19.R3 - GRP Specification Sheet

GENERAL SPECIFICATION
AND DATA SHEETS FOR

GENERATOR RELAY PANEL
GREENESOL POWER SYSTEMS
Ref: GPSPL/GRP /2001/01

Page : 1 of 10
Rev No : 03
Date : 27.11.10
PROJECT:
2 X 150 MW THERMAL POWER PLANT. (PHASE -II)
OWNER:
M/s. SIMHAPURI ENERGY PRIVATE L.IMITED-HYD.
OWNERS ENGINEER: M/s. DEVELOPMENT CONSULTANTS PVT. LTD. KOLKATA.
EPC CONTRACTOR: M/s. MADHUCON PROJECTS LIMITED-HYDERBAD.
1. SCOPE:
ORGINATOR
ENGINEER: M/s. M.N.DASTUR & COMPANY (P) LTD-KOLKATA.
1. SCOPE:
COPYWRIGHT AND CONFIDENTIAL This information on this documents is the property of : GREENESOL POWER SYSTEMS PVT. LTD.
Scope of supply shall include design, engineering, manufacturing, testing,

inspection, packing and transport of equipment to site in accordance with the
stipulations mentioned hereunder and in data sheet.
2. CODES AND STANDARDS:
The design, manufacturing and performance of equipment covered by this
specification shall confirm to the relevant Indian standards and codes of practices.
Where Indian standards are not available, they shall confirm to relevant British, IEC
and American standards.
Sl.
No
.
Description
Standards
Code of practice for climate proofing of electrical

equipment
Marking and arrangement of switchgear, bus-bar,
main
connection and aux. Wiring
Direct acting electrical indicating instruments
HRC fuses
Control switches and push buttons
Current transformer
Potential transformer
Electrical relay for power system protection
AC electricity meters
Degree of protection
Phosphate treatment of iron & steel
Bus-bar conductor material
Static meters
Instrument transformer
Electrical Relays
LV switchgear and control gear
Code of practice for earthing
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
IS 3202
IS 5578 & 1353
IS 1248
IS 2206, IEC 269
IS 6875
IS 2705/ IEC 185
IS 3156/ IEC 186
IS 3231
IS 722
IS 2147&IEC 144
IS 6005
IS 5082
IEC 1036
IEC 44
IEC 255
IS 13947
IS 3043
3. PROJECT INFORMATION:
The equipment covered in this specification is used for Protection of a steam turbine
driven Alternator.
Location: Tamminapatnam and Momidi villages, Nellore District, AP
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 2 of 10
Rev No : 03
Date : 27.11.10
Ambient Air Temp 39.6 C

Ambient Max Humidity - 84 %
Altitude 4.0 Meters above MSL, Zone III
Design Temp.for Electrical Equip. -50C
Design Humidity for ESGIN Electrical Equip. -100 %
4. DESIGN REQUIREMENT:
4.1 Constructional Features:
The panel shall be designed, fabricated and fitted with the components as
specified in the data sheet and whichever applicable hereunder, necessary for
satisfactory functioning of the Control and protection system.
Cubicle shall be of Simplex type, sheet steel enclosed, dust moisture and vermin
proof. The degree of protection shall be as specified in the data sheet.
Cubicle shall be floor mounting, free standing, formed on a framework of standard
sections. The enclosure shall be fabricated from cold rolled sheet steel of thickness
not less than 3.0 mm for the front, back, equipment bearing surface and 2.5 mm
for the rest. The supporting structure shall be so designed to form a rigid structure.
The panel shall be free from dents and flaws. It shall be sufficiently reinforced to
provide level surfaces, resistance to vibration and rigidity during transportation
and installation.
The perimeter of all doors, removable cover plates shall be having neoprene
gasket all around. All doors shall be fitted with concealed type hinges and shall
have handles with locking facility.
The cubicle shall be suitable to be installed on a base frame supplied in one piece
along with foundation bolts. Amply dimensioned oblong holes shall be provided at
the bottom of the cubicle for their installation on base frame, in addition the
cubicle shall have an additional base channel at the bottom with smooth surface.
Anti vibration pad of 15 mm thick shall be provided between base frame and panel
through its entire width on the front and rear side.
Lifting hooks shall be provided for each transportable section of the cubicle. All
hardware shall be zinc plated and passivated.
A suitable removable undrilled gland plate of 3mm thickness shall be provided for
cable entry. Cable entry position shall be as specified in the data sheet.
The dimension and finish of the panel shall be as specified in the data sheet in
order to match with other cubicles in purchasers scope.
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 3 of 10
Rev No : 03
Date : 27.11.10
Cubicle shall be provided with fluorescent lamps for each section working on Aux.
AC supply as specified in data sheet. It shall be operated automatically by door
limit switch.
A single phase, 15 Amps, 5 pin socket shall be provided in the panel interior of
each cubicle with on-off switch.
Panel space heater complete with MCB and thermostat shall be provided in the
panel. The thermostat shall maintain the internal temperature above the ambient
temperature to prevent moisture condensation.
All the protective relays shall be numerical type with serial interface facility to
communicate with DCS. The no. of numerical relays to be provided shall consider
that all generator protection functions are to be duplicated. The controller shall
establish the serial communication between the protective relays and DCS system.
Type of relays shall be Numerical that meet the protection philosophy described and
the various performance requirements / characteristics required for fully protecting
the Intended equipment is to be considered.
SUPPLIER shall furnish recommended relay settings with back up calculations for
entire station.
Adequate number of wipe out timers having time delayed opening contacts shall be
provided to enable reset of Generator Trip relays (86 G), wherever required. The
setting range of above timers shall approximately be in the range of 1-10 seconds.
It shall have adequate number of contacts as required by the scheme.
5. SPECIFIC REQUIREMENTS:
Discrete relays shall be provided for 60G11, 60G12, 60G21, 60G22, 60G31, and 60G
32, 61B and shall not be part of composite numerical relays.
Two Nos. of DC supply sources shall be arranged by the purchaser for the GRP from
two different sections of DCDB. These supplies shall be taken through a contactor
changeover arrangement i.e, In case of failure of any one source contactor shall be
changed over to the other source and complete DC supply requirement of GRP shall
be fed from the other source. Third DC supply for dead machine protection shall be
provided from station DCDB. In addition, dead machine protection scheme shall be
electrically and physically separated from other protections.
DC auxiliary supply shall be supervised by supply supervising relays. The NC
contact of the relays shall be delayed on drop off by approximately 100 to 200
msec. For annunciation GCP/DCS. The relay shall be provided with flag indicator
wherever required. White colour supervision lamps of clustered LED type shall be
provided for DC supply monitoring on GRP.
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 4 of 10
Rev No : 03
Date : 27.11.10
The relay panels shall be provided with supervisory system facilities to indicate the
location of the failed component when pre-engineered protection system is offered.
On-line testing facility In-Built in the relay panel shall be provided.
Either hand reset mechanically operated operation indicator or LED with reset push
button shall be provided for protective relays. They shall be arranged to operate
only when tripping current passes through output circuit of the relay.
In addition to the contact required as per schemes, Supplier shall wire out to the
terminal block spare contacts of the necessary relays.
The protection scheme shall include all the necessary contacts to achieve the
schemes required, alarms / Trip conditions / Abnormal conditions of individual relays
in DCS/GCP, annunciation windows, Sequence event recorder and for switchyard
control panel (SCP) annunciation wherever required.
The protection philosophy of all equipment shall be divided into two groups.
Complete
protection of the respective equipment shall be fully available even if
either of the groups is not available. Hence, both groups of protections shall be
mechanically, physically and electrically separated into two separate and
independent systems. Each group shall be receiving all ac and dc signals from
dedicated set of devices. Similarly these two groups shall be provided with DC
supply from two separate feeders. However the relays in both the groups shall be
tripping the respective circuit breaker through both trip coils I&II. Suitable
programming, testing & calibration facilities with necessary software, program
unit/laptop etc., shall also be provided.
Automatic changeover of DC supply source from one source to other shall be
provided.
6. EQUIPMENT MOUNTING AND LOCATION:
The cubicle shall be of simplex type and shall consist of vertical front panels with
mounted equipment and rear wiring access. All equipment shall be flush or semiflush type.
Checking and removal of components shall be possible without disturbing the
adjacent equipment. The mounting of terminal blocks and other auxiliary
equipment such as transducers, interposing CTs, PTs, etc. shall be done in such a
way so that it is readily accessible but without impending the access to internal
wiring and components.
The centerline of switches, push buttons and indicating lamps shall be not less than
750 mm from the bottom of the cubicle. The centerline of the relays and meters
shall not be less than 450 mm from the bottom of the cubicle. All switches, push
buttons, indicating lamps, meters, relays etc. shall be arranged neatly to give a
good aesthetic look.
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 5 of 10
Rev No : 03
Date : 27.11.10
Relay & Control Panels shall be supplied with anti vibration pads. A clearance of 300
mm shall be maintained between terminal blocks and gland plate and 150 mm
between two rows of terminal blocks.
7. PANEL WIRING:
All wiring shall be done with PVC insulated 650 / 1100 volt grade, single core multi
strand annealed copper conductor. For CT & PT, control and alarm circuit 2.5-sq.mm
size cables with color identification.
Panel wiring shall be securely supported, neatly installed by lacing in the wiring
channels. Flame retardant plastic channels / troughs with strap on wiring cover shall
be used.
Each wire shall be identified at both ends with wire numbers by means of PVC
\ferrules.
Ferrules shall fit tightly on the wire and shall not fall off when the wire is
disconnected.
Wire termination shall be made with solderless crimping type tinned copper lugs,
which
Firmly grip the conductor and insulation. Insulation sleeves shall be provided at all
the
wire termination. More than one cable should not be crimped on a same lug.
All spare
contacts of breaker switches, push buttons, and relays shall be wired to
the terminal block.
8. TERMINAL BLOCK:
Terminal block for control cable shall be of stud type CAT M4, 650/1100 V grade
rated for 10 amps complete with insulated barriers, washers, nuts, and
identification strips.
The terminal block board shall be set at 45 Deg to the side panels for easy access.
Minimum 20% spare terminal blocks shall be provided on the cubicle. These spare
terminals shall be uniformly distributed on all rows of terminal block.
The terminal shall be suitable to receive crimped wires to give positive connection.
All terminals shall be properly shrouded against accidental contact. Sufficient
terminals shall be provided so that not more than one wire is connected in each
terminal.
Moulding material of the terminal shall be self-extinguishing type or resistive to
flame propagation, substantially non-hydroscopic and shall not carbonize when
tested for tracking. The terminal and framework shall withstand 2 kV RMS for one
minute.
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 6 of 10
Rev No : 03
Date : 27.11.10
Terminal blocks for CT and PT secondary shall be provided with test links and
isolation facility. Also CT secondary leads shall be provided with shorting and
earthing links.
There shall be minimum clearance of 250 mm between the first row of terminal
block and associated cable gland plate. The clearance between two rows of
terminal block shall be minimum 150 mm.
9. LABELS:
All equipment mounted on front of the panel as well as equipment inside the panel
shall be provided with individual labels with equipment designation engraved. The
label shall be mounted so that they are clearly visible.
The name plates bearing respective circuit designation of 50mm width etched in
40mm high letters shall be mounted on the top front and back side of each cubicle
shall be supplied and fixed in such a way that these can be removed and refitted
when desired.
Danger plates, warning plates, and other statutory notes will be provided as per
the relevant standards.
Reverse engraved name plate at least 10mm wide bearing suitable identification
shall be fixed in the interior of the switchboard, at the test blocks/MCB blocks and
at the cable terminals. Similar plates shall be fixed on the panel for control
switches, Push buttons, lamps, mimic indicating the functions associated. Labels
shall be made of non-rusting metal or 3 ply lamicoid. Labels shall have white
letters on black background. Labels shall be fastened using screws. Use of
adhesive is not permitted.
10.
EARTHING:
The panel shall be fitted with the continuous earth bus of size as specified in the
data sheet which shall be securely fixed along the inside base of the panel and
running along the full length of the cubicle.
Suitable earthing studs shall be provided at the rear bottom of the panel at two
ends for connection to the plant earth grid.
All metallic cases of panel-mounted equipment shall be connected to the earth bus
by independent insulated copper wire colored green.
PT and CT secondary neutral or common lead shall be earthed at one place only at
the terminal block where they enter the panel.
Insulation between the live terminals and earth prior to connection of earth to the
plant earth grid shall withstand a test voltage of 500 volts for one minute or have
resistance of not less than one mega ohm at 500 V.
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR
11.

Page : 7 of 10
Rev No : 03
Date : 27.11.10
PAINTING:
All metal surfaces shall be chemically cleaned, degreased and pickled in acid to
produce a smooth clean surface, free of scale, grease and rust. The panel shall be
powder coated to shade as specified in the data sheet. The minimum thickness of
paint finish shall not be less than 60 - 80 microns.
Panel finish shall be free from imperfections like pin holes, orange peels, run off
paint etc. A small quantity of finishing paint shall be included in the supply for minor
paint touchup at site after installation.
All unpainted steel parts shall be cadmium plated or suitably treated to prevent
rust corrosion. If these parts are moving element then these shall be greased.
12.
INSPECTION AND TESTING:
We/our clients representative will visit works during manufacturing to assess the
progress of work/ final inspection as to ascertain the quality as per approved
quality approval plan.
All equipment and accessories shall be tested at works prior to dispatch and
certified test report shall be submitted. Testing shall be done in accordance with
the relevant standards.
Any defects noticed during inspection shall be rectified subsequently and a
compliance report shall be submitted before dispatch.
Following minimum tests shall be carried out on the completed panel in the
presence of the purchaser/ his representative.
Checking of correctness of wiring of circuits and continuity.
Electrical control, interlock and sequential operation test.
Functional tests
High voltage tests 2000 V to earth for one minute.
Insulation resistance will be before & after HV test and complete wiring with
all equipment mounted on the cubicles.
Routine tests according to the standards followed by the manufacturer on
the instruments, relays and other devices.
Physical & dimensional checks.
DC tests.
Test Certificates of all brought out items/components shall be submitted for
verification.
13.
DRAWING AND DOCUMENTATION SCHEDULE:
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 8 of 10
Rev No : 03
Date : 27.11.10
The supplier shall furnish all the data/ drawings/ documents specified in the list for
review/ approval.
The general arrangement drawings drawn to scale showing front, rear, side views
with component mounting details, interconnection and wiring diagram as well as
other drawings, which may be deemed necessary by the purchaser shall be
submitted. Approval of GA drawing is required before fabrication of the panel.
Approval of wiring and interconnection drawings is required before the panel
wiring.
Bill of material shall correlate components to GA and schematic drawings.
Components may be identified by the manufacturers catalogue number.
The diagram shall show clearly any connections to be made in field (because of
shipping section). The vendor shall show all external cabling information contained
in purchasers control wiring diagrams.
Number of copies of various documents required is listed below.
Sl No
1
2
3
4
5
After Order
Till Final
Final
Approval
DESCRIPTION
General Arrangement drawing with sectional views of panel,
foundation details, Terminal arrangement details
Schematic / wiring diagram
Rotor Earth fault capacitor Mounting box GA & wiring
Relay setting recommendations
Illustrative & descriptive literature of major components
mounted in panel
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
12
12
12
12
12
12
12
12
12
12
AND DATA SHEETS FOR
6
7
8
9

Page : 9 of 10
Rev No : 03
Date : 27.11.10
Quality assurance plan

Test certificates of major bought out items
Guarantee certificate
Soft copies of final drawings in (.dwg format) in compact disc
12
12
12
12
12
4 Sets
1. GENERAL DATA:
Quantity: TWO Set. (PER UNIT -1 No.) Each set consisting of 2 panels for Main-1,
Main-2 protection groups separately.
Exterior Paint shade Light admiralty grey shade no. 697, powder coated,
Texture Finish Only.
Interior Paint shade Brilliant White
Degree of protection - IP 52.
Earth Bus size shall be 50 x 6 mm2 Tinned copper. (Separate Earth bus for
Inst.)
Panel shall be suitable for Bottom Cable Entry

Tentative panel dimensions: (W x D x H) (Above height includes the base
channel of 85mm plus 15mm thick anti vibration pad)
2. SYSTEM DETAILS:
Generator voltage
Rated current
Rated frequency
No of phase
Fault level
Generator
Neutral
earthing
Auxiliary AC supply
Auxiliary DC supply
UPS
CT Ratio
PT Ratio
Insulation Ratio
Bus bar Material
15.75 kV 10 %
8000 Amps
50 5%
Three
80 kA for 3 Sec.
NGTR
240 Volts, 50 Hz 10%
220 Volts, unearthed 10%
240V AC, 50Hz 10%
8000 / 5 Amps
15750/3 / 110/3 Volts
17.5/38/95kV
Aluminum
Generator Protection & Metering SLD: 2001-01-01-01, REV-04, DATED 17.07.10

PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:
AND DATA SHEETS FOR

Page : 10 of 10
Rev No : 03
Date : 27.11.10
Generator Trip Logic: 2001-01-01-02, REV-02, DATED 12.07.10

Note:
For Detailed BOM, Please refer attached BOM.
Separate panel shall be provided for Group -1 & Group-2
PREPARED BY
P.AMMAIAHCHOWDARY
Sign:
APPROVED BY
K.DHANANJAYA
Sign:

19.R3 - GRP Specification Sheet

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19.R3 - GRP Specification Sheet

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GENERAL SPECIFICATION

AND DATA SHEETS FOR

Ref: GPSPL/GRP /2001/01

Scope of supply shall include design, engineering, manufacturing, testing,

Code of practice for climate proofing of electrical

Location: Tamminapatnam and Momidi villages, Nellore District, AP

Ref: GPSPL/GRP /2001/01

Ambient Air Temp 39.6 C

Ref: GPSPL/GRP /2001/01

Ref: GPSPL/GRP /2001/01

Ref: GPSPL/GRP /2001/01

Ref: GPSPL/GRP /2001/01

Ref: GPSPL/GRP /2001/01

INSPECTION AND TESTING:

DRAWING AND DOCUMENTATION SCHEDULE:

Ref: GPSPL/GRP /2001/01

Ref: GPSPL/GRP /2001/01

Quality assurance plan

Interior Paint shade Brilliant White

Degree of protection - IP 52.

Panel shall be suitable for Bottom Cable Entry

Generator Protection & Metering SLD: 2001-01-01-01, REV-04, DATED 17.07.10

Ref: GPSPL/GRP /2001/01

Generator Trip Logic: 2001-01-01-02, REV-02, DATED 12.07.10

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