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SQUARE
WEIGHT
(KGS
WIDTH
WIDTH
0.00000785
LENGTH.
Example : A Square of size 25mm and length 1 metre then the weight shall
be.
25x25X 0.00000785 X 1000mm = 4.90 kgs/metre
3) MS
ROUND
be.
ROUND
(mm)
DIA
(mm)
/
0.00623
WEIGHT
PER
METRE
MS
Pipe
5) SS
MS
CIRCLE
sheet
HEXAGONAL
(mm)
DIA
(mm)
BAR
0.00680
WT.
PER
Mtr
SHEET
355mm
shall
be
SHEET
breadth
355mm
shall
be
BRASS
COPPER
PIPE
ALUMINUM
SHEET
and
breadth
1250
mm
shall
be
ALUMINIUM
PIPE
13)
Units to convert
Value
1 ft = 0.092903 m
1 ft = 0. 3048 m
1 ft = 0.028316 m
1 acre = 4046.856 m
Measurement Units
States
Customary
System (USCS)
SI symbol
M2
M3
KPa
Nu
N-m
LN-m
L/s
MPa
mixes
based
on
flexural
strength.
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Kishore
Cement
: Sand
Aggregate
: 2
: 1.5
: 1
IS : 456-2000 has recommended that minimum grade of concrete shall be not less
than M-20 in reinforced concrete work. Design mix concrete is preferred to nominal
mix. If design mix concrete cannot be used for any reason on the work for grades
of M-20 or lower, nominal mixes may be used with the permission of engineer-incharge,
which
however
is
likely
to
involve
higher
cement
content.
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Prepare
initial
samples,
each
with
different
asphalt
binder
content.
For example, three samples are made each at 4.5, 5.0, 5.5, 6.0 and 6.5 percent
asphalt by dry weight for a total of 15 samples. There should be at least two
samples above and two below the estimated optimum asphalt content.
(iv) Plot the following graphs:
(a)
(b)
Asphalt
Asphalt
(c)
(d)
(e)
binder
binder
Asphalt
Asphalt
Asphalt
binder
content
content
binder
binder
content
vs.
content
content
vs.
voids
vs.
density
Marshall
stability
vs.
flow
vs.
in
air
mineral
voids
aggregates
This question is taken from book named A Self Learning Manual Mastering
Different Fields of Civil Engineering Works (VC-Q-A-Method) by Vincent T. H. CHU.
Filed under Highway Engineering, Mix Design | 1 Comment
segregation;
(ii) sufficient stability so that under traffic loads the pavement will not undergo
distortion
(iii)
and
durability
by
displacement;
having
sufficient
asphalt;
Good quality concrete starts with the quality of materials, cost effective designs is
actually a by-product of selecting the best quality material and good construction
practices. Following are 10 Things to remember during Concrete Mix Design and
Concrete Trials.
1. ACI and other standards only serves as a guide, initial designs must be
confirmed by laboratory trial and plant trial, adjustments on the design shall be
done during trial mixes. Initial design on paper is never the final design.
2. Always carry out trial mixes using the materials for actual use.
3. Carry out 2 or 3 design variations for every design target.
4. Consider always the factor of safety, (1.125, 1.2, 1.25, 1.3 X target strength)
5. Before proceeding to plant trials, always confirm the source of materials to be
the same as the one used in the laboratory trials.
6. Check calibration of batching plant.
7. Carry out full tests of fresh concrete at the batching plant, specially the air
content and yield which is very important in commercial batching plants.
8. Correct quality control procedures at the plant will prevent future concrete
problems.
9. Follow admixture recommendations from your supplier
10. Check and verify strength development, most critical stage is the 3 and 7 days
strength.
Important
note:
Technical knowledge is an advantage for batching plant staff, even if you have good
concrete design but uncommon or wrong procedures are practiced it will eventually
result to failures.
Kaushal
Kishore
Concrete mix design M70 grade of concrete provided here is for reference
purpose only. Actual site conditions vary and thus this should be adjusted as per
the location and other factors.
A.
Design
Characteristic
comprehensive
Maximum
size
Degree
Strength
of
28
days
70
N/mm 2
20
quality
of
workability
of
Type
aggregate
of
Degree
Stipulation:
mm
Collapsible
control
exposure
Good
Severe
concrete
ingredients
Test
data
Specific
gravity
Specific
of
gravity
Specific
Setting
for
of
gravity
time
of
cement
fly
of
cement
ash
microsilica
initial
165
3.15
2.24
min,
final
2.21
=
270min
Cement
compressive
strength
39.0
N/mm2 @
days
51.0
N/mm @
days
64.2
N/mm2 @
28
days
Specific
gravity
of
coarse
aggregates
(ca)
and
fine
aggregates
(fa)
20
mm
2.729
10
mm
2.747
R/sand
2.751
C/sand 2.697
Water
absorption
strength
28
days
70
N/mm 2
Target mean strength : Depend upon degree of quality control good and
considering (std. Dev.As 5 N/mm2)
Characteristic strength given by the relation 70 +(1.65 *5 ) = 78.25 N/mm 2
C.
Quantities
Actual
Actual
Actual
W/C
of
ingredients
cement
fly
(By
used
ash
microsilica
Volume
486
used
used
fixed
Absolute
=
=
90
24
Method
kg/cum
kg/cum
kg/cum
0.26
Absolute
volume
Absolute
volume
Absolute
vol
Absolute
of
cement
of
air
of
vol
water.
of
fly
0.154
0.02
ash.
0.156
=
0.040
Aggregate
percent
used.
(2.747*0.36)
+(2.751*
0.20
)+(2.697*0.20)
*0.619*1000
405+612+340+334=1691
Aggt: cement = 2.82 : 1
Mix proportion = 0.26:1:0.57:0.56:1.02:0.67
E.
Abstract:
20
mm
405
kg/cum
10
mm
612
kg/cum
r/sand
340
c/sand
kg
/cum
334
kg/cum
Compressive
Strength
(N/mm2)
days
49.13
Days
59.57
28 Days = 81.49
Note: Mix design is same for Crane bucket and Pump concrete only admixture
dosage
will
fine
tuned
by
0.05
to
0.10%
We are thankful to Deshmukh D S for submitting this very useful mix design
information to us.
Filed under Mix Design | 8 Comments
A.
Design
Charastaristic
comprehensive
Maximum
size
Degree
Strength
of
28
days
60
N/mm 2
20
quality
of
workability
of
Type
aggregate
of
Degree
Stipulation:
mm
Collapsible
control
exposure
Good
Severe
concrete
ingredients
Test
data
Specific
gravity
Specific
of
gravity
Specific
Setting
for
of
gravity
time
of
fly
of
cement
Cement
cement
ash
microsilica
initial
120
min,
compressive
3.15
2.24
=
final
2.21
185
min
strength
45.21
N/mm2 @
days
54.82
N/mm @
days
69.32
N/mm2 @
28
days
Specific
gravity
of
coarse
aggregates
(ca)
and
fine
aggregates
(fa)
20
mm
2.729
10
mm
2.747
R/sand
2.751
C/sand 2.697
Water
absorption
strength
28
days
60
N/mm 2
Target mean strength : Depend upon degree of quality control good and
considering (std. Dev.As 5 N/mm2)
Characteristic strength given by the relation 60 +(1.65 *5 ) = 68.25 N/mm 2
C.
Quantities
Actual
Actual
Actual
of
ingredients
cement
fly
by
used
ash
absolute
=
used
=
=
fixed
volume
Absolute
vol
of
80
40
cement
of
of
air
water.
Method
kg/cum
kg/cum
kg/cum
volume
Absolute
volume
450
used
microsilica
W/C
Absolute
0.24
=
0.143
0.02
0.137
Absolute
vol
of
fly
ash.
0.036
Aggregate
percent
used.
(2.747*0.25)
+(2.751*
0.34
)+(2.697*0.10)
*0.619*1000
546+444+604+174=1768
Aggt: cement = 3.10 : 1
Mix proportion = 0.24:1:1.06:0.30:0.78:0.96
E.
Abstract:
20
mm
546
kg/cum
10
mm
444
kg/cum
r/sand
604
c/sand
kg
/cum
174
kg/cum
Compressive
Strength
(N/mm2)
days
40.98
Days
57.71
28 Days = 70.96
Note: Mix design is same for crane bucket and pump concrete only admixture
dosage
will
fine
tuned
by
0.10%.
We are thankful to Deshmukh D S for submitting this very useful mix design
information to us.
Filed under Mix Design | 14 Comments
Kaushal
Kishore
concrete mixes for pavement construction. A simple method of concrete mix design
based on flexural strength for normal weight concrete mixes is described in the
paper.
INTRODUCTION:
Usual criterion for the strength of concrete in the building industry is the
compressive strength, which is considered as a measure of quality concrete.
however, in pavement constructions, such as highway and airport runway, the
flexural strength of concrete is considered more important, as the stresses induced
in concrete pavements are mainly flexural. Therefore, flexural strength is more
often specified than compressive strength in the design of concrete mixes for
pavement construction. It is not perfectly reliable to predict flexural strength from
compressive strength. Further, various codes of the world specified that the paving
concrete mixes should preferably be designed in the laboratory and controlled in
the field on the basis of its flexural strength. Therefore, there is a need to design
concrete mixes based on flexural strength.
The type of aggregate can have a predominant effect, crushed rock aggregate
resulting in concrete with higher flexural strength than uncrushed (gravel)
aggregates for comparable mixes, assuming that sound materials are used. The
strength of cement influences the compressive and flexural strength of concrete i.e.
with the same water-cement ratio, higher strength cement will produce concrete of
higher compressive and flexural strength.
MIX
DESIGN
DETAILS
IRC: 15-2002 specified that for concrete roads OPC should be used. This code also
allowed PPC as per IS: 1489 may also be used. Accordingly OPC + fly ash may be
used in concrete roads. However, IS: 456-2000 specified that fly ash conforming to
grade-1 of IS-3812 may be used as part replacement of OPC provided uniform
blended with cement is essential. The construction sites where batching plants are
used this may be practicable. In ordinary sites where mixer or hand mixing are
done uniform blending of fly ash with cement is not practicable. At such
construction sites, PPC may be used.
1
2
Characteristic Flexural
Strength at 28 days
Cement
4.5N/mm2
Three mixes are to be designed
MIX-A
With PPC (Flyash based) conforming to
5
6
7
8
9
10
11
12
13
14
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Kaushal
Kishore
CEMENT:
CONCRETE:
Just mix cement, aggregates and water, cast this mix in a mould, open the mould
next day. A uniform hard mass will be found, which is known as concrete, any body
can make it. The simplecity in making concrete make this material to be look like
very simple in its production, yet it as not so simple. Due to ignorance about
concrete no other building materials ever mis-used as concrete in the construction.
In India concrete is being used in the construction since the last 70 years. Yet 80%
of the builders have no proper understanding of this materials. Go to any
construction site (except big construction sites) you will find that sand and
aggregates are being taken in iron tasla or cane baskets to charge the mixer
without the consideration of site aggregates actual grindings, moisture content and
bulking of sand. The water is poured in the mixer without any measured quantity. It
could be well imagine what sort of concrete structure will be made with the
concrete being produced in this crude method.
Most of the contractors, builders, masons etc. still follow 1:2:4 or 1:1.5:3 mixes
they are not aware of Design Mixes and Concrete Admixtures. This paper described
how Design Mixes can be converted into volume with 1 Bag Cement, 2 Boxes of
sand and 4 Boxes of Aggregate. The site practical problem is the dispersion of water
and liquid admixtures into the mixer. For this the site should fabricate a plastic
circular graduated measuring container of 30 lit capacity with a tap fitted at its
bottom. This container is to be fitted on top of the mixer. From this container water
and liquid admixtures can conveniently poured direct into the mixer in a measured
quantity.
1
Grade Designation
M35
Type of Cement
20 mm
310 kg/m3
0.45
50-75 mm (Slump)
Exposure Condition
Normal
Degree of Supervision
Good
Type of Aggregate
2
3
4
5
6
7
8
9
10
11
Chemical Admixture Type
A-2
1
Cement Used
3.15
1.00
Chemical Admixture
2.884
2.878
2.605
0.97%
0.83%
1.23%
nil
nil
nil
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
2.882
16
A-3
1
Target Mean Strength (MORT&H 1700-5) 47N/mm2
2
Characteristic Strength @ 28 days
35N/mm2
A-4
0.45
0.4
2
A-5
1
Maximum Water content (10262-table-2) 186 Lit.
2
160 Lit.
Superplasticiser used
3
A-6
1
Water Cement Ratio
0.4
400 kg/m3
Which is greater then 310 kg/m3
A-7
1
Vol. of C.A. as per table 3 of IS 10262
62.00%
2
Adopted Vol. of Coarse Aggregate
62.00%
Adopted Vol. of Fine Aggregate ( 1-0.62) 38.00%
A-8
Mix Calculations
1
Volume of Concrete in m3
1.00
Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
0.13
Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
0.160
0.00168
0.711
0.441
0.270
A-9
1
Mass of Cement in kg/m3
400
160
704
2
3
4
Mass of Coarse Aggregate in kg/m3
Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3
1271
915
356
2.00
0.40
5
6
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Filed under Mix Design | 34 Comments
am
back
with
M-30
Mix
Designs
as
per
IS-10262-2009
Regards
Raj Mohammad Khan
M30
Type of Cement
20 mm
310 kg/m3
2
3
4
5
6
Workability (MORT&H 1700-4)
50-75 mm (Slump)
7
Exposure Condition
Normal
Degree of Supervision
Good
Type of Aggregate
8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
11
Chemical Admixture Type
540 kg/m3
Superplasticiser Confirming to IS9103
3.15
1.00
Chemical Admixture
2.884
2.878
2.605
0.97%
0.83%
1.23%
2
3
4
5
6
7
8
9
10
11
Free (Surface) Moisture of 20 mm Aggregate nil
12
Free (Surface) Moisture of 10 mm Aggregate nil
13
Free (Surface) Moisture of Sand
nil
15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates
42N/mm2
30N/mm2
2
A-4 Selection of Water Cement Ratio
1
2
Adopted Water Cement Ratio
0.42
186 Lit.
160 Lit.
Superplasticiser used
3
A-6 Calculation of Cement Content
1
Water Cement Ratio
0.42
2
Cement Content (160/0.42)
380 kg/m3
Which is greater then 310 kg/m3
62.00%
62.00%
38.00%
1.00
Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
0.12
Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
0.160
0.00160
0.718
0.445
0.273
1
Mass of Cement in kg/m3
380
160
711
1283
924
359
1.90
0.42
2
3
4
5
6
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Filed under Mix Design | 57 Comments
M25
Type of Cement
20 mm
2
3
4
5
310 kg/m3
6
Workability (MORT&H 1700-4)
50-75 mm (Slump)
Exposure Condition
Normal
Degree of Supervision
Good
Type of Aggregate
7
8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
540 kg/m3
11
Chemical Admixture Type
3.15
1.00
Chemical Admixture
2.884
2.878
2.605
0.97%
2
3
4
5
6
7
8
9
Water Absorption of 10 mm Aggregate
0.83%
1.23%
10
11
Free (Surface) Moisture of 20 mm Aggregate nil
12
Free (Surface) Moisture of 10 mm Aggregate nil
13
Free (Surface) Moisture of Sand
nil
15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates
36N/mm2
25N/mm2
2
A-4 Selection of Water Cement Ratio
1
2
Adopted Water Cement Ratio
0.43
186 Lit.
138 Lit.
Superplasticiser used
3
A-6 Calculation of Cement Content
1
Water Cement Ratio
0.43
320 kg/m3
Which is greater then 310 kg/m3
62.00%
62.00%
38.00%
1.00
Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
0.10
Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
0.138
0.00134
0.759
6
Volume of Coarse Aggregate in m3
Sr. no. 5 x 0.62
0.471
0.288
320
138
751
1356
977
380
1.60
0.43
2
3
4
5
6
We are thankful to Er. Raj M. Khan for sharing this information with us on
engineeringcivil.com. We hope this would be of great significance to civil engineers.
Filed under Mix Design | 77 Comments
All
I
am
back
with
M-20
Mix
Regards
Raj Mohammad Khan
M20
Designs
as
per
IS-10262-2009
2
Type of Cement
20 mm
250 kg/m3
3
4
5
6
Workability (MORT&H 1700-4)
25 mm (Slump)
Exposure Condition
Normal
Degree of Supervision
Good
Type of Aggregate
7
8
9
10 Maximum Cement Content (MORT&H Cl.
1703.2)
540 kg/m3
11
Chemical Admixture Type
3.15
1.00
Chemical Admixture
Not Used
2.884
2
3
4
5
6
Sp. Gravity of 10 mm Aggregate
2.878
2.605
0.97%
0.83%
1.23%
7
8
9
10
11 Free (Surface) Moisture of 20 mm
Aggregate
nil
nil
13
Free (Surface) Moisture of Sand
nil
15
Sp. Gravity of Combined Coarse Aggregates 2.882
16
Sieve Analysis of Fine Aggregates
30N/mm2
20N/mm2
2
A-4 Selection of Water Cement Ratio
1
2
Adopted Water Cement Ratio
0.5
186 Lit.
2
Estimated Water content for 25 mm Slump 145 Lit.
3
Superplasticiser used
nil
0.5
290 kg/m3
Which is greater then 250 kg/m3
62.00%
65.00%
35.00%
1.00
Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
0.09
Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
Volume of Admixture @ 0% in m3
0.145
nil
0.763
0.496
0.267
290
145
696
1429
1029
400
nil
0.5
2
3
4
5
6
We are thankful to Er. Raj M. Khan for sharing this information with us on
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Filed under Mix Design | 112 Comments
All,
Here i am giving the mix designs as per IS-10262-2009 which gives to change the
procedure
for
calculating
the
concrete
Regards
Raj Mohammad Khan
M15
Type of Cement
20 mm
2
3
4
0.5
25 mm (Slump)
Exposure Condition
Normal
Degree of Supervision
Good
Type of Aggregate
6
7
8
9
10 Maximum Cement Content (MORT&H
Cl. 1703.2)
540 kg/m3
11
Chemical Admixture Type
Superplasticiser Confirming to
IS-9103
ingredients
2
Sp. Gravity of Cement
3.15
1.00
Chemical Admixture
Not Used
2.884
2.878
2.605
3
4
5
6
7
8
Water Absorption of 20 mm Aggregate 0.97%
9
Water Absorption of 10 mm Aggregate 0.83%
10
Water Absorption of Sand
1.23%
nil
nil
13
Free (Surface) Moisture of Sand
nil
2.882
16
Sieve Analysis of Fine Aggregates
Separate Analysis Done
A- Target Strength for Mix Proportioning
3
1
25N/mm2
15N/mm2
2
A4 Selection of Water Cement Ratio
1
0.5
0.5
2
A5 Selection of Water Content
1
135 Lit.
Superplasticiser used
nil
3
A6 Calculation of Cement Content
1
Water Cement Ratio
0.5
270 kg/m3
Which is greater then 250 kg/m3
65.00%
35.00%
0.65)
A8 Mix Calculations
1
Volume of Concrete in m3
1.00
Volume of Cement in m3
(Mass of Cement) / (Sp. Gravity of
Cement)x1000
0.09
Volume of Water in m3
(Mass of Water) / (Sp. Gravity of
Water)x1000
0.135
Volume of Admixture @ 0% in m3
(Mass of Admixture)/(Sp. Gravity of
Admixture)x1000
nil
0.779
0.507
0.273
270
135
711
2
3
4
Mass of Coarse Aggregate in kg/m3
Mass of 20 mm in kg/m3
Mass of 10 mm in kg/m3
1460
1051
409
nil
0.5
5
6
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Kaushal
Kishore
condensate
(SMF),
sulphonated
naphthalene
formaldehyde
the
following
examples.
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Filed under Mix Design, Research Papers | 5 Comments
If you also have any mix design and want to share it with us, just comment on this
post and we will be in touch with you.
Here is the summary of links of all the mix designs we have till date:Mix Design For M20 Grade Of Concrete
Mix Design For M35 Grade Of Concrete
Mix Design For M40 Grade Of Concrete
Mix Design For M50 Grade Of Concrete
Mix Design For M60 Grade Of Concrete
In case you want the complete theory of Mix Design, Go here What is Concrete
Mix Design
We will add more soon. You can help us do this fast, just email us any mix design
you have.
Filed under Mix Design | 114 Comments
Designation
Type
Brand
Admixture
of
cement
of
cement
=
Sika
=
=
O.P.C-43
Vikram
[Sikament
M-50
(
170
grade
Grasim
)
)
Gravity
Cement
Fine
Aggregate
Coarse
Aggregate
3.15
=
(20mm)
2.61
=
2.65
Cement
(As
per
contract)
=400
kg
m3
2. Selection
of
water
cement
ratio:-
of
water:
Approximate water content for 20mm max. Size of aggregate = 180 kg /m 3 (As per
Table No. 5 , IS : 10262 ). As plasticizer is proposed we can reduce water content
by 20%.
Now water content = 180 X 0.8 = 144 kg /m3
4. Calculation
of
Water
cement
cement
Water
content
Cement
ratio
per
content
content:-
cum
of
concrete
144/0.35
0.35
=
411.4
kg
144
kg
m3
Say cement content = 412 kg / m 3 (As per contract Minimum cement content 400
kg
m3 )
Hence O.K.
5. Calculation for C.A. & F.A.: [ Formula's can be seen in earlier posts]Volume
of
concrete
Volume
of
cement
Volume
of
water
Volume
of
=
=
Admixture
412
144
4.994
=
3.15
1
X
X
(1.145
1000
1000
1000
)
)
=
=
m3
0.1308
m3
0.1440
m3
0.0043
m3
of
coarse
and
fine
aggregate
0.2791
0.7209
m3
20
mm:
10mm
0.55:
0.45
20mm
706
kg
10mm
578
kg
Hence
Mix
per
m3
details
Cement
Water
412
144
Fine
1.025
1.025
aggregate
422
kg
147.6
kg
621
kg
Coarse
aggregate
20
mm
706
kg
Coarse
aggregate
10
mm
578
kg
cement:
F.A.:
C.A.
0.35:
1:
1.472:
3.043
Observation:
A.
Mix
was
B.
Slump
C.
7
cohesive
No.
days
and
of
cube
average
120
casted
compressive
homogeneous.
mm
strength
Nos.
52.07
MPa.
Designation
Type
Brand
Admixture
of
cement
of
cement
=
Fine
Sp.
=
=
Fosroc
Aggregate
Gravity
Fine
O.P.C-43
Vikram
Conplast
M-40
(
SP
grade
Grasim
430
G8M
Zone-II
Cement
Aggregate
)
3.15
2.61
Coarse
Aggregate
(20mm)
2.65
Coarse
Aggregate
(10mm)
2.66
Minimum
Cement
(As
per
contract)
400
kg
m3
of
water
cement
ratio:-
of
cement
cement
content
content:
400
kg
m3
of
water:
400 X 0.4 = 160 kg Which is less than 186 kg (As per Table No. 4, IS: 10262)
Hence o.k.
5. Calculation for C.A. & F.A.: As per IS : 10262 , Cl. No. 3.5.1
V = [ W + (C/Sc) + (1/p) . (fa/Sfa) ] x (1/1000)
V = [ W + (C/Sc) + {1/(1-p)} . (ca/Sca) ] x (1/1000)
Where
V = absolute volume of fresh concrete, which is equal to gross volume (m 3) minus
the volume of entrapped air ,
W = mass of water ( kg ) per m3 of concrete ,
C = mass of cement ( kg ) per m3 of concrete ,
Sc = specific gravity of cement,
(p) = Ratio of fine aggregate to total aggregate by absolute volume ,
(fa) , (ca) = total mass of fine aggregate and coarse aggregate (kg) per m 3 of
Concrete respectively, and
Sfa , Sca = specific gravities of saturated surface dry fine aggregate and Coarse
aggregate respectively.
As per Table No. 3 , IS-10262, for 20mm maximum size entrapped air is 2% .
Assume F.A. by % of volume of total aggregate = 36.5 %
0.98 = [ 160 + ( 400 / 3.15 ) + ( 1 / 0.365 ) ( Fa / 2.61 )] ( 1 /1000 )
=> Fa = 660.2 kg
701
kg
10mm = 467 kg .
Hence Mix details per m3
Cement
Water
400
Fine
kg
160
aggregate
kg
660
kg
Coarse
aggregate
20
mm
701
kg
Coarse
aggregate
10
mm
467
kg
Admixture
0.6
by
weight
of
cement
2.4
kg.
Recron 3S = 900 gm
Water: cement: F.A.: C.A. = 0.4: 1: 1.65: 2.92
Observation:
A.
Mix
was
B.
and
Slump
C.
7
cohesive
No.
days
of
average
homogeneous.
=
cube
casted
compressive
strength
110mm
=
12
=
51.26
Nos.
MPa.
REQUIREMENTS
b)
Durability
i)
requirements
Exposure
Moderate
Cement
(Refer
Table
No.
i)
of
Make
IS:456-2000)
Chetak
ii)
(Birla)
Type
OPC
iii) Grade 43
d)
Workability
DESIGN
Target
STIPULATION:-
strength
Max
size
of
Specific
aggregate
gravity
Specific
gravity
Specific
Dry
Rodded
Dry
Rodded
of
Bulk
Density
60Mpa
=
12.5
cement
mm
3.15
fine
aggregate
(F.A)
2.6
Coarse
aggregate
(C.A)
2.64
1726
Kg/m 3
1638
Kg/m 3
Density
Bulk
used
of
of
gravity
of
of
fine
aggregate
coarse
aggregate
Continue Reading
Filed under Mix Design | 140 Comments
of
Characteristic
Standard
Target
Mean
(from
= 38.15 Mpa
I.S
Concrete
Strength
(Fck)
Deviation
Strength
456-2000)
:
:
M35
35
Mpa
1.91
T.M.S.=
=
Fck
+1.65
35+
Mpa*
x
S.D.
1.651.91
Ce
m
400
W/
C
0.43
Wate
r
172
San
d
635
20m
m
619
10m
m
564
Admi
Cement : Sand: Coarse Aggregates
x
= 1 : 1.6 : 2.907
1.2
0.43
1.6
1.547
1.36
0.003
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