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the
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We are providing
pumps and solutions
which can move
energy
in an efficient way
Energy Audit in
District Heating
Distribution
Load profile
Radiator emission
curve
System characteristic
Flow based on m2
Variable speed
pump curve
Energy calculation
Pump system
efficiency
Measurement
1: Flow Q [m3/h]
2: Differential pressure H [m]
3: Power p 1 [kW]
4: Flow temperature t [oC] (Secondary site)
5: Return temperature t [oC] (Secondary site)
6: Outdoor temperature t [oC]
7: Flow temperature t [oC] (Primary site) option
8: Return temperature t [oC] (Primary site) option
4-5:
7-8:
1x 2:
(1x2)/3:
1x (4-5):
Return Temperature
DT
100
90
80
Temperature [deg C]
Medium temperature
70
60
50
40
30
20
10
0
Heat Output
Outdoor Temperature
0
10000
9000
-2
7000
-4
6000
-6
5000
4000
-8
3000
2000
Temperature [deg C]
8000
Heat Load [kW]
-10
1000
0
-12
Flow
Head
1200
35
1000
30
25
20
600
15
Head [m]
Flow [m3/h]
800
400
10
200
Power Consumption
Efficiency
1
120
0,8
0,7
80
0,6
60
0,5
0,4
40
0,3
0,2
20
0,1
0
17:17
22:05
02:53
07:41
12:29
17:17
22:05
02:53
07:41
Time
40
35
System characteristics
Head [m]
30
25
20
15
10
5
0
0
200
400
600
Flow [m3/h]
800
1000
1200
Efficiency
0,9
100
=
Flow temperature (Ft)
=
Return temperature (Rt)
Need balancing
Individual control
Not sensitive to
radiator size
Series connection
Need balancing
Individual control
Sensitive to
radiator size
80-75oC
30-35oC
New light
convection
radiators
Medium radiation
factor
Medium convection
factor
Radiant
effect
Convection
effect
1
2
3
4
5
Flow Head P4
Total
h
m3/h
1000
1000
1000
880
880
kW
0,63 107,9 3350 361587
0,7 97,1 3350 325429
0,75 90,7 3350 303733
0,74 64,7 3350 216718
0,74 64,7 3350 75000
m
25
25
25
20
20
kW
68,0
68,0
68,0
47,9
47,9
P1
Hours
kWh
Energy
cost
RMB /
kWh
0,7
0,7
0,7
0,7
0,7
Early
energy
RMB
RMB
253111
0
227800 25311
212613 40498
151702 101409
52500 200611
RMB
0
160000
144000
130000
200000
RMB
0
0
20000
38000
38000
Total
Pay-back
RMB
0
160000
164000
168000
238000
Years
6,32
4,05
1,66
1,19
Ton CO2
10 Years LCC
3.000.000
Inviromental inpact
250
900.000 RMB
Saving over
10 years *
2.500.000
35 %
CO2
reduction
from year
One
4%
11 %
35 %
70 %
96 %
89 %
65 %
30 %
200
2.000.000
150
1.500.000
100
1.000.000
50
500.000
100 %
0
0
1
Inital cost
Service cost
Case
Energy cost
CO2 emission
Reduction in CO2
Case
Before
After
Flow
Head
Motor size
m3/h
320
91,2
93
m
32
28,8
15,4
kW
45
11
5,5
56.000 m2
Pumps in
operation
No.
2
2
2
Head
Motor size
Before
m3/h
320
m
32
kW
45
Pumps in
operation
No.
3
After
250
17
15
Head
63.960
kWh/year
94.620
(59%)
Year energy
consumption
kWh/year
307.040
165.720
Saving year
kWh/year
141.320
(46%)
Pumps in
operation
3
m /h
m
kW
No.
Low
400
32
55
2
Before
High
46,7
44
11
2
Low
125,4
10,6
5.5x2
1
After
High
78,5
22,4
7.5
1
* The saving is based on 3 month operation with new pumps
Flow
158.580
Saving year
143.000 m2
Flow
Year energy
consumption
kWh/year
Motor size
Year energy
consumption
kWh/year
134.686
80.960
Saving year
kWh/year
53.720
(39%)*
1,8 kWh/year/m2
Chancing
control strategy
Potential saving :
68% with new pump and new control strategy
Hydraulic Institute
Europump
US Department of Energys Office of industrial Technologies
The life cycle cost of any piece of equipment is the total lifetime cost to purchase, install, operate,
maintain and dispose of that equipment. Determining LCC involves following a methodology to
identify and quantify all of the components of the LCC equation.
Initial
cost
Old
System
New
System
Maintenance
Installation
cost
cost
Energy
cost
%
LCC
System
2
Euro
Cic
6.400
9,1%
12.000
28,5%
-5.600
Cin
1.000
1,4%
1.000
2,4%
Ce
62.100
88,7%
28.640
68%
33.460
Cm
0%
0%
Cd
500
0,1%
500
0,1%
0%
LC
C
70.001
100%
42.141
100%
27.860
40%
0%
%
LCC
Savings
Euro
Saving
%
Remarks
49.440 EURO
Euro
90.000
90.000
80.000
80.000
70.000
70.000
60.000
60.000
50.000
50.000
40.000
40.000
30.000
30.000
20.000
20.000
10.000
10.000
0
0
10
Exsisting
pumps
New
UPS pumps
Years of operation
Initial cost
New
MAGNA
pumps
Energy cost
80,000 m2
6,000 kW
129 m3/h
%
LCC
System
2
Euro
Cic
5.200
4,6%
7,300
Cin
500
0,4%
600
Ce
105.642
93,6%
53.032
84,9%
33.460
Cm
1.500
1,3%
1.500
2,4%
0%
LC
C
112.842
100%
62.432
100%
27.860
45%
%
LCC
11,7%
1%
Savings
Euro
-2.100
-100
Saving
%
Remarks
Euro
135.000
135.000
120.000
120.000
105.000
105.000
90.000
90.000
75.000
75.000
60.000
60.000
45.000
45.000
30.000
30.000
15.000
15.000
0
0
10
12
14
16
18
20
System 1
System 2
Years of operation
Inital
cost
Maintenance
cost
Energy
cost