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232 to 485 Converter Card

For Remote Telemetry Systems


Application Notes
P/N 1-0479-008
Revision C

Part of Thermo Fisher Scientific

232 to 485 Converter Card


For Remote Telemetry Systems
Application Notes
P/N 1-0479-008
Revision C

2007 Thermo Fisher Scientific Inc. All rights reserved.


All trademarks are the property of Thermo Fisher Scientific Inc. and its subsidiaries.
Thermo Fisher Scientific (Thermo Fisher) makes every effort to ensure the accuracy and completeness of
this manual. However, we cannot be responsible for errors, omissions, or any loss of data as the result of
errors or omissions. Thermo Fisher reserves the right to make changes to the manual or improvements to
the product at any time without notice.
The material in this manual is proprietary and cannot be reproduced in any form without expressed
written consent from Thermo Fisher.

Thermo Fisher Scientific


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Thermo Fisher Scientific


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232 TO 485 CONVERTER CARD


APPLICATIONS NOTES
CONTENTS
Section

Title

Page

1.0 GENERAL INFORMATION AND APPLICATIONS.......................................................................1


1.1 232 TO 485 CONVERTER ASSEMBLY SPECIFICATIONS ....................................................1
1.2 232 TO 485 CONVERTER ASSEMBLY APPLICATIONS........................................................2
1.2.1 Application #1 - Two-Wire Simple System .........................................................................3
1.2.2 Application #2 - Four-Wire Simple System ........................................................................4
1.2.3 Application #3 Two-Wire Multidrop System.....................................................................5
1.2.4 Application #4 - Four-Wire Multidrop System ....................................................................6
1.2.5 Application #5 - Four-Wire Simple System with Power Cycling ........................................7
1.2.6 Application #6 - Four-Wire Multidrop System with Power Cycling ...................................8
1.2.7 Application #7 - Two-Wire Multidrop System with Power Cycling....................................9
1.2.8 Application #8 - Four-Wire Multidrop System via Radio or Modem ................................10
1.2.9 Application #9 - Four-Wire Multidrop System via Modem with Power Cycling ..............11
1.2.10 Application #10 - Four-Wire Multidrop System via Analog Radio .................................12
1.2.11 Application #11 - Four-Wire Multidrop System Using a Modem Splitter.......................13
1.2.12 Application #12 - Four-Wire Dual Master System...........................................................14

2.0 232 TO 485 CONVERTER INSTALLATION GUIDELINES .......................................................15


2.1 MECHANICAL MOUNTING OF THE CONVERTER ............................................................16
2.2 WIRING THE 232 TO 485 CONVERTER BOARD..................................................................17
2.3 SPECIALTY CABLES FOR 232 TO 485 CONVERTER APPLICATIONS ...........................19
2.3.1 232 to 485 Converter Board to Host Cable.........................................................................19
2.3.2 232 to 485 Converter Board to SuperFlo Cable .................................................................20
2.3.3 232 to 485 Converter Board to AutoMATE Cable.............................................................21
2.3.4 232 to 485 Converter Board to AutoPILOT Cable.............................................................22
2.3.5 232 to 485 Converter Board to Radio or Modem Cable......................................................23
2.3.6 232 to 485 Converter Board to V.22/212A Modem Cable................................................24
2.3.7 232 to 485 Converter Board to Analog Radio Cable..........................................................25
2.3.8 Dual Master 232 to 485 Converter Board Cable ................................................................26
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3.0 HARDWARE CONFIGURATION...................................................................................................27


3.1 CONFIGURATION JUMPER DESCRIPTIONS .......................................................................27

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1.0 GENERAL INFORMATION AND APPLICATIONS


The 232 to 485 Converter Assembly (3-0479-016) provides an RS-485 compatible communications channel
for Thermo Fisher Scientifics flow measurement and remote telemetry systems. The 232 to 485 Converter
Assembly may also be used for general purpose RS-232 to RS-485 conversion. The card may operate in a
two-wire simplex mode or a full-duplex, four-wire mode. A six-wire mode may also be used to support
power cycling (sleep mode) applications. Multidrop applications (up to thirty-two units and a total of four
thousand feet) are also supported. The assembly is included in the Underwriters Laboratories Inc. listings of
Thermo Scientific products for use in Class I, Division 2, Groups C and D hazardous locations. Other
features include a power cycle option for power saving, and communication signal indicators (LEDS) for
troubleshooting. The RS-485 interface is surge/transient voltage protected.

1.1 232 TO 485 CONVERTER ASSEMBLY SPECIFICATIONS


Input Voltage:

+6 to +16 VDC

Control Signal:

Active High: 4.5 to 5 VDC

RS-485 Signals:

{RX+, RX-}, {TX+, TX-}, {DCD+, DCD-}, {RTS+, RTS-}

Current Consumption: Standby current without load jumper:

20 mA

Standby current with DC load jumper:

80 mA

Transmit current with DC load jumper:

110 mA

Intermediate Slave board Transmit current with 60 mA


No load jumper (DC load system)
Shutdown current:

1 mA

Environment: -40 to +85 C (-40 to +185 F) SuperFlo, AutoPILOT, AutoMATE, and general purpose
-40 to +75 C (-40 to +167 F) BenchMark
-40 to +55 C (-40 to +131 F) MBS100
0 to 95% humidity non-condensing

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1.2 232 TO 485 CONVERTER ASSEMBLY APPLICATIONS


Installations range from single, simple communication systems to the complex, multidrop systems including
phone lines, radios, or cellular phone networks. This section illustrates several of the possible applications.
For example purposes, a flow computer is shown in the illustration; however, any of the Thermo Scientific
RTU products can also be used with the 232 to 485 Converter. General purpose use with other company
products follow similar guidelines.
Configuration jumpers which are common to all applications are as follows:
*

Transmit Enable mode is set at J1, with the time delay in milliseconds set at J2 if "AUTO DELAY"
mode is selected at J1-C. J2 can also set a fixed RTS/CTS delay for communications systems that
require a RS-232 RTS/CTS delay. The local (master) device will use J1-A (constant powered
drivers), and remote (slave) devices will use J1-B (RTS enables drivers).

For power cycling applications, install jumper J3, and connect TB1-3 to SBAT of the flow computer
or other control signal that provides a logic high for AON@.

Jumper J4 can be installed to provide indicator lights for troubleshooting purposes, but should be
removed during normal operation to conserve power.

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1.2.1 Application #1 Two-Wire Simple System


The simplest system connects a Host computer (personal computer in example) at a local site to a single
flow computer (or RTU) at the remote site. Two-wire mode is shown in Figure 1.2.1. The RS-485 TX
signals are connected together at each end. Install jumpers in the following positions on both boards:
J1B (Drivers switched by RTS)
J5, J6 & J7 (2 wire mode)
J9B (DC termination), J8 removed
The jumpers at J10 and J11 may be removed to conserve power.
Each end device must drive and switch the RS-232 signal RTS as this is a half-duplex or simplex mode.

Figure 1.2.1: Two-Wire Simple System

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1.2.2 Application #2 - Four-Wire Simple System


A simple four-wire system is shown in figure 1.2.2. A Host computer (personal computer in example) at a
local site is connected to a single flow computer (or RTU) at the remote site. The RS-485 TX signals of one
converter are connected to the RX signals of the other converter. Install the following jumpers on both
boards:
J1B (Drivers switched by RTS)
J8B & J9B (DC termination)
The jumpers at J10 and J11 may be removed to conserve power.
This is a full-duplex mode, and is the preferred system, especially for long distances. Alternately, jumper J1
may be installed in the J1A position which causes the RS-485 drivers to always be ON. This configuration is
useful when the RS-232 signal RTS is not available.

Figure 1.2.2: Four-Wire Simple System

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1.2.3 Application #3 Two-Wire Multidrop System


The same system in Application #1 can serve multidrop applications. Two-wire mode is shown in Figure
1.2.3. The RS-485 TX signals are connected together at each converter board. Install the following jumpers
on the boards:
J1B (Drivers switched by RTS)
J5, J6 & J7 (2-wire mode)
J9B (DC termination) at the local site and the last remote site only, removed at all other remote sites. J8
removed at all sites.
The jumpers at J10 and J11 may be removed to conserve power.
Each end device must drive and switch the RS-232 signal RTS as this is a half-duplex or simplex mode.

Figure 1.2.3: Two-Wire Multidrop System

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1.2.4 Application #4 Four-Wire Multidrop System


A four-wire full-duplex multidrop system is shown in Figure 1.2.4. The RS-485 TX signals at the local
converter board are connected to the RS-485 RX signals at each remote converter board. The RS-485 TX
signals at each remote converter boards are connected to the RS-485 RX signals at the local converter board.
Install the following additional jumpers on the boards:
J1B (Drivers switched by RTS)
J8B &J9B (DC termination) at the local site and the last remote site, jumpers at J8 and J9 are removed
at other remote sites.
Jumpers at J10 and J11 may be removed to conserve power.
Each remote device (flow computer or RTU) must drive and switch the RS-232 signal RTS.
The local site (master) converter may have jumper J1A installed (constant power to drivers), if the RS-232
signal RTS is not available.

Figure 1.2.4: Four-Wire Multidrop System

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1.2.5 Application #5 Four-Wire Simple System with Power Cycling


A simple system connecting a Host computer (personal computer in example) at a local site to a single flow
computer (or RTU) at the remote site is shown in Figure 1.2.5. Where it is desirable to conserve power at the
remote site, the RTS and DCD lines are connected as shown below. RS-232 signal RTS at the local site is
used to Awake-up@ the remote site end device by connecting it to DCD at the remote site. Four-wire mode as
described in application two is shown. Install the following jumpers on the boards:
J1A (drivers On) at the local site, J1B (Drivers switched by RTS) at the remote site
J8B, J9B & J10B at remote site, J8B, J9B & J11B at local site (DC termination)
J10 at the local site & J11 at the remote site may be removed to save power
This is a full-duplex mode. Alternately jumper J1 at the remote site may be installed in the J1A position
which causes the RS-485 drivers to always be ON. This configuration is useful when the remote site RS-232
signal RTS is not available.

Figure 1.2.5: Four-Wire Simple System with Power Cycling

For two-wire mode, connect the TX+ and TX- terminals of one RS-232 to RS-485 Converter to the TX+ and
TX- terminals of the other RS-232 to RS-485 converter. Install the following jumpers on the boards:
J1B (Drivers switched by RTS)
J5, J6 & J7 (2 Wire)
J9B at both sites, J10B at remote site & J11A at local site (DC termination)
J10 at the local site & J11 at the remote site may be removed to save power
J8 is not installed at both sites
Each end device must drive and switch the RS-232 signal RTS as this is a half-duplex or simplex mode.

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1.2.6 Application #6 Four-Wire Multidrop System with Power Cycling


A four-wire full-duplex multidrop system is shown in Figure 1.2.6. Where it is desirable to conserve power
at the remote sites, the RTS and DCD lines are connected as shown. Signal RTS at the local site is used to
Awake-up@ the remote sites end devices by connecting it as an input to DCD at all remote sites. The RS-485
TX signals at the local converter board are connected to the RS-485 RX signals at each remote converter
board. The RS-485 TX signals at each remote converter boards are connected to the RS-485 RX signals at
the local converter board. Four-wire mode as described in application two is shown. Install the following
jumpers on the boards:
J1B or J1C at the local site, J1B (Drivers switched by RTS) at remote sites
J8B, J9B & J11B at the local site and J8B, J9B & J10B at the last remote site (DC termination). Jumpers
at J8, J9 and J10 not installed at other remote sites.
J10 at the local site & J11 at the remote sites may be removed to save power
Each device (Host computer, flow computer or RTU) must drive and switch the RS-232 signal RTS.

Figure 1.2.6: Four-Wire Multidrop System with Power Cycling

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1.2.7 Application #7 Two-Wire Multidrop System with Power Cycling


A two-wire multidrop system is shown in Figure 1.2.7. Where it is desirable to conserve power at the remote
sites the RTS and DCD lines are connected as shown. Signal RTS at the local site is used to Awake-up@ the
remote sites end devices by connecting it as the input to DCD at all remote sites. The RS-485 TX signals are
connected together at each converter board. This configuration is particularly useful when replacing 202
modems with RS-232 to RS-485 Converters. Install the following jumpers on the boards:
J1B (Drivers switched by RTS)
J5, J6 & J7 (2-wire mode)
J9B at the local site and last remote site, J9 removed at other remote sites (DC termination)
J11B at the local site and J10B at the last remote site, J10 removed at other remote sites (DC
termination)
J10 at the local site & J11 at the remote sites may be removed to save power
J8 is removed at all sites
Each device (Host computer, flow computer or RTU) must drive and switch the RS-232 signal RTS.

Figure 1.2.7: Two-Wire Multidrop System with Power Cycling

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1.2.8 Application #8 Four-Wire Multidrop System via Radio or Modem


A four-wire full-duplex multidrop system is shown in Figure 1.2.8. This configuration is used for Thermo
Scientific V.22/212A Modems, MDS 9310 Radios, MDS 9810 radios, Cellular Data Transceivers, and other
applications where RTS is not needed by the remote site communications device. The RS-485 TX signals at
the master converter board (radio or modem end) are connected to the RS-485 RX signals at each slave
converter board (flow computer or RTU). The RS-485 TX signals at each slave converter board are
connected to the RS-485 RX signals at the master converter board. Install the following jumpers:
J1A (Drivers enabled) at Master Converter Board
J1B (Drivers switched by RTS) at each slave converter board
J8B &J9B at the local site and the last remote site (DC termination), with J8 and J9 removed at all other
remote sites.
J10 & J11 may be removed to conserve power.

Figure 1.2.8: Four-Wire Multidrop System via Radio or Modem

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1.2.9 Application #9 - Four-Wire Multidrop System via Modem with Power Cycling
A four-wire full-duplex multidrop system is shown in Figure 1.2.9. This configuration can be used with
Thermo Scientific V.22/212A Modems. Where it is desirable to conserve power at the remote sites (power
cycle mode) the RTS and DCD lines are connected as shown. Signal RTS at the master converter board
(modem end) is used to Awake-up@ the slave converter boards (flow computer or RTU) when connected as
input to DCD at all remote sites. The RS-485 TX signals at the master converter are connected to the RS485 RX signals at the slave converters. The RS-485 TX signals at each slave converter board are connected
to the RS-485 RX signals at the master converter board. Install the following jumpers:
J1B (Drivers switched by RTS)
J8B, J9B & J11B at master site (DC termination)
J8B, J9B & J10B at last slave site, J8, J9 & J10 removed at the other slave sites (DC termination)
J10 at the master converter site & J11 at the slave converter sites may be removed to save power
Each device (Host computer, flow computer or RTU) must drive and switch the RS-232 signal RTS.

Figure 1.2.9: Four-Wire Multidrop System via Modem with Power Cycling

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1.2.10 Application #10 Four-Wire Multidrop System via Analog Radio


A four-wire full-duplex multidrop system is shown in Figure 1.2.10. This configuration is used for radios
which require the RTS signal (push-to-talk function), such as MDS 2310A and 4310A. Power cycling of the
flow computers is implemented by radio scheduling or sampling. Signal RTS at the slave converter boards
(flow computer or RTU) is used to key up the remote site radio by connecting to DCD at the master
converter. This DCD signal is switched to RTS in the master converter to radio RS-232 cable. The RS-485
TX signals at the master converter (radio side of remote site) are connected to the RS-485 RX signals at the
slave converters (flow computer or RTU). The RS-485 TX signals at each slave converter board are
connected to the RS-485 RX signals at the master converter board. Install the following jumpers:
J1A (drivers enabled) at master converter
J1B (Drivers switched by RTS) at slave converters
J8B, J9B & J10B at master converter site (DC termination)
J8B, J9B & J11B at the last slave site, J8, J9 & J10 removed at other slave sites (DC termination) J11
on the master converter & J10 on the slave converters may be removed to save power
Each flow computer or RTU must drive and switch the RS-232 signal RTS.

Figure 1.2.10: Four-Wire Multidrop System via Analog Radio

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1.2.11 Application #11 - Four-Wire Multidrop System Using a Modem Splitter


A four-wire full-duplex multidrop system using a modem splitter (part number 3-0447-038) is shown in
Figure 1.2.11. This configuration is used when it is desirable to connect a flow computer at the remote site
where the master 232 to 485 converter is located. The configuration shown is the same as application
number eight (multidrop system via radio or modem). The modem splitter is located between the modem,
radio or cell phone and the master 232 to 485 Converter Board.
The cable between the modem, radio or cell phone and the modem port on the modem splitter is a pin-to-pin
DB25P cable. A standard host port cable connects the flow computer to the modem splitter. Connect the
232/485 master converter RS-232 cable used in application eight to the other terminal port on the modem
splitter.
Jumpers are the same as shown in application eight. In the same manner a modem splitter may be added to
systems as described in applications nine and ten.

Figure 1.2.11: Four-Wire Multidrop System Using a Modem Splitter

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1.2.12 Application #12 - Four-Wire Dual Master System


A four-wire full-duplex multidrop system with two host computers is shown in Figure 1.2.12. This
configuration is used when it is desirable to multi drop to a second host computer. The configuration shown
is the same as application number nine (multidrop system via modem using power cycling). J1B (drivers
switched by RTS) must be installed on both master converters. A personal computer is shown directly
connected to the first master 232 to 485 converter. The host computer may also be connected using radio,
modem or cell phones as described. The RS-485 RTS signal from the first 232/485 master board is
connected to the second 232/485 master and all slave converters as the RS-485 DCD signal.
The polarity of the RS-485 signal DCD is reversed at the second master converter only. The RS-232 signal
DCD at the second 232/485 master is wired in the converter to communication device cable to the RS-232
RTS signal. This action causes the second master converter board to be on (enabled) only when the first
master converter is disabled (RTS off).

Figure 1.2.12: Four-Wire Dual Master System

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2.0 232 TO 485 CONVERTER INSTALLATION GUIDELINES


The 232 to 485 Converter Board is included in the UL Listings of Thermo Fisher's gas measurement and
remote telemetry systems for use in Class I, Division 2, Groups C and D hazardous locations. When
mounted in these products, the converter can be installed and operated in the hazardous location. Class I,
Division 2 Wiring Methods as outlined in Article 502-1(b) of the National Electric Code, NFPA 70, are
required for U.S. installations, or the class I Div 2 wiring methods outlined in section 18-152 of the
Canadian Electrical Code as required for Canadian installations. When installed in other systems, such as
power systems with communications equipment, the 232 to 485 Converter must be installed in a
nonhazardous area.

WARNING
THE AREA AROUND AND INCLUDING THE 232 TO 485
CONVERTER BOARD MUST BE MADE A SAFE AREA, AS
PER THE NEC (USA) OR CEC (CANADA) RULES,
BEFORE INSTALLING OR SERVICING THIS BOARD.
FAILURE TO DO SO MAY RESULT IN A HAZARDOUS
SITUATION. THIS BOARD IS NOT LISTED FOR CLASS I,
DIVISION 1 AREAS.

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2.1 MECHANICAL MOUNTING OF THE CONVERTER


The 232 to 485 Converter Board must be installed in an enclosure suitable for the application such as the
enclosures of the Thermo Scientific listed products. The converter may be directly mounted or use the
optional mounting bracket assembly using 6-32 screws and internal-tooth washers. The mounting bracket
assembly secures the modem to the walls of an enclosure using double-sided, high-performance, VHB tape.
Do not remove the protective paper from the VHB tape until it is time to install the assembly to the
enclosure. When selecting a mounting area in the enclosure ensure there is adequate clearance for the
connectors.
Mount the 232 to 285 Converter to the enclosure with mounting bracket assembly as follows:
1. Clean the mounting area of the enclosure, using the alcohol swab included in the kit, then wipe the
area dry with a clean towel before the alcohol air dries.
2. Remove the protective paper from the VHB tape. Ensure nothing contacts the tape until the
board is in place.
3. In one motion, set the 232 to 485 Converter Board with mounting bracket in place and press down
hard on the four mounting screws of the board, securing the unit to the enclosure. Once the VHB
tape has made contact to the mounting area, do not remove it, not even temporarily.
Removing the unit from the mounting area degrades the adhesive strength of the tape,
requiring the tape to be replaced.

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2.2 WIRING THE 232 TO 485 CONVERTER BOARD


After the converter board has been mounted, wire the board to the system, using proper wiring methods for
the application and installation site. When wiring to a Thermo Scientific product, refer to the wiring
guidelines in the wiring and installation manual provided with the unit. For best results, the RS-485 buss
wiring should be shielded cable, with an overall foil or braided shield. Connect the shield, at one end only,
to the E1 ground lug on the converter board. Use 24 AWG or larger stranded wire. For long runs use 18
AWG wire. Twisted pairs should be used for the RS-485 (+/-) signals.
The following describes the RS-232 interface at connector P1:
PIN
2
3
4
5
7
8

SIGNAL
TX
RX
RTS
CTS
GND
DCD

DESCRIPTION
Serial transmit data to converter board.
Serial receive data from converter.
Request to send to converter board. Turns on RS-485 interface.
Clear to send from converter board. Derived from RTS. Delay is set by J2 jumper
Signal ground return.
Data carrier detect signal from converter board. Active when RS-485 DCD signal is
active.

Connect the power to the converter board at TB1 as follows:


PIN
TB1-1
TB1-2
TB1-3

SIGNAL
PWR
GND
SBAT

DESCRIPTION
Positive supply input. +6 VDC to +16 VDC.
Ground return.
Board power control. TTL level signal, when high the converter board is powered. J3
is installed when using the SBAT signal to control board power. If the modem is to
be constantly powered, the configuration jumper J3 is removed.

The RS-485 interface at TB2 is as follows:


CONNECTION
TB2-1
TB1-2
TB1-3
TB1-4
TB1-5
TB1-6
TB1-7
TB1-8

SIGNAL
RX+
RXTX+
TXDCD+
DCDRTS+
RTS-

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DESCRIPTION
Receive data to converter board, positive
Receive data to converter board, negative
Transmit data from card, positive
Transmit data from card, negative
Data carrier detect to board, positive
Data carrier detect to board, negative
Request to send from card, positive
Request to send from card, negative

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Some applications require installation of bias resistor(s) to RS-485 signal(s). This is necessary to prevent
false signals at the RS-232 interface when the RS-485 drivers on all converter boards are off.
Connect a 100 K Ohm 1/8 Watt, 1% resistor between TB1-1 (signal PWR) and TB2-1 (signal RX+) of
master converter board(s) which have the RS-232 interface connected to a modem or cell phone.
Connect a 100 K Ohm 1/8 Watt, 1% resistor between TB1-1 (signal PWR) and TB2-7 (signal RTS+) of
master converter board(s) which use the RS-485 RTS signal to wake up remote flow computers when
connected to RS-485 signal DCD.
Connect a 100 K Ohm 1/8 Watt, 1% resistor between TB1-1 (signal PWR) and TB2-5 (signal DCD+) of
the first master converter in a dual master configuration.
The 232/485 converter board has transient/ surge protection circuits, which must be grounded properly as
follows:
Connect a 14 AWG or larger stranded wire from E1 on the converter board to the enclosure unit ground
terminal.
Connect a 12 AWG or larger stranded wire from the unit unit ground terminal to the Earth Ground.
Wiring should be as short as possible.

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2.3 SPECIALTY CABLES FOR 232 TO 485 CONVERTER APPLICATIONS


Several specialty cables have been developed for the 232 to RS-485 Converter configurations shown in the
applications portion of Section 1. These cables are described as follows:
2.3.1 232 to 485 Converter Board to Host Cable
This cable connects an >AT= computer DB9 serial port to the converter card. Any device with a RS-232
DB25 DTE interface may be directly connected (pin-to-pin) to the converter card. Only the pins listed in
paragraph 2.2 for the 232 to 485 Converter P1 are connected and used.

Figure 2.3.1: Host Interface Cable

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2.3.2 232 to 485 Converter Board to SuperFlo Cable


Active cable part number 3-0446-294 or 3-0446-275 may be used to connect the 232 to 485 Converter board
to a SuperFlo as shown in Figure 2.3.2.
Radio sampling mode is shown. For power cycling applications remove the jumper wire from TB5-5 to
TB5-6 and connect the violet wire to TB5-5 (DCD).

Figure 2.3.2: SuperFlo Cable

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2.3.3 232 to 485 Converter Board to AutoMATE Cable


Active cable part number 3-0446-294 or 3-0446-275 may be used to connect the 232 to 485 Converter
Board to an AutoMATE as shown in Figure 2.3.3.
Radio sampling mode is shown in the drawings. For power cycling applications connect the violet wire to
TB2-5 (DCD).

Figure 2.3.3: AutoMATE Cable

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2.3.4 232 to 485 Converter Board to AutoPILOT Cable


Active cable part number 3-0485-151 may be used to connect the 232 to 485 Converter Board to an
AutoPILOT as shown in Figure 2.3.4.
Radio sampling mode is shown. For power cycling applications connect the violet wire to TB2-5 (DCD).

Figure 2.3.4: AutoPILOT Cable

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2.3.5 232 to 485 Converter Board to Radio or Modem Cable


Figure 2.2.5 details a cable which may be used to connect a radio or modem at a remote site to a master 232
to 485 Converter Board. The system is described in section 1.2.8. This configuration can be used where is
not necessary to use RTS to control the radios or modems as they are controlled by the asynchronous data.
The serial data lines are swapped between the devices as both are RS-232 DCE interfaces. Examples include
Thermo Scientific V.22/212A modem, Cellular Data Transceiver, MDS 9310, and 9810 radios.

Figure 2.3.5: Radio/Modem Cable

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2.3.6 232 to 485 Converter Board to V.22/212A Modem Cable


Figure 2.3.6 details a cable which may be used to connect a Thermo Scientific V.22/212A modem at a
remote site to a master 232 to 485 Converter Board. The system is described in section 1.2.9. The serial data
lines are swapped between the devices as both are RS-232 DCE interfaces. DCD from the modem becomes
RTS at the master converter board.

Figure 2.3.6: V.22/212A Modem Cable

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2.3.7 232 to 485 Converter Board to Analog Radio Cable


Figure 2.3.7 details a cable which may be used to connect an analog radio at a remote site to a master 232 to
485 Converter Board. The system is described in section 1.2.10. The serial data lines are swapped between
the devices as both are RS-232 DCE interfaces. DCD from the master converter board becomes RTS at the
radio. Use this configuration when RTS at the remote site radio or modem must be used, such as with MDS
2310A or 4210A radios.

Figure 2.3.7: Analog Radio Cable

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2.3.8 Dual Master 232 to 485 Converter Board Cable


Figure 2.3.8 details a cable which may be used to connect a second 232 to 485 converter master board. The
system is described in section 1.2.12. The serial data lines are swapped between the devices as both are RS232 DCE interfaces. DCD from the master converter board is connected to RTS at the same 232 to 485
converter board. This configuration switches the second converter board on when the first converter board is
off.

Figure 2.3.8: Dual Master Cable

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3.0 HARDWARE CONFIGURATION


The 232 to 485 Converter board has eleven configuration jumpers, providing a variety of operational and
test features. This section describes the configuration options.

3.1 CONFIGURATION JUMPER DESCRIPTIONS


TX Enable (J1):
This jumper controls the tri-state output of the RS-485 drivers and receivers. The three positions are:
J1A
J1B
J1C

Drivers are always ON.


Drivers are ON when RTS is active at the RS-232 interface (P1).
Same as J1B position, with added delay selected by jumper J2.

CTS Delay (J2):


This jumper controls the CTS signal at the RS-232 interface (P1), and is derived from the RTS signal at the
RS-232 interface (P1). Also controls the RS-485 interface drivers when jumper J1C is in place. The five
positions are:
J2A
J2B
J2C
J2D
J2E

No delay
31 ms delay
63 ms delay
125 ms delay
250 ms delay

SBAT PWR (J3):


When installed, the signal SBAT a TB1-3 controls power on the board. When the jumper is not installed the
board is constantly powered.
LED PWR (J4):
When the configuration jumper is installed, this option powers the on-board diagnostic LEDs. To conserve
energy, this option normally is not installed.
Two-Wire Mode (J5, J6 & J7):
Installed for 2-wire RS-485 data mode. These jumpers are not installed for four-wire operation.

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RS-485 Interface Termination (J8, J9, J10 & J11):


These jumpers control termination of the RS-485 interface at TB2. For multi-drop applications normally
only the cards at the ends of the cable are terminated. The termination jumpers are not installed for
intermediate boards. Additional power conservation may be obtained by not installing any jumpers on
unused signals. AC termination may be used in special cases where DC termination causes excess buss
loading. J8 thru J11 are defined as follows:
J8A
J8B
J9A
J9B
J10A
J10B
J11A
J11B

RS-485 RX Signal, AC termination


RS-485 RX Signal, DC termination
RS-485 TX Signal, AC termination
RS-485 TX Signal, DC termination
RS-485 DCD Signal, AC termination
RS-485 DCD Signal, DC termination
RS-485 RTS Signal, AC termination
RS-485 RTS Signal, DC termination

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Thermo Fisher Scientific


81 Wyman Street
P.O. Box 9046
Waltham, Massachusetts 02454-9046
United States
www.thermofisher.com

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