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Standard conversion factors

INCH = 25.4 MILLIMETRE


FOOT = 0.3048 METRE
YARD = 0.9144 METRE
MILE = 1.6093 KILOMETER
ACRE = 0.4047 HECTARE
POUND = 0.4536 KILOGRAM
DEGREE FARENHEIT X 5/9 32 = DEGREE CELSIUS
MILLIMETRE= 0.0394 INCH
METRE = 3.2808FOOT
METRE = 1.0936YARD
1) MILD STEEL (MS)
SHEET
WEIGHT (KGS) = LENGTH (MM) X WIDTH (MM) X 0. 00000785 X THICKNESS
example The weight of MS Sheet of 1mm thickness and size 1250 MM X
2500 MM shall be
2500MM X 1250 MM X 0.00000785 X 1 = 24.53 KGS/ SHEET
2) MS

SQUARE

WEIGHT

(KGS

WIDTH

WIDTH

0.00000785

LENGTH.

Example : A Square of size 25mm and length 1 metre then the weight shall
be.
25x25X 0.00000785 X 1000mm = 4.90 kgs/metre
3) MS

ROUND

WEIGHT (KGS ) = 3.14 X 0.00000785 X ((diameter / 2)X( diameter / 2)) X


LENGTH.
Example : A Round of 20mm diameter and length 1 metre then the weight
shall

be.

3.14 X 0.00000785 X ((20/2) X ( 20/2)) X 1000 mm = 2.46 kgs / metre


4) SS
DIA
SS

ROUND
(mm)

DIA

(mm)
/

0.00623

WEIGHT

PER

METRE

MS

Pipe

OD ( mm) W.Tthick(mm) X W.Thick (mm) X 0.0248 = Weight Per Metre


OD ( mm) W.Tthick(mm) X W.Thick (mm) X 0.00756 = Weight Per Foot

5) SS

MS

CIRCLE

DIA(mm) X DIA (mm) X THICK(mm) 0.0000063 = Kg Per Piece


6) SS

sheet

Length (Mtr) X Width (Mtr) X Thick(mm) X 8 = Weight Per Piece


Length (ft) X Width (ft) X Thick(inch) X 3 /4 = Weight Per Piece
7) S.S
DIA

HEXAGONAL
(mm)

DIA

(mm)

BAR

0.00680

WT.

PER

Mtr

Dia (mm) X Dia (mm) X 0.002072 = Wt. Per foot.


8) BRASS

SHEET

WEIGHT (KGS) = LENGTH (MM) X BREADTH (MM) X 0. 0000085 X


THICKNESS
Example The weight of brass sheet of thickness 1 mm, length 1220mm and
breadth

355mm

shall

be

1220 X355X 0.0000085 X 1 = 3.68 Kgs/Sheet


9) COPPER

SHEET

WEIGHT (KGS) = LENGTH (MM) X BREADTH (MM) X 0. 0000087 X


THICKNESS
Example The weight of coppper sheet of thickness 1 mm, length 1220mm
and

breadth

355mm

shall

be

1220X355 X 0.0000087 X 1 = 3.76 Kgs/Sheet


10)

BRASS

COPPER

PIPE

OD (mm) THICK (mm) X THICK(mm) X 0.0260 = WEIGHT PER METRE


11)

ALUMINUM

SHEET

WEIGHT (KGS) = LENGTH (MM) X BREADTH (MM) X 0. 00000026 X


THICKNESS
Example The weight of Aluminum sheet of thickness 1 mm, length
2500mm

and

breadth

1250

mm

shall

be

2500x1250X 0.0000026 X 1 = 8.12 Kgs/Sheet


12)

ALUMINIUM

OD (mm) THICK(mm) X THICK(mm) X0.0083 = WEIGHT PER METRE

PIPE

13)

We are extremely thankful to Er. Harpal Aujla for sharing this

on our site and thus helping civil engineering students.

Detailed Units Convert Units


Following table shows how can we convert various most commonly used units from
one unit system to another.

Units to convert

Value

Square foot to Square meter

1 ft = 0.092903 m

Foot per second squared to Meter per second squared

1 ft = 0. 3048 m

Cubic foot to Cubic meter

1 ft = 0.028316 m

Pound per cubic inch to Kilogram per cubic meter

1 lb/in = 27679.9 047102


kg/m

Gallon per minute = Liter per second

1 Gallon per minute =


0.0631 Liter per second

Pound per square inch = Kilopascal

1 Psi (Pound Per Square


Inch) = 6.894757 Kpa
(Kilopascal)

Pound force = Newton

1 Pound force = 4.448222


Newton

Pound per Square Foot to Pascal

1 lbf/ft2 = 47.88025 Pascal

Acre foot per day = Cubic meter per second

1 Acre foot per day= 1428


(m3/s)

Acre to square meter

1 acre = 4046.856 m

Cubic foot per second = Cubic meter per second

1 ft/s = 0.028316847 m/s

Filed under Measurement Units | 4 Comments

Measurement Units

Measurement units and standards are different in different countries but to


maintain a standard, SI units are mostly used when dealing with projects involving
different countries or even different states. Small projects can be done with the
locally used unit system but when the project is big, one standard unit system is to
be used.
Two most common system used in the United States are
United

States

Customary

System (USCS)

System International (SI)


But the SI unit system is more widely used all over the world. Following is the table
which shows how you can convert USCS measurements in SI measurements. ( Just
multiply the USCS amount with the corresponding figure given in table below

Convert USCS into SI Units


USCS unit X Factor = SI unit
Square foot X 0.0929 = Square meter
Cubic foot X 0.2831 = Cubic meter
Pound per square inch X 6.894 = Kilopascal
Pound force X 4.448 = Newton
Foot pound torque X 1.356 = Newton meter
Kip foot X 1.355 = Kilonewton meter
Gallon per minute X 0.06309 = Liter per
second
Kip per square inch X 6.89 = Megapascal

SI symbol
M2
M3
KPa
Nu
N-m
LN-m
L/s
MPa

Mix Design For Concrete Roads As Per IRC:152011


By
Kaushal Kishore, Materials Engineer, Roorkee
ABSTRACT:
The stresses induced in concrete pavements are mainly flexural. Therefore flexural

strength is more often specified than compressive strength in the design of


concrete mixes for pavement construction. A simple method of concrete mix design
based on flexural strength for normal weight concrete mixes is described in the
paper.
INTRODUCTION:
Usual criterion for the strength of concrete in the building industry is the
compressive strength, which is considered as a measure of quality concrete.
However, in pavement constructions, such as highway and airport runway, the
flexural strength of concrete is considered more important, as the stresses induced
in concrete pavements are mainly flexural. Therefore, flexural strength is more
often specified than compressive strength in the design of concrete mixes for
pavement construction. It is not perfectly reliable to predict flexural strength from
compressive strength. Further, various codes of the world specified that the paving
concrete mixes should preferably be designed in the laboratory and controlled in
the field on the basis of its flexural strength. Therefore, there is a need to design
concrete

mixes

based

on

flexural

strength.

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Understanding Nominal and Design Mixes


By
Kaushal

Kishore

Materials Engineer, Roorkee


Cement concrete in India on large scale is being used since the last about 70 years.
In the early days the following nominal ratio by volume for concrete were specified.

Cement

: Sand

Aggregate

: 2

: 1.5

: 1

Correspond to M-15 Grade


Correspond to M-20 Grade
Correspond to M-25 Grade

IS : 456-2000 has recommended that minimum grade of concrete shall be not less
than M-20 in reinforced concrete work. Design mix concrete is preferred to nominal

mix. If design mix concrete cannot be used for any reason on the work for grades
of M-20 or lower, nominal mixes may be used with the permission of engineer-incharge,

which

however

is

likely

to

involve

higher

cement

content.

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Filed under Mix Design | 9 Comments

What is Marshall Mix Design for Bituminous


Materials?
The Marshall Mix Design method was originally developed by Bruce Marshall of the
Mississippi Highway Department in 1939. The main idea of the Marshall Mix Design
method involves the selection of the asphalt binder content with a suitable density
which satisfies minimum stability and range of flow values.
The Marshall Mix Design method consists mainly of the following steps:
(i) Determination of physical properties, size and gradation of aggregates.
(ii) Selection of types of asphalt binder.
(iii)

Prepare

initial

samples,

each

with

different

asphalt

binder

content.

For example, three samples are made each at 4.5, 5.0, 5.5, 6.0 and 6.5 percent
asphalt by dry weight for a total of 15 samples. There should be at least two
samples above and two below the estimated optimum asphalt content.
(iv) Plot the following graphs:
(a)
(b)

Asphalt
Asphalt

(c)
(d)
(e)

binder
binder

Asphalt
Asphalt
Asphalt

binder

content
content

binder
binder
content

vs.
content

content
vs.

voids

vs.

density

Marshall

stability

vs.

flow

vs.
in

air
mineral

voids
aggregates

(f) Asphalt binder content vs voids filled with asphalt


(v) Determine the asphalt binder content which corresponds to the air void content
of 4 percent
(vi) Determine properties at this optimum asphalt binder content by reference with
the graphs. Compare each of these values against design requirements and if all
comply with design requirements, then the selected optimum asphalt binder
content is acceptable. Otherwise, the mixture should be redesigned.

This question is taken from book named A Self Learning Manual Mastering
Different Fields of Civil Engineering Works (VC-Q-A-Method) by Vincent T. H. CHU.
Filed under Highway Engineering, Mix Design | 1 Comment

What is the principle of Asphalt Mix Design?


The main objective of asphalt mix design is to achieve a mix with economical
blending of aggregates with asphalt to achieve the following :
(i) workability to facilitate easy placement of bituminous materials without
experiencing

segregation;

(ii) sufficient stability so that under traffic loads the pavement will not undergo
distortion
(iii)

and
durability

by

displacement;
having

sufficient

asphalt;

(iv) sufficient air voids


In asphalt mix design, high durability is usually obtained at the expense of low
stability. Hence, a balance has to be stricken between the durability and stability
requirements.
This question is taken from book named A Self Learning Manual Mastering
Different Fields of Civil Engineering Works (VC-Q-A-Method) by Vincent T. H. CHU.
Filed under Highway Engineering, Mix Design | 0 Comments

10 Things to Remember when doing Concrete Mix


Design

Good quality concrete starts with the quality of materials, cost effective designs is
actually a by-product of selecting the best quality material and good construction
practices. Following are 10 Things to remember during Concrete Mix Design and
Concrete Trials.
1. ACI and other standards only serves as a guide, initial designs must be
confirmed by laboratory trial and plant trial, adjustments on the design shall be
done during trial mixes. Initial design on paper is never the final design.
2. Always carry out trial mixes using the materials for actual use.
3. Carry out 2 or 3 design variations for every design target.
4. Consider always the factor of safety, (1.125, 1.2, 1.25, 1.3 X target strength)
5. Before proceeding to plant trials, always confirm the source of materials to be
the same as the one used in the laboratory trials.
6. Check calibration of batching plant.
7. Carry out full tests of fresh concrete at the batching plant, specially the air
content and yield which is very important in commercial batching plants.
8. Correct quality control procedures at the plant will prevent future concrete
problems.
9. Follow admixture recommendations from your supplier
10. Check and verify strength development, most critical stage is the 3 and 7 days
strength.
Important

note:

Technical knowledge is an advantage for batching plant staff, even if you have good
concrete design but uncommon or wrong procedures are practiced it will eventually
result to failures.

We at engineeringcivil.com are thankful to Tumi J. Mbaiwa for submitting these 10


points which are helpful to each and every civil engineer.

Cement And Water Saving With Water Reducers


By
Er.

Kaushal

Kishore

Materials Engineer, Roorkee


In India 0.93 kg of CO 2 is emitted in the production of one kg of cement. In the
financial year 2009-10 India produces 200 million tonnes of cement. In the
production of this cement 186 million tonnes of CO 2 was emitted in the atmosphere
during financial year of 2009-10.
The availability of water in India per person per year in 1950 was 5177 cu.m. In the
year 2009 it is reduces to 1700 cu.m.
If 50 million tonnes cement in making concrete uses water reducers 7500000
tonnes of cement can be saved. 3750000 kl of potable water will be saved and the
saving of Rs. 3300 crores per year to construction industry. This amount is worked
out after adjusting the cost of water reducers. Less cement used means less
cement required to be produce by the cement factories resulting 6975000 tonnes of
CO2 will be prevented to be emitted to the atmosphere. These are worked out with
an average saving of 15% cement and 15% water.
CO2 emission is word problem, but for India in addition to CO2 it has problems of
Air, Water, Soil, Food and Noise pollutions. Less densily populated countries may
cope with these problems but for India it is of the top concern. The population
figures of 2009 is, India 350 person per sq.km, China 132 person per sq.km and
USA only 34 person per sq.km. The figures of 2006 CO2 emissions are USA
658.60 tonnes per sq.km, China 611.76 tonnes per sq.km and India 459.35 tonnes
per sq.km. Every one should contribute his or her efforts to save the environment
from pollution. Those involve in the construction activities can contribute their share
by proper design of concrete Mixes. This is best illustrated by the following
examples.
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Filed under Mix Design, Research Papers | 8 Comments

Concrete Mix Design M70 Grade of Concrete


(OPC 53 Grade)

Concrete mix design M70 grade of concrete provided here is for reference
purpose only. Actual site conditions vary and thus this should be adjusted as per
the location and other factors.
A.

Design

Characteristic

comprehensive

Maximum

size

Degree

Strength

of

28

days

70

N/mm 2

20

quality

of

workability

of

Type

aggregate

of

Degree

Stipulation:
mm
Collapsible

control

exposure

Good

Severe

concrete

ingredients

Minimum cement content as per is 456-2000


B.

Test

data

Specific

gravity

Specific

of

gravity

Specific
Setting

for
of

gravity
time

of

cement
fly

of

cement

ash

microsilica

initial

165

3.15
2.24

min,

final

2.21
=

270min

Cement

compressive

strength

39.0

N/mm2 @

days

51.0

N/mm @

days

64.2

N/mm2 @

28

days

Specific

gravity

of

coarse

aggregates

(ca)

and

fine

aggregates

(fa)

20

mm

2.729

10

mm

2.747

R/sand

2.751

C/sand 2.697
Water

absorption

20 mm 1.540, 10mm 1.780, R/sand 3.780, C/sand 4.490


Characteristic

strength

28

days

70

N/mm 2

Target mean strength : Depend upon degree of quality control good and
considering (std. Dev.As 5 N/mm2)
Characteristic strength given by the relation 70 +(1.65 *5 ) = 78.25 N/mm 2
C.

Quantities

Actual
Actual
Actual
W/C

of

ingredients

cement
fly

(By

used
ash

microsilica

Volume
486

used
used

fixed

Absolute
=
=

90
24

Method

kg/cum
kg/cum
kg/cum
0.26

Absolute

volume

Absolute

volume

Absolute

vol

Absolute

of

cement
of

air

of

vol

water.

of

fly

0.154

0.02

ash.

0.156
=

0.040

Absolute vol of microsilica = 0.011


Total volume of CA and FA used = 1.00-(0.155+0.044+0.022+0.02 +0.154)
= 0.619 Cum
D.

Aggregate

percent

used.

20 Mm = 24, 10 mm = 36, r/sand = 20, c/sand = 20


(2.729*0.24)

(2.747*0.36)

+(2.751*

0.20

)+(2.697*0.20)

*0.619*1000

405+612+340+334=1691
Aggt: cement = 2.82 : 1
Mix proportion = 0.26:1:0.57:0.56:1.02:0.67
E.

Abstract:

20

mm

405

kg/cum

10

mm

612

kg/cum

r/sand

340

c/sand

kg

/cum

334

kg/cum

water = 154 kg/cum


Admixture 0.50 % BY WT OF (C+F+MS) ASTP-1 OF BASF
Cube

Compressive

Strength

(N/mm2)

days

49.13

Days

59.57

28 Days = 81.49
Note: Mix design is same for Crane bucket and Pump concrete only admixture
dosage

will

fine

tuned

by

0.05

to

0.10%

We are thankful to Deshmukh D S for submitting this very useful mix design
information to us.
Filed under Mix Design | 8 Comments

Concrete Mix Design M60 Grade Of Concrete


(OPC 53 Grade)
Concrete mix design M60 grade of concrete provided here is for reference
purpose only. Actual site conditions vary and thus this should be adjusted as per
the location and other factors.

A.

Design

Charastaristic

comprehensive

Maximum

size

Degree

Strength

of

28

days

60

N/mm 2

20

quality

of

workability

of

Type

aggregate

of

Degree

Stipulation:
mm
Collapsible

control

exposure

Good

Severe

concrete

ingredients

Minimum cement content as per is 456-2000


B.

Test

data

Specific

gravity

Specific

of

gravity

Specific
Setting

for
of

gravity
time

of

fly
of

cement

Cement

cement

ash

microsilica

initial

120

min,

compressive

3.15
2.24

=
final

2.21
185

min

strength

45.21

N/mm2 @

days

54.82

N/mm @

days

69.32

N/mm2 @

28

days

Specific

gravity

of

coarse

aggregates

(ca)

and

fine

aggregates

(fa)

20

mm

2.729

10

mm

2.747

R/sand

2.751

C/sand 2.697
Water

absorption

20 mm 1.540, 10mm 1.780, R/sand 3.780, C/sand 4.490


Characterstic

strength

28

days

60

N/mm 2

Target mean strength : Depend upon degree of quality control good and
considering (std. Dev.As 5 N/mm2)
Characteristic strength given by the relation 60 +(1.65 *5 ) = 68.25 N/mm 2
C.

Quantities

Actual
Actual
Actual

of

ingredients

cement
fly

by

used
ash

absolute
=

used

=
=

fixed
volume

Absolute

vol

of

80
40

cement
of

of

air
water.

Method

kg/cum
kg/cum
kg/cum

volume

Absolute

volume
450

used

microsilica

W/C
Absolute

0.24
=

0.143

0.02

0.137

Absolute

vol

of

fly

ash.

0.036

Absolute vol of microsilica = 0.018


Total volume of CA and FA used = 1.00-(0.143+0.036+0.018+0.02 +0.137)
= 0.619 Cum
D.

Aggregate

percent

used.

20 Mm = 31, 10 mm = 25, r/sand = 34, c/sand = 10


(2.729*0.31)

(2.747*0.25)

+(2.751*

0.34

)+(2.697*0.10)

*0.619*1000

546+444+604+174=1768
Aggt: cement = 3.10 : 1
Mix proportion = 0.24:1:1.06:0.30:0.78:0.96
E.

Abstract:

20

mm

546

kg/cum

10

mm

444

kg/cum

r/sand

604

c/sand

kg

/cum

174

kg/cum

water 137 kg/cum


Admixture 1.80 % By wt of (C+F+MS) chemsonite SP 450XL-B
Cube

Compressive

Strength

(N/mm2)

days

40.98

Days

57.71

28 Days = 70.96
Note: Mix design is same for crane bucket and pump concrete only admixture
dosage

will

fine

tuned

by

0.10%.

We are thankful to Deshmukh D S for submitting this very useful mix design
information to us.
Filed under Mix Design | 14 Comments

Mix Design For Concrete Roads As Per IRC-152002


By
Er.

Kaushal

Kishore

Materials Engineer, Roorkee


Check out the Mix Design For Concrete Roads As Per IRC:15-2011
ABSTRACT:
The stresses induced in concrete pavements are mainly flexural. Therefore flexural
strength is more often specified than compressive strength in the design of

concrete mixes for pavement construction. A simple method of concrete mix design
based on flexural strength for normal weight concrete mixes is described in the
paper.
INTRODUCTION:
Usual criterion for the strength of concrete in the building industry is the
compressive strength, which is considered as a measure of quality concrete.
however, in pavement constructions, such as highway and airport runway, the
flexural strength of concrete is considered more important, as the stresses induced
in concrete pavements are mainly flexural. Therefore, flexural strength is more
often specified than compressive strength in the design of concrete mixes for
pavement construction. It is not perfectly reliable to predict flexural strength from
compressive strength. Further, various codes of the world specified that the paving
concrete mixes should preferably be designed in the laboratory and controlled in
the field on the basis of its flexural strength. Therefore, there is a need to design
concrete mixes based on flexural strength.
The type of aggregate can have a predominant effect, crushed rock aggregate
resulting in concrete with higher flexural strength than uncrushed (gravel)
aggregates for comparable mixes, assuming that sound materials are used. The
strength of cement influences the compressive and flexural strength of concrete i.e.
with the same water-cement ratio, higher strength cement will produce concrete of
higher compressive and flexural strength.
MIX

DESIGN

DETAILS

IRC: 15-2002 specified that for concrete roads OPC should be used. This code also
allowed PPC as per IS: 1489 may also be used. Accordingly OPC + fly ash may be
used in concrete roads. However, IS: 456-2000 specified that fly ash conforming to
grade-1 of IS-3812 may be used as part replacement of OPC provided uniform
blended with cement is essential. The construction sites where batching plants are
used this may be practicable. In ordinary sites where mixer or hand mixing are
done uniform blending of fly ash with cement is not practicable. At such
construction sites, PPC may be used.

1
2

Characteristic Flexural
Strength at 28 days
Cement

4.5N/mm2
Three mixes are to be designed
MIX-A
With PPC (Flyash based) conforming to

Fly ash replacement

Maximum nominal size of


aggregates
Fine aggregate
Minimum cement content
Maximum free W/C Ratio
Workability

5
6
7
8

9
10
11
12
13

14

IS:1489-part-I-1991. 7 days strength


37.5N/mm2. Specific Gravity: 3.00
MIX-B
With OPC-43- Grade conforming to IS:
8112-1989. 7 days strength 40.5N/mm2.
Specific Gravity : 3.15
MIX-C
With OPC of Mix-B and Fly ash
conforming to IS:3812 (Part-I)-2003
Specific Gravity : 2.20
Note Requirements of all the three mixes
are the same. Fine Aggregate, Coarse
Aggregate and Retarder Super plasticizer
are the same for all the three mixes.
25% Fly ash is required to be replaced
with the total cementitious materials.
20 mm Crushed aggregate

River sand of Zone-II as per IS:383-1970


350 kg/m3 including Fly ash
0.50
30 mm slump at pour the concrete will
be transported from central batching
plant through transit mixer, at a distance
of 20 Km during June, July months. The
average temperature last year during
these months was 400C.
Exposure condition
Moderate
Method of placing
Fully mechanized construction
Degree of supervision
Good
Maximum of cement content 425 kg/m3
(Fly ash not included)
Chemical admixture
Retarder Super plasticizer conforming to
IS:9103-1999. With the given
requirements and materials, the
manufacturer of Retarder Super
plasticizer recommends dosages of 10
gm per kg of OPC, which will reduce
15% of water without loss of
workability. For fly ash included cement
dosages will be required to be adjusted
by experience/ trials.
Values of Jaxo1.65 x 0.5 N/mm2

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Filed under Mix Design, Research Papers | 12 Comments

How To Make Concrete At Site? M 25 Example


By
Er.

Kaushal

Kishore

Materials Engineer, Roorkee


PORTLAND

CEMENT:

Joseph Aspdin, a mason at Leeds prepared a cement in 1824 by heating a mixture


of finely-divided clay and hard limestone in a furnace until CO2 had been driven off;
this temperature was much lower than that necessary for clinkering. The prototype
of modern cement was made in 1845 by Isaac Johnson, who burnt a mixture of clay
and chalk until clinkering, so that the reaction necessary for the formation of
strongly cementitious compound took place. The name Portland Cement was given
due to the resemblance of the colour and quality of the hardened cement to
Portland stone- a limestone quarried in Doset.
The process of manufacturing of cement consists essentially of grinding the raw
materials ( calcareous materials such as limestone or chalk and argillaceous
materials such as shale or clay), mixing them intimately in certain proportion and
burning in a large rotary kiln at a temperature of upto about 14500C when the
material sinters and partially fuses into balls known as clinker. The clinker is cooled
and ground to a fine powder, with some gypsum added, and the resulting product is
the commercial Portland Cement so widely used throughout the world.
MAKING

CONCRETE:

Just mix cement, aggregates and water, cast this mix in a mould, open the mould
next day. A uniform hard mass will be found, which is known as concrete, any body
can make it. The simplecity in making concrete make this material to be look like
very simple in its production, yet it as not so simple. Due to ignorance about
concrete no other building materials ever mis-used as concrete in the construction.
In India concrete is being used in the construction since the last 70 years. Yet 80%
of the builders have no proper understanding of this materials. Go to any
construction site (except big construction sites) you will find that sand and
aggregates are being taken in iron tasla or cane baskets to charge the mixer
without the consideration of site aggregates actual grindings, moisture content and
bulking of sand. The water is poured in the mixer without any measured quantity. It

could be well imagine what sort of concrete structure will be made with the
concrete being produced in this crude method.
Most of the contractors, builders, masons etc. still follow 1:2:4 or 1:1.5:3 mixes
they are not aware of Design Mixes and Concrete Admixtures. This paper described
how Design Mixes can be converted into volume with 1 Bag Cement, 2 Boxes of
sand and 4 Boxes of Aggregate. The site practical problem is the dispersion of water
and liquid admixtures into the mixer. For this the site should fabricate a plastic
circular graduated measuring container of 30 lit capacity with a tap fitted at its
bottom. This container is to be fitted on top of the mixer. From this container water
and liquid admixtures can conveniently poured direct into the mixer in a measured
quantity.

CONCRETE MIX DESIGN


As per IS 10262-2009 & MORT&H
A-1

Stipulations for Proportioning

1
Grade Designation

M35

Type of Cement

OPC 53 grade confirming to IS12269-1987

Maximum Nominal Aggregate Size

20 mm

Minimum Cement Content (MORT&H


1700-3 A)

310 kg/m3

Maximum Water Cement Ratio


(MORT&H 1700-3 A)

0.45

Workability (MORT&H 1700-4)

50-75 mm (Slump)

Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

2
3
4
5
6
7
8
9

10

Maximum Cement Content (MORT&H Cl.


1703.2)
540 kg/m3

11
Chemical Admixture Type
A-2

Superplasticiser Confirming to IS9103

Test Data for Materials

1
Cement Used

Coromandal King OPC 53 grade

Sp. Gravity of Cement

3.15

Sp. Gravity of Water

1.00

Chemical Admixture

BASF Chemicals Company

Sp. Gravity of 20 mm Aggregate

2.884

Sp. Gravity of 10 mm Aggregate

2.878

Sp. Gravity of Sand

2.605

Water Absorption of 20 mm Aggregate

0.97%

Water Absorption of 10 mm Aggregate

0.83%

Water Absorption of Sand

1.23%

Free (Surface) Moisture of 20 mm


Aggregate

nil

Free (Surface) Moisture of 10 mm


Aggregate

nil

Free (Surface) Moisture of Sand

nil

Sieve Analysis of Individual Coarse


Aggregates

Separate Analysis Done

2
3
4
5
6
7
8
9
10
11
12
13
14

15
15

Sieve Analysis of Combined Coarse


Aggregates

Separate Analysis Done

Sp.Gravity of Combined Coarse


Aggregates

2.882

Sieve Analysis of Fine Aggregates

Separate Analysis Done

16
A-3

Target Strength for Mix Proportioning

1
Target Mean Strength (MORT&H 1700-5) 47N/mm2
2
Characteristic Strength @ 28 days

35N/mm2

A-4

Selection of Water Cement Ratio

Maximum Water Cement Ratio


(MORT&H 1700-3 A)

0.45

Adopted Water Cement Ratio

0.4

2
A-5

Selection of Water Content

1
Maximum Water content (10262-table-2) 186 Lit.
2

Estimated Water content for 50-75 mm


Slump

160 Lit.

Superplasticiser used

0.5 % by wt. of cement

3
A-6

Calculation of Cement Content

1
Water Cement Ratio

0.4

Cement Content (160/0.42)

400 kg/m3
Which is greater then 310 kg/m3

A-7

Proportion of Volume of Coarse Aggregate & Fine Aggregate Content

1
Vol. of C.A. as per table 3 of IS 10262

62.00%

2
Adopted Vol. of Coarse Aggregate
62.00%
Adopted Vol. of Fine Aggregate ( 1-0.62) 38.00%
A-8

Mix Calculations

1
Volume of Concrete in m3

1.00

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

0.13

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000

0.160

Volume of Admixture @ 0.5% in m3


(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000

0.00168

Volume of All in Aggregate in m3


Sr. no. 1 (Sr. no. 2+3+4)

0.711

Volume of Coarse Aggregate in m3


Sr. no. 5 x 0.62

0.441

Volume of Fine Aggregate in m3


Sr. no. 5 x 0.38

0.270

A-9

Mix Proportions for One Cum of Concrete (SSD Condition)

1
Mass of Cement in kg/m3

400

Mass of Water in kg/m3

160

Mass of Fine Aggregate in kg/m3

704

2
3

4
Mass of Coarse Aggregate in kg/m3
Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

1271
915
356

Mass of Admixture in kg/m3

2.00

Water Cement Ratio

0.40

5
6

We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.
Filed under Mix Design | 34 Comments

M-30 Mix Designs as per IS-10262-2009


Dear All
Again

am

back

with

M-30

Mix

Designs

as

per

IS-10262-2009

Regards
Raj Mohammad Khan

M-30 CONCRETE MIX DESIGN


As per IS 10262-2009 & MORT&H
A-1 Stipulations for Proportioning
1
Grade Designation

M30

Type of Cement

OPC 53 grade confirming to IS12269-1987

Maximum Nominal Aggregate Size

20 mm

Minimum Cement Content (MORT&H


1700-3 A)

310 kg/m3

2
3
4
5

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.45

6
Workability (MORT&H 1700-4)

50-75 mm (Slump)

7
Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
11
Chemical Admixture Type

540 kg/m3
Superplasticiser Confirming to IS9103

A-2 Test Data for Materials


1
Cement Used

Coromandal King OPC 53 grade

Sp. Gravity of Cement

3.15

Sp. Gravity of Water

1.00

Chemical Admixture

BASF Chemicals Company

Sp. Gravity of 20 mm Aggregate

2.884

Sp. Gravity of 10 mm Aggregate

2.878

Sp. Gravity of Sand

2.605

Water Absorption of 20 mm Aggregate

0.97%

Water Absorption of 10 mm Aggregate

0.83%

Water Absorption of Sand

1.23%

2
3
4
5
6
7
8
9
10
11
Free (Surface) Moisture of 20 mm Aggregate nil

12
Free (Surface) Moisture of 10 mm Aggregate nil
13
Free (Surface) Moisture of Sand

nil

14 Sieve Analysis of Individual Coarse


Aggregates

Separate Analysis Done

15 Sieve Analysis of Combined Coarse


Aggregates

Separate Analysis Done

15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates

Separate Analysis Done

A-3 Target Strength for Mix Proportioning


1
Target Mean Strength (MORT&H 1700-5)

42N/mm2

Characteristic Strength @ 28 days

30N/mm2

2
A-4 Selection of Water Cement Ratio
1

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.45

2
Adopted Water Cement Ratio

0.42

A-5 Selection of Water Content


1
2

Maximum Water content (10262-table-2)

186 Lit.

Estimated Water content for 50-75 mm


Slump

160 Lit.

Superplasticiser used

0.5 % by wt. of cement

3
A-6 Calculation of Cement Content
1
Water Cement Ratio

0.42

2
Cement Content (160/0.42)

380 kg/m3
Which is greater then 310 kg/m3

A-7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content


1
Vol. of C.A. as per table 3 of IS 10262

62.00%

Adopted Vol. of Coarse Aggregate


Adopted Vol. of Fine Aggregate ( 1-0.62)

62.00%
38.00%

A-8 Mix Calculations


1
Volume of Concrete in m3

1.00

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

0.12

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000

0.160

Volume of Admixture @ 0.5% in m3


(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000

0.00160

Volume of All in Aggregate in m3


Sr. no. 1 (Sr. no. 2+3+4)

0.718

Volume of Coarse Aggregate in m3


Sr. no. 5 x 0.62

0.445

Volume of Fine Aggregate in m3


Sr. no. 5 x 0.38

0.273

A-9 Mix Proportions for One Cum of Concrete (SSD Condition)

1
Mass of Cement in kg/m3

380

Mass of Water in kg/m3

160

Mass of Fine Aggregate in kg/m3

711

Mass of Coarse Aggregate in kg/m3


Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

1283
924
359

Mass of Admixture in kg/m3

1.90

Water Cement Ratio

0.42

2
3
4

5
6
We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.
Filed under Mix Design | 57 Comments

M-25 Mix Designs as per IS-10262-2009


Dear All
Again I am back with M-25 Mix Designs as per IS-10262-2009.
Regards
Raj Mohammad Khan

M-25 CONCRETE MIX DESIGN


As per IS 10262-2009 & MORT&H
A-1 Stipulations for Proportioning
1
Grade Designation

M25

Type of Cement

OPC 53 grade confirming to IS12269-1987

Maximum Nominal Aggregate Size

20 mm

2
3

4
5

Minimum Cement Content (MORT&H


1700-3 A)

310 kg/m3

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.45

6
Workability (MORT&H 1700-4)

50-75 mm (Slump)

Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

7
8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
540 kg/m3
11
Chemical Admixture Type

Superplasticiser Confirming to IS9103

A-2 Test Data for Materials


1
Cement Used

Coromandal King OPC 53 grade

Sp. Gravity of Cement

3.15

Sp. Gravity of Water

1.00

Chemical Admixture

BASF Chemicals Company

Sp. Gravity of 20 mm Aggregate

2.884

Sp. Gravity of 10 mm Aggregate

2.878

Sp. Gravity of Sand

2.605

Water Absorption of 20 mm Aggregate

0.97%

2
3
4
5
6
7
8

9
Water Absorption of 10 mm Aggregate

0.83%

Water Absorption of Sand

1.23%

10
11
Free (Surface) Moisture of 20 mm Aggregate nil
12
Free (Surface) Moisture of 10 mm Aggregate nil
13
Free (Surface) Moisture of Sand

nil

14 Sieve Analysis of Individual Coarse


Aggregates

Separate Analysis Done

15 Sieve Analysis of Combined Coarse


Aggregates

Separate Analysis Done

15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates

Separate Analysis Done

A-3 Target Strength for Mix Proportioning


1
Target Mean Strength (MORT&H 1700-5)

36N/mm2

Characteristic Strength @ 28 days

25N/mm2

2
A-4 Selection of Water Cement Ratio
1

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.45

2
Adopted Water Cement Ratio

0.43

A-5 Selection of Water Content


1
Maximum Water content (10262-table-2)

186 Lit.

Estimated Water content for 50-75 mm


Slump

138 Lit.

Superplasticiser used

0.5 % by wt. of cement

3
A-6 Calculation of Cement Content
1
Water Cement Ratio

0.43

Cement Content (138/0.43)

320 kg/m3
Which is greater then 310 kg/m3

A-7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content


1
Vol. of C.A. as per table 3 of IS 10262

62.00%

Adopted Vol. of Coarse Aggregate


Adopted Vol. of Fine Aggregate ( 1-0.62)

62.00%
38.00%

A-8 Mix Calculations


1
Volume of Concrete in m3

1.00

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

0.10

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000

0.138

Volume of Admixture @ 0.5% in m3


(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000

0.00134

Volume of All in Aggregate in m3


Sr. no. 1 (Sr. no. 2+3+4)

0.759

6
Volume of Coarse Aggregate in m3
Sr. no. 5 x 0.62

0.471

Volume of Fine Aggregate in m3


Sr. no. 5 x 0.38

0.288

A-9 Mix Proportions for One Cum of Concrete (SSD Condition)


1
Mass of Cement in kg/m3

320

Mass of Water in kg/m3

138

Mass of Fine Aggregate in kg/m3

751

Mass of Coarse Aggregate in kg/m3


Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

1356
977
380

Mass of Admixture in kg/m3

1.60

Water Cement Ratio

0.43

2
3
4

5
6
We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.
Filed under Mix Design | 77 Comments

M-20 Mix Designs as per IS-10262-2009


Dear
Again

All
I

am

back

with

M-20

Mix

Regards
Raj Mohammad Khan

M-20 CONCRETE MIX DESIGN


As per IS 10262-2009 & MORT&H
A-1 Stipulations for Proportioning
1 Grade Designation

M20

Designs

as

per

IS-10262-2009

2
Type of Cement

OPC 53 grade confirming to IS12269-1987

Maximum Nominal Aggregate Size

20 mm

Minimum Cement Content (MORT&H


1700-3 A)

250 kg/m3

3
4
5

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.5

6
Workability (MORT&H 1700-4)

25 mm (Slump)

Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

7
8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
540 kg/m3
11
Chemical Admixture Type

Superplasticiser Confirming to IS9103

A-2 Test Data for Materials


1
Cement Used

Coromandal King OPC 53 grade

Sp. Gravity of Cement

3.15

Sp. Gravity of Water

1.00

Chemical Admixture

Not Used

Sp. Gravity of 20 mm Aggregate

2.884

2
3
4
5

6
Sp. Gravity of 10 mm Aggregate

2.878

Sp. Gravity of Sand

2.605

Water Absorption of 20 mm Aggregate

0.97%

Water Absorption of 10 mm Aggregate

0.83%

Water Absorption of Sand

1.23%

7
8
9
10
11 Free (Surface) Moisture of 20 mm
Aggregate

nil

12 Free (Surface) Moisture of 10 mm


Aggregate

nil

13
Free (Surface) Moisture of Sand

nil

14 Sieve Analysis of Individual Coarse


Aggregates

Separate Analysis Done

15 Sieve Analysis of Combined Coarse


Aggregates

Separate Analysis Done

15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates

Separate Analysis Done

A-3 Target Strength for Mix Proportioning


1
Target Mean Strength (MORT&H 1700-5)

30N/mm2

Characteristic Strength @ 28 days

20N/mm2

2
A-4 Selection of Water Cement Ratio
1

Maximum Water Cement Ratio (MORT&H


1700-3 A)
0.5

2
Adopted Water Cement Ratio

0.5

A-5 Selection of Water Content


1
Maximum Water content (10262-table-2)

186 Lit.

2
Estimated Water content for 25 mm Slump 145 Lit.
3
Superplasticiser used

nil

A-6 Calculation of Cement Content


1
Water Cement Ratio

0.5

Cement Content (145/0.5)

290 kg/m3
Which is greater then 250 kg/m3

A-7 Proportion of Volume of Coarse Aggregate & Fine Aggregate Content


1
Vol. of C.A. as per table 3 of IS 10262

62.00%

Adopted Vol. of Coarse Aggregate


Adopted Vol. of Fine Aggregate ( 1-0.65)

65.00%
35.00%

A-8 Mix Calculations


1
Volume of Concrete in m3

1.00

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

0.09

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
Volume of Admixture @ 0% in m3

0.145

nil

(Mass of Admixture)/(Sp. Gravity of


Admixture)x1000
5
Volume of All in Aggregate in m3
Sr. no. 1 (Sr. no. 2+3+4)

0.763

Volume of Coarse Aggregate in m3


Sr. no. 5 x 0.65

0.496

Volume of Fine Aggregate in m3


Sr. no. 5 x 0.35

0.267

A-9 Mix Proportions for One Cum of Concrete (SSD Condition)


1
Mass of Cement in kg/m3

290

Mass of Water in kg/m3

145

Mass of Fine Aggregate in kg/m3

696

Mass of Coarse Aggregate in kg/m3


Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

1429
1029
400

Mass of Admixture in kg/m3

nil

Water Cement Ratio

0.5

2
3
4

5
6
We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.
Filed under Mix Design | 112 Comments

M 15 Mix Designs as per IS-10262-2009


Dear

All,

Here i am giving the mix designs as per IS-10262-2009 which gives to change the

procedure

for

calculating

the

concrete

Regards
Raj Mohammad Khan

M-15 CONCRETE MIX DESIGN


As per IS 10262-2009 & MORT&H
A1 Stipulations for Proportioning
1
Grade Designation

M15

Type of Cement

OPC 53 grade confirming to IS12269-1987

Maximum Nominal Aggregate Size

20 mm

2
3
4

Minimum Cement Content (MORT&H


1700-3 A)
250 kg/m3

Maximum Water Cement Ratio


(MORT&H 1700-3 A)

0.5

Workability (MORT&H 1700-4)

25 mm (Slump)

Exposure Condition

Normal

Degree of Supervision

Good

Type of Aggregate

Crushed Angular Aggregate

6
7
8
9
10 Maximum Cement Content (MORT&H
Cl. 1703.2)
540 kg/m3
11
Chemical Admixture Type

Superplasticiser Confirming to
IS-9103

A2 Test Data for Materials


1
Cement Used

Coromandal King OPC 53 grade

ingredients

2
Sp. Gravity of Cement

3.15

Sp. Gravity of Water

1.00

Chemical Admixture

Not Used

Sp. Gravity of 20 mm Aggregate

2.884

Sp. Gravity of 10 mm Aggregate

2.878

Sp. Gravity of Sand

2.605

3
4
5
6
7
8
Water Absorption of 20 mm Aggregate 0.97%
9
Water Absorption of 10 mm Aggregate 0.83%
10
Water Absorption of Sand

1.23%

11 Free (Surface) Moisture of 20 mm


Aggregate

nil

12 Free (Surface) Moisture of 10 mm


Aggregate

nil

13
Free (Surface) Moisture of Sand

nil

14 Sieve Analysis of Individual Coarse


Aggregates

Separate Analysis Done

15 Sieve Analysis of Combined Coarse


Aggregates

Separate Analysis Done

15 Sp.Gravity of Combined Coarse


Aggregates

2.882

16
Sieve Analysis of Fine Aggregates
Separate Analysis Done
A- Target Strength for Mix Proportioning

3
1

Target Mean Strength (MORT&H


1700-5)

25N/mm2

Characteristic Strength @ 28 days

15N/mm2

2
A4 Selection of Water Cement Ratio
1

Maximum Water Cement Ratio


(MORT&H 1700-3 A)

0.5

Adopted Water Cement Ratio

0.5

2
A5 Selection of Water Content
1

Maximum Water content (10262-table2)


186 Lit.

Estimated Water content for 25 mm


Slump

135 Lit.

Superplasticiser used

nil

3
A6 Calculation of Cement Content
1
Water Cement Ratio

0.5

Cement Content (135/0.5)

270 kg/m3
Which is greater then 250 kg/m3

A- Proportion of Volume of Coarse Aggregate & Fine Aggregate


7 Content
1
Vol. of C.A. as per table 3 of IS 10262 62.00%
2
Adopted Vol. of Coarse Aggregate
Adopted Vol. of Fine Aggregate ( 1-

65.00%
35.00%

0.65)
A8 Mix Calculations
1
Volume of Concrete in m3

1.00

Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000

0.09

Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000

0.135

Volume of Admixture @ 0% in m3
(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000

nil

Volume of All in Aggregate in m3


Sr. no. 1 (Sr. no. 2+3+4)

0.779

Volume of Coarse Aggregate in m3


Sr. no. 5 x 0.65

0.507

Volume of Fine Aggregate in m3


Sr. no. 5 x 0.35

0.273

A9 Mix Proportions for One Cum of Concrete (SSD Condition)


1
Mass of Cement in kg/m3

270

Mass of Water in kg/m3

135

Mass of Fine Aggregate in kg/m3

711

2
3

4
Mass of Coarse Aggregate in kg/m3
Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3

1460
1051
409

Mass of Admixture in kg/m3

nil

Water Cement Ratio

0.5

5
6

We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.

Mix Design With Superplasticizers


By
Er.

Kaushal

Kishore

Materials Engineer, Roorkee


INTRODUCTION
Superplasticizers belongs to a class of water reducer chemically different from the
normal water reducers and capable of reducing water content by about 30%. The
Superplasticizers are broadly classified into four groups: sulfonated melamine
formaldehyde

condensate

(SMF),

sulphonated

naphthalene

formaldehyde

condensate (SNF), modified lignosulphonate (MLS) and others including sulphonic


acid ester, polyacrylates, polystryrene sulphonates, etc. The benefits obtained by
Superplasticizers in the reduction of water in the concrete mixes are best illustrated
by

the

following

examples.

Continue Reading
Filed under Mix Design, Research Papers | 5 Comments

Concrete Mix Design Calculations


The concrete mix design available on this site are for reference purpose only. Actual
site conditions vary and thus this should be adjusted as per the location and other
factors. These are just to show you how to calculate and we are thankful to all the
members who have emailed us these mix designs so that these could be shared
with civil engineers worldwide.

If you also have any mix design and want to share it with us, just comment on this
post and we will be in touch with you.
Here is the summary of links of all the mix designs we have till date:Mix Design For M20 Grade Of Concrete
Mix Design For M35 Grade Of Concrete
Mix Design For M40 Grade Of Concrete
Mix Design For M50 Grade Of Concrete
Mix Design For M60 Grade Of Concrete
In case you want the complete theory of Mix Design, Go here What is Concrete
Mix Design
We will add more soon. You can help us do this fast, just email us any mix design
you have.
Filed under Mix Design | 114 Comments

Mix Design M-50 Grade


The mix design M-50 grade (Using Admixture Sikament) provided here is for
reference purpose only. Actual site conditions vary and thus this should be adjusted
as per the location and other factors.
Parameters for mix design M50
Grade

Designation

Type
Brand
Admixture

of

cement

of

cement
=

Sika

=
=

O.P.C-43

Vikram

[Sikament

M-50
(

170

grade
Grasim

)
)

Fine Aggregate = Zone-II


Sp.

Gravity

Cement

Fine

Aggregate

Coarse

Aggregate

3.15
=

(20mm)

2.61
=

2.65

Coarse Aggregate (10mm) = 2.66


Minimum

Cement

(As

per

contract)

=400

Maximum water cement ratio (As per contract) = 0.45


Mix Calculation: 1. Target Mean Strength = 50 + ( 5 X 1.65 ) = 58.25 Mpa

kg

m3

2. Selection

of

water

cement

ratio:-

Assume water cement ratio = 0.35


3. Calculation

of

water:

Approximate water content for 20mm max. Size of aggregate = 180 kg /m 3 (As per
Table No. 5 , IS : 10262 ). As plasticizer is proposed we can reduce water content
by 20%.
Now water content = 180 X 0.8 = 144 kg /m3
4. Calculation

of

Water

cement

cement

Water

content

Cement

ratio

per

content

content:-

cum

of

concrete

144/0.35

0.35
=

411.4

kg

144

kg

m3

Say cement content = 412 kg / m 3 (As per contract Minimum cement content 400
kg

m3 )

Hence O.K.
5. Calculation for C.A. & F.A.: [ Formula's can be seen in earlier posts]Volume

of

concrete

Volume

of

cement

Volume

of

water

Volume

of

=
=

Admixture

412

144

4.994

=
3.15
1

X
X

(1.145

1000
1000

1000

)
)

=
=

m3
0.1308

m3

0.1440

m3

0.0043

m3

Total weight of other materials except coarse aggregate = 0.1308 + 0.1440


+0.0043 = 0.2791 m3
Volume

of

coarse

and

fine

aggregate

0.2791

0.7209

m3

Volume of F.A. = 0.7209 X 0.33 = 0.2379 m 3 (Assuming 33% by volume of total


aggregate )
Volume of C.A. = 0.7209 0.2379 = 0.4830 m 3
Therefore weight of F.A. = 0.2379 X 2.61 X 1000 = 620.919 kg/ m 3
Say weight of F.A. = 621 kg/ m3
Therefore weight of C.A. = 0.4830 X 2.655 X 1000 = 1282.365 kg/ m 3
Say weight of C.A. = 1284 kg/ m3
Considering

20

mm:

10mm

0.55:

0.45

20mm

706

kg

10mm

578

kg

Hence

Mix

per

m3

details

Increasing cement, water, admixture by 2.5% for this trial

Cement

Water

412

144

Fine

1.025

1.025

aggregate

422

kg

147.6

kg

621

kg

Coarse

aggregate

20

mm

706

kg

Coarse

aggregate

10

mm

578

kg

Admixture = 1.2 % by weight of cement = 5.064 kg.


Water:

cement:

F.A.:

C.A.

0.35:

1:

1.472:

3.043

Observation:
A.

Mix

was

B.

Slump

C.
7

cohesive

No.
days

and

of

cube

average

120
casted

compressive

homogeneous.
mm

strength

Nos.

52.07

MPa.

28 days average compressive strength = 62.52 MPa which is greater than


58.25MPa
Hence the mix accepted.
We are thankful to Er Gurjeet Singh for this valuable information.
Filed under Mix Design | 83 Comments

Mix Design M-40 Grade


The mix design M-40 grade for Pier (Using Admixture Fosroc) provided here is for
reference purpose only. Actual site conditions vary and thus this should be adjusted
as per the location and other factors.
Parameters for mix design M40
Grade

Designation

Type
Brand
Admixture

of

cement

of

cement
=

Fine
Sp.

=
=

Fosroc

Aggregate
Gravity

Fine

O.P.C-43

Vikram
Conplast

M-40
(

SP

grade
Grasim

430

G8M

Zone-II

Cement

Aggregate

)
3.15

2.61

Coarse

Aggregate

(20mm)

2.65

Coarse

Aggregate

(10mm)

2.66

Minimum

Cement

(As

per

contract)

Maximum water cement ratio (As per contract) = 0.45

400

kg

m3

Mix Calculation: 1. Target Mean Strength = 40 + (5 X 1.65) = 48.25 Mpa


2. Selection

of

water

cement

ratio:-

Assume water cement ratio = 0.4


3. Calculation
Assume

of
cement

cement
content

content:

400

kg

m3

(As per contract Minimum cement content 400 kg / m 3)


4. Calculation

of

water:

400 X 0.4 = 160 kg Which is less than 186 kg (As per Table No. 4, IS: 10262)
Hence o.k.
5. Calculation for C.A. & F.A.: As per IS : 10262 , Cl. No. 3.5.1
V = [ W + (C/Sc) + (1/p) . (fa/Sfa) ] x (1/1000)
V = [ W + (C/Sc) + {1/(1-p)} . (ca/Sca) ] x (1/1000)
Where
V = absolute volume of fresh concrete, which is equal to gross volume (m 3) minus
the volume of entrapped air ,
W = mass of water ( kg ) per m3 of concrete ,
C = mass of cement ( kg ) per m3 of concrete ,
Sc = specific gravity of cement,
(p) = Ratio of fine aggregate to total aggregate by absolute volume ,
(fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m 3 of
Concrete respectively, and
Sfa , Sca = specific gravities of saturated surface dry fine aggregate and Coarse
aggregate respectively.
As per Table No. 3 , IS-10262, for 20mm maximum size entrapped air is 2% .
Assume F.A. by % of volume of total aggregate = 36.5 %
0.98 = [ 160 + ( 400 / 3.15 ) + ( 1 / 0.365 ) ( Fa / 2.61 )] ( 1 /1000 )
=> Fa = 660.2 kg

Say Fa = 660 kg.


0.98 = [ 160 + ( 400 / 3.15 ) + ( 1 / 0.635 ) ( Ca / 2.655 )] ( 1 /1000 )
=> Ca = 1168.37 kg.
Say Ca = 1168 kg.
Considering 20 mm : 10mm = 0.6 : 0.4
20mm

701

kg

10mm = 467 kg .
Hence Mix details per m3
Cement

Water

400

Fine

kg

160

aggregate

kg

660

kg

Coarse

aggregate

20

mm

701

kg

Coarse

aggregate

10

mm

467

kg

Admixture

0.6

by

weight

of

cement

2.4

kg.

Recron 3S = 900 gm
Water: cement: F.A.: C.A. = 0.4: 1: 1.65: 2.92
Observation:
A.

Mix

was

B.

and

Slump

C.
7

cohesive

No.
days

of
average

homogeneous.

=
cube

casted

compressive

strength

110mm
=

12
=

51.26

Nos.
MPa.

28 days average compressive strength = 62.96 MPa which is greater than


48.25MPa
Hence the mix is accepted.
We are thankful to Er Gurjeet Singh for this valuable information.
Filed under Mix Design | 128 Comments

Concrete Mix Design M 20 Grade Of Concrete


1.
a) Specified minimum strength = 20 N/Sq mm

REQUIREMENTS

b)

Durability

i)

requirements

Exposure

Moderate

ii) Minimum Cement Content = 300 Kgs/cum


c)

Cement

(Refer

Table

No.

i)

of

Make

IS:456-2000)

Chetak

ii)

(Birla)

Type

OPC

iii) Grade 43
d)

Workability

i) compacting factor = 0.7


e) Degree of quality control Good

Concrete Mix Design M-60


CONCRETE MIX DESIGN (GRADE M60)
(a)

DESIGN

Target

STIPULATION:-

strength

Max

size

of

Specific

aggregate

gravity

Specific

gravity

Specific
Dry

Rodded

Dry

Rodded

of

Bulk

Density

60Mpa
=

12.5

cement

mm

3.15

fine

aggregate

(F.A)

2.6

Coarse

aggregate

(C.A)

2.64

1726

Kg/m 3

1638

Kg/m 3

Density

Bulk

used

of
of

gravity

of
of

fine

aggregate

coarse

aggregate

Continue Reading
Filed under Mix Design | 140 Comments

Mix Design For M35 Grade Of Concrete


The mix design for M35 Grade Of Concrete for pile foundations provided here is for
reference purpose only. Actual site conditions vary and thus this should be adjusted
as per the location and other factors.
Grade

of

Characteristic
Standard
Target

Mean

(from
= 38.15 Mpa

I.S

Concrete
Strength

(Fck)

Deviation

Strength

456-2000)

:
:

M35
35

Mpa

1.91

T.M.S.=
=

Fck

+1.65
35+

Mpa*
x

S.D.

1.651.91

Mix Design For M35 Grade Of Concrete


The mix design for M35 Grade Of Concrete for pile foundations provided here is for
reference purpose only. Actual site conditions vary and thus this should be adjusted as per
the location and other factors.
Grade of Concrete : M35
Characteristic Strength (Fck) : 35 Mpa
Standard Deviation : 1.91 Mpa*
Target Mean Strength : T.M.S.= Fck +1.65 x S.D.
(from I.S 456-2000) = 35+ 1.651.91
= 38.15 Mpa
Test Data For Material:
Aggregate Type : Crushed
Specific Gravity
Cement : 3.15
Coarse Aggregate : 2.67
Fine Aggregate : 2.62
Water Absorption:
Coarse Aggregate : 0.5%
Fine Aggregate : 1.0 %
MIX DESIGN
Take Sand content as percentage of total aggregates = 36%
Select Water Cement Ratio = 0.43 for concrete grade M35
(From Fig 2. of I.S. 10262- 1982)
Select Water Content = 172 Kg
(From IS: 10262 for 20 mm nominal size of aggregates Maximum Water Content = 186 Kg/
M3 )
Hence, Cement Content= 172 / 0.43 = 400 Kg / M 3

Formula for Mix Proportion of Fine and Coarse Aggregate:


1000(1-a0) = {(Cement Content / Sp. Gr. Of Cement) + Water Content +(F a / Sp. Gr.* Pf )}
1000(1-a0) = {(Cement Content / Sp. Gr. Of Cement) + Water Content +C a / Sp. Gr.* Pc )}
Where Ca = Coarse Aggregate Content
Fa = Fine Aggregate Content
Pf = Sand Content as percentage of total Aggregates
= 0.36
Pc = Coarse Aggregate Content as percentage of total Aggregates.
= 0.64
a0 = Percentage air content in concrete (As per IS :10262 for 20 mm nominal size of
aggregates air content is 2 %) = 0.02
Hence, 1000(1-0.02) = {(400 /3.15) + 172 +(Fa / 2.62 x 0.36)}
Fa = 642 Kg/ Cum
As the sand is of Zone II no adjustment is required for sand.
Sand Content = 642 Kg/ Cum
1000(1-0.02) = {(400 /3.15) + 172 +(Ca / 2.67 x 0.64)}
Hence, Ca = 1165 Kg/ Cum
From combined gradation of Coarse aggregates it has been found out that the proportion of
53:47 of 20 mm & 10 mm aggregates produces the best gradation as per IS: 383.
Hence, 20 mm Aggregates = 619 Kg
And 10 mm Aggregates = 546 Kg
To obtain slump in the range of 150-190 mm water reducing admixture brand SP430 from
Fosroc with a dose of 0.3 % by weight of Cement shall be used.

Hence the Mix Proportion becomes:


Units Kg/ M3

Ce
m

400

W/
C

0.43

Wate
r

172

San
d

635

20m
m

619

10m
m

564

Admi
Cement : Sand: Coarse Aggregates
x
= 1 : 1.6 : 2.907

1.2

We are thankful to Er. Ishan Kaushal


for this valuable information.
Source:

0.43

1.6

1.547

1.36

0.003

http://www.engineeringcivil.com/theory/concrete-engineering/mix-design

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