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~~~~~~~;AconccnrrationI Crankcase breather - Clean


(_ IEngine- Clean
EngineoilandfiherReplace IJ

101
101

II

II

II

II

II

II

II

II

II

II

II

II

II x

II

II

II

II

DDDDDDDD
DDDDDDDD
DDDDDDDD
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E~xha=ust=pip=ing=-C=he=ck===liC JI
g~:~;essureregulnror-

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II

Hosesandclan1psI!===Checki~Replacc======l
lgnitiontimingCheck/Adjust

li=
llnl=et=air,;,sys=ten=,
C=he=
ck~ICJI

II

II

II

II

Ra=dia=tor=
Cl=ean=~ICJI
I Vibration damper Check ICJI

II
II

II
II

II
II

II
II

I
I

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~~~~~cprotcctivcdevices -

DDDDDDDD

SparkplugsCheck/Adjust/Replace

oooo~ooo
~

Airstaning_motorlubricator
Clean/AdJUSt

DDDDD~DD
~

IAlternator Check

g~~~:~~tanalysis(LevelfDDrivencquipmcmalignment
Jnspect
I Engine mounts Check

~~~:~transformers IStarting motor Check


I Water pump:; Check

Watcr/SCA type coolantReplace Ill

101

II

II

II

II

II

DDDDDDDD

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JO

II

II

II

II

II

II

II

II

II

II

DDDDDDDD

101
101

DDDDDD~D
~
! r

II

ll

II

II

Water temperature regulators


-Replace

Glycol/SCA type coolant Replace <61

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I t l Perform ilie maintenance that is descnl>ed ou tltt clutch's instruction plate.

<2 l Check the levels of tltese flu.ids and add fluid, if necessary: engine oil, engine coolant and air starting motor lubricator oil.

I J I Check the d1fferentia I pressures and!or the service indicators of these filters and replace iJJe filter elemems. if nocossary: engine oil
filter. fuel filter and in.let air clemter. If the air cleaner has a dust collector, check tltc dust collector daily and clean the dus t collector, if
necessary. A1r cleaner elemems must be replaced every year.
I J The interval for replacement of the engine oil can be adjusted according to dte restuts of the oil analysis.
t; l The maximum interval for replacement of the water/SCA type of coolanr is one year.
( I 'The maximum interval for replacement of the glycoVSCA rype of coolant is three years.

Table 16
G3306 Engine Maintenance I n terval Schedule
Turbocharged
Dry Na t11nl Gas
Wellhead Gas
Prop ane
Mainten ance I ntervals and Service Hou rs
Maintenance Procedure

I
I

Clutch- Lubricate Ill


Fluid levels - Check PI

Filter differential pressures Check Ol

I
I

Operation trends - Record


Walk-around inspection

Engine oil sample - Obtain

Battery electrolyte level Check

Crankcase blowby - Record

I
I
I

Cylinder pressure- Record

Speed sensor - Check


Valve recession- Record

B~
250

Initial

Every

750

750

Every
1500

~~
8000

Every
24,000

IG:JI
IG:JI

I
I

I
I

I
I

I
I

I
I

I
I

I
I

IG:JI

I
I

II

II
II

I
I

EJDDD
DDDD
IG:JI
I
I
I
I
I
I
I
ID I

DDDDDD D D
DDDDDDDD
ID I I
I
I
I
I
I
X

ID I
IDI

II

II

I
I

X
X

II

Acruatorlinkage-Lubricme D D D D D D D D
- 1 Air/Fu~cl
Rauo=-====!DDD~DDDD
L..:._J
1
~Adjust

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11L_________Air-to-=airaftcrc=ooler-=====lDDD~DDDD
~Ciean

Alternator
Check/
Adjuandst fan belts -

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g~~~~~~~Aconcentration - D D D D D D D D

IEngine-Clean
1= 1
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I
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Engi
Replanceeoi'' landfiltcr- DDD~DDDD
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ust=pip=ing=-C
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g~::;essureregulator- D D DD DD DD
x

l!
l =

ps- ======l!~DDD~DDDD
L..:._J
1 Hoses~andclan=1
,~Replace

IgnitionAldjimustingCheck/
D D D D D DD
ILnlet air system -Check ICII
I
I
IJ
I
I
I
I
'!=IRa=dia=tor=-Cl=can= ======!I DI
I
I
I
I
I
I
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Sparkpl
Check/Audjgs-ust/Replace ooo~oooo
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~~~ve~~ash,valverotators- D D DD D D D D
IVibration drunpcr- Check ID I IJ
I x I
I
I
I
I
x
x

Crankcase breather - Clean

~~~cprotcctivede\ices -

IDI II
I
I x I
I
I
I
DDDDDDDD

Airslartin~molorlubricator
DDDDD~DD
_ -Cl
ean!AdJUSI
L_j
IAlternator- Check
IDI I
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I x I
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g~~!~~tanalysis(Level fD - D D D D D D D D

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m=oun=ts-=Ch=
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II

II

II

II

II

II

II

II

II

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ICII

II

II

II

II

II

ICJ

Ill=
Tu=rbo=chn==rger=
- Ins====p=ect ===iiDI

II

II

II

II

~~~~~~ transfonners-

St='=ar
til=1gn=1oto=r
-=C
he=ck===91CII

ll=l

lWater pumps- Check

''--Wateri=SCA typ=ecoolan
=- l t

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Water temperature regulators


-Replace

GlycoiiSCA type coolantReplace 61

II

II

II

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1I I Perfonn the mainrenance lha1 IS d~scribed on the clutch's insLntCiion plale.

I 21 Check the levels of these Ouids and add nuid, if necessary: engine oil, engine coolant and.,. ~urting motor lubricator oil.
Ill Check the differential pressures nndlor the service indicators oflhese filters and replace the tihcr elements, tfn~ccssary: cngme oil
filter, fuel filter and inlet air cleaner. If the air cleaner bas a dust collee1or, check the dust collec1or daily and clean the dust collec1or, If
nectssary. Ali cleaner elementS must be replaced every year.
t l The interval for replaccmcn1 of lht engine oil can be adJU>ttd according to the results of the oil analysis.
( s l The maximum inteC\'111 for replacement of the water SCA type of coolant is one y<=.
l 1 l ll1e maxuu1um interval for replaccmem of the glyco!JSCA l)pe or coolom is rhree years.

Table 17
G3304 and G3306 Engine Overhaul Procedures

Maintenance Procedure

IActuator control linkage rod ends - Replace


IAftercooler core - C!ean/lnspccl
I
Alternator and fan drive belts- Rcploce

II

Carburetor - Rebuild

II

Cylinder heads and gaskets - Replace

II
II
II

Exhaust bypass valve - Rebuild


Gas pressure regulator - Rebui ld

Major

! Top End

Gaskets and seals - Replace

II

Governor and actuator- Inspect

II
II

X
II

....

Hoses and clamps- Replace

Ignition Transformers- Inspect

Magnero - Rebuild

II
II

II

Oil cooler core - Clean!lnspect

Spark plugs- Replace

II
II
II
II
II
II
II

Spark plug wi res- Replace

II

Starting motor- Rebuild

II
II
II

Turbocharger - Rebui ld
Water pumps- Rebuild
Water temperature regulators - Replace

Alternator - Inspect

I CamshaJl - Inspect
I Camshaft bearings - Replace
I Connecting rods - Inspect

II

II
II
II
II

I
X
X

X
X

X
X

Connecting rod bearings - Replace

Crankshaft - lnspect

Crankshaft seals - Replace

II
II
II
II

Cylinder liners -Replace


Cylinder packs - Rebuild
Exhaust manifold - Replace

X
X
X

Gaskets and seals- Replace

Gear train - Inspect

Gear train bearings- Replace


Governor and

acmmor - Replace

Ignition transformers - Replace


Inlet air piping - Inspect
Main bearings - Replace

Oil pump - Rebuild


Pistons- Inspect

IPiston rings - Replace

II

II
-II

II
II
II
II
II
II
II
II

X
X

X
X
X

X
X
X

I
I
I

I
I
I

II
II
II

Valve lifters- Inspect


Vibration damper -Replace

Wiring harnesses -Replace

X
X

G300 Engines
Table 18
G342, G379, G398, and G399 Engine Maintenance Interval Schedule
Dry 1\atural Gas
Wellhead Gas
Propane

Maintenance Procedure

Maintenance
lnlcrvals and
Service Hours

81 i

1~ loltil l Ewry
250
750
750

ClutchLubricate/Adjust 111
Fluid

levels- Check <2l 13)

Fi Iter di ffercntial
pressures - Check <~l
Operation trends Record
Walk-around inspection

Alternator and fan bellS Check/Adjust


Coolant SCA
COOCC111Tation Check/Add
Engine o il sample Obtain
Banery electrolyte level Cheek
Fan drive bearingLubricate

wry
1000

Eory
1500

I I'"'"
'""Y
4000

Every
24,000

8000

DD DDDDDDD
DD DDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD
DDDDDDDDD

II

II

II

II

II

II

II

II

II

Crankcase blowby Record


Cylinder pressure Record
Valve lash, \'a lvc rotators
-Inspect
Valve recession- Record

Carburetor linkage Lubricate


Crankcase breatherClean
Engine oil and lilter Replace 151

AJr/fucl ratio Check/Adjust


Governor actuator (air)
shaft's seal- Lubricate
Crankshaft coupling Lubricate <~l

IEn~o>inc

- Clean

Engine protective devices


-Check
Exhaust piping - Check

Governor oil- Replace

Govemorss~nchroninng

motor- Lubncate

HosesaodclampsCheck/Replace

~dSpress~reregulator-

Check/AdJUSt

lgnirionti~ng-

Check/AdJUSt

~ctnirsysrcm-Chcck
Prelubepump'soil-

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101
I 101 IDDDI I
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DDDDDDD
101
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I
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DDDDDDDDD
DDDDDDDDD
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X

IReplace O>
!Radiator-Clean
Sparkplugs
ChccldAdjust/Replace

IL JI
10 1

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I
I
IC JI ICJI ICJI
I
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LJ
X

Tacho~neterdrivebearing
DDDD~DDDD
- Lubncate
L...::__J

~~~~~tiondamperlubricator- Clean/Adjust
Airstartingmotor

D D DDDDDDD

DDDDDDDDD
x

~~:Jstbypassbreather -

DDD DDDD DD

Prelubepump'srear
bearing - Lubricate tll

DDDDD~DDD
LJ

j Altemator - Check

~~~~~~=lysis(Levcl
o~ivenequipment

ah~,>ument -Inspect

Enginemonnts - Check

~~!~~~transformers -

10 1

I= :JDCJCJDCJI

DDDD DDDDD
DDDDDD~DD
DDDDDDDDD
DDDDDDDDD
L...::__j

IStarting motor- Check 101


lturbocharger - lnspecl 101
IWater pumps- Check 101

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ICJCJCJI
I
ICJCJI

I x I I
I x IC JI
I " I I

I
I
I

Warer/SCAtypecoolant
- Replace 17l

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Watertempcrature
regulators
- Replace

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Glycoi/SCAtypccoolant
- Replace 181

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~

I I l Perform the mainicnancc that is desc-ribed on the clutch's insti\lctioo plate.

I~ I Chock the levels of tbc>C nu ids and add nuid. if necessary: engine oil, engine coolan~ governor oll, air staring motor lubricator otl nnd

pre lube pump.

tl l Some eodi<-r G399 engines have a prclube pump wi~1 o scpamte oil supply.
(4l

Check the differential pressures uncllor the service indicators oflhesc liltcrs and replace the filter elements. if oe<:cssary: eng me oil
filter, fuel liltcr and inlet au cleaner. If the air cleo ncr has a dust collector, cheek the dust collector daily and clean the dust collector, if
necessary. Alf cleaner clcmcms must be reploccd t\'ery year.

'51 The interval for replaccme01 of the engine oil can be adjusted according to the results of the otl analysiS.
1 b I G399 engines

only

I I The ma.'UIDUm intervnl for replacement of the water. SCA rype oi coolant is one y=.
I.)

The ntaXllllllm imcrval for replacement of the glycol SCA type or coolant is three ye.ns.

Table 19
G300 Engine Overhaul Procedures

I
I

Maintenance Procedure

II Top End II Major

Actua1or control linkage rod ends- Replace

IA.ftercooler core - Clean/inspect


IAlternator and fan drive belts- Replace
ICarburetor- Rebuild

"'-''

X
X
X

II
II
II
II
II

X
X
X

Cylinder beads and gaskets - Replace

Exhausl bypass valve- Rebuild

Gas pressure regulator - Rebui ld

Gaskets and seals Rep lace

Governor and actuator - inspect

Hoses and clamps - Replace

Ignition Transformers- Inspect

Magneto and coupling - Rebuild

Oil cooler core - Cleanllnspect

.X

II
II
II

X
X

Prelube pump - Rebuild

Spark plugs - Replace

Spark plug wires - Replace

Starting motor- Rebuild


Turbocharger- Rebuild
Water pumps- Rebuild
Water temperature regulators- Replace

Alternator- Inspect

II
II
II
II
II
II

X
X

II
II
II

II

"

I
I
I
I
I
I

Camshaft - Inspect
Camshaft bearings - Replace
Connecting rods - Inspect
Connecting rod bearings - Replace

II
II
II
II

II
II
II

X
X

II

Crankshaft - Inspect

Crankshaft seals - Replace

ICylinder liners - Replace

Cylinder packs - Rebuild

Exhaust manifold- Replace

Gaskets und seals - Replace

Gear train - Inspect


Gear train bearings - Replace
Governor and actuator -Replace
Ignition transformers- Replace
Inlet air piping- Inspect
M1tin bearings -Rep lace
Oil pump - Rebuild
Pistons - Inspect

II
II
II
II
II
II
II

II
II

Piston rings- Replace

X
X
X

X
X

X
X

II

Valve Iificrs - Inspect

II

Vibmtion damper - Replace

II

Wiring harnesses- Replace

II

Copyright 1993 2006 ca:erplllarlnc.


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Thu Mar 2 10:46: lb EST 2006