KAT Komplett Optische Sensoren E

Intelligent Sensors
& Measuring Systems
Optical Distance
Measuring Systems
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MEL
MIKROELEKTRONIK GMBH
Thickness measurement
Continuous measurement during production
IC Test
Test of accuracy of size and direction of IC-Pins
Saw blade test

Face control
Material flow / Unit count

Sensing for presence of material or unit count
Liquid level contol

Precise measurement of liquid production
Face control
Face control during production
Position control
Recognition of the position of handling
Bore-hole test
Depth / position measurement of bore-holes
MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de
35 Years of Experience in Test & Measurement

First developments of measurement- and control-systems starting
in 1969. First projects were computerized controls for electron beam
welding machines, peripheral
components for machine attached
computers like optocouplers, ADconverters, high-voltage-controllers,
deflection units or missile-controllers.
In 1972 the first optical measurement system for the detection of the
eye-movement was developed. This
system was able to detect rapid eye
movements exactly. The contactless
system could also control X/Ymirrors for the generation of stabilized pictures of the retina. With a
In 1985 the MEL GmbH was founded

with the purpose of development and
manufacturing of sensors.
First pilot projects were optical pre-crashsensors for cars, optical 2D-scanners for
security systems.
Table of contents
The optical triangulation distance sensors

became a standard product, as well as in
1994 the scanner for 2D- and 3Dmeasurements .
The MEL GmbH is still a development
company for customer specific solutions
and is well known for its high-tech
products throughout the automotive
industry .
2D-Laser scanners are used for quality
assurance of mechanical parts or for gap
finding or seam control with welding
robots.
resolution in the m range and the

capture of movements of up to 250
Hz this was quite a sophisticated
technology.
Beginning in 1975, electronic was
developed for stratospheric reseach
missiles. Many missiles have been
operated with the directional control
UNISTAB which had been developed by Mr. Langer.
The MEL Radio controlled systems are

used for the fast identification of
malfunctions and the management of
maintenance and repairs in complex
production lines.
page
Sensor overview
Sensor comparison
Optical Distance
Measuring Systems
M1
M3
M5
11
M500
14
M7
17
M72
20
M74
23
M7-special
26
M27
29
M9-v2
32
M9-i
34
M10
36
M11
38
Accessory protection case
42
Accessory Modig
44
Other products
46
Distributors
47
The MEL Ident systems control automatic

paint shop systems in order to enable a
100% operational readiness.
Overview Distance Sensors

M1
0.1 kHz measurement frequency, requires only senor head + cable, analog
Laser / range
[mm]
20
100
200
400
Linerarity
[m]
100
200
900 1500
Resolution
[m]
100
300
400
600
Distance output
4 ... 20 mA / 0 ... 10 V, optional RS 485
M3
1 kHz automatic adjustment, requires only sensor head + cable, digital

Laser / range
[mm]
5
10
20
50
100
200
250
Linearity
[m]
10
20
40
100
200
800 1200
Resolution
[m]
5
10
20
50
200
300
300
Distance output
4 ... 20 mA, RS 232, optional 1 ... 5 V
M5
0.5 kHz LED, frequency adjustable in 3 steps, temperature up to 70C, analog

LED / range
[mm]
2
4
10
20
100
200
Linearity
[m]
4
8
20
40
200
400
Resolution
[m]
0.5
1
3
6
30
60
Distance output
10 V, optional 5 V / 0 ... 10 V / 4 ... 20 mA / RS 232 / RS 485
M7
10 kHz frequency adjustable in 8 steps, fast: sampling rate 54 kHz, many options, analog
Laser / range
[mm]
0.5
2
4
10
20
50
100
200
400
Linearity
[m]
1
4
8
20
40
100
200
400
700
Resolution
[m]
0.2
0.4
1
5
9
30
60
200
600
Distance output
10 V / RS 232 / 4 ... 20 mA, optional 5 V / 0 ... 5 V / 0 ... 10 V / 0 ... 20 mA
M27
37 kHz frequency adjustable in 8 steps, very fast: for oscillation measurements, analog
Laser / range
[mm]
0.5
1.5
2
4
10
20
50
100
200
Linearity
[m]
1
4
4
8
20
40
100
200
400
Resolution
[m]
1.5
4.5
6
12
30
60
200
500 1000
Distance output
M72
10 kHz frequency adjustable in 8 steps, fast: for high accuracy, analog

Laser / range
[mm]
0.5
2
4
Linearity
[m]
1
4
8
Resolution
[m]
0.1
0.5
1
Distance output
M74
10 kHz frequency adjustable in 8 steps, fast: for high mirroring surfaces, analog
Laser /range
[mm]
0.5
2
Linearity
[m]
1
4
Resolution
[m]
0.3
1
Distance output
M500 500 kHz delivering ultimate speed, DC-operation, analog

Laser / range
[mm]
2
Linearity
[m]
4
Resolution
[m]
40
Distance output
10 V
8
16
100
M9-v2 10 kHz frequency, very high accuracy, digital

Laser / range
[mm]
2
10
Linearity
[m]
1
3
Resolution
[m]
0.03 0.15
Distance output
5 V / RS 232
20
6
0.3
40
12
0.6
50
15
0.8
100
30
1.5
200
60
3
M9-i
2,5 kHz frequency, adjustable in 4 steps, integrated controller, digital

Laser / range
[mm]
2
10
20
40
50
100
200
250
Linearity
[m]
2
8
16
32
40
80
200
630
Resolution
[m]
0.1
0.5
1.5
4
3
6
12
50
Distance output
umschaltbar: 4 ...20 mA / 0 ... 10 V / RS 232 / USB (optional)
M10
10 Hz / 50 Hz frequency, adjustable thresholds

Laser / Bereich [mm] 100,000
Linearitt
[m] 2000 (Messber. < 30 m); 3000 (Messber. > 30 m)
Auflsung
[m] 100 ... 1000
Abstands-Ausgang
4 ... 20 mA / RS 232, optional 2 ... 10 V / RS 422
M11
10 kHz frequency depending on object's light intensity, digital

Laser / range
[mm]
10
20
40
50
100
150
Linearity
[m]
5
10
20
25
50
150
Resolution
[m]
2.5
5
10 12.5
25
40
Distance output
10 V / RS 232 / 4 ... 20 mA, optional 5 V, 0 ... 5 V / 0 ... 10 V / 0 ... 20 mA
Error and technical modification reserved
500
400
30
750
750
50
UE-Sensor-Uebersicht_2-01-E
-4-
Comparison Distance Sensors

M1
M3
M5
LED
M7
M27
M72
M74
M500
M9-v2
M9-i
M10
M11
20/400
5/250
2/200
0,5/400
2/200
0,5/4
0,5/2
2/8
2/200
2/750
max.
100 m
10/150
Linearity of
range
0.5%
0.2-0.4%
0.2%
0.2%
0.2%
0.2%
0.2%
0.2%
0.030.05%
0.080.25%
0.02%
0.1%
Resolution
ll
lll
llll
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ll
llll
llll
llll
llll
llll
llll
Inured to
ambient light
lll
ll
llll
llll
llll
llll
lll
llll
lll
llll
lll
Objects with
changing colours
ll
lll
ll
lll
ll
lll
lll
ll
llll
llll
llll
llll
Measuring with an
angle of 45
lll
ll
lll
ll
ll
ll
ll
lll
lll
red
red
red
red
red
red
red
red
red
red
red
not
visible
2/3R
2/3R
3R
2/3R
Photo
diode
CCD
PSD
PSD
PSD
PSD
PSD
PSD
CCD
CCD
Phasenvergleich
CCD
10V
5V
RS 422
4...20mA 4...20mA
10V
0...10V
RS 232 4...20mA
RS 422
RS 232
USB
2...10V
0...10V
0...5V
5V
0...20mA
Range
Min./Max. [mm]
Light spot
Laser protection class
Receiver
Distance output
Standard
4...20mA 4...20mA
0...10V
RS 232
oder
RS485
1...5V
Distance output
optional
Bandwidth [-3dB]
10V
10V
10V
10V
10V
4...20mA 4...20mA 4...20mA 4...20mA
RS 232 RS 232 RS 232 RS 232
5V
0...10V
0...10V
0...10V
0...10V
0...10V
0...5V
0...5V
0...5V
0...5V
4...20mA
5V
5V
5V
5V
RS 232 0...20mA 0...20mA 0...20mA 0...20mA
RS 485
0.1 kHz
1 kHz
0,5 kHz
10 kHz
37 kHz
10 kHz
10 kHz
500 kHz
10 kHz
2,5 kHz
10 Hz/
50 Hz
10 kHz/
1 kHz
Temperature
stability [% of range / K]
0.04
0.04
0.02
0.02
0.02
0.02
0.02
0.07
0.01
0.01-0.03
0.02
0.02
Operation temperature
0...50C
0...50C
0...70C
0...50C
0...50C
0...50C
0...50C
0...50C
0...50C
0...50C
0...50C
0...50C
Price
low cost l
ll
ll
lll
lll
lll
lll
llll
llll
lll
ll
lll
Aluminium, milled,
anodised, uncoloured,
black
lll
ll
ll
ll
lll
ll
llll
llll
lll
llll
Steel, grinded,
fine milled, matt to
mirroring
lll
ll
ll
ll
lll
ll
llll
llll
lll
llll
Steel, polished, high

mirroring
ll
llll
lll
llll *
lll
lll
Lacquer, matt
ll
lll
lll
lll
lll
lll
lll
llll
llll
llll
llll
Car Lacquer
lll
ll
ll
ll
ll
llll
llll
lll
llll
Glass, matt, grinded
ll
lll
lll
lll
llll *
llll
llll
lll
llll
lll
Glass, lucent
llll
Wood, planed,
rough
lll
ll
ll
Plastics, matt,
all colours
ll
lll
ll
ll
ll
ll
ll
llll
llll
lll
llll
Rubber, matt, black
ll
lll
ll
ll
ll
ll
llll
llll
lll
llll
low cost; big

for slow spectrum
distance of measumeasuring rable
surfaces
analog
digital
big LED all

light spot; surfaces,
for textiles fast
felt etc.
analog
analog
for very
fast
measuring
measuring on
tinned
surfaces
analog
analog
for lucent for

foils, glass, highest
wafer,
speed
mirror
analog
analog
for
compact Range
highest
up to
and
precision powerful 150 m
digital
digital
analog
for
textured
surfaces
digital
* series M9-iDR for direct reflection optional available

Abbreviation:
very good
conditionally suitable
llll
l
Synchronisation: Standard at series M9-v2 and M9-i,

optional at series M5 and M7
UE-Sensor-Vergleich_2-01
-5-
Optical Distance
Measuring Systems
Distinctive features of Sensor

Types
Optical Distance Sensors are used

for contact-free measuring of
distances and their derived variables like position or thickness of
targets.
Due to the different measuring
ranges and outputs the MEL
sensors cover many fields of application:
LED sensors:
No safety instructions with
regard to the light source
Bigger light spot causes an
integration over rough surfaces
Temperature range up to 70C
Favourable price
Phase shift measurement:

At phase shift measurement
modulated visible laser beams of
different frequencies are sent to
the measuring object. By comparison with the reference signal the
distance to the object is calculated. These sensor types are
particularly suitable for high
distances.
LASER sensors:
Shorter reaction time
Small light spot provides
measuring of filigree surfaces
Higher accuracy on striped
surfaces
No incorrect measurements due
to flanking shiny objects
Visible light spot
Analog sensors:
Analog sensors use a fast PSD
sensing element for detection.
They are adapted for fast to very
fast movements (reaction time up
to 2 s).
With analog sensors different
surface colours can be compensated faster than with digital
sensors.
Triangulation measurement:
At the principle of triangulation a
light spot is focussed on the
measuring object. The diffus
reflected light is mapped on a PSD
(Position Sensitive Device) or a
CCD (Charged Coupled Device).
Digital sensors:
Digital sensors use a CCD or
CMOS line sensor element for
detection. They are especially
suited to the measurement of
edges, which reflections could
cause incorrect measurements
when using analog sensors.
Digital sensors achieve a good
absolut precision independent of
the surface quality.
Check of dimensions
Detection of position of parts
Detection of material overlap
Position control of robot arms
Check of presence of parts
Check of liquid level
Measuring of concentricity
Vibration analysis
Measuring of thickness
and much more
Characteristics
Range 0.5 ... 400 mm and up to
100 m
Insensitive to surface variation
and colour
Automatic adjustment to black
surfaces
Resistant against ambient light
up to 20,000 Lux
Thickness measurements also
on transparent objects
Repeating accuracy of 0.1 m
Adjustable reaction time
Adjustable thresholds "far", "OK",
"near"
Analog output:
10 V; 4 ... 20 mA; RS232
Analog output for intensity of the
reflected light
Error output
Laser diode
or LED
PSD/CCD
Range
begin
Laser
beam
MIN, +24 V
Distance output -10 V
Range
MAX, +24 V
Distance output +10 V
Abb. 1: Principle of triangulation
-6-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M1
Low cost
Distance measuring with Laser
100 values / s
Triangulation analog
Sensor head M1 /20 /100 /200 /400
Weight 100 g
M 12 x 1
65
57
pivoting
20.5
Laser-Diode
50 39.5
5.7
5.8
4.3
Range begin
4 mA
16
10.2
Range
20 mA
independent from object

surface
no additional electronic
module
DB-M1_1-05-E
-7-
Laser Sensor M1
Sensor
M1L/
20
20
30
0.1
0.1
1
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light spot diameter [mm]
Light source
Distance output
Reaction time
Bandwidth
Temperature drift
Not enough light
Ambient light
Operation time
Storage temperature
Humidity
Protection class
Supply
M1L/
100
100
30
0.2
0.3
2
M1L/
200
200
50
0.9
0.4
2
M1L/
400
400
100
1.5
0.6
3
Laser, 670 nm, red visible

2
4 ... 20 mA / 0 ... 10 V or RS 485
10 ms
100 Hz
0.04% of range / K
PNP 100 mA
10,000 Lux
50,000 h for Laser diode
0 ... +50C
-20 ... +70C
< 90% RH
IP 67
12 ... 28 VDC < 150 mA
* Measurement on object color white
Accessories:
Sensor head
Data sheet
Connection cable of different types

(see below drawings of connection
cable)
Digital display MODIG 106
Notice: The sensor is available with analog output or with interface RS 485
Pin assignment - analog output
C M1-8 pin RS 485 2 m
32
BN (1)
WH (2)
analog BK (4)
PNP GY (5)
+ Vs
alarm
analog I 4...20 mA
analog II 0...10 V
Z Z Z
BU (3)
Connection cable
14.7
14.7
Delivery:
37.8
C M1-5 pin 5 m
C M1-5 pin 2 m
25.5
C M1-8 pin RS 485 2 m
0V
CWM 15 pin 5 m
Pin assignment - RS 485

BN (2)
GN (3)
YE (4)
RS 485
GY (5)
pushWH (1)
pull
PK (6)
RD (8)
BU (7)
Z Z
Z Z
+VS
n.c.
out
alarm
Rx/TxRx/Tx+
n.c.
0V
error and technical modification reserved
DB-M1_1-05-E
-8-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M3
Clever, with laser switch off
1000 values / s
Triangulation digital
Sensor head M3
Weight 90 g
65
20
57
Laser-Diode
50 40
CCD
5.7
5
4.3
Range begin
4 mA
16
10
Range
20 mA
no additional electronic module

measurement on many
different surfaces up to
1 kHz: black rubber,
polished metal
automatic adjusting of
measuring frequency
depending on measuring
object
DB-M3_1-04-E
-9-
Laser Sensor M3
Sensor
M3L/
5
5
20
0.01
0.005
1
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Distance output
Reaction time
Bandwidth
Temperature drift
not enough light
Ambient light
max. Vibration
Operation time
Storage temperature
Humidity
Protection class
Supply
M3L/
10
10
20
0.02
0.01
1
M3L/
20
20
30
0.04
0.02
1
M3L/
50
50
45
0.1
0.05
1
M3L/
100
100
50
0.2
0.2
1
M3L/
200
200
60
0.8
0.3
2
M3L/
250
250
100
1.2
0.3
4
Laser 670 nm, red visible

2
4 ... 20 mA / RS 232 / optional 1 ...5 V with connection cable CM3
4 ms
max. 1 kHz (-3 dB)
0.03% of range / K
0.08% of range / K
PNP 100 mA
5,000 Lux
7,000 Lux
15 g ... 1 kHz
20 g
0 ... +50C
-20 ... +70C
<90% RH
IP 67
12 ... 28 VDC / <150 mA
Delivery:
Option:
Accessories:
Sensor head (without

connector, without
connection cable)
Connector for soldered joint
Manual
Calibration report
Connection 1 ... 5V
Connection cables of different

types (see below drawings of
connection cable)
Connection cable:
14
14
C M3 4...20 mA 3 m
CM3 4...20 mA / RS232 3 m
C M3 1...5 V 3 m
28.5
CW M3 4...20 mA 3 m
21.5
40
4
3
Pin Meaning
1 Error output
5
6
2
1
7 pin Subminiatur
circular plug-in con
nector (Binder)
2
3
4
5
6
Laser ON/OFF
RX
TX
Current output
GND
7 Supply
Attributes
Open collector, Type: NPN, switching to GND,
UCmax 30 VDC, ICmax 100 mA, short circuit proof
turn off laser
RS 232
RS 232
4 ... 20 mA, short circuit proof
Reference potential of outputs, turn off laser and
supply
11... 30 VDC, reverse battery protection
Color
green
yellow
blue
pink
grey
white
DB-M3_1-04-E
-10-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M5
Type 2
LED, 500 values / s
Weight 240 g , cable length 2 m
up to 70C
21
9.5
17
50
30
M4
46
50
M4
4
8.5
20
Type 3
Weight 400 g, cable length 2 m
29
13
100
76
LED Sensor with big, invisible

light spot
consistant measuring values
qualified for textiles, felt, etc. with
consistant colors
40
24
M4
M4
46
50
M4
4
12.5
50
DB-M5LED_1-06-E
-11-
LED Sensor M5
Big invisible light spot fr consistant measurement results
Sensor
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Analog
outputs
Switching
outputs
Error
outputs
Light source
Sampling frequency
Distance output
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity
MIN
OK
MAX
Option
Switching hysteresis
not enough light
too much light
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M5/2
2
2
23
0.004
0.0005
0.8
M5/4
2
4
22
0.008
0.001
0.8
M5/10
2
10
40
0.02
0.003
2
M5/20
2
20
55
0.04
0.006
3
M5/100
3
100
170
0.2
0.03
8
M5/200
3
200
240
0.4
0.06
10
LED, infrared 890 nm - invisible

2,5 kHz
10 V; optional: 5 V / 0 ... 10 V / 4 ... 20 mA / RS 232 / RS 485
approx. 0 Ohm (10 mA max.)
with 30 of inclination (A-axis): approx. 0.5% on white surface
1 ms, 2 ms or 20 ms adjustable
500 Hz, 200 Hz or 20 Hz (-3 dB)
0.02% of range / K
0 ... 10 V
+24 V / 10 mA when lower than MIN, LED yellow
+24 V / 10 mA when higher than MIN and lower than MAX, LED green
+24 V / 10 mA when higher than MAX, LED orange
Relay output 0.5 A / 100 V for "MIN", "OK" and "MAX"
approx. 0.5% of range
+24 V / 10 mA when not enough light, LED yellow
+24 V / 10 mA when too much light, mirroring surface , LED red
20,000 Lux
50,000 h for LED
200 VDC, 0V against case
5 g up to 1 kHz (sensor head, 20 g optional)
0 ... +70C
-20 ... +70C
bis 90% RH
Sensor: IP 64, Electronic system: IP 40
+24 VDC / 200 mA (21 ... 28 V)
* Measurement on object color white - Bandwidth 200 Hz
Delivery:
Options:
Accessories:
Sensor with connection cable 2m

Electronic unit
25 pin D-connector for soldered joint
Calibration report
Special cable length

Cable output on the right side
Sensor head with integrated
protection window
Sensor head vibration resistant
Sychronisation of 2 sensors
Protection casing
RS 232-Interface
RS 485-Interface
Extension cable 2m/3m
Power supply
Plug-on power supply
Digital display (display in mm)
More accessories on request
DB-M5LED_1-06-E
-12-
Electronicunit M5
LED-Display
: zu wenig Licht
: zu viel Licht
. einstb. Mebereich unterschritten
: Im Bereich
: einstb. Mebereich berschritten
F1 gelb
F2 rot
MIN gelb
OK grn
MAX rot
60
175
163
Sensoranschlu
80
52
fr Schraube M4
Ausgangsstecker
Adjustable thresholds
Adjustments for M5
Tp2
off on
1 ms
2 ms
20 ma
J3
TP4
R2: MAX
TP3: intensity
Tp6
TP5
J1
R1: MIN
TP,TP2: GND
Stecker 3
J2
R1
R3
R2
TP3
R5
R4
R6
TP1
R3: low light

TP4: +15V
R4: zero
TP5: -15V
R5: Gain
TP6: not enough light
R6: Thickness
The electronic system has 2 adjustable

thresholds for Minimum- and MaximumLimits. the Threshholds can be varied over
the whole range, independenet from the
analog output.
A small hysteresis avoids flickering when
the signal is close to the threshold.
When the signal is lower than MIN, the
MIN output is active, when the signal is
higher than MAX, the MAX output is active.
Between these thresholds, the output is
OK, when the object is in the sensor's
range.
Thresholds are set by default to begin
range and end range:
MAX: R1 = +10 V
MIN: R2 = -10 V
Pin assignment:
Dip switch settings:

Integration time
Frequency
Switch settings
1
2
3
4
1 ms
500 Hz
OFF ON
X
X
X
X
2 ms
200 Hz
OFF ON
X
X
X
X
20 ms
20 Hz
OFF ON
X
X
X
X
default setting 500 Hz
Pin
1
2
5
8
9
10
14
15
16
19
20
21
22
23
Distance output 10 V
not enough light, +24 V
Range OK, +24 V
OV supply
Slave Takt ON
Master Synchron OFF
Analog GND
too much light, +24 V
MAX, +24 V
MIN, +24 V
Intensity 0 ... 10 V
+24 V supply
Master Takt OFF
Slave ON
DB-M5LED_1-06-E
-13-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M500
Laser Sensor up to 500 kHz
Measuring range 2 and 8 mm
Type 2
21
9.5
17
50
30
M4
46
50
M4
4
8.5
20
for extreme fast measuring

small sensor head due to
separated electronic module
DB-M500_1-03-E
-14-
Laser Sensor M500

For very fast measuring
Sensor
M500L/
2
2
2
23
0.004
0.04
0.06
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Analog
outputs
Switching
outputs
Light source
Sampling frequency
Distance output
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M500L/
8
2
8
47.5
0.016
0.1
0.3

DC
3R
10 V
1.2 s
500 kHz (-3 dB)
0.07% of range / K
0 ... 10 V
+24 V / 10 mA, LED red
0.2% of range
500 Lux - only continuous light, no artificial light (50 Hz)
200 VDC
5 g up to 1 kHz
+10 ... +50C
-20 ... +70C
up to 90% RH
+24 VDC / 350 mA (18 ... 28 V)
* Measurement on object color white Bandwidth 500 kHz
Delivery:
Sensor with connection cable 1 m
electronic unit
25 pin Sub-D connector for output,
soldering version
Calibration report
special types on request
DB-M500_1-03-E
-15-
Electronic
unit M500
LED-Display
: zu wenig Licht
: zu viel Licht
. einstb. Mebereich unterschritten
: Im Bereich
: einstb. Mebereich berschritten
F1 gelb
F2 rot
MIN gelb
OK grn
MAX rot
60
175
163
Sensoranschlu
80
52
Ausgangsstecker
fr Schraube M4
The M500 is working at DC-operation. For the adaption to fluctuations

of the ambient light, the sensor is effecting a correction of this light
every 0.125 to 64 ms.
To reach full speed, the sensor should operate in a casing protected
against changing light (light bulb or neon lamp).
M500 Zero-point cycle
Output on pin 4 25 pin connector

24 V
0V
Dead time 30s
measuring time 0.125 ms 64 ms
Pin assignment
25 pin SUB-D connector:
Pin
1
2
4
5
7
8
14
15
16
18
19
21
Distance output 10 V
not enough light, +24 V
Impulse for alignment
Range OK, +24 V
external alignment
0V supply
analog GND
too much light, +24 V
MAX, +24 V
MIN, +24 V
18 ... 28 V, approx. 350 mA
This zero-point cycle will start automatically all 0.125 to 64 ms. The
measuring time can be set by dip switches. If the sensor is going
into the zero-point cycle, the zero set output will be high. During this
time all other outputs will be undeterminated.
BR 3
Intervall
1-2
3-4
5-6
7-8
9-10
11-12
64 ms
32 ms
1 ms
0.5 ms
0.25 ms
0.125 ms
DB-M500_1-03-E
-16-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M7
Type 1

measuring range 0.5 ... 400mm
Type 2
21
9.5
21
17
9.5
50
30
17
50
30
M4
M4
46
46
50
50
M4
M4
max. 22
8.5
8.5
20
20
15
26
Type 3
29
13
100
76
40
24
M4
M4
46
50
M4
4

surface: bright, dark
very precise and fast
measurement due to special
analog module
easy adjusting of measuring
frequency and reaction time
12.5
50
Type 4

187
42
163
93.5
24
M4
M4
50
46
M4
4
12.5
93.5
19
DB-M7_2-01-E
-17-
Laser Sensor M7
For all surfaces, matt black to high splendid, adjustable up to10 kHz
Sensor
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Sampling frequency
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M7L/
M7L/
0,5
2
1
2
0.5
2
23.75
23
0.001 0.004
0.0002 0.0004
0.1
0.2
2
2
M7L/
4
2
4
22
0.008
0.001
0.3
2
M7L/
10
2
10
40
0.02
0.005
0.6
2
M7L/
20
2
20
55
0.04
0.009
0.9
2
M7L/
50
3
50
95
0.1
0.03
1.5
2
M7L/
100
3
100
170
0.2
0.06
1.5
2
M7L/
200
3
200
240
0.4
0.2
2
2
M7L/
400
4
400
480
0.7
0.6
4
3R

54 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V / 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
0.1 ... 67 ms
0.015 ... 10 kHz (-3 dB)
0.02% of range / K
0 ... 10 V
20,000 Lux
0 ... +50C
-20 ... +70C
up to 90% RH
Sensor: IP 64, Electonic system: IP 40
+24 VDC / 200 mA (10 ... 30 V)
* Measurement on object color white bandwidth 15 Hz
Delivery:
Options:
Accessories:

Electronic unit
25 pin D-connector, soldering version
Calibration report

Sensor head with integrated protection
window
Thickness measuring system

Increased laser capacity
Protection casing
Interference filter
RS 232-Interface
Extension cable 2m
Power supply
Special types on request
DB-M7_2-01-E
-18-
Electronic
unit
M7-series
102
92
27.5
4.4
74
64
Dip Switch
Cover
Pot 4
MAXThreshold
Dip Switch
Cover
8 7 6 5 4 3 2 1
open
weight 300 g
DipSchalter
Power
OK
MAX
Pin assignment:
25 pin
SUB-D
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Distance output 10 V **
Error +24 V / 10 mA
Multifunction-Port
Range OK, +24V / 10mA
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
pink
blue
yellow
brown
violet
SW1 Function
on
RS 232 Software Trigger with RXD
off
Stop with RTS
25
14
black
grey
green
shield
9-pol.
SUB-D
TXD
RXD
GND
RTS
Jumper
MIN
Error
Standard delivery of
M7, M72 and M74
4
7
8
18
Pot 7
MINThreshold
yellow
brown
green
white
2
3
5
7/8
1/4/6
SW2
on
off
on
off
SW3
on
on
off
off
Function
RS 232 baud rate = 9.6 kBaud
SW4
on
off
on
off
on
off
on
off
SW5
on
on
off
off
on
on
off
off
SW6
on
on
on
on
off
off
off
off
SW7
on
off
on
off
SW8
on
on
off
off
Multifunction-Port
Laser Off
Trigger Output / Sensor = Master
Trigger Input / Sensor = Slave
F/kHz
10
7
4
1
0.25
0.1
0.025
0.015
T/ms
0.1
0.14
0.25
1
4
10
40
67
Default setting 4 kHz

** Thickness measuring system: 0 - 10 V at master
DB-M7_2-01-E
-19-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M72
measuring range 0.5 ... 4 mm
Type 7 / Type 8
weight 300 g, cable length 2 m

83
63
53
50
41.5
30
20
21
M4
50
46
M4
M4
M4
*
range
begin
Type 7
9.5
*) approx. 11 mm
**) 21.75 mm
range
for mirroring surfaces

double sensor with two
receivers for high accuracy
surface: bright, dark
**
Type 8
Double sensor M72L, for high accuracy

For changing surfaces with bright/dark contrasts, scratches or crystalline
surfaces a double sensor may be used to achieve higher accuracy than
a single sensor.
Two receivers take care that irregularities are reduced, higher accuracies
of better than 0.1 m are possible on surfaces like tinned steel.
DB-M72_2-01-E
-20-
Laser Sensor M72

For special surfaces like solder
Sensor
M72L/
0.5
7
0.5
23.75
0.001
0.0001
0.1
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Sampling frequency
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M72L/
2
8
2
23
0.004
0.0005
0.2
M72L/
4
8
4
22
0.008
0.001
0.3

54 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V / 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
0.1 ... 67 ms
0.015 ... 10 kHz (-3 dB)
0.02% of range / K
0 ... 10 V
20,000 Lux
0 ... +50C
-20 ... +70C
up to 90% RH
+24 VDC / 200 mA (10 ... 30 V)
Delivery:
Options:
Accessories:

Electronic unit
Calibration report

window
Thickness-measuring system
Increases laser capacity
Protection casing
Interference filter
RS 232- Interface
Extension cable 2m
Power supply
DB-M72_2-01-E
-21-
Electronic
unit
M7-series
102
92
27.5
4.4
74
64
Dip Switch
Cover
Pot 4
MAXThreshold
Dip Switch
Cover
8 7 6 5 4 3 2 1
open
M7, M72 and M74
DipSchalter
Power
OK
MAX
MIN
Error
25 pin
SUB-D
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Error +24 V / 10 mA
Multifunction-Port
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
pink
blue
yellow
brown
violet
SW1 Function
on
off
Stop with RTS
25
14
black
grey
green
shield
9-pol.
SUB-D
TXD
RXD
GND
RTS
Jumper
weight 300 g
Pin assignment:
4
7
8
18
Pot 7
MINThreshold
yellow
brown
green
white
2
3
5
7/8
1/4/6
SW2
on
off
on
off
SW3
on
on
off
off
Function
SW4
on
off
on
off
on
off
on
off
SW5
on
on
off
off
on
on
off
off
SW6
on
on
on
on
off
off
off
off
SW7
on
off
on
off
SW8
on
on
off
off
Multifunction-Port
Laser Off
F/kHz
10
7
4
1
0.25
0.1
0.025
0.015
T/ms
0.1
0.14
0.25
1
4
10
40
67

DB-M72_2-01-E
-22-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M74
Measuring range 0.5 and 2 mm
Type 9 / Type 10

83
63
53
50
21
30
20
M4
50
46
M4
M4
M4
range
begin
Type 10
Type 9

**
9.5
*) approx. 11 mm
**) 21.75 mm
range
for high mirroring and

transparent surfaces
M74 Sensor for high mirroring surfaces

The laser beam is inclined under an angle of 45, this guarantees precise
distance measuring on mirrors, glasses, wafers or other high mirroring
surfaces.

DB-M74_2-01-E
-23-
Laser Sensor M74
For high mirroring and transparent surfaces like mirror, sheet glass or clingwrap
Sensor
M74L/
0.5
9
0.5
23.75
0.001
0.0003
0.1
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Sampling frequency
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M74L/
2
10
2
23
0.004
0.001
0.1

54 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V / 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
with 15 of inclination (A-axis): approx. 0.5% on mirror or glass
0.1 ... 67 ms
0.015 ... 10 kHz (-3 dB)
0.02% / K of range
0 ... 10 V
20,000 Lux
0 ... +50C
-20 ... +70C
up to 90% RH
+24 VDC / 200 mA (10 ... 30 V)
* Measurement on glass bandwidth 15 Hz
Delivery:
Options:
Accessories:

Electronic unit
25pin D-connector, soldering version
Calibration report

window
Thickness-measuring system
Increases laser capacity
Protection casing
Interference filter
RS 232- Interface
Extension cable 2m
Power supply
DB-M74_2-01-E
-24-
Electronic
unit
M7-series
102
92
27.5
4.4
74
64
Dip Switch
Cover
Pot 4
MAXThreshold
Dip Switch
Cover
8 7 6 5 4 3 2 1
open
weight 300 g
DipSchalter
Power
OK
25 pin
SUB-D
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Error +24 V / 10 mA
Multifunction-Port
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
pink
blue
yellow
brown
violet
SW1 Function
on
off
Stop with RTS
25
14
black
grey
green
shield
9-pol.
SUB-D
TXD
RXD
GND
RTS
Jumper
MAX
Pin assignment:
MIN
Error
M7, M72 and M74
4
7
8
18
Pot 7
MINThreshold
yellow
brown
green
white
2
3
5
7/8
1/4/6
SW2
on
off
on
off
SW3
on
on
off
off
Function
SW4
on
off
on
off
on
off
on
off
SW5
on
on
off
off
on
on
off
off
SW6
on
on
on
on
off
off
off
off
SW7
on
off
on
off
SW8
on
on
off
off
Multifunction-Port
Laser Off
F/kHz
10
7
4
1
0.25
0.1
0.025
0.015
T/ms
0.1
0.14
0.25
1
4
10
40
67

DB-M74_2-01-E
-25-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M7
- special types Laser Sensor up to 10 kHz
M7LR 42/10
70
37
20
38
6.6
104.,4
57
28
4.4
37
10
10 range
M7LR 85/20
21
9.5
17
50
30
M4
46
50
M4
4
8.5
20
DB-M7-special_2-01-E
-26-
Laser Sensor M7 - special types
For all surfaces, matt black to high splendid, adjustable up to10 kHz
Sensor
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Sampling frequency
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M7LR 42/10
M7LR 85/20
10
37
0.02
0.003
0.2
2
20
75
0.06
0.01
1.0
2

54 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V / 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
0.1 ... 67 ms
0.015 ... 10 kHz (-3 dB)
0.02% of range / K
0 ... 10 V
20,000 Lux
0 ... +50C
-20 ... +70C
up to 90% RH
+24 VDC / 200 mA (10 ... 30 V)
Delivery:
Options:
Accessories:

Electronic unit
Calibration report

window

Protection casing (only M7LR 85/20)
Interference filter
RS 232-Interface
Extension cable 2m
Power supply
-27-
Electronic
unit
M7-series
102
92
27.5
4.4
74
64
Dip Switch
Cover
Pot 4
MAXThreshold
Dip Switch
Cover
8 7 6 5 4 3 2 1
open
weight 300 g
DipSchalter
Power
OK
MAX
Pin assignment:
25 pin
SUB-D
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Error +24 V / 10 mA
Multifunction-Port
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
pink
blue
yellow
brown
violet
SW1 Function
on
off
Stop with RTS
25
14
black
grey
green
shield
9-pol.
SUB-D
TXD
RXD
GND
RTS
Jumper
MIN
Error
M7, M72 and M74
4
7
8
18
Pot 7
MINThreshold
yellow
brown
green
white
2
3
5
7/8
1/4/6
SW2
on
off
on
off
SW3
on
on
off
off
Function
SW4
on
off
on
off
on
off
on
off
SW5
on
on
off
off
on
on
off
off
SW6
on
on
on
on
off
off
off
off
SW7
on
off
on
off
SW8
on
on
off
off
Multifunction-Port
Laser Off
F/kHz
10
7
4
1
0.25
0.1
0.025
0.015
T/ms
0.1
0.14
0.25
1
4
10
40
67

-28-
Distance
Sensor M27
uring
Meas
olling
Contr
oring
Monit
Type 1
Laser Sensor bandwidth 37 kHz

Measurement range
0.5 ... 200 mm
21
9.5
17
50
30
Type 6
60.0
M4
46
50
23.0
9.5
M4
9.8
4
max. 22
8.5
20
41.75
26
15.0
40.0
cable
4.0
Type 2
50.0
17
M4
20.0
50
30
67.0
M4
Range
begin
M4
Range
46
4095
50
M4
4
8.5
20
Type 3
compact sensor head

separate electronic system
29
13
measurement independent
from object: shiny, dark
50
100
76
for fast measurements as for

example:
Vibration measurement
40
24
M4
easy set up of measurement

M4
46
50
M4
4
12.5
DB-M27_2-01-E
-29-
Laser Sensor M27
Fast capturing for example: vibration measurement
Sensor
Casing type
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Resolution** [mm]
Light source
Sampling frequency
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M27L/ M27L/ M27L/

0,5
1,5
2
1
6
2
0.5
1.5
2
23.75 32.75
23
0.001 0.004 0.004
0.0015 0.0045 0.006
0.0075 0.0225 0.03
0.1
0.1
0.2
2
2
2
M27L/
4
2
4
22
0.008
0.012
0.06
0.3
2
M27L/
10
2
10
40
0.02
0.03
0.15
0.6
2
M27L/
20
2
20
55
0.04
0.06
0.3
0.9
2
M27L/
50
3
50
95
0.1
0.2
0.8
1.5
2
M27L/
100
3
100
170
0.2
0.5
2.0
1.5
3R
M27L/
200
3
200
240
0.4
1.0
4.0
2.0
3R

136 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V / 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
27 ... 400 s
2.5 ... 37 kHz (-3 dB)
0.02% / K of range
0 ... 10 V
20,000 Lux
0 ... +50C
-20 ... +70C
up to 90% RH
+24 VDC / 200 mA (10 ... 30 V)
* Measurement on object color white - frequency range 2.5 kHz

**Measurement on object color white - frequency range 37 kHz
Delivery:
Options:
Accessories:
Sensor with connection cable 2 m

Electronic unit
25 pin D-Sub-connector for output,
soldering version

glass
Thickness measurement system

High laser power
Protection casing
Interference filter
Connection cable for RS 232
Extension cable sensor head 2 m
Power supply for integration
Power supply, EU
DB-M27_2-01-E
-30-
Electronic
unit M27
102
92
4.4
27.5
74
64
Dip Switch
Cover
Pot 4
MAXThreshold
Pot 7
MINThreshold
Dip Switch
Cover
8 7 6 5 4 3 2 1
open
Power
OK
MAX
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Error +24 V / 10 mA
Multifunction-Port
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
pink
blue
yellow
brown
violet
SW1 Function
on
off
Stop with RTS
25
14
black
grey
green
shield
9-pol.
SUB-D
TXD
RXD
GND
RTS
Jumper
DipSchalter
25 pin
SUB-D
4
7
8
18
MIN
Error
Pin assignment:
weight 300 g
yellow
brown
green
white
2
3
5
7/8
1/4/6
SW2
on
off
on
off
SW3
on
on
off
off
Function
SW4
on
off
on
off
on
off
on
off
SW5
on
on
off
off
on
on
off
off
SW6
on
on
on
on
off
off
off
off
SW7
on
off
on
off
SW8
on
on
off
off
Multifunction-Port
Laser Off
F/kHz
37
30
25
20
15
10
5
2.5
T/ms
27
33
40
50
67
100
200
400

DB-M27_2-01-E
-31-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M9-v2
Laser sensor with
measuring rate of 10 kHz
Sensor head
30
97
89
80
Laser diode
4.5
CCD
67 75
37.5
15
Range begin
4
13.5
-5V
Range
+5V
drawing not to scale!
Sensor head
very high accuracy
75
Measurement on many
different surfaces possible
18.5
Laser
17.5
35
130
140
150
Laser
15
40
70
80
4.5 mm
DB-M9-v2_1-01-E
-32-
Laser Sensor M9-v2

for highest precision
Sensor
Range [mm]
Range begin [mm]
Linearity [m]
Resolution* [m]
Light spot diameter** [m]
Light source
Distance output
Bandwith
Temperature drift
Controller
Permissable ambient light
Vibration
Shock
Operating temperature
Storage temperature
Electromagnetic compatibility (EMC)
Protection class
Supply
M9-v2/
2
2
24
1
0.03
35
M9-v2/
10
10
30
3
0.15
50
M9-v2/
20
20
40
6
0.3
60
M9-v2/
40
40
175
12
0.6
210
M9-v2/
50
50
45
15
0.8
80
M9-v2/
100
100
70
30
1.5
130
M9-v2/
200
200
130
60
3
1300
Laser, wavelength 670 nm, red visible, <1 mW

2 (DIN EN 60825-1:2001-11)
analog: 5 V
digital: RS 422 / 691.2 kBaud
10 kHz
0.01% of range / K
functions: Auto Zero / signal averaging
30,000 Lux
2 g / 20 ... 500 Hz
15 g / 6ms / 3 axis
0 ... +50C
-20 ... +70C
EN 50081-1 and EN 61000-6-2
Sensor IP 65, Controller IP 50
24 VDC (15 %), max. 500 mA
* Measurement at 10 kHz, no averaging

** Values apply for Midrange
All specifications apply for a diffusely reflecting matt white ceramic target
Controller
Sensor with sensor cable 2 m

Controller
1 rubber feet kit for controller
25-pin Sub-D connector
with screened cable clamps
Manual
weight 1000 g
3 ...
56
Delivery:
154
Synchronisation
by connecting the controllers
(standard)
100
121.5
4.5
22.5
Sensor cable extension 3 or 8m

Supply cable 3 or 8m
Power supply unit
Interface card RS 485
Protection housing
145
Accessories:
36.5
100
173
Error and technicall modification reserved
DB-M9-v2_1-01-E
-33-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M9-i
Sensor head
Laser sensor
with integrated electronic system
weight 550 g, cable length 0.25 m
30
97
89
80
Laser diode
4.5
CCD
67 75
37.5
15
Range begin
4
13.5
-5V
Range
+5V
Sensor head
weight 600 g, cable length 0.25 m
75
18.5
70
80
4.5 mm
Laser
17.5
130
140
150
35
Laser
15
Measurement on many
40
compact
15
Cable connector
~ 50
DB-M9-i_1-01-E
-34-
Laser Sensor M9-i

For cramped confines
Sensor
Range [mm]
Range begin [mm]
Linearity [m]
Resolution* [m]
Light spot diameter** [m]
Light source
Output
Measurements
Switching outputs
Switch input
Operation
Bandwith
Temperature drift [% of range / K]
Permissable ambient light at 2 kHz [lx]
Vibration***
Shock***
Storage temperature
Electromagnetic compatibility (EMC)
Protection class
Supply
M9-i/
2
2
24
2
0.1
35
M9-i
10
10
30
8
0.5
50
M9-i/
20
20
40
16
1.5
45
M9-i/
40
40
175
32
4
210
M9-i/
50
50
45
40
3
55
M9-i/
100
100
70
80
6
60
M9-i/ M9-i/ M9-i/

200 250VT 500
200
250
500
70
70
200
200
630
400
12
50
30
1300 1500 1500
M9-i/
750
750
200
750
50
1500
Laser, wave length 670 nm, red visible, <1 mW

2 (DIN EN 60825-1:2001-11)
selectable: 4 ... 20 mA / 0 ... 10 V / RS 422 / USB (optional)
1x error or 2x limit (each programmable)
laser ON-OFF / zero
via touch screen on sensor or via PC with sensorCONFIG
2.5 kHz / 1.25 kHz / 625 Hz / 312.5 Hz (adjustable)
0.03
0.01
0.03
10,000
15,000
2 g / 20 ... 500 Hz
15 g / 6ms
0 ... +50C
-20 ... +70C
EN 61000-6-3 / EN 61000-6-2
IP 65
24 VDC (11 ... 30 VDC), max. 150 mA
0.01
10,000
* Measurement at 2,5 kHz, no averaging

** Values apply for midrange
*** M9-i-250VT: 20 g, vibration and shock resistant sensor model for use on vehicles
All specifications apply for a diffusely reflecting matt white ceramic target
Delivery:
Accessories:
Sensor with connecting cable (0.25 m)

and cable connector
Manual
Sensor cable extension* (3 or 10 m)

Interface and supply cable (RS 422)
USB supply and output cable
(3 m), including power supply unit
Power supply
Interface card RS 422
Protection housing
* necessary at first order
DB-M9-i_1-01-E
-35-
uring
Meas
olling
Contr
oring
Monit
Distance
Sensor M10
Measurement up to 30 m,
with reflector up to 150 m
Comparative phase measurement
Distance sensor for distance measurement from 0.1 up to 150 meter. The
sensor measures on all natural surfaces, except glass and water.
Measurement of distance below 30 meter needs no reflector. Laser beam
divergence and laser spot is small. This allows measurements in small
tubes.
For protection of the optical system, touch, mechanical hazards, a protective
cover is mounted at the front of the unit.
195
50
145
96
flange connector
12pol. pins
Binder 723
85
47
100
surveillance of
cranes and elevators
weight 850 g
20
6.6
1
2
protective cover
receiver optic
sender optic
measurement of
loose parts
security applications
object recognition
detection of presence
control from
a big distance
Measurement Principle
The M10 uses phase comparison method. The M10 sends out modulated
visible laser light in different frequencies. The diffuse reflected light from
the target is compared to the internal reference signal. A microprocessor
calculates the distance from the phase shift to the reference.
DB-M10_1-07-E
-36-
Laser Sensor M10

Ranges programmable, e. g. range 0.5m, range begin 9.5 m
Sensor
Range
Range begin
Resolution
Light spot diameter
Measuring frequency
Light source
Distance output
Analog
outputs
Load resistor
Switching
output
M10L/100 - 10 Hz
M10L/100 - 50 Hz
150 m, reflection foil is necessary for range > 30 m
0.1 m
0.1 mm at range up to 10m, 0.5 mm at range >10 m
< 10 mm at 10 m, < 33 mm at 50 m, < 62 mm at 100 m
1 ... 10 Hz
50 Hz
2 (conforming to standard IEC 825-1 / EN 60825), 1 mW
4 ... 20 mA, adjustable thresholds; 2 ... 10 V (optional)
RS 232 or RS 422 (optional)
500 Ohm
HIGH = Uv - 2 V / LOW < 2 V, rated for loads up to 0.5 V
switching thresholds and hysteresis adjustable
Trigger input
Temperature drift
Storage temperature
Humidity
Protection class
Supply
3 ... 24 V, Trigger delay: 5 ms + selectable delay time (0 ... 9999 ms)

until start of measurement
0.005% or range / K
-10 ... +50C
-20 ... +70C
bis 90% RH
IP 65
10 ... 30 V / max. 150 mA
Delivery:
Options:
Accessories:
Sensor without connection cable

Demo-Software
Manual
Interface 422
Distance output 2...10 V
connection cable 2m, 5 m or 10 m

connection box
Connection cable (accessories):

Pin color
RS 232
A
B
C
D
E
F
G
H
J
L
TxD
RxD
TRIG
Iout
n.c.
n.c.
UV
ALARM
GND
GND
green
yellow
brown
red
black
violet
orange
white
grey
blue
12-pole round-type (flangemount)-Binder series 723:
RS 422
RS 232-data transmission
RS 232-received data
external Trigger input
analog output
power supply
digital switching output
GND
GND
RX+
RXTRIG
Iout
TXTX+
UV
ALARM
GND
GND
RS 422-received data +
RS 422-received data external Trigger input
analog output
RS 422-data transm. RS 422-data transm.+
power supply
GND
GND
Connection cable with connection box (accessories):

2 m / 5 m / 10 m
2m
3m
M10L
connection box
white:
pink:
yellow:
brown:
grey:
green:
blue:
current output
0V supply
analog ground
ext. synchronization
+24V supply
n.c.
RS 232 / RS 422
9pin Sub-D connector
DB-M10_1-07-E
-37-
Distance
Sensor M11
uring
Meas
olling
Contr
oring
Monit
Sensor head M11L/10

Range 10 ... 150 mm
66.5
51.5
47.0
2.5
M4
M4
2047
- 2048
65
54.5
cable
30
21
12
Range begin
Range
Sensor head M11L/20

62.3
51.5
47
54.5
M11L/20
21.0
-2048
2047
Range
27.5
28.5
62.5
cable
12
Range begin
Sensor head M11L/40

50
45
40
14
30
136
measurements on many
-2048
5.7
61
4.3
2047
28
71
digital distance sensor

with high accuracy and
resolution
17.5
25
DB-M11_4-04-E
-38-
Sensor head M11L/217-40

75
45
54
2047
-2048
M11L/217-40
12
cable
58
Range begin
Range
60
40
M4 (3x)
10mm deep
137
127
22.5
Sensor head M11L/50
61.1
51.5
47.0
28.5
69.0
54.5
-2048
2047
Range
29.5
21.0
cable
12
Range begin
Sensor head M11L/100

61.5
51.5
47
28.5
75
54.5
2047
21
-2048
Range
30
cable
12
Range begin
DB-M11_4-04-E
-39-
Laser Sensor M11

For highest accuracy
Sensor
Range [mm]
Range begin [mm]
Linearity* [mm]
Resolution* [mm]
Light source
Sampling frequency**
Distance output
Analog
outputs
Switching
outputs
Impedance
Angle error
Reaction time
Bandwidth
Temperature drift
Intensity output
MIN
OK
MAX
Error output
Ambient light
Operation time
Isolation voltage
max. Vibration
Storage temperature
Humidity
Protection class
Supply
M11L/
10
10
25
0.005
0.0025
0.8
2
M11L/
20
20
40
0.01
0.005
0.9
2
M11L/
40
40
30
0.02
0.01
0.4
2
M11L/
217-40
40
217
0.02
0.01
0.3
3R
M11L/
50
50
55
0.025
0.0125
1
2
M11L/
100
100
75
0.05
0.025
1.1
2

500 Hz up to 10 kHz
10 V (optional 0 ... 10 V / 0 ... 5 V)
RS 232 / 4 ... 20 mA (optional 0 ... 20 mA)
200 s
0.5 x sampling frequency
0.01% of range / K
0 ... 10 V
1)
+24 V, RB < object < RB + 10% R2), LED yellow
+24 V, RB + 10% R < object < RE3)- 10% R, LED green
+24 V, RE - 10% R < object < RE, LED orange
20,000 Lux on measured object
200 VDC, 0 V against case
5 g up to 1 kHz
0 ... +40C
-20 ... +70C
up to 90% RH
IP 64
+24 VDC / 280 mA (10 ... 28 V)
M11L/
150***
150
1350
0.15
0.04
2
3R
1 kHz

** Automatic adjustment of sampling frequency depending on object's light intensity
*** Technical drawing on request
1) RB:Range begin 2) R: Range 3) RE: Range end
Delivery:
Options:
Accessories:

Electronic unit
25 pin Sub-D connector for output
soldering version
Calibration report

Interference filter
Sensor head with integrated
protection window

Supply output cable for RS 232
Extension cable 2m
Industrial power supply
Power supply for wall socket
Special type M11LS for high mirroring surfaces on request
DB-M11_4-04-E
-40-
Electronic
unit M11
102
92
27.5
4.4
74
64
Dip Switch
Cover
Dip Switch
Cover
open
weight 300g
Power
OK
MAX
25 pin
SUB-D
Function
Colour
1
2
3
5
6
8
14
16
17
19
20
21
casing
Error +24 V / 10 mA
Laser OFF, 0V
4 ... 20 mA
0V supply
analog GND
MAX, +24 V / 10mA
Input sensor 2
MIN, +24 V / 10mA
+24 V supply
EMC
white
red
4
7
8
18
MIN
Error
Pin assignment:
DipSchalter
8 7 6 5 4 3 2 1
TXD
RXD
GND
RTS
Jumper
pink
blue
yellow
brown
violet
SW1 SW2 SW3 adjustment of sampling

frequency f / velocity
off
off off Laser off
off
off on adjustment off (f = 1 kHz)
off
on off adjustment off (f = 5 kHz)
off
on on adjustment off (f = 10 kHz)
on
off off 100% max. velocity
on
off on 70% max. velocity
on
on off 60% max. velocity
25
on
14
on
40% max. velocity
SW4 SW5 Filter
black
grey
green
shield
yellow
brown
green
white
on
off
off
Integration off
off
on
on
on
off
on
Integration of 2 measurements
9-pol.
SUB-D
SW6 SW7 plausibility test (deviation of last

measured value)
2
3
5
7/8
1/4/6
off
off
plausibility test off
off
on
on
on
off
on
plausibility test 1 (1% of range)

SW8
off
not connected
bold italic: default setting

RS 232-protocol (115 320 Baud):
Data bits
Lowbyte
Highbyte
7
off
on
6
5
4
DB6 DB5 DB4
DB11 DB10 DB9
3
DB3
DB8
2
DB2
DB7
1
DB1
F2
0
DB0
F1
DB 0 - 11 = signed data bits; DB0 = LSB; DB11 = MSB
F2
off
off
on
on
F1
off
on
off
on
Status
OK
MIN
MAX
Fehler
DB-M11_4-04-E
-41-
uring
Meas
olling
Contr
oring
Monit
Accessory
Protection case
for M5 / M7
Sensors
SG50
SG50G
aluminium diecasting, blue,

thickness of glass panel 2 mm , fixed with silicon
74
63
58
cable
5.5
For applications at high pollution level or

temperature over 50C, protection casing
should be used.
sensor head
There are cases with integrated window for

shelter, easy to clean and cases with air
cooling, avoiding penetration of dust through
the shelter opening.
52
for screws M4
80
14
12.5
glass
20.5
26
beam exit
for range 400 mm, aluminium diecasting, blue,

thickness of glass panel 2 mm, fixed with silicon
connection for compressed air tube d 4 mm / D 6 mm
SG400G
SG400GL
220
212
92
cable
sensor head
120
for screws M6
102
20
40
glass
26.5
36
beam exit
DB-Schutzgehuse_1-02-E
-42-
Accessory
Protection case
for M5 / M7
SG100G
Sensors
SG100GL
for ranges 50, 100 and 200 mm,

thickness of glass panel 2 mm, fixed with silicon
connection for compressed air tube d 4 mm / D 6 mm
125
119
58
cable
sensor head
80
for screws M4
66
14
23
glass
23.5
Sensor head
M5 / M7 with
Protection
window
21
beam exit
Sensor head
M5 / M7
Protection
window
21
9.5
50
This sensor head is available with an

additional protection window alternatively of
plastics or glass. An additional protection
case is not necessary.
connection
cable
M4
57
30
61
M4
8.5
beam exit
20
available for ranges 2, 4,10 and 20mm

DB-Schutzgehuse_1-02-E
-43-
Accessory
Digital display
MODIG 106
uring
Meas
olling
Contr
oring
Monit
five-digit, 14 mm high LED, Indicators
Standard signals 0/4-20 mA, 0-10 VDC, 0-2 A, 0-300 VDC, 0-10 kW
20 measurements / sec.
Pluggable options:
- 2 or 4 thresholds
- analog output: 0/4 - 20 mA, 0 - 10 V
- serial interface (PROFIBUS-DP, RS 232, Device Net)
Front side:
display
indicators
MAX
MIN
TOT
8.8.8.8.8.
SP1
DSP
SP2
PAR
F1
SP3
SP4
F2
RST
selectable
backlit
unit
V
threshold
indicators
Dimensions:
104
50
7.3 4 9 7
DSP
PAR
F1
F2
RST
97
display of maximum value

display of minimum value
Dimensions of panel cut-out:
amount
45
92 +0,8
The meter provides a MAX and MIN reading memory with programmable
capture time. The capture time is used to prevent detection of false MAX
or MIN readings which may occur during start-up or unusual process
events.
Optional plug-in output cards allow the opportunity to configure the meter
for present applications, while providing easy upgrades for future needs.
DB-Modig_1-03-E
-44-

Display
Indicators
User inputs
Unit counter
Voltage supply
Sensor suppy
Measuring rate
Reaction time
Low frequency noise rejection
Protection class
five-digit, 14 mm high red LED

MAX
MIN
TOT
SP1 / 2 / 3 / 4
maximum readout selected

minimum readout selected
totalizer readout selected, flashes when total overflows
setpoint alarm 1 / 2 / 3 / 4 is active
3 programmable inputs, adjustable via jumper NPN or PNP

Max. continuous input: 30 VDC
NPN: active Vin < 0.7 VDC, inactive Vin > 2.5 VDC
PNP: active Vin > 2.5 VDC, inactive Vin < 0.7 VDC
ten-digit, changeable between digit 1-4 and digit 5-9
typical accuracy of time base: 0.01%
11 - 36 VDC, 11 W or 24 VAC 10%, 50/60 Hz, 15 VA
24 VDC, 5%, regulated, max. 50 mA, reference voltage.: 2 VDC 2%,1 kOhm
temperature coefficient: 40 ppm / C
20 measurements / sec, A/D-converter 16 Bit resolution
200 ms max. to within 99% of final readout value,
700 ms max. (internal zero correction enabled)
normal mode: > 60 dB @ 50/60 Hz 1%, digital filter off
common mode: > 100 dB, DC to 120 Hz
IP65
Housing
Dimensions: (L x W x H) 97 x 50 x 104 mm
Humidity
85% RH, non-condensing
Storage temperature
Electromagnetic compatibility
Weight
0 ... +50C, (0 ... +45C with all 3 plug-in cards installed)

-40 ... +60C
transient emission: EN 50081-2,
noise immunity: EN 50082-2
300 g (without plug-in cards)
Options:
Serial cards
Half-duplex RS232, programmable

Device Net, programmable
PROFIBUS-DP, programmable
Isolation to sensor and user input commons: 500 Vrms for 1 min.
Relay output cards
Transistor output cards
Analog output card
2 FORM-C relays, 5 A @ 120/230 VAC or 28 VDC (resistive load).

Total current with both relays energized not to exceed 5 A.
4 FORM-A relays, 3 A @ 120/230 VAC or 28 VDC (resistive load).
Total current with all relays energized not to exceed 4 A
Life expectancy: 100k cycles min. at full load rating
4 isolated sinking NPN transistors: max. 100 mA @ Vsat = 0.7 V, Vmax = 30 V
4 isolated sourcing PNP transistors:
Internal supply: 24 VDC 10%, 30 mA max. total
External supply: 30 VDC max., 100 mA max. each output
0 to 20 mA, 4 to 20 mA, 0 to 10 VDC.
Accuracy: 0.17% of FS (10 - 28 C), 0.4% of FS (0 - 50 C )
Resolution: 1/3500
Compliance: 10 VDC: 10 kOhm load min., 20 mA: 500 Ohm load max.
DB-Modig_1-03-E
-45-
Other MEL products:
LASER Scanner M2D

3D profile measurements of targets
Control of automation processes (e.g. robotics)
Angle measurement (e.g. bending machines)
Welding guidance and inspection
Measurement rates from 100 to 1000 Hz
Scan width from 6 to 2,400 mm
Radio Remote Control STK
I and STK II
Wireless control of all functional actuating elements to the PLC

Reduction of down time
When starting up or in case of breakdown the switching functions are
sent by radio from a small portable transmitter to the PLC
Inductive Proximity Switch MI250

For the use in annealing ovens, painting plants etc.
Inured to permanent temperatures up to 230 C
Switching distances up to 25 mm
NEW: MI400 - temperatur-resistant up to 400 C
Code Reader ES
Identification of product carriers in conveying systems
High temperature resistance (bis 400 C)
Usuable in heavily soiled areas
-46-
How to find us:

Motorway A9, exit Eching, direction "Ortsmitte",
- first street turn right into Paul-Ksmaier-Strae,
- turn left into Frholzener Strae,
- turn left into Breslauer Strae,
last building on the left
Deggendorf
Passau
Berlin
565 km
Nrnberg
166 km
92
Freising
Eching
Stuttgart 240 km
68
69
92
Tel. +49 89 / 327150-0

Fax +49 89 / 319 20 23
info@MELsensor.de
www.MELsensor.de
Neufahrn
E 45
E 52
MEL MIKROELEKTRONIK GmbH

Breslauer Str. 2
D-85386 Eching
E 53
8
99
Passau
Lindau 220 km
Schweiz
Switzerland
94
Mnchen
96
E 54
995
E 553
10
15
20 km
95
E 52
GarmischPatenkirchen
E 45
Salzburg/sterreich
Austria 165 km
Distribution partners in Europe ...
and world wide:
Belgium
Multiprox NV
Austria
Intermadox GmbH
Australia
Applied Measurement
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CDI, NFM Inc.
2008-09-02

KAT Komplett Optische Sensoren E

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KAT Komplett Optische Sensoren E

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Intelligent Sensors

& Measuring Systems

Saw blade test

Material flow / Unit count

Liquid level contol

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

35 Years of Experience in Test & Measurement

In 1985 the MEL GmbH was founded

The optical triangulation distance sensors

resolution in the m range and the

The MEL Radio controlled systems are

Accessory protection case

The MEL Ident systems control automatic

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Overview Distance Sensors

1 kHz automatic adjustment, requires only sensor head + cable, digital

0.5 kHz LED, frequency adjustable in 3 steps, temperature up to 70C, analog

10 kHz frequency adjustable in 8 steps, fast: for high accuracy, analog

M500 500 kHz delivering ultimate speed, DC-operation, analog

M9-v2 10 kHz frequency, very high accuracy, digital

2,5 kHz frequency, adjustable in 4 steps, integrated controller, digital

10 Hz / 50 Hz frequency, adjustable thresholds

10 kHz frequency depending on object's light intensity, digital

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Comparison Distance Sensors

Steel, polished, high

Glass, matt, grinded

Rubber, matt, black

low cost; big

big LED all

for lucent for

* series M9-iDR for direct reflection optional available

Synchronisation: Standard at series M9-v2 and M9-i,

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Distinctive features of Sensor

Optical Distance Sensors are used

Phase shift measurement:

Abb. 1: Principle of triangulation

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

independent from object

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Laser, 670 nm, red visible

* Measurement on object color white

Connection cable of different types

Pin assignment - analog output

C M1-8 pin RS 485 2 m

C M1-8 pin RS 485 2 m

Pin assignment - RS 485

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

no additional electronic module

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Laser 670 nm, red visible

* Measurement on object color white

Sensor head (without

Connection cables of different

error and technical modification reserved

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

LED, 500 values / s

Weight 240 g , cable length 2 m

LED Sensor with big, invisible

MIKROELEKTRONIK GmbH Tel. +49 89 / 327150-0 Fax +49 89 / 319 20 23 www.MELsensor.de

Big invisible light spot fr consistant measurement results

LED, infrared 890 nm - invisible

* Measurement on object color white - Bandwidth 200 Hz