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SERVICE MANUAL

Rev. : 00
del : 13/02/2014

Magneto QS

Prepared

Controlled

Approved

ASA S.r.l. - Via A. Volta, 9 - 36057 ARCUGNANO (VI) - ITALIA

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ASA S.r.l.
Magneto QS : Service Manual
Rev.00 date 13/02/2014

CONTENTS
pag.

NON-RESPONSIBILITY ..................................................................................................... 1-1

INFORMATION REQUIRED BY ASA SERVICE CENTRE ................................................ 2-1

SAFETY STANDARDS AND CLASSIFICATION ............................................................... 3-1

3.1

Introduction ......................................................................................................................................3-1

3.2

Classification of the device...............................................................................................................3-3

3.3

Preventive labels ..............................................................................................................................3-4

3.4

Prevention against explosion and fire ..............................................................................................3-4

MAINTENANCE AND ADJUSTMENTS ............................................................................. 4-5

DEVICES SELF-DIAGNOSIS ............................................................................................ 5-6

5.1

Mains and other panel led ................................................................................................................5-6

5.2

WARNINGS .....................................................................................................................................5-6

5.2.1

Emission warning light .................................................................................................................5-6

5.2.2

Warning tone ................................................................................................................................5-6

GENERATORS COMPONENTS LAYOUT ........................................................................ 6-7

GENERAL CONNECTION ................................................................................................. 7-9

DEVICE REPLACING AND CHECKING PROCEDURES ................................................ 8-10

8.1

General instructions .......................................................................................................................8-10

8.2

Removing the top of the devices cover .........................................................................................8-11

8.3

Replacing PMT/Easy electronic boards .........................................................................................8-12

8.4

Replacing Interface Board..............................................................................................................8-13

8.5

Replacing protective side shell ......................................................................................................8-14

8.6

Replacing foot ................................................................................................................................8-15

8.7

Replacing fan .................................................................................................................................8-16

8.8

Replacing display frame .................................................................................................................8-17

8.9

Replacing lamp board ....................................................................................................................8-18

8.10 Replacing power board ..................................................................................................................8-19


8.11 Replacing Cylinder connectors (Neutrik) .......................................................................................8-20
8.12 Replacing motorized bed connectors.............................................................................................8-20
8.13 Replacing Flexa connectors ...........................................................................................................8-21
8.14 Replacing Power module ...............................................................................................................8-21
8.15 Replacing the top of the devices cover .........................................................................................8-22
8.16 Updating Magneto QS software .....................................................................................................8-23
8.16.1 USB To Serial Converter Cable Driver Installation for 64bit windows systems.........................8-23
8.16.2 Usb To Serial Converter Cable. Driver installation for other systems .......................................8-24
8.16.3 SERIAL PORT CONFIGURATION ............................................................................................8-24
8.16.4 CONNECTION SETUP ..............................................................................................................8-25
8.16.5 CONFIGURATION OF HFD PROGRAM...................................................................................8-25
III

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8.16.6 PROGRAM PHASE................................................................................................................... 8-26

FLEXA CHECKING PROCEDURES ................................................................................ 9-27

10 CYLINDER CHECKING PROCEDURES ....................................................................... 10-28


11 TROLLEY REPLACING PROCEDURES ....................................................................... 11-29
12 RECOMMENDED REGULAR CHECKS ........................................................................ 12-34
13 SPARE PARTS .............................................................................................................. 13-35
14 TROUBLESHOOTING.................................................................................................... 14-37
14.1 Device is not working................................................................................................................... 14-37
14.2 Display is not working .................................................................................................................. 14-37
14.3 Motorized bed not recognized ..................................................................................................... 14-37
14.4 Flexa not working ........................................................................................................................ 14-37
14.5 Cylinder not working .................................................................................................................... 14-37

15 NOTES AND PERSONAL REMARKS ........................................................................... 15-38

IV

ASA S.r.l.
Magneto QS : Service Manual
Rev.00 date 13/02/2014

SOMMARY OF FIGURES
Figure 5-1 : Operator panel .................................................................................................................. 5-6
Figure 6-1 : Rear view .......................................................................................................................... 6-7
Figure 6-2 : Frontal view....................................................................................................................... 6-7
Figure 6-3 : Internal view ...................................................................................................................... 6-8
Figure 7-1 : General Wiring .................................................................................................................. 7-9
Figure 13-1 : Exploded view ............................................................................................................. 13-35

ASA S.r.l.
Magneto QS : Service Manual
Rev.00 date 13/02/2014

SUMMARY OF TABLES
Table 3-1 : Applied safety standards .................................................................................................... 3-1
Table 5-1 : Main and other panel led .................................................................................................... 5-6
Table 9-1 : Flexa resistance values .................................................................................................... 9-27
Table 10-1 : Cylinder resistance values ........................................................................................... 10-28

VI

ASA S.r.l.
Magneto QS : Service Manual
Rev.00 date 13/02/2014

Non-responsibility

ASA s.r.l. shall not be held responsible for damage to persons or objects due to alterations, inappropriate
maintenance, incorrect conditions of caring for or using the device or failure to comply with any of the
instructions contained in this manual.

ASA s.r.l. is not responsible for direct or collateral effects caused by therapeutic use of the system. These
effects are the direct responsibility of medical staff performing the treatments.

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Information required by ASA Service Centre

To guarantee the components traceability and to improve the post-sale service, remembers that, in case
of fault, malfunction or maintenance, it is necessary to contact the ASA service center and to
communicate the followings data:

Model of the device;

Its serial number;

Customer name and address (or company name where applicable);

Description of the fault or malfunction;

Description of action taken to solve the problem;

List of components replaced or repaired complete with codes and serial numbers;

Details of the purchase (delivery note or invoice, number and date).

For any enquiries regarding our device or other needs, we can be contacted at:
ASA s.r.l.
Via Volta, 9
I 36057 Arcugnano (VI)
Tel.+39-0444-289200
Fax +39-0444-289080
www.asalaser.com
email service@asalaser.com

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Safety standards and classification

3.1 Introduction
ELECTRO MEDICAL DEVICES must guarantee a high level of protection to
parties. To guarantee maximum safety, the

DEVICE

PATIENTS, OPERATORS

and to third

was designed to comply with international technical

standards and was produced observing production process quality criteria in compliance of ISO 13485
and EN ISO 9001 standards. The

DEVICE

satisfies the safety requirements specified under the standard

indicated in the following table.


Table 3-1 : Applied safety standards
STANDARD
Directive 93/42/EEC
Directive 2002/96/EEC
EN 60601-1

TITLE
Concerning medical devices
Waste Electrical and Electronic Equipment
Medical electric equipment Part 1: General requirements for safety

EN 60601-1-2

Medical electric equipment Part 1: General requirements for safety 2 Collateral Standard: Electromagnetic compatibility - Requirements
and tests

EN ISO 14971

Medical devices - Application of risk management to medical devices

EN 62304
EN 60601-1-6

Medical device software - Software life-cycle processes


Medical electrical equipment -- Part 1-6: General requirements for
safety - Collateral standard: Usability

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3.2 Classification of the device


According to the construction precautions adopted, the appliance is classified as follows:

Protection against electrical hazards: Class I (EN 60601-1);

Protection against direct and indirect contacts: type B applied part (EN 60601-1);

Level of protection against the penetration of water: IPX0 or ordinary equipment (EN 60601-1);

Sterilisation and disinfection methods permitted by the manufacturer: NOT STERILE; For
disinfection, consult the "Maintenance" section of this instructions manual.

Level of safety in the presence of a flammable anaesthetic mixture with air, oxygen or nitrous
oxide: The Appliance is NOT suitable for use in the presence of a flammable anaesthetic
mixture with air, oxygen or nitrous oxide.

Conditions of use: continuous operation (EN 60601-1).

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3.3 Preventive labels


The device, flexa applicators, cylinders and beds feature warning labels listing the systems identification
data and its general characteristics as well as drawing the

OPERATORs

attention to how hazardous

situations can be avoided.

WARNING

WARNING LABELS MUST BE KEPT IN A GOOD STATE OF REPAIR AND REPLACED


IMMEDIATELY IN THE EVENT OF WEAR OR DAMAGE

For further details on

installing the device

labeling

electrical, mechanical, environmental, and electromagnetic emission characteristics

mechanical and electrical safety

refer to the instructions given in the installation and operating manual.

3.4 Prevention against explosion and fire


Flammable or combustible chemical products such as methacrylate resins or plastics may catch fire if
exposed to laser radiation. Do not aim laser radiation at these objects.

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ASA S.r.l.
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Maintenance and adjustments

The device has been designed and manufactured for safe use and easy maintenance. It is advisable to
clean the device and accessories regularly (every day or once a week). The generating device, and
accessories can be cleaned with a clean cloth dampened with non-alcoholic disinfectant detergents. Dry it
afterwards with a clean cloth or synthetic leather.
Do not insert any type of material or device into the grille of the fan in the backside of the device.
Check the power supply cable and in the event of wear replace with a new one as soon as possible; this
can be ordered from ASA.

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Devices self-diagnosis

5.1 Mains and other panel led


LIGHT
MAINS
ON
START
STOP
PAUSE
CH1
CH2

TYPE OF LIGHT
green light
green light
green light
yellow light
blue light
blue light

MEANING
Mains power on: light on - appliance powered; off - appliance not powered
Appliance on indicator: light on- appliance working
Appliance status indicator: light on when performing treatment (even if in
pause)
Pause status indicator: light on - appliance in pause
CHANNEL 1 status indicator: flashing light - channel in emission
CHANNEL 2 status indicator: flashing light - channel in emission
Table 5-1 : Main and other panel led

Figure 5-1 : Operator panel

5.2 WARNINGS
5.2.1

Emission warning light

The red emission warning light flashes when treatment is about to begin and shines steady while
treatment is in progress and the accessories are emitting a magnetic field.

5.2.2

Warning tone

The appliance is fitted with a buzzer signalling the start, interruption or end of treatment. The buzzer also
sounds when the solenoid moves on the powered bed.

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Generators components layout

Power Supply connector


START/STOP

Fuses

Bed 2A

Bed 2B

CH 2A/1 CH 2A/2

CH 2B/1 CH 2B/2

Figure 6-1 : Rear view

CH 1

Figure 6-2 : Frontal view

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Power board
M3160054

PMT/EASY board
D500066#/67#

Figure 6-3 : Internal view

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ASA S.r.l.
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General Connection

Figure 7-1 : General Wiring


Elements followed by * are only on F9020113; D500066# is on F9020113 and D500067# on F9020112

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Device replacing and checking procedures

ATTENTION
In order to avoid personal injury, do not touch the exposed connections or components while the device is
connected to the mains power supply. Disconnect the device from the mains power supply before
carrying out the activities described in this section.

8.1 General instructions


1) Identify the component to be removed referring to figures at Chapter 6 and to exploded view drawing
and table at Chapter 13;
2) Read the paragraph TOOLS REQUIRED: in order to avail of the list of equipment and/or
instruments necessary for completing the procedure;
3) Once repairs are done, execute the electric safety test.
In order to access the internal components of the device, follow procedures 8.2.

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8.2 Removing the top of the devices cover


TOOLS REQUIRED:
2.5 mm Hexagon key.
PROCEDURE:
1) Unscrew the 4 screws securing the devices cover
2) Lift the devices cover;

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8.3 Replacing PMT/Easy electronic boards


TOOLS REQUIRED:
2.5 mm Hexagon key.
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Disconnect Channel 1, Channel 2, motorized bed, lamp, power in, fan and DB9 cables
3) Unscrew 5 screws
4) Replace electronic boards group
5) Follow procedure backwards

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8.4 Replacing Interface Board


TOOLS REQUIRED:
2.5 mm Hexagon key.
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Remove display frame (see paragraph 8.8)
3) Unscrew 5 screw from display
4) Replace interface board
5) Follow procedure backwards

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8.5 Replacing protective side shell


TOOLS REQUIRED:
2.5 mm Hexagon keys.
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Pull plastic barbed rivets
3) Replace side shell
4) Follow procedure backwards

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8.6 Replacing foot


TOOLS REQUIRED:
3 mm Hexagon keys.
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Remove rubber foot
3) Unscrew screw holding nut from other side
4) Replace plastic foot
5) Follow procedure backwards

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8.7 Replacing fan


TOOLS REQUIRED:
2.5 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unplug fun cable
3) Cut and remove four rubber supports of the fan
4) Replace fan with own cable
5) Fix new fan with new rubber supports (M1090124)

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8.8 Replacing display frame


TOOLS REQUIRED:
2.5 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Press the inner part of plastic black rivets from above and remove them
3) Remove display frame
4) Place new display frame on devices cover and fix it with rivets

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8.9 Replacing lamp board


TOOLS REQUIRED:
2.5 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unscrew two screw
3) Remove lamp board
4) Place new lamp board
5) Close the top of the devices cover

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8.10 Replacing power board


TOOLS REQUIRED:
2.5 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unscrew 4 screw Magneto board
3) Replace power board
4) Follow procedure backwards

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8.11 Replacing Cylinder connectors (Neutrik)


TOOLS REQUIRED:
2 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unplug respective two fastons form backside of connector
3) Unscrew two front screws
4) Replace connector
5) Follow procedure backwards

8.12 Replacing motorized bed connectors


TOOLS REQUIRED:
2 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unplug respective connectors from Magneto board
3) Unscrew four front screws
4) Replace connector with its own cable
5) Follow procedure backwards

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8.13 Replacing Flexa connectors


TOOLS REQUIRED:
Particular keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unplug respective connectors from Magneto board
3) Unscrew metal ring form backside of connector (use tool)
4) Replace connector with its own cable
5) Follow procedure backwards

8.14 Replacing Power module


TOOLS REQUIRED:
2 mm Hexagon keys
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Unplug respective three fastons form backside of module
3) Unscrew two front screws
4) Replace module
5) Follow procedure backwards

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8.15 Replacing the top of the devices cover


TOOLS REQUIRED:
2.5 mm Hexagon key.
PROCEDURE:
1) Remove the top of the devices cover (see paragraph 8.2)
2) Remove display frame (see paragraph 8.8)
3) Remove lamp board (see paragraph 8.9)
4) Remove display (see paragraph 8.4)
5) Replace devices cover
6) Follow procedure backwards

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8.16 Updating Magneto QS software


TOOLS REQUIRED:

Usb To Serial Converter Cable. ATEN Model: UC-232A

Serial RS232 cable, 11.8in length, 9 pin to pin connection type, DB9M-DB9F that means one
connector its male, one its female.

Window based PC

H8F.program files (CMDIALOG.VBX, H8F.EXE, MSCOMM.VBX, THREED.VBX, VBRUN300.DLL)

Latest B039A0##.OBJ file


PROCEDURE:

8.16.1

USB To Serial Converter Cable Driver Installation for 64bit windows systems

1) Download Windows XP Mode with Virtual PC from Microsoft site:


http://www.microsoft.com/windows/virtual-pc/download.aspx
2) Install Windows XP Mode with Virtual PC
3) Open Windows XP Mode with Virtual PC
4) Open http://www.aten.com/products/productItem.php?model_no=UC232A
5) Select Resource tab
6) Select Software & Driver Tab
7) Download XP 32bit drivers
8) Extract Zip file
9) Execute extracted file and follow on screen messages
10) Insert USB to Serial
11) From the top Virtual PC menu bar select USB, than Connect USB-Serial Controller and follow on
screen messages

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8.16.2

Usb To Serial Converter Cable. Driver installation for other systems

1)

Open http://www.aten.com/products/productItem.php?model_no=UC232A

2)

Select Resource tab

3)

Select Software & Driver Tab

4)

Download driver for your system

5)

Extract Zip file

6)

Execute extracted file and follow on screen messages

7)

Insert USB to Serial and follow on screen messages

8.16.3
1)

SERIAL PORT CONFIGURATION

Open device manager (at a command prompt, in the Start Search box, or in the Run box, type the
following command: mmc devmgmt.msc

2)

Select Port (COM and LPT)

3)

Right mouse button on USBtoSerial Port

4)

Select properties

5)

Select port installation

6)

Select Advanced

7)

Select COM port

8)

Set COM2 and press OK (if COM2 is already used set COM1)

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8.16.4

CONNECTION SETUP

Set up connection as shown in figure

8.16.5

CONFIGURATION OF HFD PROGRAM

1)

Switch on the device.

2)

Click on H8F.exe program

3)

Click on Option button, then click where shown in figure


(if you set COM1 on 8) now set Com1)

4)

Then click OK

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8.16.6

PROGRAM PHASE

1)

Click on File cell, then select *.obj extension as file type, and where the file to upload is located.

2)

Select file to upload, then click ok

3)

Click on Activate cell

4)

At the end of the program phase, a pop up message box must appear

5)

If no message box appears, reload the file then click activate.

6)

The message box report the programmed byte and the average retry time.

7)

This must be 1.0000, then click OK. If NOT click on Activate again.

8)

The device should beep and display the writing, FORMATTAZIONE MEMORIA SERIALE.

9)

Wait few minutes, then the device should restart.

10) Switch off the device.

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Flexa checking procedures


TOOLS REQUIRED:

Multimeter
PROCEDURE:
1) Check resistance between pin 1 and pin 2
2) Check resistance between pin 4 and pin 5
3) Compare measured values with following table

min value []

max value []

pin 1-2

12

pin 4-5

18

21

Table 9-1 : Flexa resistance values

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10 Cylinder checking procedures


TOOLS REQUIRED:

Multimeter
PROCEDURE:
1) Check resistance between pin N and pin L
2) Compare measured values with following table

min value []

max value []

Cylinder 80

82

85

Cylinder 50

89

92

Cylinder 30

162

165

Table 10-1 : Cylinder resistance values

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11 Trolley replacing procedures


TOOLS REQUIRED:
3, 4 and 5 mm Hexagon keys

8 mm metric wrench

slot screw drive.


PROCEDURE:
Referring on following exploded pictures replace the desired part

ITEM
1
2
3
4
5
6

DESCRIPTION
Plastic part
Plastic part
Screw
Plastic part
Washer
Nut

CODE
M1050249
M1050254
M1050255

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QUANTITY
1
1
6
1
4
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ITEM
1
2

DESCRIPTION
Plastic part
Screw

CODE
M1050250

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QUANTITY
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ITEM
1
2
3
4
5
6
7
8

DESCRIPTION
Spacer
Plastic part
Plastic part
Screw
Plastic part
Plastic part
Washer
Screw

CODE
M1050251
M1050252
M1050256
M1040256

11-31

QUANTITY
4
1
1
6
1
1
4
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ITEM
1
2
3
4
5
6
7
8
9
10
11
12

DESCRIPTION
Metal part
Metal part
Washer
Screw
Plastic part
Metal part
Plastic part
Washer
Nut
Wheel
Wheel with brake
Screw

CODE
M1040323
M1040324
M1050260
M1040326
M1050248
M1080014
M1080013
11-32

QUANTITY
1
1
14
14
2
4
4
4
4
2
2
4

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ITEM
1
2
3
4
5

DESCRIPTION
Metal Part
Metal Part
Washer
Screw
Screw

CODE
M1040323
M1040325

11-33

QUANTITY
1
1
8
8
4

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12 Recommended regular checks


At least once a year check the power cable and replace if it shows signs of wear.
It is advisable to have technicians authorized by ASA to check the electrical safety of the appliance
(resistance of the protective conductor, leakage currents) once a year.

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13 Spare parts

Figure 13-1 : Exploded view


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DESCRIPTION

CODE

POSITION

Appliance base

M1050264

Appliance cover

M1050265

Back Sticker

M2140290

18

Clamp

M1090130

23

DB9 snap rivet

M1090131

22

Display frame

M1050266

Display frame snap rivet

M1090132

16

Display Interface

D501097#

11

Easy Fuse

M3110025 X

Easy Electronic board

D500067# X

23

Electronic board snap rivet

M1090125

13

Fan

M2020001

Fan rubber support

M1090124

14

Foot

M2040008

Front Sticker

M2140292

19

Fuse Drawer

M2180003

Lamp board

D500053#

10

Cylinder connector

M2010200 X

Plastic cap

M1090133

PMT Fuse

M3110027 X

PMT Electronic board

D500066# X

20

Power board

M3160054

21

Power filter

M2030016

Protective side shell

M1050241

Protective side shell spacer

M1090119

17

Side shell barbed rivet (long)

M1090127

13

Side shell barbed rivet (short)

M1090126

12

Note: X at the end of spare parts code is variable depending on SN of appliance.


# is a variable letter depending on spare part code review
Always communicate to ASA SN of appliance when ordering a spare parts, so the correct version
of spare parts can be identified
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14 Troubleshooting
14.1 Device is not working
Check main switch
Check power cord connection on device and on wall socket
Check fuses
Check mains

14.2 Display is not working


Check flat cable between display board and Magneto Board.

14.3 Motorized bed not recognized


Check motorized bed main switch
Check power cord connection on motorized bed and on wall socket
Check motorized bed fuses
Check motorized bed connector on device
Check mains

14.4 Flexa not working


Check Flexa connection on device
Execute Flexa checking procedures described at chapter 9

14.5 Cylinder not working


Check cylinder connection on device
Execute Cylinder checking procedures described at chapter 10

14-37

ASA S.r.l.
Magneto QS : Service Manual
Rev.00 date 13/02/2014

15 Notes and personal remarks

15-38

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