
Brightness
Extended Extraction
functions (Monochrome
type)
menu
Specifies a brightness
value to be extracted.
0 to 255
4-49
to Live Image
Limit Adjustment
Upper
Limit
A-16
Tap brightness to be
extracted on the master
image and sets an
extraction range.
Tool Name
Up to 8 characters
Sets an arbitrary name to
(English and Japanese
the tool.
single byte characters)
4-49
Fixed
Reference
Area
4-50
Settings List
Menu
Edit
Window
Pos.
Adj.
Fine Tune
Outline
Description
Setting range
Reference
page
Window
Shape
4-53
Search
Region
Specifies an area to
search an outline of the
target.
yyEntire
yyPartial
4-55
Remove
Outline
Disables an unnecessary
outline which interrupts
yyUndo
the stabilized detection,
yyClear
and then judges.
4-55
4-55
Select an extraction
sensitivity of an outline.
yyHigh
yyNormal (default value)
yyLow
4-55
4-53
0 to 180
(default value: 20)
4-57
4-57
Eraser
Width
Sensitivity
Limit Adjustment
Rotation
Extended Range
functions
menu
Margin
Edit Tool
4-31
Delete Tool
Deletes an unnecessary
tool.
4-31
Extended
functions
menu
4-58
Copy Tool
A-17
Settings List
4. Output Assignment
Menu
Description
Setting range
Reference
page
4-60
OUT1 to OUT4
yyTotal Status
yyTot. StatusNG
yyRUN
yyBUSY
yyError
yyPos. Adj.
yyJudge result of each
tool (Tool 1 to Tool 16)
yyLogical operation result
of each tool
(Logic 1 to Logic 4)
yyOFF (not used)
Trigger Error
Selects whether to
ON/OFF the output
when the trigger error
occurred.
yyON
yyOFF (default value)
4-60
Logic
yyAND
yyOR
4-63
(Tool selection)
Select tools to be
assigned to the logic.
yyUnused
yyUsed
yyUsed (Inverse)
4-63
yyAll Tools OK
yyAny Tools OK
yyLogic 1 to 4
4-65
Extended
functions
menu
Logic Settings
(Logic 1 to 4)
A-18
Troubleshooting
Troubleshooting
Symptom
Check point
Reference
page
2-12
8-2
2-2
2-2
4-12
4-11
A-22
4-26
-
A-41
6-49
Remedy
5-2
If a target is to be imaged
using an external trigger, input
the external trigger. When the
NPN is selected in the Polarity,
the circuit becomes a nonvoltage input circuit. When
PNP is selected in the Polarity,
the circuit becomes a voltage
input circuit. Check the cables.
2-12
4-1
A-19
Troubleshooting
Symptom
Check point
Remedy
The status result is displayed Is the function of Update Image Set the function of Update
but the image is not.
in the RUN mode set to [OFF]? Image in the RUN mode to [ON].
6-49
6-30
6-50
2-12
4-60
5-14
4-28
6-28
A-20
6-49
Reference
page
5-2
6-27
Troubleshooting
Symptom
Check point
Reference
page
4-8
2-12
6-26
6-28
Remedy
6-42
2-12
6-26
6-28
A-28
A-38
A-21
Error Messages
Error Messages
Checking errors by observing the PWR/ERR indicator light of the sensor
The causes of, and remedies for, an error can be checked by observing the indicator light of the sensor.
PWR/ERR
indicator light
PWR/ERR
indicator
status
ON
Green
Blink
A
ON
Red
Blink
A-22
Cause
Remedy
In operation.
Setting in progress.
Operation stopped.
Error Messages
PWR/ERR
indicator
status
Red
Blink
OFF
Cause
Remedy
Errors in a state that the PWR/ERR indicator light lights in red or blinks in red turn the error output ON.
Cables (Page 2-12)
4. Output Assignment (Setting Details of Outputting to Output Line) (Page 4-60)
A-23
Error Messages
Cause
A system error occurred
in the sensor.
yyIt is conceivable that a
fault occurred inside the
sensor.
Remedy
yyTurn on the power of the sensor
again.
yyIf the same error occurs, contact
your nearest KEYENCE office.
A-24
Output/
Indicator
*1
*1
*1
*2
Error Messages
Message
Cause
Remedy
Output/
Indicator
*2
*2
*3
Turn on monitor.
If not turned on, contact local
service center.
A-25
Error Messages
Message
Cause
Remedy
Connecting to sensor
Connecting to sensor
(XXX.XXX.XXX.XXX)
Connection is not
possible because there
is no response from the
sensor with the specified
IP address.
Output/
Indicator
*4
A-26
*4
Error Messages
Message
Cause
Remedy
Output/
Indicator
*2
*1 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Lighting (red),
PWR indicator light of the monitor: Lighting (red)
*2 Error output from the sensor: ON, PWR/ERR indicator light of the sensor: Blinking (red),
PWR indicator light of the monitor: Blinking (red)
*3 PWR indicator light of the monitor: Lighting (red)
*4 SENSOR indicator light of the monitor: Off
A-27
Remedy
A
yyThe error (381) "Data transfer to sensor
fails." may also be displayed.
yyConnection became impossible after
connection was established once.
A-28
Remedy
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
Connecting via network (Page 2-16)
yyAfter a correct connection is established as a result of
retry, the run screen opens automatically.
A-29
Status
Remedy
When the connection cannot be established by
searching for the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network
equipment.
Connecting via network (Page 2-16)
A-30
Status
Remedy
When the connection cannot be established by
specifying the sensor
yySupply power to the sensor and the network equipment.
yyCorrectly connect with the sensor and the network equipment.
Connecting via network (Page 2-16)
yySpecify the correct IP address of the sensor.
A-31
Status of the
LINK/ACT
indicator light
Remedy
ON
Blink
Green
OFF
A-32
Status
Link is normal.
When connection with the monitor is not possible, check
the STATUS indicator light.
Status of
the STATUS
indicator light
ON
Green
Blink
OFF
Status
Remedy
A-33
Confirming the status by observing the SENSOR indicator light of the monitor
The causes of an unavailable connection and countermeasures can be confirmed by checking the
SENSOR indicator light of the monitor.
SENSOR indicator light
Status of
the SENSOR
indicator light
ON
Green
Blink
OFF
Status
Remedy
A-34
NG
A-35
A-36
A-37
Remedy
A-38
Status
Remedy
yyChange the trigger cycle of the sensor.
Setting the Trigger Options (Page 4-10)
yyConfirm the stress status of the network.
A-39
Setting Items
Settings after
initialization
Communication speed
100/10Mbps
Automatically switches
IP Address
BOOTP
(Bootstrap Protocol)
0.0.0.0*1, *2
*2
Subnet Mask
0.0.0.0
Default Gateway
0.0.0.0*2
mark
Long and
thin pin
mark.
Indicator light
IP address setting
method
Maintenance
Maintenance
Attaching the protection sheet
A protection sheet (OP-87463) can be attached to
protect the LCD panel.
Adhesive side
(back of the protection
sheet)
Protection sheet
Backing film (front)
Front cover
Dedicated screw
Tab
Protection sheet
Dedicated screw
Front cover
A-41
Index
Index
Numerics
B
Backing up in a batch.........................................6-19
Backlight.............................................................6-52
Basic adjustments........................... 5-37, 5-38, 5-39
Basic configurations of IV Series..........................1-2
Basic Operation Flow...........................................3-4
Basic Operation for the Monitor..........................3-14
Basic Operation of the Settings Navigator...........4-3
Bracket......................................................... 1-9, 8-9
Brightness correction..........................................4-26
A-42
Cables................................................................2-12
Cancelling One-Shot output.................................7-6
Capturing the monitor screen and
saving to the USB memory.................................6-23
Capturing the screen..........................................6-23
Changeover for a Target (Program Functions).....6-8
Changing Over.....................................................7-7
Changing the logging conditions of
the image history................................................6-17
Changing the timing of the status output..............7-6
Checking errors by observing
the PWR/ERR indicator light of the sensor....... A-22
Checking the Package Contents..........................1-8
Checking the view and installed distance.............2-2
Clearing Errors...................................................7-10
Clearing the saved images.................................6-16
Color Area/Area tool...........................................4-40
Color Filters (color type only).............................4-19
Communication Cable........................................1-12
Confirming error messages of the monitor........ A-24
Confirming or deleting
the images registered for the Tool Auto Tuning....5-25
Confirming/Setting the IP address of
the monitor........................................................ A-36
Confirming/Setting the IP address of
the sensor.......................................................... A-37
Confirming the existence of
the sensor from the monitor.............................. A-35
If the displayed confirmation result is NG.... A-35
Confirming the router settings........................... A-37
Confirming the status by
observing the indicator light of the sensor......... A-32
Confirming the status by observing
the SENSOR indicator light of the monitor........ A-34
Connecting directly.............................................2-16
Connecting method after initialization............... A-40
For direct connection................................... A-40
For network connection............................... A-40
Connecting the monitor and multiple sensors......1-3
Connecting the monitor and single sensor...........1-2
Connecting the monitor cable/Ethernet cable....2-17
Connecting the power cable of the monitor........2-15
Connecting the power I/O cable of the sensor....2-12
Connecting the sensor and monitor...................2-16
Connecting via network......................................2-16
Connection Cable...............................................8-13
Controlling Timing of Judgment with Triggers......7-2
Copying a program.............................................6-12
Copy Tool............................................................4-58
Correcting the distorted images due to the
installation..........................................................5-33
Cut-off process of the matching rate................... A-5
Index
Default value......................................................4-60
Deleting a tool....................................................4-31
Device name......................................................6-29
Device settings...................................................6-29
Digital Zoom (monochrome type only)...............4-19
Dimensions...........................................................8-6
DIN mounting adapter...............................1-11, 8-12
Displaying and outputting the status result.......... A-4
Displaying and outputting the status result at
the time of position adjustment............................ A-4
Displaying from the run screen................. 6-14, 6-18
Displaying from
the Sensor setup menu screen................ 6-14, 6-18
Displaying the histogram....................................5-12
Displaying the Sensor Image History screen.....6-14
Displaying the Sensor Setup Menu Screen..........6-7
Displaying the Settings Navigator guide...............4-5
Displaying the statistical information..................5-10
Displaying the USB Memory screen...................6-18
Display Method of Extended Functions Menus....4-66
Display methods for tools.....................................5-7
For color type..................................................5-7
For monochrome type.....................................5-8
Display Settings..................................................6-49
Dome attachment......................................... 1-8, 8-7
E
Editing a program name.....................................6-12
Editing a tool.......................................................4-31
Editing the tool window.......................................3-15
Editing the value with the slider..........................3-14
Enabling the screen capturing function..............6-23
Enlarging the image display.................................5-6
Environmental....................................................6-25
Error Messages................................................. A-22
Ethernet cable....................................................8-13
Ethernet cable (M12 4pin - RJ-45).....................1-12
Exiting the sensor settings and starting an
operation..............................................................5-2
Extended functions for the Image Optimization....4-16
Extended functions for the Master Registration....4-22
Extended functions for the Outline tool..............4-37
Extended functions for the Output Assignment....4-62
Extended functions for
the Position Adjustment tool...............................4-57
Extended functions for the Tool settings.............4-58
Extended functions items for the Output
Assignment.........................................................4-62
Extended functions of the Color Area/Area tool....4-48
External trigger.....................................................7-2
Field Network.....................................................6-37
Finishing by completing all steps..........................4-5
Finishing the Settings Navigator...........................4-5
Finishing without completing the step..................4-5
Fixed Reference Area.........................................4-50
Flow in the Settings Navigator..............................4-2
Flow of the internal process...............................5-40
Focus Adjustment...............................................4-12
Focus adjustment for the auto focusing type......4-12
Focus adjustment for the manual focusing type....4-14
Folder composition and file naming rules...........6-24
For the processing time......................................5-40
Front cover...........................................................8-8
Front cover (for replacement)...............................1-9
FTP.....................................................................6-32
FTP Destination Settings....................................6-33
H
Hanging on the hook............................................2-8
Hiding the histogram..........................................5-13
Hiding the statistical information.........................5-11
I
Imaging Area......................................................4-17
Imaging the target widely...................................5-32
Importing the individual status output of
each detection tool/logic.......................................7-5
Importing the Status Output.................................7-4
Importing the total status output...........................7-4
Infrared polarization filter attachment...................1-8
Initialize Monitor.................................................6-53
Initializing a program..........................................6-13
Initializing the monitor.........................................3-13
Initializing the network settings.......................... A-40
Initializing the Network Settings
(IP Reset Switch)............................................... A-40
Initializing the sensor................................ 3-12, 6-44
Input circuit.........................................................2-14
Input Response Time.........................................7-12
Description for symbols................................7-12
Response time for the error clear input........7-12
Response time for the external master
registration input...........................................7-12
Response time for
the switch program input...............................7-12
Input Settings.....................................................6-26
Inputting characters............................................3-16
Installed distance of the dome attachment...........2-6
Installing/Removing the USB memory................6-18
Installing the sensor at an angle.........................5-35
Installing the USB memory.................................6-18
A-43
Index
J
Judgment processing flow....................................1-6
L
Language...........................................................6-51
Lighting...............................................................4-18
LINK/ACT (link/activity) indicator light............... A-32
List of the Useful Features...................................6-2
Loading and confirming the saved images.........6-15
Logic Settings.....................................................4-63
M
Main screen for the Image Optimization...............4-7
Main screen for the Master Registration............4-20
Main screen for the Output Assignment.............4-60
Main screen for the Tool Settings.......................4-30
Maintenance...................................................... A-41
Mask settings.....................................................4-45
Master image registration from
the image history in the sensor..........................4-22
Matching rate at the time of protrusion................ A-5
Matching Rate of the Outline Tool and
Position Adjustment Tool..................................... A-5
Menu Screen........................................................5-4
Monitor...............................................................1-15
Monitor cable......................................................8-13
Monitor cable (M12 4pin - M12 4pin)..................1-12
Monitor Device Settings.....................................6-45
Monitor Environment..........................................6-45
Monitor Information............................................6-53
Monitor power cable...........................................8-12
Monitor power cable (M8 4pin - strand wire)......1-10
Monitor Settings.................................................6-45
Monitor Settings screen....................................... A-9
Mounting adapter......................................... 1-9, 8-8
Mounting the attachment......................................2-6
Mounting the dome attachment............................2-6
Mounting the Monitor............................................2-8
Mounting the mounting adapter............................2-4
Mounting from the jig side...............................2-4
A-44
N
Name and Function of Each Part.......................1-13
Name and function of each part of the sensor...1-13
Names and Functions of the Operation Screen......5-4
Network Settings...................................... 6-31, 6-48
No-voltage input
(When the NPN output is selected)....................2-14
O
Operating in the shortest cycle.............................7-3
Operation flow for the Tool Auto Tuning..............5-16
Operation flow when the power is turned on........3-5
Operation for initial startup of the monitor
(Direct Connection)..............................................3-6
Operation for initial startup of the monitor
(Network Connection)...........................................3-7
Operation for initial startup of the sensor...........3-11
Operation of the indicator light...........................1-14
Operations when Power of the Sensor is
Turned on...........................................................7-11
Operation when the Power is Turned on..............3-5
Optional parts for the monitor................... 1-10, 8-12
Optional parts for the sensor........................ 1-8, 8-7
Other methods of confirming
a network connection........................................ A-35
Outline tool.........................................................4-32
Output circuit......................................................2-14
Output Settings...................................................6-27
Overview of IV Series...........................................1-4
Overview of Screen and Operation......................3-2
Overview of the Operation Screen.......................5-3
Overview of the program functions.......................6-8
Index
P
Panel cutting dimension.....................................2-10
Panel mounting adapter............................1-11, 8-12
Password Lock...................................................6-30
Polarity...............................................................6-28
Polarized visible light filter attachment.................1-8
Polarizing filter attachment...................................8-8
Position Adjustment tool.....................................4-51
Power I/O cable....................................................8-8
Power I/O cable (M12 12pin - strand wire)...........1-9
Preparation flow...................................................6-9
Preparation procedures........................................6-9
Preparing the program functions..........................6-9
Processing during an operation..........................5-36
Program..............................................................6-25
Program Switch Method.....................................6-42
Protection sheet....................................... 1-10, 8-12
R
Reducing the effect of illumination variation.......5-36
Reducing the image blur....................................5-34
Reducing the shininess of
the glossy or metal surface................................5-35
Registering from the image in
the USB memory................................................4-24
When using batch backup files (*.iva)...........4-24
When using image capture files (*.ivp).........4-25
Registering the images from
the file saved in the USB memory......................5-22
Registering the images from
the image history saved in the sensor................5-20
Registering the images taken in the Test mode....5-18
Registering the master image............................4-21
Registering the Master Image..............................7-8
Registering the OK/NG images to be used for
the Tool Auto Tuning...........................................5-18
Remedy when connection via a network is
unavailable........................................................ A-29
Remedy when direct connection is unavailable.... A-28
Remedy when the Monitor cannot be
Connected with the Sensor............................... A-28
Removing the USB memory...............................6-18
Replacing the front cover.................................. A-41
Rotate 180........................................................6-40
Rotation Range........................................ 4-38, 4-57
RUN screen (menu display OFF)........................ A-6
RUN screen (menu display ON).......................... A-6
S
Saving the image history individually.................6-20
Saving the Sensor Settings or
Images to the USB Memory...............................6-18
A-45
Index
T
Things can be performed with the program
functions...............................................................6-8
Tilt Correction.....................................................6-38
Time....................................................................6-51
A-46
U
Unmounting from the DIN mounting adapter......2-11
Unmounting from the wall mounting adapter........2-9
Unmounting the sensor........................................2-5
Update Monitor...................................................6-53
Updating the sensor...........................................6-44
USB memory (1GB)............................................1-10
Useful features during installation/adjustment......6-4
Useful features while running...............................6-2
Using the Auto Brightness Adjustment...............5-35
Using the digital zooming function......................5-32
Using the dome attachment....................... 2-6, 5-35
Using the image files saved in
the USB memory................................................5-15
Using the image history saved in the sensor......5-15
Using the images taken in the Test mode...........5-15
Using the polarizing filter attachment......... 2-7, 5-35
Using the program functions (changing over)....6-10
When the [External IN] is selected in the
Program Switch Method...............................6-11
When the [Monitor/PC] is selected in
the Program Switch Method.........................6-10
Using with the intelligent monitor (IV-M30)...........1-4
Using with the IV-Navigator (IV-H1)......................1-5
V
Voltage input
(When the PNP output is selected)....................2-14
W
Wall mounting adapter...............................1-11, 8-12
When the NPN output is selected......................2-14
When the PNP output is selected.......................2-14
White Balance (for color type only)....................6-41
Index
MEMO
A-47
Revision history
Revision history Edition number
Revision details
January, 2012
1st edition
May, 2012
2nd edition
August, 2012
3rd edition
December, 2012
4th edition
December, 2013
5th edition
E 1101-3
Copyright (c) 2012 KEYENCE CORPORATION. All rights reserved. 244002E 1123-5 206GB Printed in Japan